CN216403108U

CN216403108U - Stacking and napping integrated equipment and PC component production line

Info

Publication number: CN216403108U
Application number: CN202120624988.4U
Authority: CN
Inventors: 黄超; 任龙; 祝良永; 房欣欣; 丁涛
Original assignee: Guangdong Bozhilin Robot Co Ltd
Current assignee: Guangdong Bozhilin Robot Co Ltd
Priority date: 2021-03-26
Filing date: 2021-03-26
Publication date: 2022-04-29
Anticipated expiration: 2031-03-26

Abstract

The utility model provides a stacking and napping integrated device and a PC component production line, wherein napping operation is simultaneously carried out in the process of transferring components into a pre-curing area, and napping operation is simultaneously carried out again in the process of moving the components out of the pre-curing area after initial setting, and the components are conveyed in a short distance between the pre-curing area and a high-temperature curing area which are distributed up and down by a stacking structure, so that the exposure time of the components in the air is further reduced, and the heat loss is greatly reduced. The operation of breaking a jam can be realized simultaneously to the stack structure, and with stack, the operation of breaking a jam and napping structure integration setting in this application, the quantity that the station distributes in the factory building plane has been reduced, has reduced the area of station, simultaneously carries out stack and two actions of napping simultaneously, carries out two actions of breaking a jam and napping simultaneously, has promoted work efficiency greatly, has reduced the heat of circulation in-process and has lost the waste.

Description

Stacking and napping integrated equipment and PC component production line

Technical Field

The utility model relates to the technical field of PC component production equipment, in particular to stacking and galling integrated equipment and a PC component production line.

Background

A common circulating line mode is adopted in the production of laminated slab components in PC factories, and PC components (concrete prefabricated members) are placed on a die table with corresponding size and are circulated on a production line along with the die table. In the traditional production line, after the vibration process is completed, a plurality of pre-curing kilns (a conventional pre-curing station is provided with 12 continuous stations) which are sequentially arranged along the production line are needed, the PC component is cured at low temperature to reach an initial setting state, roughening is carried out after pre-curing, surface roughening is carried out on the PC component after initial setting is completed, the surface roughness of the PC component is increased, the PC component is continuously circulated to a stacking station, the PC component after pre-curing is conveyed into a high-temperature curing kiln through a stacker, the solidification strength of the PC component reaches the demolding strength in stages of temperature rise, constant temperature, temperature reduction and the like, and the PC component is continuously circulated to a subsequent station after being taken out of the high-temperature curing kiln. However, the conventional production line has the following problems:

1) the beat of a traditional PC component production line is 10 min/block, any PC component sequentially passes through the continuously arranged pre-curing kilns, pre-curing time of 2 hours needs to be reserved in the process, meanwhile, the occupied area of the continuously arranged pre-curing stations is large, and the total occupied area of the pre-curing stations corresponding to the sizes of the die tables with conventional sizes is about 12 multiplied by 9.5 multiplied by 4.5m which is 513m²。

2) After the PC component is pre-cured, the napping process needs to be completed firstly, then the PC component is transferred to a stacker and transferred to a high-temperature curing kiln through the stacker, so that the PC component reaches the high-temperature curing at least through 2 stations, and the heat in the 20minPC component and the die table is dissipated and wasted due to the fact that the production line beats for 10 min/block.

SUMMERY OF THE UTILITY MODEL

Therefore, the technical problem to be solved by the utility model is to overcome the defects of large occupied area and energy loss and waste in the circulation process of the traditional PC component production line.

Therefore, the utility model provides a stacking and napping integrated device, which comprises:

a frame slidably disposed;

the stacking structure is arranged in the rack and is suitable for moving up and down in the rack;

the napping structure is erected at the feeding end and/or the discharging end of the stacking structure;

and the door opening assembly corresponds to the galling structure and is arranged at one end of the stacking structure.

The stacking structure further comprises at least one group of pushing mechanisms; the pushing mechanism and the galling structure are arranged at the same end of the stacking structure; the push mechanism includes:

the first driver is fixed on the support frame of the stacking structure;

the driving piece is arranged on the supporting frame in a sliding mode and driven by the first driver, and the driving piece is suitable for being switched between two states of extending out of the stacking structure or retracting into the stacking structure;

and the clamping structure is fixed at one end of the driving piece, which faces the three-dimensional maintenance station, and is suitable for clamping and fixing the die table.

The buckle structure includes:

the second driver is fixed on the driving piece;

and the clamping rod is hinged to the driving piece, one end of the clamping rod is rotatably connected with the driving end of the second driver, the other end of the clamping rod is suitable for being clamped and fixed in a buckle of the die table and driven by the second driver, and the clamping rod is suitable for switching between a locking state and an unlocking state.

The stacking structure further comprises a walking assembly; the walking assembly comprises:

the driving wheel and the pushing mechanism are correspondingly arranged at the same end of the stacking structure;

at least two driven wheels symmetrically arranged on the stacking structure;

the driving wheel is suitable for driving the die table to horizontally move along the driven wheel.

The napping structure erects push mechanism top, it includes:

the sliding guide assemblies are symmetrically arranged on the supporting frame; any one of the sliding guide assemblies comprises a guide rail which extends vertically and a sliding block which is in sliding fit with the guide rail;

two ends of the mounting shaft are respectively and fixedly connected to the sliding blocks;

the third driver is fixed on the support frame and is suitable for driving any sliding block to slide along the guide rail;

at least two napping blades are uniformly arranged on the mounting shaft at intervals; the napping blade naturally droops under the action of self gravity.

The door opening assembly includes:

the lifting mechanism is fixed at the end part of the support frame;

the plug pin structure is telescopically arranged on the lifting mechanism and is suitable for being correspondingly inserted and fixed in a matching groove of any bin door in the three-dimensional maintenance station; the lifting mechanism is suitable for driving the bolt structure to move up and down so as to open or close the bin door.

The utility model provides a PC component production line, which comprises:

the device comprises a feeding ferry station, a vibrating station, a post-treatment station, a three-dimensional maintenance station, a stacking and napping integrated station, a stripping station, a hoisting station and a discharging ferry station which are arranged in sequence;

at least one stacking and napping integrated device is arranged in the stacking and napping integrated station;

the three-dimensional curing station comprises a pre-curing area and a high-temperature curing area which are arranged in parallel.

At least two chambers are arranged in the three-dimensional maintenance station; all the chambers are distributed in at least two layers of two rows; at least one die table storage unit is arranged in any bin.

The pre-curing area and the high-temperature curing area are distributed up and down.

Two three-dimensional maintenance stations are arranged; the two three-dimensional maintenance stations are oppositely arranged; a conveying channel for the die table to pass through is reserved below any one of the three-dimensional maintenance stations;

the stacking and napping integrated equipment is arranged between the two three-dimensional maintenance stations; two ends of the rack are respectively slidably arranged at the tops of the two three-dimensional maintenance stations; the lower part of the rack avoids the conveying channel and is arranged in a suspended mode.

The technical scheme of the utility model has the following advantages:

1. according to the stacking and napping integrated equipment, napping operation is simultaneously carried out in the process of transferring the components into the pre-curing area, and napping operation is carried out again in the process of moving the components out of the pre-curing area after initial setting, and short-distance conveying is carried out on the components between the pre-curing area and the high-temperature curing area which are distributed up and down through the stacking structure, so that the exposure time of the components in the air is further reduced, and heat loss is greatly reduced. And the galling operation can be carried out again in the process of transferring the component into the bin of the high-temperature maintenance area, and the galling operation can be carried out for three times in the transfer process, so that the galling is sufficient. Of course, the napping structure operates independently, so that three napping operations can be selectively implemented according to different process requirements. The operation of breaking a jam can be realized simultaneously to the stack structure, and with stack, the operation of breaking a jam and napping structure integration setting in this application, the quantity that the station distributes in the factory building plane has been reduced, has reduced the area of station, simultaneously carries out stack and two actions of napping simultaneously, carries out two actions of breaking a jam and napping simultaneously, has promoted work efficiency greatly, has reduced the heat of circulation in-process and has lost the waste.

2. The PC component production line provided by the utility model comprises a feeding ferrying station, a vibrating station, a post-processing station, a three-dimensional maintenance station, a stacking and napping integrated station, a stripping station, a hoisting station and a discharging ferrying station which are sequentially arranged, wherein the three-dimensional maintenance station comprises a pre-maintenance area and a high-temperature maintenance area which are arranged in parallel. The pre-curing area and the high-temperature curing area are arranged in parallel up and down or left and right, so that the situation that the pre-curing stations are sequentially and continuously arranged in the extension direction of the production line to occupy a large factory building area is avoided, and the overall cost of the production line is reduced; on the other hand, the circulation stations of the die table bearing components between pre-curing and high-temperature curing are reduced, the exposure time of the components in the air is reduced, and the energy loss is reduced.

3. According to the PC component production line provided by the utility model, at least two bins are arranged in a three-dimensional maintenance station, all the bins are distributed in a layered manner, and at least one die table storage unit is arranged in any bin; the pre-curing area and the high-temperature curing area are distributed up and down. The storehouse is range upon range of to be set up the maintenance capacity that increases the maintenance station, and the district is as an organic whole and be distribution from top to bottom with the high temperature maintenance district in advance, more is favorable to reducing the heat and scatters and disappears, improves thermal utilization ratio, and is energy-efficient.

4. According to the PC component production line provided by the utility model, two three-dimensional maintenance stations are arranged; the two three-dimensional maintenance stations are oppositely arranged; a conveying channel for the die table to pass through is reserved below any three-dimensional maintenance station; the stacking and napping integrated equipment is arranged between the two three-dimensional maintenance stations; two ends of the frame are respectively slidably arranged at the tops of the two three-dimensional maintenance stations; the lower part of the frame is suspended in the air to avoid the conveying channel. Set up two three-dimensional maintenance stations and increase maintenance capacity, with the integrative equipment installation of stack napping between two three-dimensional maintenance stations, make the effective utilization ratio of the integrative equipment of stack napping higher, further promote production efficiency. Conveying channel is reserved to three-dimensional maintenance station below, and simultaneously the unsettled setting of integrative equipment of stack napping is in the conveying channel top, avoids the setting of mould platform circulation track turn, reduces the length of circulation route, improves conveying efficiency.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.

FIG. 1 is a schematic view showing the structure of a PC component production line according to an embodiment of the present invention;

FIG. 2 is a schematic structural diagram of a three-dimensional curing station according to an embodiment of the present invention;

FIG. 3 is a first structural schematic diagram of stacking and napping integrated equipment in an embodiment of the utility model;

FIG. 4 is a schematic structural diagram of a pushing mechanism in an embodiment of the present invention;

FIG. 5 is a schematic structural diagram of a snap structure according to an embodiment of the present disclosure;

FIG. 6 is a second structural schematic diagram of stacking and napping integrated equipment in the embodiment of the utility model;

FIG. 7 is a view from A-A in FIG. 6;

FIG. 8 is a schematic structural view of a napping structure in an embodiment of the present disclosure;

fig. 9 is a schematic structural diagram of a door opening assembly according to an embodiment of the present invention.

Description of reference numerals:

10. a feed ferry station; 20. a vibrating station; 30. a post-processing station; 40. a three-dimensional maintenance station; 401. a pre-curing area; 402. a high-temperature maintenance area; 403. a bin; 404. a delivery channel; 405. a slide rail; 50. stacking and napping integrated stations; 501. a fifth driver; 502. a drive shaft; 503. driving the roller; 504. a pulley; 60. a mould stripping station; 70. hoisting a station; 80. a discharging ferry station;

1. a frame; 11. a sixth driver; 12. a tension wheel; 13. a driving wheel;

2. stacking structure; 21. a support frame;

3. a napping structure; 31. a third driver; 32. installing a shaft; 33. napping the blade; 34. a guide rail; 35. a slider;

4. a door opening assembly; 41. a fourth driver; 42. a plug pin structure; 43. mounting a plate; 44. a first rotating shaft; 45. a second rotating shaft; 46. a mounting frame; 47. a fixed seat;

5. a pushing mechanism; 51. a first driver; 52. a drive plate; 53. a gear; 54. a rack;

6. a buckle structure; 61. a second driver; 62. a clamping rod;

7. a walking assembly; 71. a driving wheel; 72. a driven wheel; 73. a seventh driver;

8. a limiting structure;

9. mould platform, 91, draw-in groove.

Detailed Description

The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

In addition, the technical features involved in the different embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.

Example 1

The embodiment provides an integrated stacking and galling device, which is arranged in an integrated stacking and galling station 50 of a PC component production line, and as shown in fig. 3, the integrated stacking and galling device comprises a rack 1, a stacking structure 2, a galling structure 3 and a door opening assembly 4. In this embodiment, the stacking and roughening integrated device is slidably disposed between the two three-dimensional curing stations 40, the fifth driver 501 is fixed on the rack 1, the driving end of the fifth driver is rotatably connected to the driving shaft 502, the driving shaft 502 transversely extends along the rack 1, the driving rollers 503 are respectively fixed at the two ends of the driving shaft 502, and the fifth driver 501 is adapted to drive the driving shaft 502 to rotate so as to drive the driving rollers 503 to rotate. The three-dimensional maintenance stations 40 corresponding to the two sides above the rack 1 are respectively provided with two rows of pulleys 504, the pulleys 504 on any side are arranged in two rows, the two rows of pulleys 504 are erected on the seam-type slide rail 405 positioned at the top of the three-dimensional maintenance stations 40 and respectively slide and abut against the vertical part of the seam-type slide rail 405, and the driving roller 503 rolls along the horizontal part of the seam-type slide rail 405 to drive the rack 1 to integrally move. In this embodiment, the fifth driver 501 is a conventional motor.

Four driving wheels 13 are symmetrically installed at two ends of a supporting frame 21 of the stacking structure 2, correspond to the tensioning wheels 12 on the top of the frame 1 one by one, and are in transmission connection with each other through a steel wire rope (not shown in the figure), and a sixth driver 11 is installed on the top of the frame 1 and is suitable for driving the steel wire rope to drive the stacking structure 2 to integrally lift in the frame 1. In this embodiment, the sixth driver 11 is a conventional motor. As shown in fig. 9, the supporting frame 21 is further provided with a limiting structure 8 corresponding to the vertical beam of the rack 1, in this embodiment, the limiting structure 8 is a push rod cylinder, and the four push rod cylinders are provided and correspond to the four vertical beams of the rack 1 one by one, so that when the stacking structure 2 is lifted to a proper position, the push rod is pushed out, and the vertical beams are jacked to realize limiting.

As shown in fig. 4, at least one set of pushing mechanisms 5 is disposed in the stacking structure 2, in this embodiment, the pushing mechanisms 5 are disposed at two ends of the stacking structure 2, and include a first driver 51, a driving member and a locking structure 6, the first driver 51 is fixed on the supporting frame 21, the driving member is slidably disposed on the supporting frame 21, for example, by a conventional combination of a rail and a guide slot, the driving member is constrained on the supporting frame 21, and horizontally slides back and forth on the supporting frame 21. In this embodiment, the driving member is a driving plate 52, a rack 54 is disposed on one side of the driving plate 52, and the first driver 51 drives the gear 53 to engage with the rack 54, so as to drive the driving plate 52 to slide back and forth. In the present embodiment, the first driver 51 is a conventional rotary electric machine. The buckle structure 6 is arranged at the front end of the driving plate 52 facing the door, the buckle structure 6 comprises a second driver 61 and a clamping rod 62, the second driver 61 is fixed on the driving plate 52, the clamping rod 62 is bent, the bent part is hinged on the driving plate 52, one end of the clamping rod 62 is rotatably connected with the driving end of the second driver 61, and the other end of the clamping rod 62 is suitable for being driven by the second driver 61 to swing back and forth. In this embodiment, the second driver 61 is a push rod motor. As shown in fig. 5, the mold table 9 has a rectangular parallelepiped structure, a slot 91 is provided at an end of the mold table 9 to engage with the clamp rod 62, the second actuator 61 drives the clamp rod 62 to swing and clamp in the slot 91, and the mold table 9 is transferred by the first actuator 51.

As shown in fig. 6 and 7, the stacking structure 2 further includes a traveling assembly 7, and the traveling assembly 7 includes a seventh driver 73, at least one driving wheel 71, and a plurality of driven wheels 72. A driving wheel 71 and a plurality of driven wheels 72 arranged in a row with the driving wheel 71 are arranged on the supporting frame 21 below the pushing mechanism 5, and when the die table 9 is pulled out of the bin 403 or pushed into the bin 403 by the pushing mechanism 5, a seventh driver 73 fixed on the supporting frame 21 drives the driving wheel 71, so as to drive the die table 9 to move along the driven wheels 72 in a guiding manner. In the present embodiment, the seventh driver 73 is a conventional rotary electric machine.

As shown in fig. 3, the napping structure 3 is erected at the feeding end and/or the discharging end of the stacking structure 2, in this embodiment, the napping structure 3 is arranged at both the feeding end and the discharging end of the stacking structure 2, and the napping structure 3 is located above the pushing mechanism 5. The door opening component 4 and the galling structure 3 are correspondingly arranged at the same end of the stacking structure 2, and the door opening component 4 is positioned at the front end close to the bin door.

As shown in fig. 8, the galling structure 3 includes the sliding guide assemblies symmetrically arranged on the support frame 21, any sliding guide assembly includes a guide rail 34 arranged along the vertical extension and a slider 35 in sliding fit with the guide rail 34, the guide rail 34 is fixed on the support frame 21, two ends of the mounting shaft 32 are respectively and fixedly connected to the corresponding sliders 35, a plurality of galling blades 33 are uniformly arranged on the mounting shaft 32 at intervals, the galling blades 33 naturally droop under the action of self gravity, the third driver 31 is fixed on the support frame 21, and the driving end of the third driver is connected with one of the sliders 35, so that the sliders 35 can be driven to slide back and forth along the guide rail 34 to adjust the distance from the galling blades 33 to the surface of the component below. In this embodiment, the third driver 31 is a push rod motor. The roughening operation is simultaneously carried out in the process of transferring the components into the pre-curing bin 403, and the roughening operation is simultaneously carried out in the process of moving the components out of the pre-curing area 401 after the components are initially set, so that the stacking structure 2 conveys the components between the pre-curing area 401 and the high-temperature curing area 402 which are distributed up and down in a short distance, the exposure time of the components in the air is further shortened, and the heat loss is greatly reduced. And the galling operation can be carried out again in the process of transferring the component into the bin 403 of the high-temperature maintenance area 402, the transfer process can be carried out for three times of galling operations, the galling is sufficient, and the galling structure 3 runs independently, so the three times of galling operations can be selectively implemented according to different process requirements. The operation of breaking a jam can be realized simultaneously to the action process opposite with the stack of breaking a jam to the unstacking of component, consequently stacking structure 2 in this application, with the stack, break a jam and draw hair structure 3 integration setting, has reduced the quantity that the station distributes in the factory building plane, has reduced the area of station, simultaneously with stack and two actions of drawing hair go on simultaneously, break a jam and two actions of drawing hair go on simultaneously, has promoted work efficiency greatly, has reduced the thermal scattering and disappearing waste of circulation in-process.

As shown in fig. 9, the door opening assembly 4 includes a lifting mechanism and a latch structure 42, the lifting mechanism is fixed at the end of the support frame 21 through two fixing bases 47, the lifting mechanism includes a mounting plate 43 parallel to the mounting shaft 32, two ends of the mounting plate 43 are respectively provided with a mounting frame 46, the mounting frame 46 is an inverted L-shaped plate, a second rotating shaft 45 is arranged between the horizontal portion of the mounting frame 46 and the mounting plate 43, the second rotating shaft 45 is telescopically arranged in the corresponding fixing base 47 in a penetrating manner, the first rotating shaft 44 is parallel to the mounting plate 43, the fourth driver 41 is fixed on the support frame 21 and is suitable for driving the first rotating shaft 44 to rotate, two ends of the first rotating shaft 44 are respectively engaged with the second rotating shafts 45 at two sides, and when the first rotating shaft 44 rotates, the second rotating shafts 45 at two sides are suitable for driving the two sides to move up and down in the fixing bases 47. Bolt structures 42 are disposed on mounting plate 43 and correspond to mating grooves (not shown) on doors of cabin 403, for example, two mating grooves are disposed on each door, two corresponding bolt structures 42 are disposed, bolt structures 42 are adapted to be inserted and fixed in the mating grooves, and lifting mechanism drives bolt structures 42 to move up and down to open or close the doors. In this embodiment, the latch structure 42 is a push rod cylinder.

Example 2

The embodiment provides a PC component production line, as shown in fig. 1, including a feeding ferrying station 10, a vibrating station 20, a post-treatment station 30, a three-dimensional maintenance station 40, a stacking and roughening integrated station 50, a demolding station 60, a hoisting station 70, and a discharging ferrying station 80, which are sequentially arranged. In this embodiment, the three-dimensional maintenance stations 40 are arranged in two, and are sequentially arranged along the extending direction of the production line, and the bin gates in the two three-dimensional maintenance stations 40 are arranged just opposite to each other, and both face the stacking and galling integrated station 50 located between the two three-dimensional maintenance stations 40. One or two stacking and napping integrated devices in the embodiment 1 are arranged in parallel in the stacking and napping integrated station 50.

As shown in fig. 2, a plurality of bins 403 are arranged in each three-dimensional curing station 40, all the bins 403 are distributed in multiple layers and multiple columns, and at least one die table 9 storage unit is arranged in any bin 403. In addition, each stereolithography station 40 includes a pre-lithography zone 401 and a high-temperature lithography zone 402 arranged in parallel. Preferably, in this embodiment, the pre-curing area 401 and the high-temperature curing area 402 are arranged in an up-and-down overlapping manner, the pre-curing area 401 is formed by a plurality of layers and columns of bins 403 above the pre-curing area 401, the interior of the bin 403 of the pre-curing area 401 is heated by a pipeline, the temperature is controlled to be about 0-30 ℃, and the PC component is cured at a low temperature to reach an initial setting state. The multi-layer and multi-row chamber 403 at the lower part forms a high-temperature curing area 402, the inside of the chamber 403 of the high-temperature curing area 402 is communicated with a pipeline for heating, the temperature is controlled to be 0-70 ℃, and the solidification strength of the PC component in the high-temperature chamber 403 reaches the demolding strength through stages of temperature rise, constant temperature, temperature reduction and the like. All the bins 403 are distributed in multiple layers and multiple columns, and at least one die table 9 storage unit is arranged in any bin 403; the pre-curing zone 401 and the high-temperature curing zone 402 are distributed up and down. The storehouse 403 is stacked to increase the maintenance capacity of the maintenance station, and the pre-maintenance area 401 and the high-temperature maintenance area 402 are distributed up and down as a whole, so that the heat loss can be reduced, the heat utilization rate can be improved, and the energy conservation and efficiency can be realized.

As shown in fig. 2 again, the bin 403 in the three-dimensional curing station 40 is overhead through a bracket, a conveying channel 404 for the mold table 9 to pass and circulate is reserved below the bin, and meanwhile, the stacking and roughening integrated device is suspended above the conveying channel 404, so that the mold table 9 is prevented from turning a circulation track, the length of a circulation path is reduced, and the conveying efficiency is improved.

Of course, the pre-curing zone 401 and the high-temperature curing zone 402 may be arranged side by side in the left-right direction, as required. The pre-curing area 401 and the high-temperature curing area 402 are arranged in parallel up and down or left and right, so that the situation that the pre-curing stations are sequentially and continuously arranged in the extension direction of the production line to occupy a large factory building area is avoided, and the overall cost of the production line is reduced; on the other hand, the circulation station of the bearing components of the die table 9 between pre-curing and high-temperature curing is reduced, the exposure time of the components in the air is reduced, and the energy loss is reduced. And when the pre-curing area 401 and the high-temperature curing area 402 are arranged in an up-and-down overlapping manner, the occupied area is reduced, the space is saved, the kinetic energy consumed by the stacking and napping integrated station 50 matched with the pre-curing area is reduced, the loss of the rack 1 in the stacking and napping integrated station 50 is correspondingly reduced, and the service life and the working stability of the stacking and napping integrated station are improved.

The application provides a production flow of PC component production line does:

the PC component is carried by the die table 9, sequentially passes through the feeding ferry station 10, the vibration station 20 and the post-treatment station 30 and then enters the conveying channel 404 below the three-dimensional curing station 40, the stacking structure 2 descends to be level with the conveying channel 404, the die table 9 is moved out of the conveying channel 404 to the stacking structure 2, the stacking structure 2 carries the die table 9 to rise to the pre-curing area 401 and correspond to the bin 403 to be placed, the door opening component 4 opens the bin door, the galling structure 3 descends to a proper position, the seventh driver 73 is started to push the die table 9 to advance into the bin 403, surface galling is simultaneously carried out in the advancing process, when the tail end of the die table 9 reaches the clamping rod 62, the clamping rod 62 is started, clamped and locked to be fixed in the clamping groove 91, the mould table 9 is continuously pushed into the bin 403 completely through the pushing mechanism 5, then the clamping rod 62 is unlocked, the pushing mechanism 5 is withdrawn to the initial position, and the napping structure 3 simultaneously returns to the initial position. The above-described operation is repeated to complete the stacking of the die table 9. When the mold table 9 needs to be transferred from the pre-curing area 401 to the high-temperature curing area 402 or transferred from the high-temperature curing area 402 to a subsequent station, the stacking structure 2 performs reverse action, namely, the door opening assembly 4 opens the bin door, the pushing mechanism 5 extends into the bin 403, the clamping rod 62 is locked in the clamping groove 91, the mold table 9 is pulled out to the driving wheel 71, the mold table 9 is completely pulled out through the driving wheel 71, and then the mold table 9 to be transferred is transferred to the corresponding bin 403 or the transfer track through translation of the rack 1 and lifting of the stacking structure 2. After the mold table 9 is moved out from the high-temperature curing area 402, the mold table continues to pass through the production process of the mold removing station 60 and the hoisting station 70, and finally the finished product is moved out through the discharging ferrying station 80.

It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the utility model.

Claims

1. A integrative equipment of stack napping, characterized by comprising:

a frame (1) which is slidably arranged;

a stacking structure (2) arranged in the frame (1) and adapted to move up and down in the frame (1);

the napping structure (3) is erected at the feeding end and/or the discharging end of the stacking structure (2);

and the door opening assembly (4) corresponds to the galling structure (3) and is arranged at one end of the stacking structure (2).

2. A stacking and napping integrated apparatus as claimed in claim 1, characterised in that said stacking structure (2) further comprises at least one set of pushing means (5); the pushing mechanism (5) and the napping structure (3) are arranged at the same end of the stacking structure (2); the pushing mechanism (5) comprises:

a first drive (51) fixed to a support frame (21) of the stacking structure (2);

a driving member, slidably arranged on the support frame (21), driven by the first driver (51), and adapted to be switched between two states of extending out of the stacking structure (2) or retracting into the stacking structure (2);

and the buckle structure (6) is fixed, the driving piece faces towards one end of the door opening assembly (4) and is suitable for clamping and fixing the die table (9).

3. A stack galling integration device according to claim 2, characterized in that said snap-on structure (6) comprises:

a second driver (61) fixed to the driving member;

and the clamping rod (62) is hinged to the driving piece, one end of the clamping rod is rotatably connected with the driving end of the second driver (61), the other end of the clamping rod is suitable for being clamped and fixed in a buckle of the die table (9) and driven by the second driver (61), and the clamping rod (62) is suitable for switching between a locking state and an unlocking state.

4. A stacking and napping integrated apparatus as claimed in claim 2, characterised in that the stacking structure (2) further comprises a walking assembly (7); the walking assembly (7) comprises:

at least one driving wheel (71) which is arranged at the same end of the stacking structure (2) corresponding to the pushing mechanism (5);

at least two driven wheels (72) symmetrically arranged on the stacking structure (2);

the driving wheel (71) is suitable for driving the die table (9) to horizontally move along the driven wheel (72).

5. A stacking and napping integrated apparatus as claimed in claim 2, characterised in that the napping structure (3) is erected above the pushing mechanism (5) and comprises:

the sliding guide components are symmetrically arranged on the support frame (21); any one sliding guide assembly comprises a guide rail (34) which extends vertically and a sliding block (35) which is in sliding fit with the guide rail (34);

the two ends of the mounting shaft (32) are respectively and fixedly connected to the sliding blocks (35);

the third driver (31) is fixed on the support frame (21) and is suitable for driving any sliding block (35) to slide along the guide rail (34);

at least two napping blades (33) arranged on the mounting shaft (32) at uniform intervals; the napping blade (33) naturally sags under the action of self gravity.

6. A stack galling integration apparatus as claimed in claim 2, characterized in that said door opening assembly (4) comprises:

the lifting mechanism is fixed at the end part of the support frame (21);

the bolt structure (42) is arranged on the lifting mechanism in a telescopic mode; the lifting mechanism is suitable for driving the bolt structure (42) to move up and down.

7. A PC component production line is characterized by comprising a feeding ferrying station (10), a vibrating station (20), a post-treatment station (30), a three-dimensional maintenance station (40), a stacking and napping integrated station (50), a stripping station (60), a hoisting station (70) and a discharging ferrying station (80) which are sequentially arranged;

at least one stacking and napping integrated device as claimed in any one of claims 1 to 6 is arranged in the stacking and napping integrated station (50);

the three-dimensional curing station (40) comprises a pre-curing area (401) and a high-temperature curing area (402) which are arranged in parallel.

8. The PC component production line of claim 7, wherein at least two bins (403) are provided in the stereo curing station (40); all the chambers (403) are distributed in at least two layers and two rows; at least one die table (9) storage unit is arranged in any bin (403).

9. The PC component production line of claim 8, wherein the pre-curing zone (401) and the high-temperature curing zone (402) are distributed up and down.

10. The PC component production line of claim 9, wherein two stereolithography stations (40) are provided; the two three-dimensional maintenance stations (40) are arranged oppositely; a conveying channel (404) for the die table (9) to pass through is reserved below any one three-dimensional curing station (40);

the stacking and napping integrated equipment is arranged between the two three-dimensional maintenance stations (40); two ends of the rack (1) are respectively slidably arranged at the tops of the two three-dimensional maintenance stations (40); the lower part of the rack (1) avoids the conveying channel (404) and is arranged in a suspended mode.