CN217779032U

CN217779032U - Automatic film-coating forming machine for refractory mortar pad

Info

Publication number: CN217779032U
Application number: CN202222345739.9U
Authority: CN
Inventors: 田效伍; 李巍; 刘光良; 孙兰波; 许鹏辉
Original assignee: Henan Xintuo Refractories Co ltd
Current assignee: Henan Xintuo Refractories Co ltd
Priority date: 2022-09-05
Filing date: 2022-09-05
Publication date: 2022-11-11
Anticipated expiration: 2032-09-05

Abstract

The utility model discloses an automatic tectorial membrane make-up machine of fire-resistant mud pad, including the pneumatic cylinder assembly, go up the plastic film, mud group station board, lower plastic film, equipment frame, draw membrane cylinder assembly and finished product conveyer belt, be equipped with mud group station board on the equipment frame, both ends are equipped with plastic film and lower plastic film respectively about mud group station board left side, mud group station board top is equipped with corresponding pneumatic cylinder assembly, it passes through the lifter plate in bolt and the pneumatic cylinder assembly to go up the base in the plastic film and is connected, base in the lower plastic film passes through bolt and equipment frame attach, mud group station board right side is equipped with draws membrane cylinder assembly, it is equipped with the finished product conveyer belt to draw membrane cylinder assembly right side, the utility model discloses combine extrusion and tectorial membrane packing of fire-resistant mud pad into an organic whole, the drawback of traditional artifical tectorial membrane upset has not only been avoided, and the machining efficiency is improved, reduce the cost of equipment and reduced the area of equipment simultaneously, and have advantages such as high efficiency, low cost, full automatization.

Description

Automatic film-coating forming machine for refractory mortar pad

Technical Field

The utility model relates to a fire clay technical field specifically is an automatic tectorial membrane make-up machine of fire clay pad.

Background

The refractory materials are generally divided into two types, namely unshaped refractory materials and shaped refractory materials; the unshaped refractory material is also called as castable and is mixed powdery particles consisting of a plurality of aggregates or aggregates and one or more adhesives, and when in use, the unshaped refractory material is matched with one or more liquids to be stirred uniformly and has stronger fluidity; the shaped refractory material is generally referred to as a refractory brick; the processing and forming of the refractory mud pad are carried out on a molding press, in the process, weighed refractory mud lumps are required to be thrown into a die cavity of a die frame, the die frame is lifted and carried to the lower part of the molding press, the die press is used for stamping to form the refractory mud pad, and the formed refractory mud pad needs to be wrapped and packaged by a plastic film.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is to overcome current defect, provide an automatic tectorial membrane make-up machine of fire clay pad, simple structure, it is easy and simple to handle, for people provide convenience, can effectively solve the problem in the background art.

In order to achieve the above purpose, the utility model provides a following technical scheme: the utility model provides an automatic tectorial membrane make-up machine of fire-resistant mud pad, including the pneumatic cylinder assembly, go up the plastic film, mud group station board, lower plastic film, equipment frame, draw membrane cylinder assembly and finished product conveyer belt, be equipped with mud group station board on the equipment frame, both ends are equipped with plastic film and lower plastic film respectively about mud group station board left side, and mud group station board top is equipped with corresponding pneumatic cylinder assembly, the base in going up the plastic film passes through the bolt and is connected with the lifter plate in the pneumatic cylinder assembly, the base in the plastic film passes through the bolt and is connected with equipment frame down, mud group station board right side is equipped with draws membrane cylinder assembly, draw membrane cylinder assembly right side and be equipped with the finished product conveyer belt, the finished product conveyer belt comprises horizontal conveyor belt and domatic conveyer belt, and domatic conveyer belt's output is equipped with corresponding finished product packing box.

Furthermore, an operation panel is arranged at the upper end of the right side of the equipment frame.

Furthermore, the hydraulic cylinder assembly comprises a hydraulic cylinder, an inlet of the hydraulic cylinder is connected with an outlet of an external hydraulic station through a pipeline, a telescopic end of the hydraulic cylinder is connected with the lifting plate, a finished product pressing block is arranged on the lower surface of the lifting plate, and four corners of the lifting plate are provided with guide columns.

Furthermore, draw membrane cylinder assembly left side and be equipped with the press mold cylinder assembly, press mold cylinder assembly one side is equipped with cuts the membrane subassembly.

Further, draw membrane cylinder assembly including drawing the membrane cylinder, draw the membrane cylinder to be located and draw membrane fixed plate one side, and draw and be connected through gear and rack on the membrane cylinder output shaft, draw membrane fixed plate lower surface and pass through slider and sliding rail connection, and draw both ends all to be equipped with press mold cylinder one around the membrane fixed plate, and draw to be equipped with on the membrane fixed plate with the corresponding boss of press mold cylinder one.

Further, rack and slide rail all with equipment frame upper surface fixed connection.

Further, press mold cylinder assembly includes press mold cylinder two, and press mold cylinder two and the fixed frame fixed connection of press mold are equipped with the boss that corresponds with the flexible end of press mold cylinder two on the fixed frame of press mold, and are equipped with the press mold roller in the fixed frame of press mold.

Further, the film cutting assembly comprises a cutter, the lower end of the cutter is connected with a sliding block in the cylindrical guide rail through a fixing frame, and the two ends of a cylinder in the cylindrical guide rail are fixedly connected with the equipment frame.

Furthermore, a pressing groove corresponding to a finished product pressing block in the hydraulic cylinder assembly is arranged on the mud pie working position plate, and a plastic film rotating shaft is arranged at the left end of the mud pie working position plate.

Compared with the prior art, the beneficial effects of the utility model are that: this automatic tectorial membrane make-up machine of fire-resistant mud pad has following benefit:

1. the utility model discloses on set up the pneumatic cylinder assembly, the flexible end of pneumatic cylinder moves the finished product briquetting through the lifter plate and moves along the guide post downstream, uses through the indent cooperation on finished product briquetting and the mud group station board to make fire-resistant mud group at extrusion in-process one shot forming, avoid a lot of extrusion, improve work efficiency.

2. The utility model discloses on set up and drawn membrane cylinder assembly, the tip that the last plastic film that the press mold cylinder is covering the fire clay pad and is pressing tightly with lower plastic film is pressed, moves right through the combination drive fire clay pad that draws membrane cylinder and rack, not only realizes compressing tightly sealed to last plastic film and lower plastic film right-hand member, still can realize the removal to the fire clay pad.

3. The utility model discloses on set up press mold cylinder assembly, the flexible end of press mold cylinder two has not only realized compressing tightly sealed to last plastic film and lower plastic film left end, in addition draws membrane cylinder assembly to this rate of tension of having guaranteed the fire clay pad that the tectorial membrane is packed, guarantees then that the later stage cuts the smooth membrane of cutting of membrane module.

The utility model discloses a combine the extrusion of fire clay pad and tectorial membrane packing into an organic whole, not only avoided the drawback of the upset of traditional artifical tectorial membrane, improve machining efficiency, not only reduce the cost of equipment simultaneously, and reduced the area of equipment, have advantages such as efficient, with low costs, full automatization.

Drawings

FIG. 1 is a first schematic view of the present invention;

FIG. 2 is a second schematic structural view of the present invention;

FIG. 3 is a partial schematic structural diagram of the present invention;

fig. 4 is a partial schematic structural view of the present invention.

In the figure: the automatic film pressing machine comprises a hydraulic cylinder assembly 1, a hydraulic cylinder 11, a lifting plate 12, a finished product pressing block 13, a guide post 14, a plastic film feeding 2, a mud pie working position plate 3, a pressing groove 31, a plastic film rotating shaft 32, a plastic film discharging 4, an equipment frame 5, an operation panel 6, a film pulling cylinder assembly 7, a film pulling cylinder 71, a film pulling fixing plate 72, a rack 73, a slide rail 74, a film pressing cylinder I75, a finished product conveying belt 8, a horizontal conveying belt 81, a slope conveying belt 82, a film pressing cylinder assembly 9, a film pressing cylinder II 91, a film pressing fixing frame 92, a film pressing roller 93, a film cutting assembly 10, a cutter 101 and a cylindrical guide rail 102.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides a technical solution: an automatic film coating forming machine for a fire-resistant mud pad comprises a hydraulic cylinder assembly 1, an upper plastic film 2, a mud mass station plate 3, a lower plastic film 4, an equipment frame 5, a film drawing cylinder assembly 7 and a finished product conveyor belt 8, wherein the equipment frame 5 is provided with the mud mass station plate 3, the upper end and the lower end of the left side of the mud mass station plate 3 are respectively provided with the upper plastic film 2 and the lower plastic film 4, the corresponding hydraulic cylinder assembly 1 is arranged above the mud mass station plate 3, a base in the upper plastic film 2 is connected with a lifting plate 12 in the hydraulic cylinder assembly 1 through a bolt, a base in the lower plastic film 4 is connected with the equipment frame 5 through a bolt, the film drawing cylinder assembly 7 is arranged at the right side of the mud mass station plate 3, the right side of the film drawing cylinder assembly 7 is provided with a finished product conveyor belt 8, the finished product conveyor belt 8 consists of a horizontal conveyor belt 81 and a slope conveyor belt 82, and the output end of the slope conveyor belt 82 is provided with a corresponding finished product packaging box, in the early stage of work, the right moving ends of the upper plastic film 2 and the lower plastic film 4 are both connected with the film-drawing cylinder assembly 7, when the device works, the opening and closing angle formed by the upper plastic film 2 and the film-drawing cylinder assembly 7 is utilized to enable the fire-resistant mud lumps to be positioned on the lower plastic film 4 and not to be contacted with the upper plastic film 2, the upper plastic film 2 and the fire-resistant mud lumps are tightly connected and extrude the internal gas for sealing along with the downward moving and extruding process of the hydraulic cylinder assembly 1, so that the film-coating extrusion forming of the fire-resistant mud lumps is realized, then the film-drawing cylinder assembly 7 compresses and pulls the right ends of the upper plastic film 2 and the lower plastic film 4 to move rightwards, the upper end of the right side of the equipment frame 5 is provided with an operation panel 6, before the device works, the fire-resistant mud lumps and the film-coating extrusion forming and the film-coating action are all set well, so that the automatic film-coating extrusion forming is realized, the hydraulic cylinder assembly 1 comprises a hydraulic cylinder 11, the import of pneumatic cylinder 11 passes through the exit linkage at pipeline and outside hydraulic pressure station, and the flexible end and the lifter plate 12 of pneumatic cylinder 11 are connected, and lifter plate 12 lower surface is equipped with finished product briquetting 13, and four angles of lifter plate 12 all are equipped with guide post 14, and during extrusion, the flexible end of pneumatic cylinder 11 passes through lifter plate 12 along 14 downstream of guide post to make finished product briquetting 13 with the extrusion of refractory clay group.

A film pressing cylinder assembly 9 is arranged on the left side of the film drawing cylinder assembly 7, a film cutting component 10 is arranged on one side of the film pressing cylinder assembly 9, the film drawing cylinder assembly 7 comprises a film drawing cylinder 71, the film drawing cylinder 71 is positioned on one side of a film drawing fixed plate 72, an output shaft of the film drawing cylinder 71 is connected with a rack 73 through a gear, the lower surface of the film drawing fixed plate 72 is connected with a slide rail 74 through a slide block, film pressing cylinders 75 are arranged at the front end and the rear end of the film drawing fixed plate 72, a boss corresponding to the film pressing cylinder 75 is arranged on the film drawing fixed plate 72, the rack 73 and the slide rail 74 are fixedly connected with the upper surface of the equipment frame 5, the film pressing cylinder assembly 9 comprises a film pressing cylinder II 91, the film pressing cylinder II 91 is fixedly connected with a film pressing frame 92, a boss corresponding to the telescopic end of the film pressing cylinder II 91 is arranged on the film pressing fixed frame 92, and a film pressing roller 93 is arranged in the film pressing fixed frame 92, the upper plastic film 2 and the lower plastic film 4 pass through the die pressing fixing frame 92 and the die pressing roller 93 in the process of moving to the right, so that the phenomenon of edge warping is avoided, when the hydraulic cylinder assembly 1 works, the film pulling cylinder assembly 7 is positioned on the left side, namely the film pulling cylinder 71 is positioned at the left end of the rack 73 through the film pulling fixing plate 72, at the moment, the film pressing cylinder I75 is used for attaching and pressing the right ends of the upper plastic film 2 and the lower plastic film 4, the fire-resistant mud pad formed by film covering drives the fire-resistant mud pad to move to the right through the combination of the film pulling cylinder 71 and the rack 73, when the fire-resistant mud pad moves to the right end of the rack 73, the film pressing cylinder II 91 is used for attaching and pressing the left ends of the upper plastic film 2 and the lower plastic film 4, so that the fire-resistant mud pad finished by film covering is in a tight state, the cutting work of the next step is better finished, the film cutting assembly 10 comprises a cutter 101, the lower end of the cutter 101 is connected with a slide block in the cylindrical guide rail 102 through a fixing frame, and the cylinder both ends and the equipment frame 5 fixed connection in the cylinder guide rail 102, cylinder guide rail 102 drives cutter 101 to do reciprocating motion through the mount, thereby realize the cutting to the fire clay pad left end that the tectorial membrane was accomplished, namely accomplish the whole tectorial membrane packing of fire clay pad, it needs to be noted that both ends all leave the plastic film of certain surplus about the fire clay pad that the tectorial membrane was accomplished, be equipped with the indent 31 corresponding with finished product briquetting 13 in the pneumatic cylinder assembly 1 on the mud ball station board 3, and the mud ball station board 3 left end is equipped with plastic film pivot 32, the cooperation of indent 31 and finished product briquetting 13 is used, can make fire clay ball one time extrusion, avoid the drawback of extrudeing repeatedly many times, plastic film pivot 32 has increased the smoothness degree of plastic film 4 tectorial membrane process down, avoid the phenomenon that the tectorial membrane in-process appears the card and pause.

When in use: in the earlier stage of work, the setting of an integrated automatic film covering extrusion command is completed through the operation panel 6, when the work is performed, the fire-resistant mud pie is transmitted to the upper surface of the lower plastic film 4, the right end of the lower plastic film 4 passes through the film pressing fixing frame 92 and the film pressing roller 93, meanwhile, the right end of the upper plastic film 2 and the right end of the lower plastic film 4 are opposite to each other and are connected with the telescopic end of the first film pressing cylinder 75, at this time, the telescopic end of the first film pressing cylinder 75 extends out and is tightly connected with the boss on the film pulling fixing plate 72, so that the right ends of the upper plastic film 2 and the lower plastic film 4 are tightly and fixedly connected, a certain angle is formed between the lower plastic film 4 and the upper plastic film 2, at this time, the film pulling cylinder assembly 7 drives the film pulling cylinder 71 to be positioned on the left side of the rack 73, then the film pulling cylinder 71 drives the upper plastic film 2 and the lower plastic film 4 to move rightwards through the film pulling fixing plate 72, namely, the lower plastic film 4 drives the fire-resistant mud pie to move rightwards until the fire-resistant mud pie moves into the pressing groove 31, then the hydraulic cylinder 11 drives the finished product pressing block 13 to move downwards along the guide post 14 through the lifting plate 12, the upper plastic film 2 and the refractory mud are extruded downwards together in the moving process, when the extrusion of the refractory mud pad is finished, air among the upper plastic film 2, the refractory mud pad and the lower plastic film 4 is extruded outwards due to the downward extrusion force of the finished product pressing block 13, so that the action of laminating is finished when the refractory mud pad is formed, the refractory mud pad extruded by laminating is moved rightwards through the film-drawing cylinder 71, when the refractory mud pad moves to a certain distance, the telescopic end of the film-pressing cylinder two 91 moves downwards and is connected with a boss on a pressing die fixing frame 92, the upper plastic film 2 and the lower plastic film 4 at the left end of the refractory mud pad are pressed and fixed, then the cylindrical guide rail 102 drives the cutter 101 to do reciprocating cutting action through the fixing frame, so as to finish the action of integral laminating extrusion forming of the refractory mud pad, and finally, conveying the finished product into an external packaging box through a finished product conveying belt 8, and repeating the steps to complete the integrated film-coating extrusion forming.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an automatic tectorial membrane make-up machine of fire-resistant mud pad, includes pneumatic cylinder assembly (1), goes up plastic film (2), mud group station board (3), lower plastic film (4), equipment frame (5), draws membrane cylinder assembly (7) and finished product conveyer belt (8), its characterized in that: be equipped with mud group station board (3) on equipment frame (5), both ends are equipped with plastic film (2) and lower plastic film (4) respectively about mud group station board (3) left side, and mud group station board (3) top is equipped with corresponding pneumatic cylinder assembly (1), it passes through the bolt and is connected with lifter plate (12) in the pneumatic cylinder assembly (1) to go up the base in plastic film (2), the base in lower plastic film (4) passes through the bolt and is connected with equipment frame (5), mud group station board (3) right side is equipped with draws membrane cylinder assembly (7), it is equipped with finished product conveyer belt (8) to draw membrane cylinder assembly (7) right side, finished product conveyer belt (8) comprise horizontal conveyor belt (81) and domatic conveyer belt (82), and the output of domatic conveyer belt (82) is equipped with corresponding finished product packing box.

2. The automatic covering and forming machine for fire clay mats according to claim 1, characterized in that: an operation panel (6) is arranged at the upper end of the right side of the equipment frame (5).

3. The automatic covering and forming machine for fire clay mats according to claim 1, characterized in that: pneumatic cylinder assembly (1) includes pneumatic cylinder (11), and the exit linkage at pipeline and outside hydraulic pressure station is passed through in the import of pneumatic cylinder (11), and the flexible end and the lifter plate (12) of pneumatic cylinder (11) are connected, and lifter plate (12) lower surface is equipped with finished product briquetting (13), and four angles of lifter plate (12) all are equipped with guide post (14).

4. The automatic laminating machine for refractory mortar pads according to claim 1, characterized in that: a film pressing cylinder assembly (9) is arranged on the left side of the film drawing cylinder assembly (7), and a film cutting component (10) is arranged on one side of the film pressing cylinder assembly (9).

5. The automatic laminating machine for refractory mortar pads according to claim 1, characterized in that: draw membrane cylinder assembly (7) including drawing membrane cylinder (71), draw membrane cylinder (71) to be located and draw membrane fixed plate (72) one side, and draw and be connected through gear and rack (73) on membrane cylinder (71) the output shaft, draw membrane fixed plate (72) lower surface to pass through the slider and be connected with slide rail (74), and draw membrane fixed plate (72) front and back both ends all to be equipped with press mold cylinder (75), and draw to be equipped with on membrane fixed plate (72) with press mold cylinder (75) corresponding boss.

6. The automatic laminating machine for refractory mortar pads according to claim 5, characterized in that: the rack (73) and the sliding rail (74) are fixedly connected with the upper surface of the equipment frame (5).

7. The automatic covering and forming machine for fire clay mats according to claim 4, characterized in that: the film pressing cylinder assembly (9) comprises a second film pressing cylinder (91), the second film pressing cylinder (91) is fixedly connected with the film pressing fixing frame (92), a boss corresponding to the telescopic end of the second film pressing cylinder (91) is arranged on the film pressing fixing frame (92), and a film pressing roller (93) is arranged in the film pressing fixing frame (92).

8. The automatic covering and forming machine for fire clay mats according to claim 4, characterized in that: the film cutting assembly (10) comprises a cutter (101), the lower end of the cutter (101) is connected with a sliding block in a cylindrical guide rail (102) through a fixing frame, and the two ends of a cylinder in the cylindrical guide rail (102) are fixedly connected with the equipment frame (5).

9. The automatic covering and forming machine for fire clay mats according to claim 3, characterized in that: the mud pie station plate (3) is provided with a pressure groove (31) corresponding to the finished product pressure block (13) in the hydraulic cylinder assembly (1), and the left end of the mud pie station plate (3) is provided with a plastic film rotating shaft (32).