For the combined type machining production line of tooth bar steel billet
Technical field
The utility model relates to a kind of combined type machining production line for tooth bar steel billet.
Background technology
Tooth bar is very important active drive disk assembly, is widely used in the industries such as machinery, aviation, instrument.The conventional production process of tooth bar roughly comprises a, the tooth bar steel billet that milling formation meets dimensional requirement is carried out in the four sides of steel bar, b, to tooth bar steel billet plane form tooth bar, c, tooth bar is carried out to finish-milling, complete the accurate processing to profile of tooth, d, on tooth bar, process location and installation hole.In the process of manufacturing gear strip steel billet, existing tooth bar blank process equipment all independently arranges, and can not form complete automated production circuit, needs a dead lift material, cannot realize automatic continuous production, and working (machining) efficiency is low.
Utility model content
The purpose of this utility model is to overcome above shortcomings in prior art, and a kind of reasonable in design is provided, and can realize the combined type machining production line for tooth bar steel billet of automatic continuous production.
The technical scheme in the invention for solving the above technical problem is:
For the combined type machining production line of tooth bar steel billet, it is characterized in that: comprise the milling machine feed frame assembly, tooth bar steel billet milling machine, milling machine discharger, tooth bar steel billet beveler and the beveler discharging support assembly that set gradually, wherein,
Tooth bar steel billet milling machine comprises lathe base, workbench, milling cutter device and positioner, workbench is connected with lathe base by linear guides, on workbench, be provided with the positioner for locating tooth bar steel billet, described positioner comprises tooth bar cushion block pedestal, tooth bar cushion block, tooth bar cushion block pedestal is fixed on workbench, tooth bar cushion block is fixed on tooth bar cushion block pedestal, the setting party of tooth bar cushion block to linear guides keeping parallelism, the width of tooth bar cushion block is less than tooth bar width of steel billet, the length of tooth bar cushion block is less than tooth bar steel billet length, on workbench, be fixed with entablature, on entablature, be provided with several pressurized cylinders, on the piston rod of pressurized cylinder, be fixed with compact heap, milling cutter device is symmetricly set on the both sides of tooth bar cushion block, milling cutter device comprises rough mills cutterhead, thin facing cutter, double end spindle drum, hydraulic pressure moving platform planker, hydraulic pressure moving platform base and axis feeding cylinder, rough mill cutterhead, thin facing cutter is arranged on double end spindle drum, double end spindle drum is fixed on hydraulic pressure moving platform planker, hydraulic pressure moving platform planker is slidably arranged on hydraulic pressure moving platform base, axis feeding air cylinder driven hydraulic pressure moving platform planker moves relative to hydraulic pressure moving platform, rough milling cutterhead sets gradually with the direction that thin facing cutter is fed to discharging along tooth bar steel billet milling machine, the rotating shaft of rough milling cutterhead is all horizontally disposed with the rotating shaft of thin facing cutter and all keeps vertical with linear guides, compact heap is pressed on tooth bar steel billet on tooth bar cushion block under the driving of pressurized cylinder, the both sides of tooth bar cushion block are provided with milling cutter device, two faces of manufacturing gear strip steel billet simultaneously, and adopt disposable to twice milling of a face employing thickness, working (machining) efficiency and machining accuracy are improved.
Milling machine feed frame assembly comprises cradle, linear module, module fixed mount and material conveying platform, module fixed mount and material conveying platform are fixed on cradle, the holder of linear module is fixed on module fixed mount, on the sliding seat of linear module, be fixed with charging ram, the direction of motion and the linear guides keeping parallelism of the sliding seat of linear module, one side of material conveying platform is rotatablely equipped with several and is the platform drawing-inroller of arranging side by side, the rotating shaft of platform drawing-inroller is vertical with workbench linear guides, platform drawing-inroller one end is provided with back-up ring, charging ram is constantly pushed into the tooth bar steel billet on material conveying platform on the tooth bar cushion block of tooth bar steel billet milling machine.
Milling machine discharger comprises actuator, discharger is fixed otic placode, charging pipe, enter material roller and discharger compression cylinder, charging pipe is horizontally disposed with, several are the material roller that enters of arranging side by side in charging pipe, to rotate installation, discharger compression cylinder is fixed on charging pipe, on the piston rod of discharger compression cylinder, be fixed with for tooth bar steel billet being pressed on to the discharger hold-down head on material roller, charging pipe is fixed on the fixing otic placode of discharger, the fixing otic placode of discharger is fixed on the sliding seat of actuator, the direction of motion of the sliding seat of actuator and linear guides keeping parallelism, complete after the processing of side at a upper toothed rack steel billet, next toothed rack steel billet is pushed into tooth bar cushion block, thereby a upper toothed rack steel billet is headed in charging pipe, and by discharger hold-down head, tooth bar steel billet is pressed in charging pipe, tooth bar steel billet is transported to tooth bar steel billet beveler by actuator.
Tooth bar steel billet beveler comprises beveler base, beveler mounting base, a pair of clamping pay-off and four facing attachments, beveler mounting base is fixed on beveler base, the both sides of beveler mounting base is provided with clamping pay-off, facing attachment is fixed on beveler mounting base, facing attachment comprises angle cutting tool and drives the chamfering motor of angle cutting tool, on beveler mounting base, offer the material hole passing through for tooth bar steel billet, four facing attachments of surrounding distribution of material hole, the angle cutting tool of four facing attachments is corresponding with four seamed edge positions of tooth bar steel billet respectively, the tool axis of angle cutting tool is parallel with beveler mounting base, clamp pay-off and comprise drawing-inroller assembly mounting base, active-feeding wheel installing plate, roller bearing support and upper binder roller bearing support, drawing-inroller assembly mounting base is fixed on beveler base, active-feeding wheel installing plate is slidably mounted on drawing-inroller assembly mounting base by installing plate linear guides, on active-feeding wheel installing plate, be rotatablely equipped with several active-feeding wheels, the rotating shaft of active-feeding wheel vertically arranges, active-feeding wheel adopts motor to drive, roller bearing support is fixed on drawing-inroller assembly mounting base, on roller bearing support, be rotatablely equipped with several and press down material roller and several take turns with active-feeding the passive drawing-inroller coordinating, upper binder roller bearing support is arranged on roller bearing support by linear axis, on upper binder roller bearing support, be rotatablely equipped with binder roller, on roller bearing support, be fixed with the first adjustable column of vertical setting, on upper binder roller bearing support, offer the first adjustable column through hole, the first adjustable column is through the first adjustable column through hole, the upper end of the first adjustable column is threaded connection the first adjusting handle, on the first adjustable column, cover has the first adjusting stage clip, first regulates stage clip to be clamped between roller bearing support and upper binder roller bearing support, on active-feeding wheel installing plate, be fixed with horizontally disposed the second adjustable column, on roller bearing support, offer the second adjustable column through hole, the second adjustable column is through the second adjustable column through hole, the upper end of the second adjustable column is threaded connection the second adjusting handle, on the second adjustable column, cover has the second adjusting stage clip, second regulates stage clip to be clamped between roller bearing support and active-feeding wheel installing plate, the clamped pay-off of tooth bar steel billet is brought tooth bar steel billet beveler into, and by upper binder roller, press down material roller and realize compression, take turns by active-feeding, passive drawing-inroller is realized feeding, chamfering when four facing attachments can be realized four of tooth bar steel billet seamed edges, working (machining) efficiency is high.
Beveler discharging support assembly comprises discharging frame, discharging platform, pusher cylinder, the platform that connects material, platform cylinder and the platform linear guides that connects material connect material, on discharging platform, be provided with discharging platform baffle plate, pusher cylinder, the platform that connects material, discharging platform and discharging platform baffle plate are successively set in discharging frame, the platform that wherein connects material is slidably mounted in discharging frame by the platform linear guides that connects material, the moving direction of the piston rod of pusher cylinder is vertical with the moving direction of the platform that connects material, and the platform air cylinder driven that the connects material relative discharging frame of platform that connects material is done Linear-moving.Complete after chamfer machining at tooth bar steel billet, the platform that connects material slides into by the platform linear guides that connects material the position that connects material, and tooth bar steel billet is admitted to the platform that connects material, and the platform that connects material slides into initial position by the platform linear guides that connects material, and pusher cylinder promotes tooth bar steel billet to discharging platform.
As preferably, several positioning cylinder manipulators are installed on entablature, positioning cylinder manipulator comprises manipulator connecting plate, be hinged on the driving cylinder that a pair of gripper on manipulator connecting plate and driving device pawl rotate relative to manipulator connecting plate, the turning cylinder of gripper and linear guides keeping parallelism, on gripper, be rotatablely equipped with positioning guide wheel, the turning cylinder of positioning guide wheel keeps vertical with linear guides.When tooth bar steel billet is constantly delivered on tooth bar cushion block, the gripper of positioning cylinder manipulator is in closing up state, the two sides of tooth bar steel billet are under the restriction of positioning guide wheel, automatically coordinate with the position of tooth bar cushion block, then, compact heap is pressed on tooth bar steel billet on tooth bar cushion block under the driving of pressurized cylinder, and the gripper of positioning cylinder manipulator is opened, and completes automatic position fixing process.
As preferably, on entablature, be provided with a pair of steering mechanical hand, steering mechanical hand is symmetrically distributed in two of tooth bar cushion block, steering mechanical hand comprise manipulator, for driving device hand do guide rod cylinder that horizontal linear moves, for the oscillating cylinder of pendulum guide rod cylinder and for the Pneumatic slid platform of vertical lift oscillating cylinder, manipulator comprises the seat board on the piston rod that is fixed on guide rod cylinder and is arranged on seat board for clamping the material folding space of tooth bar steel billet ends.
Complete after the processing of a pair of side on tooth bar steel billet, manipulator is realized and is moved downward to corresponding height position successively successively under the effect of Pneumatic slid platform, guide rod cylinder, oscillating cylinder, move horizontally material folding space is enclosed within to the end of tooth bar steel billet and swings upset tooth bar steel billet, above three actions, thereby complete the process that turns to the face of changing, thereby another is prepared to side for processing.
The utility model compared with prior art, has the following advantages and effect: reasonable in design, can realize the automatic continuous production of tooth bar steel billet, and machining accuracy is high, and process time is short, has improved production efficiency and the quality of production.
Brief description of the drawings
Fig. 1 is the structural representation of the utility model embodiment.
Fig. 2 is the structural representation of the utility model embodiment tooth bar steel billet milling machine.
Fig. 3 is the partial structurtes schematic diagram of the utility model embodiment tooth bar steel billet milling machine.
Fig. 4 is the milling cutter device structural representation of the utility model embodiment tooth bar steel billet milling machine.
Fig. 5 is the positioning cylinder robot manipulator structure schematic diagram of the utility model embodiment tooth bar steel billet milling machine.
Fig. 6 is the steering mechanical hand structural representation of the utility model embodiment tooth bar steel billet milling machine.
Fig. 7 is the structural representation of the utility model embodiment milling machine feed frame assembly.
Fig. 8 is the structural representation of the utility model embodiment milling machine discharger.
Fig. 9 is the structural representation of the utility model embodiment tooth bar steel billet beveler.
Figure 10 is the partial structurtes schematic diagram of the utility model embodiment tooth bar steel billet beveler.
Figure 11 is the clamping feeder structure schematic diagram of the utility model embodiment tooth bar steel billet beveler.
Figure 12 is the structural representation of the utility model embodiment beveler discharging support assembly.
Figure 13 is the partial structurtes schematic diagram of the utility model embodiment beveler discharging support assembly.
Detailed description of the invention
Below in conjunction with accompanying drawing and by embodiment, the utility model is described in further detail, and following examples are to explanation of the present utility model and the utility model is not limited to following examples.
Referring to Fig. 1-Figure 13, the present embodiment, for the combined type machining production line of tooth bar steel billet, comprises the milling machine feed frame assembly 1, tooth bar steel billet milling machine 2, milling machine discharger 3, tooth bar steel billet beveler 4 and the beveler discharging support assembly 5 that set gradually, wherein,
Tooth bar steel billet milling machine 2 comprises lathe base 21, workbench 22, milling cutter device 23 and positioner 24, workbench 22 is connected with lathe base 21 by workbench linear guides, on workbench 22, be provided with the positioner 24 for locating tooth bar steel billet, positioner 24 comprises tooth bar cushion block pedestal 241, tooth bar cushion block 242, tooth bar cushion block pedestal 241 is fixed on workbench 22, tooth bar cushion block 242 is fixed on tooth bar cushion block pedestal 241, the setting party of tooth bar cushion block 242 to workbench linear guides keeping parallelism, the width of tooth bar cushion block 242 is less than tooth bar width of steel billet, the length of tooth bar cushion block 242 is less than tooth bar steel billet length, on workbench 22, be fixed with entablature 221, on entablature 221, be provided with several pressurized cylinders 243, on the piston rod of pressurized cylinder 243, be fixed with compact heap 244, milling cutter device 23 is symmetricly set on the both sides of tooth bar cushion block 242, milling cutter device 23 comprises rough mills cutterhead 231, thin facing cutter 232, double end spindle drum 233, hydraulic pressure moving platform planker 234, hydraulic pressure moving platform base 235 and axis feeding cylinder 236, rough mill cutterhead 231, thin facing cutter 232 is arranged on double end spindle drum 233, double end spindle drum 233 is fixed on hydraulic pressure moving platform planker 234, hydraulic pressure moving platform planker 234 is slidably arranged on hydraulic pressure moving platform base 235, axis feeding cylinder 236 drives hydraulic pressure moving platform planker 234 to move relative to hydraulic pressure moving platform, rough milling cutterhead 231 sets gradually with the direction that thin facing cutter 232 is fed to discharging along tooth bar steel billet milling machine 2, the rotating shaft of rough milling cutterhead 231 is all horizontally disposed with the rotating shaft of thin facing cutter 232 and all keeps vertical with workbench linear guides.
Milling machine feed frame assembly 1 comprises cradle 11, linear module 12, module fixed mount 13 and material conveying platform 14, module fixed mount 13 and material conveying platform 14 are fixed on cradle 11, the holder of linear module 12 is fixed on module fixed mount 13, on the sliding seat of linear module 12, be fixed with charging ram 15, the direction of motion and the workbench linear guides keeping parallelism of the sliding seat of linear module 12, one side of material conveying platform 14 is rotatablely equipped with several and is the platform drawing-inroller 16 of arranging side by side, the rotating shaft of platform drawing-inroller 16 is vertical with workbench linear guides, platform drawing-inroller 16 one end are provided with back-up ring.
Milling machine discharger 3 comprises actuator 31, discharger is fixed otic placode 32, charging pipe 33, enter material roller 34 and discharger compression cylinder 35, charging pipe 33 is horizontally disposed with, the interior rotation of charging pipe 33 install several be arrange side by side enter material roller 34, discharger compression cylinder 35 is fixed on charging pipe 33, on the piston rod of discharger compression cylinder 35, be fixed with for tooth bar steel billet being pressed on to the discharger hold-down head on material roller 34, charging pipe 33 is fixed on the fixing otic placode 32 of discharger, the fixing otic placode 32 of discharger is fixed on the sliding seat of actuator 31, the direction of motion of the sliding seat of actuator 31 and workbench linear guides keeping parallelism.
Tooth bar steel billet beveler 4 comprises beveler base 41, beveler mounting base 42, a pair of clamping pay-off 43 and four facing attachments 44, beveler mounting base 42 is fixed on beveler base 41, the both sides of beveler mounting base 42 is provided with and clamps pay-off 43, facing attachment 44 is fixed on beveler mounting base 42, facing attachment 44 comprises angle cutting tool 441 and drives the chamfering motor 442 of angle cutting tool, on beveler mounting base 42, offer the material hole 421 passing through for tooth bar steel billet, four facing attachments 44 of surrounding distribution of material hole 421, the angle cutting tool 441 of four facing attachments 44 is corresponding with four seamed edge positions of tooth bar steel billet respectively, the tool axis of angle cutting tool 441 is parallel with beveler mounting base 42, clamp pay-off 43 and comprise drawing-inroller assembly mounting base 431, active-feeding wheel installing plate 432, roller bearing support 433 and upper binder roller bearing support 434, drawing-inroller assembly mounting base 431 is fixed on beveler base 41, active-feeding wheel installing plate 432 is slidably mounted on drawing-inroller assembly mounting base 431 by installing plate linear guides, on active-feeding wheel installing plate 432, be rotatablely equipped with several active-feeding wheels 435, the rotating shaft of active-feeding wheel 435 vertically arranges, active-feeding wheel 435 adopts motor to drive, roller bearing support 433 is fixed on drawing-inroller assembly mounting base 431, on roller bearing support 433, be rotatablely equipped with several and press down material roller 436 and several and the active-feeding wheel 435 passive drawing-inrollers 437 that coordinate, upper binder roller bearing support 434 is arranged on roller bearing support 433 by linear axis, on upper binder roller bearing support 434, be rotatablely equipped with binder roller 438, on roller bearing support 433, be fixed with the first adjustable column 439 of vertical setting, on upper binder roller bearing support 434, offer the first adjustable column through hole, the first adjustable column 439 is through the first adjustable column through hole, the upper end of the first adjustable column 439 is threaded connection the first adjusting handle 4310, on the first adjustable column 439, cover has the first adjusting stage clip 4311, first regulates stage clip folder 4311 tightly between roller bearing support 433 and upper binder roller bearing support 434, on active-feeding wheel installing plate 432, be fixed with horizontally disposed the second adjustable column 4312, on roller bearing support 433, offer the second adjustable column through hole, the second adjustable column 4312 is through the second adjustable column through hole, the upper end of the second adjustable column 4312 is threaded connection the second adjusting handle 4313, on the second adjustable column, cover has the second adjusting stage clip 4314, second regulates stage clip 4314 to be clamped between roller bearing support 433 and active-feeding wheel installing plate 432.
Beveler discharging support assembly 5 comprises discharging frame 51, discharging platform 52, pusher cylinder 53, platform 54 connects material, platform cylinder 55 and the platform linear guides that connects material connect material, on discharging platform 52, be provided with discharging platform baffle plate, pusher cylinder 53, platform 54 connects material, discharging platform 52 and discharging platform baffle plate are successively set in discharging frame 51, the platform 54 that wherein connects material is slidably mounted in discharging frame 51 by the platform linear guides that connects material, the moving direction of the piston rod of pusher cylinder 53 is vertical with the moving direction of the platform 54 that connects material, the platform cylinder 55 that connects material drives the relative discharging frame 51 of platform 54 that connects material to do Linear-moving.
Several positioning cylinder manipulators 25 are installed on entablature 221, positioning cylinder manipulator 25 comprises manipulator connecting plate 251, be hinged on the driving cylinder that a pair of gripper 252 on manipulator connecting plate 251 and driving device pawl 252 rotate relative to manipulator connecting plate 251, the turning cylinder of gripper 252 and workbench linear guides keeping parallelism, on gripper 252, be rotatablely equipped with positioning guide wheel 253, the turning cylinder of positioning guide wheel 253 keeps vertical with workbench linear guides.
On entablature 221, be provided with a pair of steering mechanical hand 26, steering mechanical hand 26 is symmetrically distributed in two of tooth bar cushion block 242, steering mechanical hand 26 comprise manipulator, for driving device hand do guide rod cylinder 262 that horizontal linear moves, for the oscillating cylinder 263 of pendulum guide rod cylinder 262 and for the Pneumatic slid platform 264 of vertical lift oscillating cylinder 263, manipulator comprises the seat board 261 on the piston rod that is fixed on guide rod cylinder 262 and is arranged on seat board 2611 for clamping the material folding space 2612 of tooth bar steel billet ends.
Above content described in this description is only to the explanation of the utility model example.The utility model person of ordinary skill in the field can make various amendments or supplements or adopt similar mode to substitute described specific embodiment; only otherwise depart from the content of the utility model description or surmount this scope as defined in the claims, all should belong to protection domain of the present utility model.