CN101134340A - Cloth device and method - Google Patents

Cloth device and method Download PDF

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Publication number
CN101134340A
CN101134340A CNA2007101224870A CN200710122487A CN101134340A CN 101134340 A CN101134340 A CN 101134340A CN A2007101224870 A CNA2007101224870 A CN A2007101224870A CN 200710122487 A CN200710122487 A CN 200710122487A CN 101134340 A CN101134340 A CN 101134340A
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CN
China
Prior art keywords
magazine
material base
powder
feed supplement
striker plate
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Granted
Application number
CNA2007101224870A
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Chinese (zh)
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CN100581766C (en
Inventor
武桢
李绍勇
李高明
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Keda Clean Energy Co Ltd
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Keda Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Keda Industrial Co Ltd filed Critical Keda Industrial Co Ltd
Priority to CN200710122487A priority Critical patent/CN100581766C/en
Publication of CN101134340A publication Critical patent/CN101134340A/en
Application granted granted Critical
Publication of CN100581766C publication Critical patent/CN100581766C/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The present invention relates to material distributing mechanism and process. The mechanism includes one material box with material inlet and material outlet and fixed on the surface of one stuffing mechanism; one material keeping plate set to the material outlet of the material box capable of moving vertically and forming one closed cavity with material inlet together with the material box and the stuffing mechanism, and one stuffing mechanism for filling powdered material to the closed cavity and conveying formed material blank. The process includes the following steps: descending the material keeping plate for forming one cavity, filling powdered material to the cavity with the stuffing mechanism, ascending the material keeping plate to discharge the powdered material from the material box through the material outlet, descending the material keeping plate to shut up the material outlet and cutting and shifting out the material blank, and conveying the material blank to the press.

Description

Distribution device and method
Technical field
The present invention relates to a kind of ceramic tile production with distribution device and distributing method, especially a kind of distribution device and distributing method that carries out cloth in the horizontal direction.
Background technology
Ceramic tile production mainly comprises operations such as cloth, compression moulding, drying and sintering, and wherein cloth is important operation.
Figure 12 is existing vertical material-distributing device structural representation, and its structure is: four separable magazines 1 are set respectively on four table tops of turntable 10, and turntable 10 11 rotations around the shaft make magazine 1 turn to horizontal level from the upright position by rotation; Magazine 1 is provided with magazine pressue device 12, is used to compress magazine 1 and makes it be close to turntable; The side top of turntable 10 is provided with filler device 3, is used for magazine 1 filler to vertical placement; Pushing away powder frame 13 is used for the magazine that fills up material of horizontal positioned is delivered to press 14.Concrete operation principle is as follows: filler device 3 is reinforced in the magazine 1 that is in vertical placement by setting effect during cloth, until reaching the required material amount of compacting; Turntable 10 makes the magazine that powder is housed 1 horizontal positioned of vertical placement around trip shaft 11 half-twists; The magazine 1 that this moment, magazine pressue device 12 level of compression were placed makes it be adjacent to turntable; Then, push away the magazine 1 that powder frame 13 drives these horizontal positioned and move, and send it to press 14 along turntable surface, with powder packed in the die cavity of mould; Next, push away powder frame 13 and the magazine 1 of sky is taken back placed on the turntable 10, carry out cloth circulation next time again.Though this vertical material-distributing device can be realized the decorative pattern of adobe and can keep the entire body effect, still has some technological deficiencies in actual the use, is embodied in:
(1) because magazine moves into press with powder, have only and just can get back to turntable at magazine behind the die cavity powder packed, and turntable must wait magazine to get back to the rotary movement that just can carry out following one-period behind the home position, and the stand-by period of equipment is longer, and cloth efficient is low;
(2) mode of employing vertical material-distributing, powder are in the vertical process that descends, owing to be subjected to the effect of gravity, the powder of back decline pushes the powder of magazine bottom, therefore causes the powder density of the powder density of magazine bottom greater than magazine top; The inhomogeneous of powder density will influence the expansion and contraction of powder in the postorder sintering procedure, cause the quality of brick to descend;
(3) also have, the mode of vertical material-distributing is only applicable to the cloth of particulate material, is not suitable for the micro mist material is carried out cloth, and certain limitation is arranged.
Summary of the invention
The purpose of this invention is to provide a kind of distribution device and distributing method, solve technological deficiencies such as prior art cloth efficient is low effectively.
To achieve these goals, the invention provides a kind of distribution device, comprising:
One magazine, an end is provided with the charging aperture that is used for charging, and the other end is provided with the discharging opening that is used for discharging, and described magazine clip is located on the filler device surface;
One striker plate is arranged at the discharging opening place of described magazine, can vertically move up and down, forms an enclosed cavity with described charging aperture jointly with described magazine, filler device;
One filler device is used for loading powder in described enclosed cavity, transports the material base of formation.
Described magazine is by two side plates and the cuboid that top board is formed; Described striker plate is connected with driving mechanism, and the described striker plate of described drive mechanism vertically moves up and down at the discharging opening place of described magazine, makes when described striker plate rises, and makes that the powder in the described magazine shifts out described magazine; Form described enclosed cavity during decline, cut off the powder that shifts out described magazine and form described material base; Described driving mechanism is connected with driving governor, and described driving governor is used to control described driving mechanism work.
Can also comprise a feed supplement device in the above-mentioned distribution device, described feed supplement device is arranged at the top of described filler device, and is positioned at the discharging oral-lateral of described magazine, is used for the material base upper surface that forms is carried out feed supplement; Described feed supplement device is provided with a scraper plate, is used for the upper surface through the material base of feed supplement is wipeed off.
The length of described magazine is 1.5~5 times of length that form material base; The institute; The movement velocity of described filler device is 0.2~5m/s.
To achieve these goals, the present invention also provides a kind of distributing method, comprises
Striker plate descends, and forms an enclosed cavity with charging aperture with magazine, filler device;
Described filler device loads powder in described enclosed cavity;
Described striker plate rises, and the powder in the described magazine shifts out from the discharging opening of described magazine continuously with described filler device;
Described striker plate descends, and seals the discharging opening of described magazine, cuts off the material base that shifts out described magazine;
Send the material base that forms to press compression moulding.
Described the material base that forms is sent to before the press compression moulding, also comprised the step that the upper surface to the material base of described formation carries out feed supplement;
Described upper surface to the material base that forms carries out after the feed supplement, also comprises the step of the upper surface of wipeing described material base through feed supplement off.
Distribution device provided by the present invention and distributing method have shortened the cloth cycle, have improved operating efficiency; And the problem of having avoided material base front and back powder density unevenness to spare effectively, the quality of the brick that assurance is fired; Distribution device of the present invention is applicable to the cloth of variety classes powder, comprises particle powder and micro mist material; Use the present invention and carry out cloth, the stockline bar that cloth is good is continuous, and the brick picture on surface that is fired into is attractive in appearance.
Below by drawings and Examples, technical scheme of the present invention is described in further detail.
Description of drawings
Fig. 1 is an example structure schematic diagram of distribution device of the present invention;
Fig. 2 is another example structure schematic diagram of distribution device of the present invention;
Fig. 3~Fig. 9 is the work schematic diagram of distribution device shown in Figure 2;
Figure 10 is distributing method one an embodiment schematic flow sheet of the present invention;
Figure 11 is another embodiment schematic flow sheet of distributing method of the present invention;
Figure 12 is the structural representation of existing distribution device.
Description of reference numerals:
1 one magazines; 2-striker plate; 3-filler device;
4-enclosed cavity; 5-feed supplement device; 6-scraper plate;
7-charging aperture; 8-discharging opening; 9-driving mechanism;
10-turntable; 11-rotating shaft; 12-pressue device;
13-push away the powder frame; 14-press.
The specific embodiment
Fig. 1 is a structural representation of distribution device of the present invention.As shown in Figure 1, the agent structure of distribution device comprises magazine 1, striker plate 2, filler device 3.Magazine 1 two ends are the opening setting, and charging aperture 7 is used for charging, and discharging opening 8 is used for discharging; Magazine 1 button is located on filler device 3 surfaces, and does not move with filler device 3; Striker plate 2 is arranged on discharging opening 8 places of magazine 1, and can be up and down vertically moves, when move down and with the discharging sealing after, can with the common enclosed cavity 4 with charging aperture 7 that forms of magazine 1, filler device 3; Filler device 3 is used for filling powder in enclosed cavity 4;
Particularly, magazine 1 is two side plates and the cuboid that top board is formed, this magazine is located on the filler device 3, use striker plate 2 again and shelter from discharging opening 8, having on the filler device 3 can be with the feed belt of rotating mechanism motion, and the feed belt of horizontal movement and magazine 1, striker plate 2 have just formed the enclosed cavity 4 of an end opening; Powder is placed on the feed belt of filler device 3 according to the pattern that will form, the feed belt holder is carried the powder of putting and is moved horizontally, and after powder entered in the magazine 1, owing to be subjected to stopping of striker plate 2, powder was filled in the magazine 1 gradually; The powder that laggard powder extruding of going into magazine 1 is introduced into forms needed pattern; Driving mechanism 9 drives striker plate 2 rises it, and powder is under the drive of feed belt, and the powder that is positioned at discharging opening 8 places shifts out magazine 1 gradually, when the powder length that shifts out reaches the length of required material base, drive mechanism striker plate 2 descends, and powder is cut off, and shelters from discharging opening 8 once more; Shift out the powder of magazine 1 and send into press compression moulding as material base.Describedly be used to drive the driving mechanism that striker plate moves both vertically up and down and be connected with driving governor, driving governor is set the work of control driving mechanism by internal processes, makes striker plate produce moving both vertically up and down.Filler device 3 in the present embodiment can also be by transmission mechanism or the flat board that manually drags, lays powder by the pattern that will form on flat board, by drag dull and stereotyped in enclosed cavity filler.The driving mechanism 9 that present embodiment adopted can adopt cylinder, cylinder arm is connected with striker plate 2, driving mechanism 9 also can adopt other can realize the mechanism that straight line moves, as linear electric motors, motor driven gear tooth bar, driven by motor eccentric mechanism, feed screw nut etc.
Further, based on the embodiment of above-mentioned distribution device, present embodiment is used the feed supplement device material base upper surface is carried out feed supplement, makes it smooth.As shown in Figure 2, feed supplement device 5 is arranged at the top of filler device 3, and is positioned at discharging opening 8 one sides of magazine 1; After material base shifted out from magazine 1, when arriving the below of feed supplement device 5, feed supplement device 5 discharged its inner powder the material base upper surface is carried out feed supplement, and feed supplement device 5 can be connected with controller, and the feed supplement amount and the feed supplement speed of feed supplement device are controlled.Again further,, may there be the situations of mending more, therefore a scraper plate 6 can be set on the feed supplement device, be used for the upper surface through the material base of feed supplement is wipeed off, make the material base surfacing because the feed supplement device carries out feed supplement to the material base upper surface.Because feed supplement device and scraper plate are set, its upper surface of material base that can guarantee to enter press is smooth, further guarantees to be fired into the yield rate of brick.Can avoid because of powder is filled into formed surface depression in the magazine by distribution device and scraper plate are set, influence is fired into the quality of brick.
Stop each powder heap of putting on the filler device by striker plate in the various embodiments described above, in magazine, carry out cloth, laggard powder of going into magazine pushes the powder that cloth is good in the magazine, may cause the difference of powder front and back density in the magazine, previous section density is big, and aft section density is little, influences the quality that postorder is fired into brick, therefore the length of magazine is arranged to form material base length 1.5~5 times, reduce the difference of powder front and back powder density in magazine; And by striker plate cutting, the material base of formation is by the feed belt delivery, can further reduce the density variation of powder before and after the material base according to the stressing influence of material base, guarantees that postorder is fired into the quality of brick.Powder is cloth in magazine, and the transfer rate of filler device is difficult for too fast or slow excessively, generally remains on 0.2~5m/s and is advisable.
The course of work below by vertical material-distributing device of the present invention further specifies its technical scheme.
Fig. 3~Fig. 9 is the work schematic diagram of distribution device shown in Figure 2.At first, as shown in Figure 3,, on the diverse location on the filler device 3, lay powder according to the pattern that will form; Simultaneously, driving mechanism 9 drives striker plate 2 and descends, sealing discharging opening 8; Powder moves with filler device 3 along the V direction; Shown in Figure 4, filler device 3 drives powder and moves into magazine; Shown in Figure 5, when powder moves to striker plate 2 places, be subjected to stopping of striker plate 2, stop reach; The powder of back enters magazine successively, and the powder of front is pushed by the drive of filler device 3; Shown in Figure 6, after magazine 1 was loaded and expired, driving mechanism 9 drove striker plates 2 and rises, and the powder of the powder extruding front of back makes it shift out discharging opening 8; Shown in Figure 7, when the length of the powder that shifts out discharging opening 8 reached the length of the material base of wanting, driving mechanism 9 drove striker plate 2 once more and descends, and sealing discharging opening 8 also cuts off powder simultaneously at discharging opening 8 places, form required material base; Shown in Figure 8, when material base moved to feed supplement device 5 times with filler device 3, the upper surface of 5 pairs of material bases of feed supplement device carried out feed supplement; 6 pairs of material base upper surfaces through feed supplement of scraper plate are wipeed off; Shown in Figure 9, the material base after the strickling is admitted to press compression moulding.
The present invention proposes a kind of simple in structure, distribution device that production efficiency is high, replaced the mode of existing powder by filler device horizontal transmission powder by movement of falling object vertical material-distributing, owing to reduced the step of the necessary flip horizontal magazine of existing vertical material-distributing, shorten the cloth cycle, improved operating efficiency; And the problem of having avoided material base front and back powder density unevenness to spare effectively, the quality of the brick that assurance is fired; Have, distribution device of the present invention is not subjected to the limitation of powder kind again, promptly not only is applicable to the cloth of particle powder, and is applicable to the cloth of micro mist material; The distribution device that using present embodiment provides carries out cloth, and the stockline bar that cloth is good is continuous, and the brick picture on surface that is fired into is attractive in appearance.。
Figure 10 is a flow process schematic diagram of distributing method of the present invention, is specially:
Step 101, striker plate descend, and form an enclosed cavity with charging aperture with magazine, filler device;
Step 102, filler device load powder in enclosed cavity;
Step 103, striker plate rise, and the powder in the magazine shifts out from the discharging opening of magazine continuously with filler device;
Step 104, striker plate descend, and the discharging opening of sealing magazine cuts off the material base that shifts out magazine;
Step 105, send the material base that forms to press compression moulding.
As shown in figure 11, before step 105 is sent the material base that forms to press compression moulding, also comprise
Step 1041, the upper surface of the material base that forms is carried out feed supplement;
The upper surface of the material base of step 1042, the feed supplement of strickling process.
The filler device holder is carried powder and is moved to the magazine direction, and striker plate descends under the driving of driving mechanism simultaneously, the discharging of sealing magazine; At this moment, formed an enclosed cavity between striker plate and magazine, the filler device three, this cavity has a charging aperture; Powder loads magazine gradually, and back powder extruding front powder forms required material distributing figure; Striker plate rises under the driving of driving mechanism, and the powder in the magazine shifts out by discharging opening; When the powder length that shifts out reached the length of required material base, striker plate descended once more, the sealing discharging opening, and the action of decline is also cut off powder, and the powder that shifts out magazine forms the material base with certain-length; Material base is being sent into before press suppresses, and also will carry out feed supplement and wipes off and handle its upper surface, guarantees that the upper surface of material base is smooth, improves the yield rate that postorder is fired into brick.
The distributing method that using above embodiment provides has shortened the cloth cycle, has improved operating efficiency; And the problem of having avoided material base front and back powder density unevenness to spare effectively, the quality of the brick that assurance is fired; And can comprise particle powder and micro mist material to the cloth of variety classes powder; The stockline bar that cloth is good is continuous, and the brick picture on surface that is fired into is attractive in appearance.
It should be noted that at last: above embodiment only in order to technical scheme of the present invention to be described, is not intended to limit; Although with reference to previous embodiment the present invention is had been described in detail, those of ordinary skill in the art is to be understood that: it still can be made amendment to the technical scheme that aforementioned each embodiment put down in writing, and perhaps part technical characterictic wherein is equal to replacement; And these modifications or replacement do not make the essence of appropriate technical solution break away from the spirit and scope of various embodiments of the present invention technical scheme.

Claims (11)

1. a distribution device is characterized in that, comprising:
One magazine, an end is provided with the charging aperture that is used for charging, and the other end is provided with the discharging opening that is used for discharging, and described magazine clip is located on the filler device surface;
One striker plate is arranged at the discharging opening place of described magazine, can vertically move up and down, forms an enclosed cavity with described charging aperture jointly with described magazine, filler device;
One filler device is used for loading powder in described enclosed cavity, transports the material base of formation.
2. distribution device according to claim 1 is characterized in that, described magazine is by two side plates and the cuboid that top board is formed.
3. distribution device according to claim 1, it is characterized in that, described striker plate is connected with driving mechanism, the described striker plate of described drive mechanism vertically moves up and down at the discharging opening place of described magazine, make when described striker plate rises, make that the powder in the described magazine shifts out described magazine; Form described enclosed cavity during decline, cut off the powder that shifts out described magazine and form described material base.
4. distribution device according to claim 3 is characterized in that described driving mechanism is connected with driving governor, and described driving governor is used to control described driving mechanism work.
5. according to the described arbitrary distribution device of claim 1 to 4, it is characterized in that also comprise a feed supplement device, described feed supplement device is arranged at the top of described filler device, and is positioned at the discharging oral-lateral of described magazine, be used for the material base upper surface that forms is carried out feed supplement.
6. distribution device according to claim 5 is characterized in that, described feed supplement device is provided with a scraper plate, is used for the upper surface through the material base of feed supplement is wipeed off.
7. distribution device according to claim 5 is characterized in that, the length of described magazine is 1.5~5 times of length that form material base.
8. distribution device according to claim 5 is characterized in that, the movement velocity of described filler device is 0.2~5m/s.
9. a distributing method is characterized in that, comprising:
Striker plate descends, and forms an enclosed cavity with charging aperture with magazine, filler device;
Described filler device loads powder in described enclosed cavity;
Described striker plate rises, and the powder in the described magazine shifts out from the discharging opening of described magazine continuously with described filler device;
Described striker plate descends, and seals the discharging opening of described magazine, cuts off the material base that shifts out described magazine;
Send the material base that forms to press compression moulding.
10. distributing method according to claim 9 is characterized in that, described the material base that forms is sent to before the press compression moulding, also comprises the step that the upper surface to the material base of described formation carries out feed supplement.
11. distributing method according to claim 10 is characterized in that, described upper surface to the material base that forms carries out after the feed supplement, also comprises the step of wipeing described material base upper surface through feed supplement off.
CN200710122487A 2007-09-26 2007-09-26 Distribution device and method Expired - Fee Related CN100581766C (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN200710122487A CN100581766C (en) 2007-09-26 2007-09-26 Distribution device and method

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CN101134340A true CN101134340A (en) 2008-03-05
CN100581766C CN100581766C (en) 2010-01-20

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101695852A (en) * 2009-09-26 2010-04-21 佛山市点石机械有限公司 Distributing method and system for forming linear patterns on porcelain tiles
CN101786290A (en) * 2010-02-11 2010-07-28 佛山市点石机械有限公司 Material distributing method and system for forming emperador pattern on polished tile
CN102441936A (en) * 2011-11-06 2012-05-09 佛山市点石机械有限公司 Distribution method for forming stone cracking patterns on ceramic tiles and distribution system
CN102649924A (en) * 2012-05-23 2012-08-29 江苏牧羊集团有限公司 Stacking culturing tank for material for brewing white spirit
CN102699993A (en) * 2012-06-07 2012-10-03 广东东鹏控股股份有限公司 Material distribution method for polished tile
CN109132428A (en) * 2018-09-04 2019-01-04 珠海市运泰利自动化设备有限公司 A kind of depiler of conduction round belt straight trip power
CN110497515A (en) * 2019-08-21 2019-11-26 李知凡 A kind of inorganic board assembly line material distributing machine and inorganic board assembly line
CN113370337A (en) * 2021-07-05 2021-09-10 南京硕辉机械制造有限公司 Energy-saving drum-type chipping machine is with feed mechanism who has quantitative regulation
CN118682966A (en) * 2024-08-23 2024-09-24 琥崧微纳米科技(常州)有限公司 Control method of pre-filming device

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101695852A (en) * 2009-09-26 2010-04-21 佛山市点石机械有限公司 Distributing method and system for forming linear patterns on porcelain tiles
CN101786290B (en) * 2010-02-11 2013-07-10 佛山市点石机械有限公司 Material distributing method for forming emperador pattern on polished tile
CN101786290A (en) * 2010-02-11 2010-07-28 佛山市点石机械有限公司 Material distributing method and system for forming emperador pattern on polished tile
CN102441936A (en) * 2011-11-06 2012-05-09 佛山市点石机械有限公司 Distribution method for forming stone cracking patterns on ceramic tiles and distribution system
CN102649924B (en) * 2012-05-23 2013-09-25 江苏牧羊集团有限公司 Stacking culturing tank for material for brewing white spirit
CN102649924A (en) * 2012-05-23 2012-08-29 江苏牧羊集团有限公司 Stacking culturing tank for material for brewing white spirit
CN102699993A (en) * 2012-06-07 2012-10-03 广东东鹏控股股份有限公司 Material distribution method for polished tile
CN102699993B (en) * 2012-06-07 2014-11-05 广东东鹏陶瓷股份有限公司 Material distribution method for polished tile
CN109132428A (en) * 2018-09-04 2019-01-04 珠海市运泰利自动化设备有限公司 A kind of depiler of conduction round belt straight trip power
CN109132428B (en) * 2018-09-04 2024-03-19 珠海市运泰利自动化设备有限公司 Material distributor for transmitting straight power of round belt
CN110497515A (en) * 2019-08-21 2019-11-26 李知凡 A kind of inorganic board assembly line material distributing machine and inorganic board assembly line
CN110497515B (en) * 2019-08-21 2021-01-29 李知凡 Inorganic board is cloth machine and inorganic board production line for production line
CN113370337A (en) * 2021-07-05 2021-09-10 南京硕辉机械制造有限公司 Energy-saving drum-type chipping machine is with feed mechanism who has quantitative regulation
CN118682966A (en) * 2024-08-23 2024-09-24 琥崧微纳米科技(常州)有限公司 Control method of pre-filming device

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Assignee: Hunan Keda Powder Engineering Co.,Ltd.

Assignor: Guangdong Keda Electromechanical Co., Ltd.

Contract record no.: 2011430000091

Denomination of invention: Cloth device and previous cloth device and method thereof

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Address after: 528313 Guangdong City, Shunde province Chencun Town, industrial park, long Ring Road West Town, No. 1

Patentee after: KEDA CLEAN ENERGY CO., LTD.

Address before: 528313, Foshan, Guangdong province Shunde District Chencun Town Long Industrial Park

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CF01 Termination of patent right due to non-payment of annual fee