CN111268444A - Automatic stacking device in UV floor production - Google Patents
Automatic stacking device in UV floor production Download PDFInfo
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- CN111268444A CN111268444A CN202010263530.0A CN202010263530A CN111268444A CN 111268444 A CN111268444 A CN 111268444A CN 202010263530 A CN202010263530 A CN 202010263530A CN 111268444 A CN111268444 A CN 111268444A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
Abstract
The invention discloses an automatic stacking device in UV floor production, which comprises an integral frame, a moving mechanism, a lifting mechanism, a grabbing mechanism, a floor conveying mechanism and a control assembly. The moving mechanism is arranged on the integral frame and can do horizontal reciprocating motion on the integral frame; the lifting mechanism is connected with the moving mechanism, and can horizontally move along with the moving mechanism and also can reciprocate in the vertical direction; the upper end of the grabbing mechanism is connected with the tail end of the lifting mechanism and used for grabbing the UV floor; the floor conveying mechanism is arranged on the integral frame and is arranged below the lifting mechanism and used for conveying the UV floor; the moving mechanism, the lifting mechanism, the grabbing mechanism and the floor conveying mechanism are started and stopped by the control assembly. The automatic stacking device does not need manual stacking operation, saves a large amount of manpower resources, can be used for stacking on two sides, is ingenious and reasonable in design, is safe and reliable to work, and is an indispensable automatic stacking device in UV floor production.
Description
Technical Field
The invention relates to a stacking device, in particular to an automatic stacking device in UV floor production.
Background
In recent years, UV floors (i.e., composite floors) have become very popular at home and abroad, and are particularly popular at home and abroad. However, the automatic production equipment of the UV floor processing industry is not perfect enough, and a large amount of manpower is still used for carrying, stacking, turning over the plates and other operations in some processes at present. For example, in the production process, the UV floor boards are cut in a previous process, a whole UV floor board is cut into five small pieces, defective goods are manually sorted and every five small pieces are stacked together, and then the stacked UV floor boards are stacked for packaging, so that the UV floor boards are stacked. In order not to influence the production efficiency, and require two sides to pile up neatly and can neatly pile up neatly the UV floor. At the same time it is also required to be able to stack UV floors of different dimensions. The work is mainly finished manually in the production of the UV floor in the past, the efficiency is low, the labor intensity is high, and the UV floors stacked are uneven and cannot meet the requirement of packaging. Therefore, a stacker crane of the UV floor which can complete left and right operations, stack floors of different specifications and align the stacks needs to be developed, and the existing stacking device cannot meet the specific production requirement.
Disclosure of Invention
The invention provides an automatic stacking device in UV floor production, and aims to overcome the defects that the existing common stacking device cannot simultaneously stack UV floors of different specifications in a left-right mode, cannot align and stack the UV floors, and cannot meet application requirements.
In order to achieve the purpose, the technical scheme provided by the invention is as follows:
an automatic palletizing device in UV floor production, comprising:
an integral frame;
the moving mechanism is arranged on the integral frame and can horizontally reciprocate on the integral frame;
the lifting mechanism is connected with the moving mechanism, and can horizontally move along with the moving mechanism and also can reciprocate in the vertical direction;
the upper end of the grabbing mechanism is connected with the tail end of the lifting mechanism and used for grabbing the UV floor;
the floor conveying mechanism is arranged on the integral frame and is arranged below the lifting mechanism and used for conveying the UV floor;
the control assembly is used for starting and stopping the moving mechanism, the lifting mechanism, the grabbing mechanism and the floor conveying mechanism; after the floor conveying mechanism conveys the UV floor to enter the lower portion of the lifting mechanism, the control assembly enables the lifting mechanism to move downwards and controls the grabbing mechanism to move to clamp the UV floor tightly, and after the clamping mechanism is clamped, the control assembly enables the lifting mechanism to move upwards and controls the moving mechanism to drive the lifting mechanism, the grabbing mechanism and the stacked UV floor to move horizontally together.
Further, the grabbing mechanism comprises a grab, a bearing seat, a connecting rod, a longitudinal cylinder and a square frame; the upper end of the square frame is fixedly connected with the lifting mechanism; the square frame is internally provided with a supporting plate on each of two sides, the upper surface of each supporting plate is provided with a longitudinal cylinder, the hand grip consists of a left half hand and a right half hand, and the left half hand and the right half hand are both arranged between two bearing seats positioned on the lower surfaces of the supporting plates; the vertical cylinders are connected with the bearing seats through the connecting rods, when the vertical cylinders on the two sides act, the connecting rods drive the corresponding bearing seats to act so that the left half hand and the right half hand are gathered together, and therefore the hand grips clamp the UV floor tightly.
Furthermore, the grabbing mechanism also comprises a grabbing hand space adjusting mechanism; the gripper spacing adjusting mechanism comprises a rotating handle, a spacing display disc, a guide rail and a trapezoidal lead screw; the middle part of the upper surface of the supporting plate of the left half hand is provided with a nut seat, and the trapezoidal lead screw is rotatably arranged at the middle position of the square metal frame and then screwed into the nut seat; the guide rails are arranged on the two sides of the left side below the square frame along the direction parallel to the trapezoidal screw rod, and the support plate of the left half hand is in sliding fit with the guide rails on the two sides; the rotary handle is connected with the tail end of the trapezoidal screw rod, the interval display disc is connected between the rotary handle and the tail end of the trapezoidal screw rod, the nut seat moves linearly through rotation of the trapezoidal screw rod, the support plate is driven to move, the interval of the hand grips is adjusted, and therefore the UV floors with different specifications can be grabbed.
Further, the grabbing mechanism also comprises a pressing plate mechanism; the pressing plate mechanism comprises an aluminum alloy rod, a pressing plate cylinder and a pneumatic driving system; the aluminum alloy rod is connected with the pressing plate cylinder along the direction parallel to the short edge of the square frame, and the other end of the pressing plate cylinder is fixedly connected with the square frame; the pneumatic driving system is used for driving the pressing plate cylinder to complete pressing plate action, and therefore the UV floor which is stacked up is aligned.
Further, the lifting mechanism comprises two longitudinal arm beams and a lifting power assembly; the two longitudinal arm beams are vertically arranged on a movable platform in the moving mechanism, and the lower ends of the two longitudinal arm beams are connected with the grabbing mechanism; lifting guide rails are arranged on the side walls of the two longitudinal arm beams and are used for being in sliding fit with the movable platform; the lifting power assembly comprises a gear, a rack, a speed reducer for lifting and a high-power servo motor; the high-power servo motor is arranged on the movable platform, a speed reducer for lifting is arranged at the shaft end of the high-power servo motor, and the tail end of the high-power servo motor is connected with the gear; the side wall of the longitudinal arm beam opposite to the lifting guide rail is provided with a rack, the gear and the rack are meshed and mounted, and the rack is driven to move through the rotation of the gear, so that the two longitudinal arm beams move up and down in the movable platform.
Further, the control assembly comprises an upper limit photoelectric switch, a lower limit photoelectric switch and a mechanical origin photoelectric switch I; the upper limit photoelectric switch is arranged at the upper end of the lifting mechanism and used for upper limit of the lifting mechanism;
the lower limit photoelectric switch is arranged at the lower end of the lifting mechanism and used for lower limit of the lifting mechanism; and the mechanical origin photoelectric switch I is arranged on the upper side of the lower limiting photoelectric switch and is used as the mechanical origin of the moving mechanism.
Further, the moving mechanism comprises a horizontal power assembly and a movable platform; the horizontal power assembly comprises two belt conveyors which are symmetrically arranged in parallel; the belt conveyor comprises a synchronous belt, a synchronous belt wheel, a speed reducer for movement and a low-power servo motor; the belt conveyor comprises a synchronous belt I, a transverse shaft, a belt seat bearing I and a belt seat bearing I, wherein the synchronous belt I is horizontally laid on the upper surface of the integral frame; a speed reducer for movement is arranged between two synchronous belt wheels I on one transverse shaft, and the speed reducer for movement is connected with a low-power servo motor; the movable platform comprises a roller group, a guide rail groove and a movable frame; symmetrical roller groups are arranged on two sides of the movable frame, and rollers in the roller groups roll on the whole frame; the inner side surface of the movable frame is provided with a guide rail groove which is used for being in sliding fit with a lifting guide rail in the lifting mechanism; but movable frame connects in hold-in range I, rotates through hold-in range I and realizes that movable frame drives elevating system horizontal migration.
Further, the control assembly comprises three photoelectric switches; the left limit photoelectric switch is arranged at the left end and used for left limit of the moving mechanism; the right limit photoelectric switch is arranged at the right end and used for limiting the right of the moving mechanism; and the mechanical origin photoelectric switch II is used as the mechanical origin of the moving mechanism.
Further, the floor conveying mechanism comprises a through shaft, a synchronous belt pulley II, a synchronous belt II, a belt seat bearing II and a floor conveying power assembly; the through shafts are respectively arranged at two ends of the synchronous belt II along the floor conveying direction, three synchronous belt wheels II which correspond to each other in position are connected to the through shafts, the synchronous belt wheels II on the same belt conveyor are connected through the synchronous belt II, and the through shafts are rotatably arranged at the lower part of the integral frame through belt seat bearings on two sides;
the floor conveying power assembly comprises a driving motor and a chain wheel and chain transmission mechanism; the driving motor is in transmission connection with the through shaft through a chain wheel and chain transmission mechanism.
Further, the control assembly comprises a front detection photoelectric switch, a middle detection photoelectric switch and a rear limit photoelectric switch; preceding detect photoelectric switch and be used for detecting whether have the UV floor to carry on one section preceding conveyor and come, intermediate detection photoelectric switch is used for detecting whether the intermediate position has the UV floor, if have then continue to carry forward, and the belt feeder stops carrying behind the limit photoelectric switch detects the UV floor after.
Compared with the prior art, the technical scheme provided by the invention has the following beneficial effects:
(1) according to the automatic stacking device in the UV floor production, the horizontal power assembly and the floor conveying power assembly of the automatic continuous stacking mechanism are driven by the synchronous belts driven by the motor, so that the automatic stacking device has the advantages that a strict transmission ratio is ensured, relative sliding does not exist between the belt wheel and the synchronous belts, the noise is relatively small, and the automatic stacking device is more environment-friendly. Meanwhile, the pneumatic driving grabbing mechanism is adopted, so that the overall structure is simplified, and the manufacturing cost is greatly reduced; compared with a common motor stacking driving mode and a hydraulic driving mode, the stacking mechanism is driven by a servo motor and matched with a pneumatic driving stacking mechanism, and is quicker, more efficient and more stable.
(2) The invention discloses an automatic stacking device in UV floor production. The gear and rack transmission mode is adopted, and compared with a chain transmission mode, the gear and rack transmission mode has the advantages that the movement of the stacking device in the lifting process is more stable, the shaking cannot occur, the bearing capacity is high, the lifting capacity of the stacking device is enhanced, and the price is relatively low. Meanwhile, a lifting mode of a gear rack is adopted, so that the lifting precision is greatly improved and can reach 0.1 mm.
(3) The invention relates to an automatic stacking device in UV floor production, wherein a moving mechanism of the automatic stacking device comprises a horizontal power assembly, a movable platform and a photoelectric switch group, wherein the movable platform is connected with a lifting mechanism through a slide rail, the photoelectric switch group is arranged on the side surface of the upper part of an integral frame, and a synchronous belt in the horizontal power assembly is fixedly connected with the movable platform. By adopting the moving mechanism, the grabbing stroke of the grabbing mechanism can be adjusted after the grabbing mechanism grabs the UV floor, so that the stacking is more flexible.
(4) The invention relates to an automatic stacking device in UV floor production. The pneumatic driving system is used for driving the air cylinder to complete the action of the pressing plate, so that the UV floor which is stacked up is aligned. Need not artifical the alignment through the clamp plate mechanism, saved labour and the time of artifical alignment, production efficiency is high, labour saving and time saving.
(5) The invention relates to an automatic stacking device in UV floor production. By adopting the gripper spacing adjusting mechanism, the gripper spacing can be adjusted by rotating the handle, so that the purpose of gripping floors of different specifications is realized. The design enables the stacking device to meet the stacking requirements in the production of floors with different specifications, and the stacking device is multipurpose and reduces the production cost.
(6) According to the automatic stacking device in UV floor production, the roller group is adopted as a moving part by the moving platform on the moving mechanism, meanwhile, the rollers on the upper side of the roller group are made of nylon, so that the automatic stacking device has large bearing capacity, the designed bearing capacity of the stacking device can reach several tons, and the stacking requirement can be completely met. The design of the roller group not only greatly improves the bearing capacity of the whole device, but also saves the manufacturing cost and has larger economic benefit. Meanwhile, the walking mechanism in the form of the roller set has smaller noise and is more environment-friendly.
(7) The automatic stacking device in UV floor production is long in service life, manual stacking operation is not needed, stacking of UV floors can be achieved, a large amount of human resources and time consumed by manual stacking are saved, meanwhile, alignment and stacking of the UV floors stacked by the stacking device can be achieved, the automatic stacking device is ingenious and reasonable in design, safe and reliable in work, capable of greatly improving working efficiency and working quality, economical and practical, and suitable for wide popularization and application in plate production enterprises.
(8) The automatic stacking device in UV floor production can realize full-automatic left and right side stacking of UV floors, is high in accuracy, improves the automation level, and remarkably improves the production efficiency, thereby greatly improving the enterprise benefit.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention without limiting the invention. The present invention will be described in detail below with reference to the accompanying drawings and examples.
FIG. 1 is a schematic structural diagram of an automatic stacking device in UV floor production according to the present invention;
FIG. 2 is a front view of an automatic palletizing device in the production of UV floors according to the present invention;
FIG. 3 is a left side view of an automatic palletizing device in the production of UV floors according to the present invention;
fig. 4 is a top view of an automatic palletizing device in the production of UV floors according to the present invention.
The reference numerals in the schematic drawings illustrate:
1-a monolithic frame; 2-a cross beam; 3, gripping the hand; 4-bearing seats; 5-a connecting rod; 6-gripper spacing adjusting mechanism; 7-a platen mechanism; 8-a longitudinal cylinder; 9-a square frame; 10-rotating the handle; 11-space display disc; 12-a guide rail; 13-trapezoidal lead screw; 14-aluminum alloy rods; 15-platen cylinder; 16-longitudinal arm beam; 17-a lifting guide rail; 18-gear wheel; 19-a rack; 20-a reducer for lifting; 21-high power servo motor; 22-upper limit photoelectric switch; 23-lower limit photoelectric switch; 24-mechanical origin photoelectric switch I; 25-a movable platform; 26-synchronous belt I; 27-synchronous pulley I; 28-horizontal axis; 29-reducer for movement; 30-low power servo motor; 31-a bearing I with a seat; 32-left limit photoelectric switch; 33-right and left limit photoelectric switch; 34-mechanical origin photoelectric switch II; 35-roller group; 36-guide rail grooves; 37-a movable frame; 38-belt conveyor; 39-blocking iron; 40-through shaft; 41-synchronous pulley II; 42-synchronous belt II; a 43-aluminum alloy guide rail; 44-a pedestal bearing II; 45-a tensioning table; 46-a tensioning frame; 47-a drive motor; 48-driving motor seat board; 49-sprocket chain drive; 50-front detection photoelectric switch; 51-intermediate detection photoelectric switch; 52-rear limit photoelectric switch.
Detailed Description
In order to make the implementation objects, technical solutions and advantages of the present invention clearer, the technical solutions in the embodiments of the present invention will be described in more detail below with reference to the accompanying drawings in the embodiments of the present invention. In the drawings, the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The described embodiments are only some, but not all embodiments of the invention. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention. Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
As shown in fig. 1, 2, 3 and 4, the automatic stacking device in the UV floor production comprises an integral frame 1, a moving mechanism, a lifting mechanism, a grabbing mechanism, a floor conveying mechanism and a control assembly.
The moving mechanism is arranged on the integral frame and can do horizontal reciprocating motion on the integral frame; the lifting mechanism is connected with the moving mechanism, and can horizontally move along with the moving mechanism and also can reciprocate in the vertical direction; the upper end of the grabbing mechanism is connected with the tail end of the lifting mechanism and used for grabbing the UV floor; the floor conveying mechanism is arranged on the integral frame 1 and is arranged below the lifting mechanism and used for conveying the UV floor; the moving mechanism, the lifting mechanism, the grabbing mechanism and the floor conveying mechanism are started and stopped through the control assembly; after the floor conveying mechanism conveys the UV floor to enter the lower portion of the lifting mechanism, the control assembly enables the lifting mechanism to move downwards and controls the grabbing mechanism to move to clamp the UV floor tightly, and after the clamping mechanism is clamped, the control assembly enables the lifting mechanism to move upwards and controls the moving mechanism to drive the lifting mechanism, the grabbing mechanism and the stacked UV floor to move horizontally together.
Specifically, the upper part of the integral frame 1 is provided with two long cross beams 2 which are used as guide rails of the moving mechanism, the lower part of the integral frame 1 is provided with a floor conveying mechanism, and the middle of the integral frame 1 is provided with a grabbing mechanism and a lifting mechanism.
The following gives a preferred embodiment of the above embodiment with respect to the gripping mechanism:
with continued reference to fig. 1, 2, 3, 4, the gripping mechanism comprises a gripper 3, a bearing block 4, a connecting rod 5, a longitudinal cylinder 8 and a square frame 9; the upper end of the square frame 9 is fixedly connected with the lifting mechanism; two supporting plates are respectively arranged on two sides in the square frame 9, a longitudinal cylinder 8 is arranged on the upper surface of each supporting plate, the gripper 3 is composed of a left half hand and a right half hand, and the left half hand and the right half hand are arranged between two bearing seats 4 positioned on the lower surfaces of the supporting plates; the longitudinal cylinders 8 are connected with the bearing seats 4 through the connecting rods 5, when the longitudinal cylinders 8 on the two sides act, the connecting rods drive the corresponding bearing seats to act so that the left half hand and the right half hand are gathered together, and therefore the grippers 3 generate clamping action to clamp the UV floor.
Further scheme: the grabbing mechanism further comprises a grabbing hand space adjusting mechanism 6; the gripper spacing adjusting mechanism 6 comprises a rotating handle 10, a spacing display disc 11, a guide rail 12 and a trapezoidal screw 13; the middle part of the upper surface of the supporting plate of the left half hand is provided with a nut seat, and the trapezoidal lead screw 13 is rotatably arranged at the middle position of the square metal frame 9 and then screwed into the nut seat; the guide rails 12 are arranged on the left side and the right side below the square frame 9 along the direction parallel to the trapezoidal screw 13, and a support plate of the left half hand is in sliding fit with the guide rails 12 on the two sides; the rotary handle 10 is connected with the tail end of the trapezoidal screw rod 13, an interval display disc 11 is connected between the rotary handle and the trapezoidal screw rod 13, the nut seat moves linearly through rotation of the trapezoidal screw rod 13, and therefore the support plate is driven to move, the interval of the hand grips 3 is adjusted, and the purpose of gripping UV floors with different specifications is achieved.
Further scheme: the grabbing mechanism also comprises a pressing plate mechanism 7; the pressing plate mechanism 7 comprises an aluminum alloy rod 14, a pressing plate cylinder 15 and a pneumatic driving system; the aluminum alloy rod 14 is connected with the pressure plate cylinder along the direction parallel to the short side of the square frame 9, and the other end of the pressure plate cylinder 15 is fixedly connected with the square frame 9; the pneumatic driving system is used for driving the pressing plate air cylinder 15 to complete pressing plate action, so that the UV floors stacked up in a aligning mode are achieved.
A preferred embodiment of the above embodiment is given below in relation to the lifting mechanism:
with continued reference to fig. 1, 2, 3, 4, the lift mechanism includes two longitudinal beam 16 and a lift power assembly; the two longitudinal arm beams 16 are vertically arranged on a movable platform 25 in the moving mechanism, and the lower ends of the two longitudinal arm beams are connected with the grabbing mechanism; the side walls of the two longitudinal arm beams 16 are provided with lifting guide rails 17 which are used for sliding fit with the movable platform 25; the lifting power component comprises a gear 18, a rack 19, a speed reducer 20 for lifting and a high-power servo motor 21; the high-power servo motor 21 is arranged on the movable platform 25, the shaft end of the high-power servo motor 21 is provided with a speed reducer 20 for lifting, and the tail end of the high-power servo motor is connected with the gear 18; the side walls of the longitudinal arm beams 16 opposite to the lifting guide rails 17 are provided with racks 19, the gears 18 are meshed with the racks 19, and the racks 19 are driven to move through rotation of the gears 18, so that the two longitudinal arm beams 16 move up and down in the movable platform 25.
Further scheme: the control assembly comprises an upper limit photoelectric switch 22, a lower limit photoelectric switch 23 and a mechanical origin photoelectric switch 24; the upper limit photoelectric switch 22 is arranged at the upper end of the lifting mechanism and used for upper limit of the lifting mechanism; the lower limit photoelectric switch 23 is arranged at the lower end of the lifting mechanism and used for lower limit of the lifting mechanism; the mechanical origin photoelectric switch I24 is installed on the upper side of the lower limit photoelectric switch 23 and is used as the mechanical origin of the moving mechanism.
The following gives a preferred embodiment of the above embodiment with respect to the moving mechanism:
with continued reference to fig. 1, 2, 3, 4, the movement mechanism includes a horizontal power assembly and a movable platform 25; the horizontal power assembly comprises two belt conveyors which are symmetrically arranged in parallel; the belt conveyor comprises a synchronous belt 26, a synchronous belt wheel 27, a reducer 29 for movement and a low-power servo motor 30; the synchronous belt I26 is horizontally laid on the upper surface of the integral frame 1, two ends of the synchronous belt I26 are respectively provided with a synchronous belt pulley I27, a transverse shaft 28 penetrates between the two synchronous belt pulleys I27 positioned on the same side of the two belt conveyors, and two ends of the transverse shaft 28 are rotatably supported on the upper surface of the integral frame 1 through belt seat bearings I31; a speed reducer 29 for movement is arranged between two synchronous belt wheels I27 on one transverse shaft 28, and the speed reducer 29 for movement is connected with a low-power servo motor 30; the movable platform 25 includes a roller train 35, a rail groove 36, and a movable frame 37; symmetrical roller groups 35 are arranged on two sides of the movable frame 37, and rollers in the roller groups 35 roll on the cross beam 2; the inner side surface of the movable frame 37 is provided with a guide rail groove 36 for sliding fit with the lifting guide rail 17 in the lifting mechanism; the movable frame 37 is connected in the synchronous belt I26, and the movable frame 37 drives the lifting mechanism to move horizontally through the rotation of the synchronous belt I26.
The preferred scheme is as follows: the roller group 35 is composed of three groups of rollers, wherein one group of rollers is arranged on the upper surface of the beam 2, the other group of rollers is arranged on the lower surface of the beam 2, the last group of rollers is arranged on the inner side surface of the beam 2, and the movable platform 25 is clamped on the beam 2 through a U-shaped structure composed of the three groups of rollers.
Further scheme: the control assembly comprises three photoelectric switches, a left limit photoelectric switch 32 is installed at the left end and used for left limit of the moving mechanism, a right limit photoelectric switch 33 is installed at the right end and used for right limit of the moving mechanism, and a mechanical origin photoelectric switch II 34 is used as a mechanical origin of the moving mechanism.
The following gives a preferred embodiment of the above embodiment with respect to a floor conveying mechanism:
with continued reference to fig. 1, 2, 3 and 4, the floor conveying mechanism includes three belt conveyors 38, material blocking irons 39 and a floor conveying power assembly, which are identical in structure, the three belt conveyors 38 are fixedly connected to a lower frame of the integral frame 1 through angle irons, the three belt conveyors 38 are connected to a through shaft 40 through three synchronous belt pulleys ii 41 at one end, and the two material blocking irons 39 are installed on the side surfaces of the belt conveyors 38.
The preferred scheme is as follows: the power assembly of the UV floor conveying mechanism comprises a driving motor 47, a driving motor seat plate 48 and a chain wheel and chain transmission mechanism 49, the driving motor 47 is in transmission connection with the through shaft 40 through the chain wheel and chain transmission mechanism 49, a chain wheel is installed on the through shaft 40, and the driving motor 47 is connected to the whole frame 1 through the driving motor seat plate 48.
Further scheme: the control assembly includes a front sensing photoelectric switch 50, a middle sensing photoelectric switch 51 and a rear limit photoelectric switch 52; preceding photoelectric switch 50 is used for detecting whether have the UV floor to carry on the preceding section conveyor and come, and intermediate detection photoelectric switch 51 is used for detecting whether the intermediate position has the UV floor, if have then continues to carry forward, and the belt feeder stops carrying behind the limit photoelectric switch 52 detects the UV floor after.
During operation, after the UV floor was sorted out the wastrel by one section process through the manual work, every five fritters are piled up together, floor conveying mechanism's preceding detection photoelectric switch detects there is the UV floor to pass through afterwards, start floor conveying mechanism afterwards, the UV floor that will stack up is carried forward, when arriving intermediate detection photoelectric switch, intermediate detection photoelectric switch is triggered the back, floor conveying mechanism continues to carry the UV floor forward, when UV floor reachs back limit photoelectric switch, floor conveying mechanism stops to carry. At the moment, the moving mechanism moves to the upper end of the floor conveying mechanism, the lifting mechanism moves downwards, and when the grabbing mechanism reaches the two sides of the UV floor with the stacking function, the price raising mechanism stops stably. And then, starting the air pressure driving mechanism, enabling the air cylinder to act, and driving the bearing seat to act through the connecting rod, so that the gripper generates a clamping action to clamp the UV floor. After clamping, the lifting mechanism is driven by a high-power servo motor to lift the grabbing mechanism upwards through the gear rack mechanism, and then the stacked UV floors are grabbed. After elevating system promoted the UV floor to suitable height, moving mechanism starts under miniwatt servo motor's drive, makes elevating system, snatchs the mechanism and the UV floor that piles up along with the removal of roller train together along with moving platform through the hold-in range and removes, piles up the back when one side and accomplish, and automatic pile up neatly mechanism can automated inspection pile up neatly to one side in addition. The steps are circulated in a reciprocating mode, and uninterrupted full-automatic stacking operation of the UV floor can be achieved.
The automatic stacking device in the UV floor production can realize left and right stacking and aligned stacking of UV floors with different sizes and specifications, manual stacking operation is not needed, a large amount of manpower resources can be saved, the design is ingenious and reasonable, and the operation is safe and reliable; the pneumatic driving grabbing mode is adopted, so that the overall structure is simplified, and the manufacturing cost is greatly reduced; compared with the common motor stacking mode and the hydraulic driving mode, the high-power servo motor driving mode is adopted, the pneumatic driving grabbing mechanism is matched, the operation is more rapid and efficient, the operation is economical and practical, and the UV plate stacking device is suitable for wide popularization and application in UV plate production enterprises.
Finally, it should be noted that the above examples are only used to illustrate the technical solutions of the present invention and not to limit the same; although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art will understand that: modifications to the specific embodiments of the invention or equivalent substitutions for parts of the technical features may be made; without departing from the spirit of the present invention, it is intended to cover all aspects of the invention as defined by the appended claims.
Claims (10)
1. An automatic pile up neatly device in UV floor production which characterized in that includes:
an integral frame;
the moving mechanism is arranged on the integral frame and can horizontally reciprocate on the integral frame;
the lifting mechanism is connected with the moving mechanism, and can horizontally move along with the moving mechanism and also can reciprocate in the vertical direction;
the upper end of the grabbing mechanism is connected with the tail end of the lifting mechanism and used for grabbing the UV floor;
the floor conveying mechanism is arranged on the integral frame and is arranged below the lifting mechanism and used for conveying the UV floor;
the control assembly is used for starting and stopping the moving mechanism, the lifting mechanism, the grabbing mechanism and the floor conveying mechanism; after the floor conveying mechanism conveys the UV floor to enter the lower portion of the lifting mechanism, the control assembly enables the lifting mechanism to move downwards and controls the grabbing mechanism to move to clamp the UV floor tightly, and after the clamping mechanism is clamped, the control assembly enables the lifting mechanism to move upwards and controls the moving mechanism to drive the lifting mechanism, the grabbing mechanism and the stacked UV floor to move horizontally together.
2. Automatic palletizing device in the production of UV floors, according to claim 1, characterized in that:
the grabbing mechanism comprises a grab, a bearing seat, a connecting rod, a longitudinal cylinder and a square frame;
the upper end of the square frame is fixedly connected with the lifting mechanism;
the square frame is internally provided with a supporting plate on each of two sides, the upper surface of each supporting plate is provided with a longitudinal cylinder, the hand grip consists of a left half hand and a right half hand, and the left half hand and the right half hand are both arranged between two bearing seats positioned on the lower surfaces of the supporting plates;
the vertical cylinders are connected with the bearing seats through the connecting rods, when the vertical cylinders on the two sides act, the connecting rods drive the corresponding bearing seats to act so that the left half hand and the right half hand are gathered together, and therefore the hand grips clamp the UV floor tightly.
3. Automatic palletizing device in the production of UV floors, according to claim 2, characterized in that:
the gripping mechanism further comprises a gripper spacing adjusting mechanism; the gripper spacing adjusting mechanism comprises a rotating handle, a spacing display disc, a guide rail and a trapezoidal lead screw;
the middle part of the upper surface of the supporting plate of the left half hand is provided with a nut seat, and the trapezoidal lead screw is rotatably arranged at the middle position of the square metal frame and then screwed into the nut seat;
the guide rails are arranged on the two sides of the left side below the square frame along the direction parallel to the trapezoidal screw rod, and the support plate of the left half hand is in sliding fit with the guide rails on the two sides;
the rotary handle is connected with the tail end of the trapezoidal screw rod, the interval display disc is connected between the rotary handle and the tail end of the trapezoidal screw rod, the nut seat moves linearly through rotation of the trapezoidal screw rod, the support plate is driven to move, the interval of the hand grips is adjusted, and therefore the UV floors with different specifications can be grabbed.
4. Automatic palletizing device in the production of UV floors, according to claim 2, characterized in that:
the grabbing mechanism further comprises a pressing plate mechanism; the pressing plate mechanism comprises an aluminum alloy rod, a pressing plate cylinder and a pneumatic driving system;
the aluminum alloy rod is connected with the pressing plate cylinder along the direction parallel to the short edge of the square frame, and the other end of the pressing plate cylinder is fixedly connected with the square frame;
the pneumatic driving system is used for driving the pressing plate cylinder to complete pressing plate action, and therefore the UV floor which is stacked up is aligned.
5. Automatic palletizing device in the production of UV floors, according to claim 1, characterized in that:
the lifting mechanism comprises two longitudinal arm beams and a lifting power assembly;
the two longitudinal arm beams are vertically arranged on a movable platform in the moving mechanism, and the lower ends of the two longitudinal arm beams are connected with the grabbing mechanism;
lifting guide rails are arranged on the side walls of the two longitudinal arm beams and are used for being in sliding fit with the movable platform;
the lifting power assembly comprises a gear, a rack, a speed reducer for lifting and a high-power servo motor; the high-power servo motor is arranged on the movable platform, a speed reducer for lifting is arranged at the shaft end of the high-power servo motor, and the tail end of the high-power servo motor is connected with the gear; the side wall of the longitudinal arm beam opposite to the lifting guide rail is provided with a rack, the gear and the rack are meshed and mounted, and the rack is driven to move through the rotation of the gear, so that the two longitudinal arm beams move up and down in the movable platform.
6. Automatic palletizing device in UV floor production, according to claim 5, characterized in that:
the control assembly comprises an upper limit photoelectric switch, a lower limit photoelectric switch and a mechanical origin photoelectric switch I;
the upper limit photoelectric switch is arranged at the upper end of the lifting mechanism and used for upper limit of the lifting mechanism;
the lower limit photoelectric switch is arranged at the lower end of the lifting mechanism and used for lower limit of the lifting mechanism; and the mechanical origin photoelectric switch I is arranged on the upper side of the lower limiting photoelectric switch and is used as the mechanical origin of the moving mechanism.
7. Automatic palletizing device in the production of UV floors, according to claim 1, characterized in that:
the moving mechanism comprises a horizontal power assembly and a movable platform;
the horizontal power assembly comprises two belt conveyors which are symmetrically arranged in parallel;
the belt conveyor comprises a synchronous belt, a synchronous belt wheel, a speed reducer for movement and a low-power servo motor;
the belt conveyor comprises a synchronous belt I, a transverse shaft, a belt seat bearing I and a belt seat bearing I, wherein the synchronous belt I is horizontally laid on the upper surface of the integral frame;
a speed reducer for movement is arranged between two synchronous belt wheels I on one transverse shaft, and the speed reducer for movement is connected with a low-power servo motor;
the movable platform comprises a roller group, a guide rail groove and a movable frame;
symmetrical roller groups are arranged on two sides of the movable frame, and rollers in the roller groups roll on the whole frame; the inner side surface of the movable frame is provided with a guide rail groove which is used for being in sliding fit with a lifting guide rail in the lifting mechanism; but movable frame connects in hold-in range I, rotates through hold-in range I and realizes that movable frame drives elevating system horizontal migration.
8. Automatic palletizing device in the production of UV floors, according to claim 7, characterized in that:
the control assembly comprises three photoelectric switches; the left limit photoelectric switch is arranged at the left end and used for left limit of the moving mechanism; the right limit photoelectric switch is arranged at the right end and used for limiting the right of the moving mechanism; and the mechanical origin photoelectric switch II is used as the mechanical origin of the moving mechanism.
9. Automatic palletizing device in the production of UV floors, according to claim 1, characterized in that:
the floor conveying mechanism comprises a through shaft, a synchronous belt pulley II, a synchronous belt II, a belt seat bearing II and a floor conveying power assembly;
the through shafts are respectively arranged at two ends of the synchronous belt II along the floor conveying direction, three synchronous belt wheels II which correspond to each other in position are connected to the through shafts, the synchronous belt wheels II on the same belt conveyor are connected through the synchronous belt II, and the through shafts are rotatably arranged at the lower part of the integral frame through belt seat bearings on two sides;
the floor conveying power assembly comprises a driving motor and a chain wheel and chain transmission mechanism; the driving motor is in transmission connection with the through shaft through a chain wheel and chain transmission mechanism.
10. Automatic palletizing device in the production of UV floors, according to claim 9, characterized in that:
the control assembly comprises a front detection photoelectric switch, a middle detection photoelectric switch and a rear limit photoelectric switch; preceding detect photoelectric switch and be used for detecting whether have the UV floor to carry on one section preceding conveyor and come, intermediate detection photoelectric switch is used for detecting whether the intermediate position has the UV floor, if have then continue to carry forward, and the belt feeder stops carrying behind the limit photoelectric switch detects the UV floor after.
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| CN202010263530.0A CN111268444A (en) | 2020-04-07 | 2020-04-07 | Automatic stacking device in UV floor production |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010263530.0A CN111268444A (en) | 2020-04-07 | 2020-04-07 | Automatic stacking device in UV floor production |
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| CN111908097A (en) * | 2020-09-08 | 2020-11-10 | 吴裕华 | Control method of material feeding and discharging conveying equipment and material feeding and discharging conveying equipment |
| CN112440215A (en) * | 2020-12-01 | 2021-03-05 | 株洲时代新材料科技股份有限公司 | Automatic feeding device and automatic feeding method for metal rod piece shot blasting machine |
| CN113064210A (en) * | 2021-03-22 | 2021-07-02 | 华北水利水电大学 | Positioning device for underground pipeline detection and using method thereof |
| CN113682801A (en) * | 2021-08-12 | 2021-11-23 | 红云红河烟草(集团)有限责任公司 | Filter rod tray reversing conveying mechanism |
| CN113951296A (en) * | 2021-10-28 | 2022-01-21 | 中原粮食集团多福多食品有限公司 | Multi-process steamed bun blank forming machine |
| CN114394417A (en) * | 2021-12-23 | 2022-04-26 | 盐城雄鹰精密机械有限公司 | Floor package pile up neatly device |
| CN114873292A (en) * | 2022-07-11 | 2022-08-09 | 新沂市鹏立机械有限公司 | Automatic stacking integrated equipment for profiles |
| CN115108333A (en) * | 2022-06-22 | 2022-09-27 | 无锡嘉盛赋能科技有限公司 | Multifunctional online stack |
| CN115578829A (en) * | 2022-11-23 | 2023-01-06 | 河北微探科技有限公司 | Temperature sensing cable fire alarm monitoring system |
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| CN115108333A (en) * | 2022-06-22 | 2022-09-27 | 无锡嘉盛赋能科技有限公司 | Multifunctional online stack |
| CN114873292A (en) * | 2022-07-11 | 2022-08-09 | 新沂市鹏立机械有限公司 | Automatic stacking integrated equipment for profiles |
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| CN115578829A (en) * | 2022-11-23 | 2023-01-06 | 河北微探科技有限公司 | Temperature sensing cable fire alarm monitoring system |
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