CN111421717B - V-belt vulcanizing machine - Google Patents
V-belt vulcanizing machine Download PDFInfo
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- CN111421717B CN111421717B CN202010321556.6A CN202010321556A CN111421717B CN 111421717 B CN111421717 B CN 111421717B CN 202010321556 A CN202010321556 A CN 202010321556A CN 111421717 B CN111421717 B CN 111421717B
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- belt
- opening
- motor
- mounting frame
- locking mechanism
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- 239000000463 material Substances 0.000 claims abstract description 25
- 230000007246 mechanism Effects 0.000 claims description 32
- 238000009434 installation Methods 0.000 claims description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 238000004073 vulcanization Methods 0.000 description 12
- 230000005540 biological transmission Effects 0.000 description 5
- 238000009413 insulation Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000004134 energy conservation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/002—Component parts, details or accessories; Auxiliary operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C31/00—Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
- B29C31/008—Handling preformed parts, e.g. inserts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C31/00—Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
- B29C31/04—Feeding of the material to be moulded, e.g. into a mould cavity
- B29C31/08—Feeding of the material to be moulded, e.g. into a mould cavity of preforms to be moulded, e.g. tablets, fibre reinforced preforms, extruded ribbons, tubes or profiles; Manipulating means specially adapted for feeding preforms, e.g. supports conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2029/00—Belts or bands
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Oral & Maxillofacial Surgery (AREA)
- Thermal Sciences (AREA)
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
The invention relates to the field of V-belt vulcanizing equipment, in particular to a V-belt vulcanizing machine. The invention relates to a V-belt vulcanizing machine, which comprises a sliding rail system, a vulcanizing device and at least 2V-belt mounting devices, wherein the sliding rail system comprises a first sliding rail and a second sliding rail, at least two material racks are arranged on the first sliding rail, the V-belt mounting devices are arranged on the material racks, the vulcanizing device is arranged at one end of the second sliding rail, the material racks are provided with material rack sliding rails, and the material rack sliding rails are matched with the second sliding rail.
Description
Technical Field
The invention relates to the field of V-belt vulcanizing equipment, in particular to a V-belt vulcanizing machine.
Background
The V-belt is a unique conveying belt, is mechanical equipment for conveying force and articles, has the advantages of easy installation, small occupied area, high transmission efficiency, low noise and the like, and is an annular conveying belt with a trapezoid cross section, suitable for power transmission with small center distance and large transmission ratio, widely applied to textile machinery, machine tools and general power transmission, and different V-belt required production process flows, wherein the most important process section is a vulcanization process section.
The existing V-belt vulcanizing machine has only one vulcanizing device and one V-belt mounting device, and the V-belt mounting device needs to be manually fed and discharged, so that after one vulcanization, the V-belt mounting device needs to be discharged, the V-belt vulcanizing machine is fed again for vulcanization, and a large amount of time is wasted.
Disclosure of Invention
The present invention is intended to provide a V-belt vulcanizer having a plurality of V-belt mounting devices capable of being moved through a rail to effect that when V-belt vulcanization on one of the V-belt mounting devices is completed, it is necessary to discharge the material, and the other V-belt mounting device on which the V-belt has been mounted can be transported to the vulcanizer for vulcanization, concretely comprising:
The utility model provides a V takes vulcanizer, includes slide rail system, vulcanizer and 2 at least V area installation device, slide rail system includes first slide rail and second slide rail, be equipped with two at least work or material rest on the first slide rail, be equipped with V area installation device on the work or material rest, the one end of second slide rail sets up vulcanizer, be equipped with the work or material rest slide rail on the work or material rest, work or material rest slide rail and second slide rail cooperation setting.
And limit stops are arranged at the tail ends of the first sliding rail and the second sliding rail. The limit stop can play a limiting role to prevent the stock frame from derailing.
The material rack is provided with a water collecting tank. The water collecting tank is used for collecting water generated in the working process of the vulcanizing device, so that the factory is cleaner.
The V area installation device includes 2 installation units and track, the installation unit is installed on the track, the installation unit includes the support, install a plurality of mobile jib on the support, be equipped with V on the mobile jib and take the screw frame, be equipped with fixing device on the support, fixing device includes the rotating electrical machines, the rotating electrical machines includes the motor shaft, motor shaft one end is equipped with eccentric circle wheel, motor shaft drive eccentric circle wheel rotates, install the swinging boom on the eccentric circle wheel, the swinging boom is driven its rotation by eccentric circle wheel, swinging boom and mobile jib cooperation setting. The two mounting units are capable of moving on rails, thereby being suitable for the use of more types of V-belts.
The rotating arm is matched with the middle part of the main rod. The swinging boom has the effect of supporting the mobile jib, can be better play the supporting role in the centre of mobile jib when the swinging boom, can let the equal V of both sides in the middle of the mobile jib take the screw frame moreover.
The rotating arm is provided with a fixed hook. The shape of the fixed hook is matched with the shape of the main rod, so that the function of fixing the main rod can be better achieved.
The fixing device further comprises a limiting device, the limiting device comprises a linear motor, the linear motor comprises a linear push rod, the rotating arm comprises an opening, and the linear push rod is matched with the opening. When the fixed hook of the rotating arm hooks the main rod, the linear push rod is inserted into the opening, so that the rotating arm can be limited and fixed.
At least one the installation unit includes the main motor, be equipped with first gear on the main motor, main motor drive first gear rotates, mobile jib one end is equipped with the second gear, be equipped with the drive belt between second gear and the first gear. The main motor drives the first gear, so that the driving belt is driven to drive the second gear, and then the main rod is driven to rotate, and the V belt on the main rod is also driven to rotate; after a portion of the V-belt has been cured, the V-belt can be rotated by the design described above to cure the remainder.
The support comprises an opening and closing device, at least one end of the main rod is arranged on the support through the opening and closing device, the opening and closing device comprises an opening and closing motor, the opening and closing motor comprises an opening and closing motor shaft, and an installation arm is arranged at one end of the opening and closing motor shaft. Namely, one end of the main rod can be opened and closed, thereby being convenient for the V belt to be arranged on the V belt thread frame of the main rod, when the V belt needs to be arranged, the opening and closing motor moves, so that the installation arm moves outwards, moves out of the main rod, then installs the V belt, and after the installation is completed, the opening and closing motor moves, so that the main rod is installed on the installation arm again.
The opening and closing device comprises a track cylinder, a salient point is arranged on the opening and closing motor shaft, the track cylinder comprises a groove track, and the salient point is matched with the groove track. The groove track is preferably linear in the front section and oblique in the rear section, so that the mounting arm moves outwards and rotates, and the V belt is more conveniently mounted on the V belt threaded frame.
The vulcanizing device comprises a mounting frame, an upper plate is arranged on the mounting frame, a plurality of templates, a plurality of middle plates and a plurality of lower plates are slidably arranged on the mounting frame, a plurality of oil cylinders are arranged on the upper portion of the mounting frame, each oil cylinder comprises an oil cylinder push rod, a locking mechanism is arranged on the lower plate lower side and matched with the oil cylinder push rod, each locking mechanism comprises a locking mechanism frame, a movable plate is slidably connected onto the locking mechanism frame, a push-pull cylinder is arranged on the locking mechanism frame, and the pushing cylinder pushes the movable plate to slide on the locking mechanism frame.
And a demoulding device is arranged on the mounting frame. The vulcanization process requires heating, the V-belt may stick to the upper plate, and the demolding device may separate the V-belt from the upper plate.
The upper plate and the lower plate are both provided with heat insulation layers. The heat insulating layer can play a role in heat insulation.
And a lifting cylinder is arranged beside the oil cylinder. The design of the lifting cylinder can increase the pressure of the oil cylinder.
The mounting frame comprises a middle supporting seat. The middle supporting seat can play a supporting role.
The mounting frame comprises an adjusting rail, the middle layer plate is mounted on the adjusting rail, a middle layer plate cylinder is arranged on the mounting frame, and the middle layer plate cylinder is matched with the middle layer plate. Namely, the middle layer plate cylinder moves, and the middle layer plate can be adjusted in a smaller range, so that the pressure on the V belt is adjusted.
The mounting frame comprises a cross beam, and the oil cylinders are arranged above the cross beam of the mounting frame and are 2. The two cylinders can form a closed force system on the cross beam, so that the cross beam and the upright post are not subjected to larger subversion moment.
The working principle of the V-belt installation device of the invention is as follows: when the rotating arm is in an original state (when the V belt is required to be installed), the rotating arm is in a vertical state (when the motor shaft is positioned at the position of the center of the eccentric wheel, which is close to the center of the circle), and when the main rod is required to be fixed, the rotating motor rotates until the rotating arm contacts the main rod (when the motor shaft is positioned at the position of the center of the eccentric wheel, which is close to the right), but at the moment, the fixed hook of the rotating arm does not hang the main rod, and at the moment, the rotating motor continues to rotate, the rotating arm has an inward retraction action, so that the fixed hook hooks the main rod (when the motor shaft is positioned at the position of the center of the eccentric wheel, which is close to the left). When the rotating arm is required to restore the vertical state again, the rotating motor is reversed. The main rod can be longer through the design of the fixing device, so that more V belts can be installed.
The working principle of the vulcanizing device is as follows: when the V belt is required to be installed (the V belt is wound on the template), the push rod of the oil cylinder is in a contracted state; when the V belt is installed, the oil cylinder push rod is pushed out, the oil cylinder push rod is blocked by the locking mechanism (namely, the push-pull air cylinder of the locking mechanism tightens the movable plate and blocks the oil cylinder push rod), then the oil cylinder push rod is retracted, so that the template, the lower plate and the middle plate move upwards, the V belt is extruded, and after the vulcanization process is completed, the oil cylinder push rod is pushed out, so that the template, the lower plate and the middle plate return to the original positions (under the condition of gravity); if the V-belt subjected to vulcanization needs to be unloaded, the locking mechanism is released (namely, the push-pull cylinder of the locking mechanism releases the movable plate, and the oil cylinder push rod is released), and the oil cylinder push rod is restored to the contracted state again.
According to the V-belt vulcanizing machine, through the design of the sliding rail system and the plurality of V-belt mounting devices, when 1V-belt mounting device finishes discharging, the other V-belt mounting device finishes charging, and the V-belt vulcanizing machine can be directly conveyed to the vulcanizing device through the sliding rail system for vulcanizing, namely at least 2 stations exist, and continuous production can be realized through station switching.
Drawings
FIG. 1 is a schematic view of a V-belt vulcanizer;
FIG. 2 is a schematic diagram of a V-belt vulcanizer;
FIG. 3 is a schematic view of a V-belt installation apparatus in a V-belt vulcanizer according to the present invention;
FIG. 4 is an enlarged view of the portion of FIG. 3A;
FIG. 5 is a schematic view showing a part of the structure of a V-belt mounting device in a V-belt vulcanizer according to the present invention;
FIG. 6 is an enlarged view of the portion of FIG. 5A;
FIG. 7 is a schematic view of a V-belt installation device in a V-belt vulcanizing machine;
FIG. 8 is an enlarged view of the portion of FIG. 7A;
FIG. 9 is a schematic view of a vulcanizing device in a V-belt vulcanizing machine;
FIG. 10 is an enlarged view of the portion of FIG. 9B;
FIG. 11 is a schematic diagram showing a vulcanizing device in a V-belt vulcanizing machine;
FIG. 12 is a schematic view of the structure of the cylinder and the locking mechanism in the vulcanizing device of the V-belt vulcanizing machine according to the present invention;
FIG. 13 is a schematic view showing the structure of a locking mechanism in a vulcanizing device of a vulcanizing machine according to the present invention;
Wherein the reference numerals: 1. a slide rail system; 11. a first slide rail; 12. a second slide rail; 2. a material rack; 21. a water collection tank; 22. a rack slide rail; 3. a limit stop; 4.V belt mounting means; 41. a track; 42. an installation unit; 421. a bracket; 422. a main rod; 423V threaded rack; 43. a fixing device; 431. a rotating electric machine; 432. a motor shaft; 433. an eccentric round wheel; 434. a rotating arm; 4341. opening holes; 435. a fixed hook; 436. a limiting device; 4361. a linear motor; 4362. a straight push rod; 441. a main motor; 442. a first gear; 443. a second gear; 45. an opening and closing device; 451. an opening and closing motor; 452. a track cylinder; 4521. a groove track; 453. a mounting arm; 454. a motor shaft is opened and closed; 455. a bump; 5. a vulcanizing device; 51. a mounting frame; 511. a cross beam; 521. an upper plate; 522. a template; 523. an intermediate layer; 524. a lower plate; 53. a locking mechanism; 531. a push-pull cylinder; 532. a movable plate; 533. a latch mechanism frame; 54. an oil cylinder; 541. an oil cylinder push rod; 542. a lifting cylinder; 55. a middle layer plate cylinder; 551. adjusting the track; 56. a demolding device; 57. a thermal insulation layer; 58. a middle supporting seat; 6. a housing.
Detailed Description
Further description is provided below in connection with fig. 1-13:
The utility model provides a V takes vulcanizer, includes slide rail system 1, vulcanizer 5 and 2 at least V take installation device 4, slide rail system 1 includes first slide rail 11 and second slide rail 12, is equipped with two at least work or material rest 2 on the first slide rail 11, is equipped with V and takes installation device 4 on the work or material rest 2, and the one end of second slide rail 12 sets up vulcanizer 5, is equipped with work or material rest slide rail 22 on the work or material rest 2, and work or material rest slide rail 22 and second slide rail 12 cooperation set up.
The ends of the first slide rail 11 and the second slide rail 12 are respectively provided with a limit stop 3. The limit stop 3 can play a limiting role to prevent the stock frame 2 from derailing.
The material rack 2 is provided with a water collecting tank 21. The water collection tank 21 is used for collecting water generated during the operation of the vulcanizing device 5, so that the factory is cleaner.
The V-belt mounting device 4 comprises 2 mounting units 42 and a rail 41, the mounting units 42 are mounted on the rail 41 (the specific mounting units 42 can move on the rail 41 through a worm mechanism), the mounting units 42 comprise a support 421, two main rods 422 are mounted on the support 421, two V-belt threaded frames 423 are arranged on the main rods 422, a fixing device 43 is arranged on the support 422, the fixing device 43 comprises a rotating motor 431, the rotating motor 431 comprises a motor shaft 432, one end of the motor shaft 432 is provided with an eccentric circular wheel 433, the motor shaft 432 drives the eccentric circular wheel 433 to rotate, a rotating arm 434 is mounted on the eccentric circular wheel 433, the rotating arm 434 is driven by the eccentric circular wheel 433 to rotate, and the rotating arm 434 is matched with the main rods 422. The two mounting units 42 are able to move on the rails 41, thereby being suitable for use with more types of V-belts.
The rotating arm 434 is disposed in cooperation with the middle portion of the main lever 422. The rotating arm 434 has the function of supporting the main rod 422, and when the rotating arm 434 is in the middle of the main rod 422, the rotating arm 434 can better support, and the same V-shaped threaded frames 423 can be arranged on two sides of the middle of the main rod 422.
The rotating arm 434 is provided with a fixing hook 435. The shape of the fixing hook 435 is matched with the shape of the main lever 422, so that the main lever 422 can be better fixed.
The fixing device 43 further includes a limiting device 436, the limiting device 436 includes a linear motor 4361, the linear motor 4361 includes a linear push rod 4362, the rotating arm 434 includes an opening 4341, and the linear push rod 4362 is matched with the opening 4341. When the fixing hook 435 of the rotating arm 434 has hooked the main rod 422, the linear push rod 4362 is inserted into the opening 4341, so as to limit and fix the rotating arm 434.
At least one mounting unit 42 comprises a main motor 441, a first gear 442 is disposed on the main motor 441, the main motor 441 drives the first gear 442 to rotate, a second gear 443 is disposed at one end of the main rod 422, and a driving belt is disposed between the second gear 443 and the first gear 442. The main motor 441 drives the first gear 442, so as to drive the transmission belt to drive the second gear 443, and further drive the main rod 422 to rotate, so that the V belt on the main rod 422 also rotates; after a portion of the V-belt has been cured, the V-belt can be rotated by the design described above to cure the remainder.
The support 421 includes an opening and closing device 45, and at least one end of the main rod 422 is mounted on the support 421 through the opening and closing device 45, the opening and closing device 45 includes an opening and closing motor 451, the opening and closing motor 451 includes an opening and closing motor shaft 454, and a mounting arm 453 is mounted at one end of the opening and closing motor shaft 454. That is, one end of the main lever 422 may be opened and closed, so that the V-belt is conveniently mounted on the V-belt screw frame 423 of the main lever, and when the V-belt is required to be mounted, the opening and closing motor 451 is moved, so that the mounting arm 453 is moved outwards, the main lever 422 is moved out, the V-belt is mounted, and after the mounting is completed, the opening and closing motor 451 is moved, so that the main lever 422 is mounted on the mounting arm 453 again.
The opening and closing device 45 comprises a track cylinder 452, a salient point 455 is arranged on an opening and closing motor shaft 454, the track cylinder 452 comprises a groove track 4521, and the salient point 455 is matched with the groove track 4521. The grooved rail 4521 is preferably straight in the former section and diagonal in the latter section (as in fig. 8) to allow the mounting arm 453 to move outwardly and rotate to more conveniently mount the V-belt on the V-belt threaded frame 423.
The vulcanizing device 5 comprises a mounting frame 51, an upper plate 521 is arranged on the mounting frame 51, a plurality of templates 522 are slidably arranged on the mounting frame 51, a plurality of middle plates 523 and a lower plate 524 (in actual production, for example, as shown in fig. 9, in the case of installing 2V belts, the upper plate 521, the templates 522, the middle plates 523, the templates 522 and the lower plate 524 are sequentially arranged on the mounting frame 51 from top to bottom, a stop block (or no stop block is arranged, but a moving guide rail is so long) is arranged below the initial position of the middle plates 523 and the lower plate 524, and is limited), the components can be kept at the initial position, a certain distance is kept between the components for placing the V belts, but the components can move upwards, a plurality of oil cylinders 54 are arranged on the upper part of the mounting frame 51, the oil cylinders 54 comprise oil cylinder push rods 541, a locking mechanism 53 is arranged on the lower plate 524 and is matched with the oil cylinder push rods 541, the locking mechanism 53 comprises a locking mechanism frame 533, a movable plate 532 is slidably connected to the locking mechanism frame 533, a push-pull cylinder 533 is arranged on the locking mechanism 533, and the movable plate 531 is pushed by the locking mechanism 531 to slide on the locking mechanism 533.
The mounting frame 51 is provided with a stripping means 56. The vulcanization process requires heat and the V-belt may adhere to the upper plate 521 and the stripper 56 may move the V-belt away from the upper plate 521.
The upper plate 521 and the lower plate 524 are each provided with a thermal insulation layer 57. The insulating layer 57 can function as heat insulation.
A lift cylinder 542 is provided beside the cylinder 54. The design of lift cylinder 542 can increase the pressure of ram 54.
The mounting bracket 51 includes an intermediate support seat 58. The intermediate support seat 58 can serve as a support.
The mounting frame 51 comprises an adjusting rail 551, the middle layer plate 523 is mounted on the adjusting rail 551, a middle layer plate air cylinder 55 is arranged on the mounting frame 51, and the middle layer plate air cylinder 55 and the middle layer plate 523 are matched. That is, the middle deck cylinder 55 moves, and the middle deck 523 can be adjusted in a small range, thereby adjusting the pressure to the V-belt.
The mounting bracket 51 includes a cross beam 511, and oil cylinders 54 are provided above the cross beam 511 of the mounting bracket 51, with 2 oil cylinders 54. The two cylinders 54 can form a closed force system on the cross beam 511, so that the cross beam 511 and the upright are not subjected to a large tilting moment.
The working principle of the V-belt installation device of the invention is as follows: in the original state (when the V-belt is required to be installed), the rotating arm 434 is in a vertical state (when the motor shaft is located at a position below the center of the eccentric wheel 433), and when the main rod 422 is required to be fixed, the rotating motor 431 rotates until the rotating arm 434 contacts the main rod 422 (when the motor shaft 432 is located at a position below the center of the eccentric wheel 433), but when the fixed hook 435 of the rotating arm 431 does not hang the main rod 422, the rotating motor 431 continues to rotate, and the rotating arm 434 has an inward retracting action, so that the fixed hook 435 hooks the main rod 422 (when the motor shaft 432 is located at a position below the center of the eccentric wheel 433). When the rotating arm 434 is required to be restored to the vertical state, the rotating motor 431 may be reversed. The main bar 422 can be made longer by the design of the fixing means 43 described above, so that more V-belts are installed.
The working principle of the vulcanizing device is as follows: when the V-belt is required to be installed (the V-belt is wound on the die plate 522), the cylinder push rod 541 is in a contracted state; when the V-belt installation is completed, the oil cylinder push rod 541 is pushed out, the oil cylinder push rod 541 is blocked by the locking mechanism 53 (i.e., the push-and-pull air cylinder 531 of the locking mechanism 53 tightens the movable plate 532 and blocks the oil cylinder push rod 541), then the oil cylinder push rod 541 is retracted, so that the template 522, the lower plate 524 and the middle plate 523 all move upwards, thereby extruding the V-belt, and after the vulcanization process is completed, the oil cylinder push rod 541 is pushed out, so that the template 522, the lower plate 524 and the middle plate 523 return to the original positions (under the gravity condition); if the V-belt that has completed curing needs to be unloaded, the locking mechanism 53 is released (i.e., the push-pull cylinder 531 of the locking mechanism 53 releases the movable plate 532, releasing the cylinder push rod 541), and the cylinder push rod 541 resumes the contracted state.
According to the V-belt vulcanizing machine, through the design of the sliding rail system 1 and the plurality of V-belt mounting devices 4, when 1V-belt mounting device 4 finishes discharging, the other V-belt mounting device 4 finishes charging, and the V-belt vulcanizing machine can be directly conveyed to the vulcanizing device 5 through the sliding rail system 1 for vulcanizing, namely at least 2 stations exist, and continuous production can be realized through station switching. That is, as shown in fig. 2, one V-belt mounting means 4 is above the first slide rail 11, the other V-belt mounting means 4 is on the second slide rail 12, and when the V-belt mounting means 4 on the second slide rail 12 completes vulcanization, the V-belt mounting means can move from the second slide rail 12 and the rack slide rail 22 to the rack 2 in the middle of the first slide rail 11, and then the rack 2 moves to the position below the first slide rail 11 for unloading, and the rack 2 above the first slide rail 11 can move to the position of the vulcanizing device 5 for vulcanization.
The outer layer of the V-belt vulcanizing machine is preferably provided with the outer shell 6, and the outer shell 6 can also play a role in energy conservation due to the heating required in the vulcanizing process.
The above embodiments are only for illustrating the inventive concept of the present invention and not for limiting the protection of the claims of the present invention, and all the insubstantial modifications of the present invention using the concept shall fall within the protection scope of the present invention.
Claims (6)
1. A V belt vulcanizer is characterized in that: comprises a slide rail system, a vulcanizing device and at least 2V-belt installation devices, wherein the slide rail system comprises a first slide rail and a second slide rail, at least two material racks are arranged on the first slide rail, the material rack is provided with a V-belt installation device, one end of the second sliding rail is provided with a vulcanizing device, the material rack is provided with a material rack sliding rail, and the material rack sliding rail is matched with the second sliding rail; limit stops are arranged at the tail ends of the first sliding rail and the second sliding rail; a water collecting tank is arranged on the material rack;
The V-belt installation device comprises 2 installation units and a track, wherein the installation units are installed on the track, each installation unit comprises a support, a plurality of main rods are installed on each support, V-belt threaded frames are arranged on the main rods, a fixing device is arranged on each support, each fixing device comprises a rotating motor, each rotating motor comprises a motor shaft, one end of each motor shaft is provided with an eccentric round wheel, each motor shaft drives each eccentric round wheel to rotate, a rotating arm is installed on each eccentric round wheel and driven by each eccentric round wheel to rotate, and each rotating arm is matched with each main rod;
The rotating arm is matched with the middle part of the main rod;
The fixing device further comprises a limiting device, the limiting device comprises a linear motor, the linear motor comprises a linear push rod, the rotating arm comprises an opening, and the linear push rod is matched with the opening;
the vulcanizing device comprises a mounting frame, an upper plate is arranged on the mounting frame, a plurality of templates, a plurality of middle plates and a plurality of lower plates are slidably arranged on the mounting frame, a plurality of oil cylinders are arranged on the upper portion of the mounting frame, each oil cylinder comprises an oil cylinder push rod, a locking mechanism is arranged on the lower plate lower side and matched with the oil cylinder push rod, each locking mechanism comprises a locking mechanism frame, a movable plate is slidably connected onto the locking mechanism frame, a push-pull cylinder is arranged on the locking mechanism frame, and the push-pull cylinder pushes the movable plate to slide on the locking mechanism frame.
2. A V-belt vulcanizer as defined in claim 1, wherein: at least one the installation unit includes the main motor, be equipped with first gear on the main motor, main motor drive first gear rotates, mobile jib one end is equipped with the second gear, be equipped with the drive belt between second gear and the first gear.
3. A V-belt vulcanizer as defined in claim 1, wherein: the support comprises an opening and closing device, at least one end of the main rod is arranged on the support through the opening and closing device, the opening and closing device comprises an opening and closing motor, the opening and closing motor comprises an opening and closing motor shaft, and one end of the opening and closing motor shaft is provided with an installation arm; the opening and closing device comprises a track cylinder, a salient point is arranged on the opening and closing motor shaft, the track cylinder comprises a groove track, and the salient point is matched with the groove track.
4.A V-belt vulcanizer as defined in claim 1, wherein: and a demoulding device is arranged on the mounting frame.
5. A V-belt vulcanizer as defined in claim 1, wherein: the mounting frame comprises a middle supporting seat.
6. A V-belt vulcanizer as defined in claim 1, wherein: the mounting frame comprises an adjusting rail, the middle layer plate is mounted on the adjusting rail, a middle layer plate cylinder is arranged on the mounting frame, and the middle layer plate cylinder is matched with the middle layer plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010321556.6A CN111421717B (en) | 2020-04-22 | 2020-04-22 | V-belt vulcanizing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010321556.6A CN111421717B (en) | 2020-04-22 | 2020-04-22 | V-belt vulcanizing machine |
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| CN112476882B (en) * | 2020-11-16 | 2022-03-15 | 青岛泰思科机电工程有限公司 | V-belt vulcanization method |
| CN113561380B (en) * | 2021-08-27 | 2024-09-03 | 浙江三力士智能装备制造有限公司 | Vulcanizing machine suitable for multiple V belts |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CA2691685A1 (en) * | 2010-02-04 | 2011-08-04 | Shunli Chen | New overall recapping method of capsule typed segmented tread and sidewall steel mold |
| CN110948755A (en) * | 2019-12-18 | 2020-04-03 | 浙江三力士智能装备制造有限公司 | V-belt vulcanizing machine |
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| GB1136712A (en) * | 1966-01-05 | 1968-12-18 | Nii Shinnoi Promy | Device for moulding and vulcanising pneumatic tyre covers |
| US6241501B1 (en) * | 1998-03-20 | 2001-06-05 | Kabushiki Kaisha Kobe Seiko Sho | Tire vulcanizer |
| CN202985877U (en) * | 2012-12-11 | 2013-06-12 | 杭州市机械科学研究院有限公司 | Tensioning mechanism for rubber belt track of vulcanizing machine |
| CN210025993U (en) * | 2019-05-31 | 2020-02-07 | 浙江三力士智能装备制造有限公司 | Drum type vulcanizing machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CA2691685A1 (en) * | 2010-02-04 | 2011-08-04 | Shunli Chen | New overall recapping method of capsule typed segmented tread and sidewall steel mold |
| CN110948755A (en) * | 2019-12-18 | 2020-04-03 | 浙江三力士智能装备制造有限公司 | V-belt vulcanizing machine |
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