CN210971730U

CN210971730U - Collecting module for floor packaging

Info

Publication number: CN210971730U
Application number: CN201922095352.0U
Authority: CN
Inventors: 孙永华; 胡建峰
Original assignee: Zhangjiagang Yihua Rundong New Material Co ltd
Current assignee: Zhangjiagang Yihua Rundong New Material Co ltd
Priority date: 2019-11-28
Filing date: 2019-11-28
Publication date: 2020-07-10
Anticipated expiration: 2029-11-28

Abstract

The utility model relates to a collecting module for floor packaging, which comprises a collecting frame, a collecting sliding plate which is arranged on the collecting frame and moves vertically, a plurality of collecting bearing plates which are arranged on the collecting sliding plate and a collecting motor which drives the collecting sliding plate to move vertically; the collecting motor is a stepping motor, and the stepping motor continuously moves downwards in a stepping mode according to the floor received on the collecting bearing plate. The automatic collection of the floor is realized through the collection module, the full-automatic operation is realized in the process, the labor is not needed, the production efficiency is improved, and meanwhile, a large amount of labor cost is reduced.

Description

Collecting module for floor packaging

Technical Field

The utility model belongs to the technical field of the production and the processing technique on floor and specifically relates to a collection module is used in floor packing.

Background

There are many classifications of floors, classified by structure: solid wood floors, reinforced composite wood floors, three-layer solid wood composite floors, bamboo and wood floors, anti-corrosion floors, cork floors, multi-layer solid wood composite floors and the like; classified by use are: the floor board for household occasions, the floor board for commercial occasions, the antistatic floor board, the outdoor floor board, the floor board special for stage dancing, the floor board special for sports stadiums, the floor board special for track and field, etc.: the factory for producing the floor needs to pack the floor before leaving factory, and generally 5-10 floors are packed into one bag; at present there has been a baling press in the market, and it is packing the floor together through the packing box, has realized the automatic packing to the floor, nevertheless need to pile together a plurality of floors before the packing, when carrying out the floor stack, guarantees floor surface contactless as far as possible, so when placing, the direction of placing on floor has the difference, needs the manual work to overturn the adjustment and collect, and a large amount of manpowers has increased the human cost.

Disclosure of Invention

The utility model aims to solve the technical problem that a collection module is used in floor packing is provided, has realized the automatic collection on floor, has saved the manpower, raises the efficiency.

The utility model provides a technical scheme that its technical problem adopted is: a collecting module for floor packaging comprises a collecting rack, a collecting sliding plate, a plurality of collecting bearing plates and a collecting motor, wherein the collecting sliding plate is arranged on the collecting rack and moves vertically; the collecting motor is a stepping motor, and the stepping motor continuously moves downwards in a stepping mode according to the floor received on the collecting bearing plate.

More specifically, a slide rail and slide block combination is arranged between the collection sliding plate and the collection rack.

More specifically, the slide rails and the slide blocks are combined into at least two groups and are uniformly distributed between the collecting sliding plate and the collecting rack.

Further specifically, the collection sliding plate is connected with the collection motor through a collection driving assembly, the collection driving assembly comprises a driving collection roller arranged on the collection motor, a driven collection roller arranged on the collection rack, and a collection driving belt arranged on the driving collection roller and the driven collection roller, and the collection driving belt is fixed on the collection sliding plate.

More specifically, the collection driving components are uniformly arranged between the collection sliding plate and the collection motor in at least 2 groups.

More specifically, the collecting bearing plates are T-shaped and are vertically fixed on the collecting sliding plate, and the collecting bearing plates are arranged at intervals.

More specifically, the collecting rack is provided with a plurality of collecting baffles for preventing the floor from flying out.

More specifically, a collecting rubber stopper is arranged on the collecting baffle.

The utility model has the advantages that: the automatic collection of the floor is realized through the collection module, the full-automatic operation is realized in the process, the labor is not needed, the production efficiency is improved, and meanwhile, a large amount of labor cost is reduced.

Drawings

Fig. 1 is a schematic structural diagram of the present invention;

fig. 2 is a schematic structural diagram of the turnover module of the present invention;

fig. 3 is a schematic top view of the turning module of the present invention;

fig. 4 is a schematic structural diagram of the transmission module of the present invention;

fig. 5 is a schematic structural diagram of the stacking module of the present invention;

fig. 6 is a schematic structural diagram of the collecting module of the present invention;

fig. 7 is a schematic structural diagram of the push-out module of the present invention.

In the figure: 1. a turning module; 2. a transmission module; 3. stacking the modules; 4. a collection module; 5. a push-out module; 11. turning over the frame; 12. a turning shaft; 13. turning over the bracket; 14. turning over the belt; 15. turning over the roller; 16. a roller motor is turned over; 17. a pneumatic clamping assembly; 18. a roll-over detection sensor; 151. actively overturning the roller; 152. a driven turning roller; 21. a transport support; 22. a transmission roller; 23. a transfer belt; 31. stacking the machine frames; 32. stacking the sucker components; 33. stacking the material blocking assemblies; 34. stacking the X-axis moving assemblies; 35. stacking the Y-axis moving assemblies; 321. stacking the suckers; 322. stacking the sucker fixing plates; 323. stacking a lifting cylinder; 331. stacking the material blocking cylinders; 332. stacking the baffles; 333. stacking the rubber stop blocks; 341. stacking the sliding rails; 342. stacking the cylinder fixing plates; 351. stacking the screw rods; 352. stacking the screw nuts; 353. stacking the cylinder moving plates; 354. a lead screw motor is stacked; 41. a collecting rack; 42. collecting the sliding plate; 43. collecting a bearing plate; 44. actively collecting the rollers; 45. a driven collection roller; 46. collecting the driving belt; 47. a rotating shaft; 48. a collecting baffle; 51. pushing out the frame; 52. pushing out the sliding plate; 53. pushing out the plate; 54. actively pushing out the roller; 55. a driven push-out roller; 56. pushing out the driving belt; 57. and pushing out the rubber pad.

Detailed Description

The present invention will be described in detail with reference to the accompanying drawings.

As shown in fig. 1, the sorting unit for floor packaging comprises an overturning module 1 for overturning a floor, a transmission module 2 located behind the overturning module 1, a stacking module 3 located above the transmission module 2, a collecting module 4 located behind the transmission module 2 for collecting the stacked floor, and a pushing-out module 5 arranged between the transmission module 2 and the collecting module 4; the turnover module 1 overturns the received floors, then the floors enter the transmission module 2, the stacking module 3 stacks a plurality of floors together and then the floors enter the collection module 4 through the transmission module 2, and the floors are pushed out together through the pushing-out module 5 after collection is completed and then enter the next process.

Firstly, after the floor is manufactured, the floor needs to pass through an overturning module 1, and the overturning module 1 overturns at a frequency of one overturning every other as shown in fig. 2 and 3; the overturning module 1 comprises an overturning rack 11, an overturning shaft 12 positioned on the overturning rack 11, an overturning motor arranged on the overturning rack 11 and used for driving the overturning shaft 12 to rotate, an overturning bracket 13 fixed and perpendicular to the overturning shaft 12, an overturning roller 15 arranged on the overturning bracket 13, an overturning belt 14 arranged on the overturning roller 15 and an overturning roller motor 16 for driving the overturning roller 14 to move; two rows of the turning supports 13 are arranged correspondingly up and down; the floor passes through the middle of the two rows of overturning brackets 13 and is driven by an overturning belt 14; the overturning roller motor 16 and the overturning motor are controlled by the system; furthermore, in order to clamp the floor during overturning, a pneumatic clamping assembly 17 for clamping the floor is arranged on the overturning shaft 12, the pneumatic clamping assembly 17 comprises a clamping fixing piece fixed on the overturning shaft 12, a clamping cylinder arranged on the clamping fixing piece and a pneumatic clamping head arranged on the clamping cylinder, and the pneumatic clamping head is enabled to be in close contact with the floor and the overturning belt 14 below through the action of the clamping cylinder; the pneumatic clamping assemblies 17 are arranged in two groups and are evenly distributed on the overturning shaft 12.

Further, the design is carried out according to the actual situation, each row of the turning supports 13 is 6, and the turning supports 13 in the two rows are in one-to-one correspondence from top to bottom; the turning belts 14 on the two rows of turning supports 13 have two movement modes, the first mode is that only the lower turning belt 14 moves, and the lower turning belt 14 can be driven only by rotating due to the gravity of the floor; secondly, the upper and lower overturning belts 14 move in opposite directions, so that the movement directions of the upper and lower overturning belts 14 are consistent when the upper and lower overturning belts are in contact with the floor; further, in order to realize the detection of the floor, the floor is turned when the floor exists, and a turning detection sensor 18 for detecting the existence of the floor is arranged on the turning shaft 12; the rollover detection sensor 18 transmits a signal to the system which controls the motion of the rollover motor.

Further realizing the motion mode of the turning belt 14, the turning roller 15 comprises a driving turning roller 151 and a driven turning roller 152, the turning belt 14 is arranged on the driving turning roller 151 and the driven turning roller 152, the driving turning roller 151 on the upper row and the driving turning roller 151 on the lower row are driven by the same turning roller motor 16, and the motion synchronization is ensured; an upper row of active turning rollers are arranged on the active turning rollers 151 on the upper row, and a lower row of active turning rollers are arranged on the active turning rollers 151 on the lower row; the overturning roller motor 16 drives the upper row of driving overturning rollers to rotate clockwise, and the overturning roller motor 16 drives the lower row of driving overturning rollers to rotate anticlockwise.

After passing through the flipping module 1, the sheet enters the stacking module 3 through the conveying module 2, and as shown in fig. 4, the conveying module 2 includes a conveying frame 21, a conveying roller 22 disposed on the conveying frame 21, a conveying belt 23 disposed on the conveying roller 22, and a conveying motor for driving the conveying roller 22 to move; the floor is driven by the reversing belt 12 onto the conveyor belt 23, which conveyor belt 23 conveys the floor underneath the stacking module 3.

As shown in fig. 5, the stacking module includes a stacking rack 31, a stacking suction cup assembly 32 disposed on the stacking rack 31, and a stacking stop assembly 33 disposed on the stacking rack 31; the stacking sucker assembly 32 comprises a plurality of stacking suckers 321 for grabbing the floor, a stacking sucker fixing plate 322 for fixing the stacking suckers 321, and a stacking lifting cylinder 323 for pushing the stacking sucker fixing plate 322 to move up and down; the stacking lifting cylinder 323 is arranged on the stacking rack 31; a stacking moving device for driving the stacking lifting cylinder 323 to move on the horizontal plane is arranged between the stacking lifting cylinder 323 and the stacking rack 31; the stacking moving device comprises a stacking X-axis moving assembly 34 and a stacking Y-axis moving assembly 35 arranged on the stacking X-axis moving assembly 34, and the stacking lifting cylinder 323 is arranged on the stacking Y-axis moving assembly 35.

The stacking X-axis moving assembly 34 comprises a stacking slide rail 341 arranged on the stacking rack 31, a stacking cylinder fixing plate 342 arranged on the stacking slide rail 341 and a stacking X-axis fixing assembly used for fixing the stacking cylinder fixing plate 342, the stacking X-axis fixing assembly comprises a stacking fixing hole arranged on the stacking cylinder fixing plate 342 and a stacking fixing bolt positioned in the stacking fixing hole, and the stacking fixing bolt is tightly screwed and then abuts against the stacking slide rail 341 to be fixed; through the stacking slide rail 341, the stacking cylinder fixing plate 342 can move on the stacking slide rail 341, and after the stacking cylinder fixing plate 342 is moved to a specified position, the stacking cylinder fixing plate 342 is positioned and fixed through the matching of the stacking fixing bolt and the stacking fixing hole; the stacking X-axis movement assembly 34 effects movement of the stacking chuck assembly 32 in the X-axis direction.

The stacking Y-axis moving assembly 35 includes a stacking screw 351 provided on the stacking cylinder fixing plate 342, a stacking screw nut 352 provided on the stacking screw 351, a stacking cylinder moving plate 353 provided on the stacking screw nut 352, and a stacking screw motor 354 driving the stacking screw 351 to rotate; the stacking Y-axis moving assembly 35 effects movement of the stacking chuck assembly 32 in the Y-axis direction.

In order to ensure that the bottom plates are positioned at the same position in the stacking process and ensure that the floor cannot move along with the transmission belt 23 of the transmission module 2, a stacking and stopping assembly 33 is arranged, the stacking and stopping assembly 33 comprises a stacking and stopping cylinder 331 arranged on the stacking rack 31 and a stacking baffle plate 332 arranged on the shaft of the stacking and stopping cylinder 331, and the stacking baffle plate 332 is used for stopping the floor from moving; meanwhile, in order to ensure the stability of the stacking baffle 332, a slide rail and slide block combination is arranged between the stacking rack 31 and the stacking baffle 332; the slide rail and the slide block are combined into two groups which are respectively positioned at two sides of the stacking baffle plate 332, and the stacking material blocking cylinder 331 is positioned at the middle part of the stacking baffle plate 332; to ensure that the stacking stop 332 contacts the floor without damaging the floor, stacking rubber stops 333 are provided on the stacking stop 332.

After the stacking is completed, the stacking baffle 332 is lifted so that the conveyor belt 23 carries the stacked floors into the collection module 4, and a plurality of groups of stacked floors are arranged and stacked in a group in the collection module 4, and then the stacked floors can be packed.

As shown in fig. 6, the collecting module 4 includes a collecting frame 41, a collecting sliding plate 42 disposed on the collecting frame 41 to move vertically, a plurality of collecting loading plates 43 disposed on the collecting sliding plate 42, and a collecting motor for driving the collecting sliding plate 42 to move vertically; the collecting motor is a stepping motor, and the stepping motor continuously moves downwards in a stepping mode according to the floor received on the collecting bearing plate 43; when the collection sliding plate 42 moves to the designated position, it also indicates that the floor on the collection loading plate 43 has reached the requirement, and after the floor is conveyed out, the collection sliding plate 42 returns to the initial position; further, in order to ensure the collection sliding plate 42 to move stably, a sliding rail and sliding block combination is arranged between the collection sliding plate 42 and the collection rack 41, so that the movement stability is improved, and the sliding smoothness is ensured; two sets of slide rails and slide blocks are combined and arranged at two ends of the collecting slide plate 42 respectively.

The collection sliding plate 42 is connected with the collection motor through a collection driving component, the collection driving component comprises a driving collection roller 44 arranged on the collection motor, a driven collection roller 45 arranged on the collection rack 41 and a collection driving belt 46 arranged on the driving collection roller 44 and the driven collection roller 45, and the collection driving belt 46 is fixed on the collection sliding plate 42; the active collection roller 44 rotates to drive the collection driving belt 46 to move, so that the collection sliding plate 42 moves up and down; two groups of the collection driving components are respectively arranged at the two sides of the collection sliding plate 42; the number of the collection driving components is set as required, and a plurality of collection sliding plates 42 are provided to improve stability when the collection sliding plates are long in size; the active collecting roller 44 is connected to a collecting motor through a rotating shaft 47, so that the synchronous movement of each collecting driving component is realized; the collecting and bearing plates 43 are provided with 5 collecting and bearing plates 43 which are respectively and uniformly welded on the collecting and sliding plates 42, the collecting and bearing plates 43 are vertical to the collecting and sliding plates 42 and are arranged at intervals, the single collecting and bearing plate 43 is T-shaped, and the floor is arranged at the top end of the T-shape; meanwhile, a plurality of collecting baffles 48 for preventing the floor from flying out are arranged on the collecting rack 41, the collecting baffles 48 limit the floor on the collecting bearing plate 43, and meanwhile, in order to prevent the floor from being damaged, collecting rubber stoppers are arranged on the collecting baffles 48.

After the floor is collected by the collection module 4, the floor is pushed out from the collection loading plate 43 by the push-out module 5 and enters the next process.

As shown in fig. 7, the pushing module 5 includes a pushing frame 51, a pushing sliding plate 52 disposed on the pushing frame 51 and moving horizontally, a plurality of pushing plates 53 disposed on the pushing sliding plate 52, and a pushing motor for driving the pushing sliding plate 52 to move horizontally; the pushing-out sliding plate 52 is connected with the pushing-out rack 51 through a pushing-out driving assembly, the pushing-out driving assembly comprises a driving pushing-out roller 54 arranged on a pushing-out motor, a driven pushing-out roller 55 arranged on the pushing-out rack 51 and a pushing-out driving belt 56 arranged on the driving pushing-out roller 54 and the driven pushing-out roller 55, the pushing-out driving belt 56 is fixed on the pushing-out sliding plate 52, 5 pushing-out plates 53 are arranged, 5 pushing-out plates 53 and 5 collecting bearing plates 43 are arranged in a crossed mode, and a pushing-out rubber pad 57 is arranged at the head of each pushing-out plate 53 and is in; when the floor needs to be pushed out, the pushing-out motor is started to drive the pushing-out driving belt 56, the pushing-out sliding plate 52 and the pushing-out plate 53 to move through the active pushing-out roller 54, the pushing-out plate 53 is inserted between the collection bearing plates 43, and as the collection bearing plates 43 move to the lowest point, the pushing-out plate 53 is inserted between the collection bearing plates 43 and pushes the floor to enter the next process for conveying.

The movement process of the arranging unit is that firstly, the floors sequentially enter the overturning module 1, the first floor directly passes through the overturning module 1 and enters the stacking module 3 through the transmission module 2 because the first floor does not need to be overturned, the stacking baffle 332 in the stacking module 3 blocks the first floor, the stacking lifting cylinder 323 enables the stacking sucker 321 to move downwards to be in contact with the first floor, the stacking sucker 321 sucks the first floor, and the stacking lifting cylinder 323 lifts up to enable the first floor to be separated from the transmission belt 23 of the transmission module 2; meanwhile, a second floor enters the turnover module 1, the turnover detection sensor 18 detects the second floor, the system controls the turnover roller motor 16 to stop moving and controls the clamping cylinder to clamp the second floor, the system controls the turnover motor to drive the turnover shaft 12 to turn over for 180 degrees, then the clamping cylinder is released, the turnover roller motor 16 starts to convey the second floor into the stacking module 3, and the stacking baffle 332 in the stacking module 3 blocks the second floor; the stacking lifting cylinder 323 moves downwards to place the first floor on the second floor, the stacking suction cup 321 is loosened to stack the first floor and the second floor, then the stacking material blocking cylinder 331 drives the stacking baffle plate 332 to lift up, so that the first floor and the second floor enter the collection module 4 together, and at the moment, the floors are sequentially stacked according to the mode; when the floor enters the top end of the collection bearing plate 43, the stepping motor drives the collection sliding plate 42 to move downwards by one step, after the floor enters again, the collection sliding plate 42 continues to move downwards by one step until the collection sliding plate moves to a specified position, at the moment, the system controls the pushing motor to drive the active pushing roller 54 to rotate, so that the pushing driving belt 56, the pushing sliding plate 52 and the pushing plate 53 move, and the pushing plate 53 pushes the sorted floor to enter the next process for conveying.

To sum up, through above-mentioned structure and system, realized the full automatization operation that floor upset, floor stacked and floor were collected, improved whole production efficiency, reduced the cost of labor.

It is to be emphasized that: the above embodiments are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form, and any simple modifications, equivalent changes and modifications made by the technical spirit of the present invention to the above embodiments are all within the scope of the technical solution of the present invention.

Claims

1. The collecting module for floor packaging is characterized by comprising a collecting rack (41), a collecting sliding plate (42) which is arranged on the collecting rack (41) and moves vertically, a plurality of collecting bearing plates (43) which are arranged on the collecting sliding plate (42) and a collecting motor which drives the collecting sliding plate (42) to move vertically; the collecting motor is a stepping motor, and the stepping motor continuously moves downwards in a stepping mode according to the floor received on the collecting bearing plate (43).

2. The collection module for floor packaging according to claim 1, characterized in that a slide and slide combination is provided between the collection slide (42) and the collection frame (41).

3. The collecting module for floor packaging according to claim 2, characterized in that the sliding rails and the sliding blocks are combined in at least two groups and evenly distributed between the collecting sliding plate (42) and the collecting frame (41).

4. The collection module for floor packaging according to claim 1, wherein the collection sliding plate (42) is connected to the collection motor by a collection driving assembly, the collection driving assembly comprises a driving collection roller (44) disposed on the collection motor, a driven collection roller (45) disposed on the collection frame (41), and a collection driving belt (46) disposed on the driving collection roller (44) and the driven collection roller (45), and the collection driving belt (46) is fixed to the collection sliding plate (42).

5. The collection module for floor packaging according to claim 4, wherein at least 2 groups of the collection driving members are uniformly disposed between the collection sliding plate (42) and the collection motor.

6. The collecting module for floor packaging according to claim 1, wherein said collecting carrier plate (43) is T-shaped and vertically fixed to the collecting sliding plate (42), and a plurality of said collecting carrier plates (43) are spaced apart from each other.

7. The collecting module for floor packaging according to claim 1, characterized in that a number of collecting baffles (48) for stopping the flying-out of the floor are provided on the collecting frame (41).

8. The collection module for floor covering according to claim 7, characterized in that a collection rubber stopper is provided on the collection baffle (48).