CN205519285U - Full automatization steel cable processing equipment - Google Patents
Full automatization steel cable processing equipment Download PDFInfo
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- CN205519285U CN205519285U CN201620080176.7U CN201620080176U CN205519285U CN 205519285 U CN205519285 U CN 205519285U CN 201620080176 U CN201620080176 U CN 201620080176U CN 205519285 U CN205519285 U CN 205519285U
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- steel cable
- connecting plate
- screw rod
- seat
- feeding
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Abstract
The utility model discloses a full automatization steel cable processing equipment, at first, the automatic steel cable of carrying of steel cable material feeding unit, the steel cable head end is processed on the punch press by head end centre gripping rotation mechanism centre gripping and rotation to tip to with screw rod butt joint and riveting, after that, the steel cable length calculation complementary unit flare -out the steel cable to by the length of counter calculation steel cable, when steel cable length reached design length, steel cable material feeding unit and steel cable length calculation complementary unit stopped, and the steel cable cuts the device and then correspondingly cuts the steel cable, then terminal centre gripping translation mechanism is the end of centre gripping steel cable then to on removal to another tip processing punch press, in order to dock and the riveting with the screw rod, later, middle part docking mechanism centre gripping steel cable middle part to move to the connecting plate processing punch press on with connecting plate butt joint and riveting, accomplish finished product processing promptly, in the whole course of working, only need 1 people's operation controls can, realize automated production, reduced the human cost, improved production efficiency and yields, be fit for the big production of processing in batches.
Description
[technical field]
The utility model relates to process equipment, especially a kind of full-automatic steel cable process equipment.
[background technology]
In prior art, lift car is installed connection and is generally related to steel cable connector, different rule
The length of the steel cable that the lift car of lattice is used is otherwise varied, it is necessary first to manually pressed by steel cable
As requested, fixed-length cut-off, the most respectively the two ends of steel cable are carried out with screw rod riveting is fixing to be connected,
Finally, then by connecting plate with carry out in the middle part of steel cable that plate riveting is fixing to be connected.For completing above-mentioned steel cable
Processing, it is generally required to 6 people have cooperated, needs higher labour cost, and often with root steel
In about 786 seconds man-hours used by rope finished parts, production efficiency is relatively low, is unfavorable for producing in enormous quantities;Separately
Outward, use manual work mode, the connection matter of screw rod and connecting plate and steel cable in this steel cable product
The qualification rate of amount can only achieve 95%, easily causes waste of material and increases production cost;With
Time, in whole process, use human assistance machinery operation, owing to processing is set by everyone
Standby Grasping level is different, the slack phenomenon of fatigue easily occurs, cause and have after long working
Higher potential safety hazard.
The utility model is i.e. researched and proposed for the deficiencies in the prior art.
[utility model content]
The technical problems to be solved in the utility model is to provide a kind of full-automatic steel cable processing and sets
Standby, first, steel cable pay-off automatic transport steel cable, the head end of steel cable is by head end clamping revolution
Mechanism clamps and rotates to the processing punching machine workbench of end, successively carries out docking and riveting with screw rod
Press solidly and determine connection;Then, steel cable length computation auxiliary body will along X-direction and Y direction
Steel cable stretches, and is calculated the length of steel cable in real time by counter, when steel cable length reaches design length
When spending, steel cable pay-off and steel cable length computation auxiliary body all stop, steel cable cutting device
The most correspondingly steel cable is blocked;Then, end clipping translation mechanism then clamps the end of steel cable,
And mobile to the processing punching machine workbench of the other end, successively carry out with screw rod docking and riveting is solid
Fixed connection;Afterwards, the middle part of middle part docking mechanism clamping steel cable, and mobile to connecting plate processing
On work bench of punch press, successively fix with connecting plate docking and riveting and be connected;Finally, by riveting even
The steel cable being connected to screw rod and connecting plate takes out, and in whole process, only needs 1 people to operate control
, screw rod and connecting plate all use automatic charging, it is achieved automation processing, reduce
Human cost, improves production efficiency and yields, and it is unified that end product quality is effectively ensured,
It is suitable for high-volume processing.
For solving above-mentioned technical problem, the utility model one full-automation steel cable process equipment,
Including:
One steel cable pay-off, is used for carrying steel cable, sets gradually useful along steel cable conveying direction
In the counter of calculating steel cable length, for the steel cable cutting device that steel cable end is blocked.
Two end processing punching machines, it is left that end processing punching machine described in two is respectively provided at steel cable pay-off
For steel cable head end and end being carried out with screw rod respectively, riveting is fixing to be connected in right both sides, described
End processing punching machine workbench is provided with for screw rod carries out with steel cable end what location was docked
Docking mechanism.
Two screw feeding machines, each described screw feeding machine be located at processing punching machine side, end for
By in screw rod automatic transport to corresponding docking mechanism.
One head end clamping slew gear, described head end clamping slew gear is located at steel cable pay-off
Left side and between end processing punching machine and steel cable cutting device, be positioned at steel cable for clamping and cut
Steel cable head end on disconnected device is the most left to being positioned at steel cable pay-off by steel cable head end rotary oscillation
On the docking mechanism of side.
One end clipping translation mechanism, described end clipping translation mechanism is located at steel cable pay-off
Right side and between end processing punching machine and steel cable cutting device, when steel cable cutting device is by steel
Rope end send for clamping the end of steel cable being moved by steel cable end to being positioned at steel cable after blocking
On docking mechanism on the right side of material device.
A plate processing punching machine, before described connecting plate processing punching machine is located at two end processing punching machines
Between middle side part, carrying out riveting and fix in the middle part of by connecting plate and steel cable, described connecting plate adds
Work work bench of punch press is provided with the connecting plate fixed jig for connecting plate location.
A plate feeder, described connecting plate feeder is located at connecting plate processing punching machine side, uses
In by connecting plate automatic transport to connecting plate fixed jig.
One steel cable length computation auxiliary body, described steel cable length computation auxiliary body is positioned at two ends
Between portion's processing punching machine and connecting plate processing punching machine, including frame, described frame is along X-direction
It is provided with when the held rotary oscillation of steel cable head end is to the docking machine being positioned on the left of steel cable pay-off
For stretching the X-axis steel cable drawing mechanism of steel cable along X-direction time on structure, described frame is along Y
Direction of principal axis also is provided with when the held rotary oscillation of steel cable head end is to being positioned on the left of steel cable pay-off
Docking mechanism on time for stretching the Y-axis steel cable drawing mechanism of steel cable along Y direction.
And docking mechanism in the middle part of in the of, described middle part docking mechanism is located in frame and is positioned at steel cable
Above length computation auxiliary body, for clamping in the middle part of steel cable and moving after determining steel cable length
Dock with connecting plate to connecting plate fixed jig.
Described steel cable pay-off includes that steel cable feeding board, described steel cable feeding board are provided with
Be wound around supply steel cable material volume, described steel cable feeding board is additionally provided with for traction steel rope of cable to
Front active, to roller, described steel cable feeding board is fixed with for driving actively to roller rotation
Feed drive motor, described steel cable cutting device is fusing machine, described fusing machine be provided with for
The guiding trestle that steel cable guides.
Described counter is placed between expecting that volume and active are to roller, and described counter is provided with for steel
The driven guide wheel that rope guides.
Described screw feeding machine includes screw feeding machine support, and described screw feeding machine support sets
There are the screw vibration dish derived in order for vibrating comb reason screw rod, described screw vibration dish discharging opening
Portion tilts to connect the screw rod chute for conveying screw rod, and described screw rod chute lower end is to being connected to spiral shell
Bar gathering sill, described screw feeding machine support is also fixed with for screw rod is pushed to end
Screw rod on processing punching machine workbench pushes cylinder.
Described docking mechanism includes the fixing positioning seat being located at end processing punching machine workbench, slides
The gas being connected on the processing punching machine workbench of end turns, and is used for will be located in screw rod gathering sill and goes out
The screw rod of material end clamps and moves the screw rod gripper cylinder group turning on chuck to gas, and described end adds
Also set on work work bench of punch press for promoting gas to turn towards the slip of positioning seat direction so that gas turns chuck
On the gas that docks with steel cable end of screw rod turn promotion cylinder.
Described head end clamping slew gear includes turning round pedestal, is fixed with in described revolving bed body
Revolution drives motor and rotary reducer, and described revolution drives motor output end and rotary reducer
Input connects, and described rotary reducer output connects to be had in being vertically arranged and stretching out revolving bed
The gyroaxis of body, described gyroaxis upper end is fixedly connected with cantilever, and the described cantilever other end is fixed
Connect and have revolution grip slipper, described revolution grip slipper is fixedly connected with clamping revolution and drives electricity
Machine, described clamping revolution drives motor output end to be fixedly connected with for clamping returning of steel cable head end
Turn jaw cylinder.
Described positioning seat is provided with and docks with screw rod for steel cable end and the location of riveting location
Groove, described screw rod gripper cylinder group include fixing with end processing punching machine workbench that be connected and
Transverse cylinder, the clamping transverse cylinder output of described screw rod can be clamped along the screw rod that X-direction is flexible
End is fixedly connected with and can clamp longitudinal cylinder along the screw rod that Y direction is flexible, and described screw rod clamps
Longitudinal cylinder output is fixedly connected with the spiral shell derived for clamping by screw rod gathering sill discharge end
Bar movement turn the screw rod jaw cylinder on chuck to gas.
Described end clipping translation mechanism includes being positioned on the right side of steel cable pay-off and opposed end
The end clipping translation that processing punching machine workbench is fixedly installed connects seat, described end clipping translation
Connect rotation on seat and be provided with end clipping translation leading screw, described end clipping translation connection seat sets
Have for driving the end clipping translation of end clipping translation screw turns to drive motor, described end
Connect on end clipping translation leading screw and have the opposing end portions clamping with end clipping translation screw turns
Translation connects the end clipping translation slide that seat slides, described end clipping translation along X-direction
Connecting on slide and have the end clipping translation slide block that can slide along Y direction, described end clamps
The end clamping for promoting end clipping translation slide block to slide it is fixed with flat on translation slide
Move cylinder, described end clipping translation slide block is fixed with the end for clamping steel cable end
Jaw cylinder.
Described connecting plate feeder includes connecting plate feeder body, is fixedly connected on connecting plate
Connecting plate feeding in material machine body drives motor, is fixedly connected in connecting plate feeder body
Connecting plate feeding decelerator, and it is rotationally connected with the rotating disk of connecting plate feeder body upper,
Described connecting plate feeding drives motor output end to be connected with connecting plate feeding decelerator input, institute
State connecting plate feeding decelerator output to be connected with rotating shaft bottom rotating disk, on described rotating disk circumferentially
It is provided with the some groups of connecting plate location bar groups stacking connecting plate for location, described connecting plate feeding
Being additionally provided with connecting plate translation pole on machine body, described connecting plate translation pole top is fixing to be connected
Rodless cylinder, described Rodless cylinder one end is had to extend to above connecting plate fixed jig, the other end
Then extending to above rotating disk, the slide of described Rodless cylinder is fixedly connected with can be stretched the most up and down
The connecting plate feeding cylinder of contracting, described connecting plate feeding cylinder output is fixedly connected with along level
The feeding crossbeam arranged, the described feeding crossbeam other end is vertically fixedly connected with feeding guide rod,
Described feeding lower end of the guide rod connect have can feeding guide rod slides up and down relatively connecting plate feeding seat,
The feeding being placed between connecting plate feeding seat and feeding crossbeam it is arranged with multiple on described feeding guide rod
Position spring, described connecting plate feeding seat bottom portion is provided with the suction nozzle for drawing connecting plate.
Described X-axis steel cable drawing mechanism includes along fixing the X-axis stretching connection being connected with frame
Seat, described X-axis stretching connection seat is rotatably connected to X-axis stretching leading screw, and described X-axis stretches
Connect seat one end to be provided with for driving the X-axis stretching of X-axis stretching screw turns to drive motor, institute
State X-axis stretching leading screw and be provided with the X that can move in the X-axis direction with X-axis stretching screw turns
Axle stretches and slide seat, and the described X-axis seat that stretches and slide is connected seat with X-axis stretching and is slidably connected, institute
State the X-axis seat that stretches and slide to be provided with and draw the X-axis drag hook of steel cable for hooking.
Described Y-axis steel cable drawing mechanism includes along fixing the Y-axis stretching connection being connected with frame
Seat, described Y-axis stretching connection seat is rotatably connected to Y-axis stretching leading screw, and described Y-axis stretches
Connect seat one end to be provided with for driving the Y-axis stretching of Y-axis stretching screw turns to drive motor, institute
State Y-axis stretching leading screw and be provided with the Y that can move along Y direction with Y-axis stretching screw turns
Axle stretches and slide seat, and the described Y-axis seat that stretches and slide is connected seat with Y-axis stretching and is slidably connected, institute
State Y-axis stretch and slide seat be provided with for hook draw the Y-axis drag hook in the middle part of steel cable.
Described middle part docking mechanism includes that fixing the middle part docking being connected with upper rack connects seat,
The docking of described middle part connects and is rotatably connected to middle part docking leading screw along Y direction on seat, described in
Portion's docking connects seat one end and is fixed with the middle part docking for driving middle part docking screw turns
Drive motor, docking leading screw in described middle part connects have can be with middle part docking screw turns along Y
The middle part docking horizontal slide of direction of principal axis motion, described middle part docking horizontal slide docks with middle part
Connect seat to be slidably connected, be fixedly connected with bottom described middle part docking horizontal slide and be obliquely installed
Tilt connecting plate, described inclination connecting plate slidably connects sloping slide, described sloping slide
On be fixedly connected with middle part jaw cylinder, described inclination connecting plate is additionally provided with when steel cable length is true
It is used for after Ding driving sloping slide to make middle part jaw cylinder folder along tilting connecting plate slide downward
Hold the middle part docking cylinder in the middle part of steel cable.
Compared with prior art, the utility model one full-automation steel cable process equipment have as
Lower advantage:
1, screw rod, connecting plate and steel cable use automatic transport, and automatically detection steel cable length and
Automatically block, but also automatically by screw rod and steel cable end, and connecting plate enters in the middle part of steel cable
Row docking and riveting, only need 1 people to be responsible for operating control, it is achieved automation in whole process
Producing, average processing time is 100S/ root, reduces human cost and improves production efficiency;
2, the utility model uses the fixing connection of automatic riveting, and product qualified rate is high, up to 100%,
And its quality of connection is reliably steady and unified;
3, steel cable cutting device is adopted as fusing machine, is melted by steel cable after being heated by high frequency electric
Disconnected, neat through its end face of steel cable end face of fusing, it is simple to the hole being plugged on screw rod;
4, head end clamping slew gear includes that revolution drives motor and clamping revolution to drive motor,
Clamped steel cable head end is carried out 180 ° of rotations, it is ensured that accurately dock with screw rod;
5, docking mechanism includes that gas turns, and screw rod is clamped in gas and turns on chuck, and turns with chuck
Dynamic, it is ensured that screw rod docks with steel cable end and puts in place, to carry out, riveting is fixing to be connected;
6, steel cable length computation auxiliary body includes that X-axis steel cable drawing mechanism and Y-axis steel cable draw
Stretch mechanism, drive motor and Y-axis stretching to drive the rotation of motor, phase by controlling X-axis stretching
Steel cable should be stretched along X-axis and Y direction, it is simple to determine steel cable length, be prevented effectively from disorderly material existing
As;
7, suction nozzle is located on connecting plate feeding seat, and connecting plate feeding seat is solid with feeding lower end of the guide rod
Determine to connect, and the feeding that feeding back-moving spring is located between connecting plate feeding seat and feeding crossbeam is led
On bar, it is ensured that when pressing absorption connecting plate under suction nozzle, it is to avoid suction nozzle and connecting plate are rigid contact,
Improve the success rate that feeding is drawn.
[accompanying drawing explanation]
Below in conjunction with the accompanying drawings detailed description of the invention of the present utility model is described in further detail,
Wherein:
Fig. 1 is one of perspective view of the present utility model;
Fig. 2 is the two of perspective view of the present utility model;
Fig. 3 is top view of the present utility model;
Fig. 4 is the structural representation of steel cable pay-off in the utility model;
Fig. 5 is the structural representation of connecting plate feeder in the utility model;
Fig. 6 is connecting plate feeder inner connecting structure schematic diagram in the utility model;
Fig. 7 is on the utility model medial end portions processing punching machine, head end clamping slew gear and screw rod
Material machine connects the structural representation arranged;
Fig. 8 is that the utility model medial end portions processing punching machine shows with the structure that screw feeding machine is arranged
It is intended to;
Fig. 9 is the structural representation of the utility model medial end portions processing punching machine;
Figure 10 is the structural representation of screw feeding machine in the utility model;
Figure 11 is the structural representation of head end clamping slew gear in the utility model;
Figure 12 is the internal structural representation connected of head end clamping slew gear in the utility model
Figure;
Figure 13 is the structural representation of screw rod gripper cylinder group in the utility model;
Figure 14 is the utility model medial end portions processing punching machine, end clipping translation mechanism and screw rod
Feeder connects the structural representation arranged;
Figure 15 is the structural representation of end clipping translation mechanism in the utility model;
Figure 16 is that in the utility model, steel cable length computation auxiliary body and middle part docking mechanism connect
Connect the structural representation of setting;
Figure 17 is the structural representation of steel cable length computation auxiliary body in the utility model;
Figure 18 is the structural representation of middle part docking mechanism in the utility model;
Figure 19 is the structural representation of connecting plate;
Figure 20 is the structural representation of screw rod;
Figure 21 is the structural representation that on steel cable, riveting has connecting plate and screw rod.
[detailed description of the invention]
Below in conjunction with the accompanying drawings embodiment of the present utility model is elaborated.
As shown in Figure 1, Figure 2 and Figure 3, the processing of the utility model one full-automation steel cable sets
Standby, including steel cable pay-off 1, end processing punching machine 5, screw feeding machine 7, head end folder
Hold on slew gear 8, end clipping translation mechanism 9, connecting plate processing punching machine 10, connecting plate
Material machine 30, steel cable length computation auxiliary body 40 and middle part docking mechanism 50.
As shown in Figure 4, described steel cable pay-off 1 is used for carrying steel cable 2, defeated along steel cable 2
Direction is sent to be disposed with the counter 3 for calculating steel cable 2 length, for by steel cable 2 end
The steel cable cutting device 4 that end blocks.
Described steel cable pay-off 1 includes steel cable feeding board 11, described steel cable feeding board
11 are provided with the material volume 12 being wound around supply steel cable 2, and described steel cable feeding board 11 is additionally provided with
For traction steel rope of cable 2 forward actively to roller 13, fixing on described steel cable feeding board 11 set
Have for driving the feed drive motor 14 actively roller 13 rotated, described steel cable cutting device
4 is fusing machine, is fused by steel cable 2 after being heated by high frequency electric, through the steel cable 2 of fusing
Its end face of end face is neat, it is simple to be plugged in the hole on screw rod 6;Guide for the ease of steel cable 2,
Described fusing machine is provided with the guiding trestle 41 guided for steel cable 2.
Described counter 3 is placed between expecting that volume 12 and active are to roller 13, on described counter 3
Be provided with for steel cable 2 guide driven guide wheel 31, by driven guide wheel 31 rotate the number of turns with
Calculate the length of steel cable 2.
As it is shown on figure 3, described end processing punching machine 5 is respectively provided at steel cable pay-off about 1
For steel cable 2 head end and end being carried out with screw rod 6 respectively, riveting is fixing to be connected in both sides, institute
State end processing punching machine 5 workbench to be provided with for being positioned with steel cable 2 end by screw rod 6
The docking mechanism 51 of docking.
Described screw feeding machine 7 is used for screw rod 6 automatic transport to corresponding docking mechanism 51
On, each described screw feeding machine 7 is located at end processing punching machine 5 side.
Described head end clamping slew gear 8 is located on the left of steel cable pay-off 1 and is positioned at end and adds
Between work punch press 5 and steel cable cutting device 4, it is positioned on steel cable cutting device 4 for clamping
Steel cable 2 head end is the most right to be positioned on the left of steel cable pay-off 1 by steel cable 2 head end rotary oscillation
On connection mechanism 51.
Described end clipping translation mechanism 9 is located on the right side of steel cable pay-off 1 and is positioned at end and adds
Between work punch press 5 and steel cable cutting device 4, when steel cable 2 end is cut by steel cable cutting device 4
Have no progeny for clamping the end of steel cable 2 and steel cable 2 end being moved to being positioned at steel cable pay-off
On docking mechanism 51 on the right side of in the of 1.
Described connecting plate processing punching machine 10 is located on front side of two end processing punching machines 5 between middle part,
In the middle part of by connecting plate 20 and steel cable 2, carry out riveting fix, described connecting plate processing punching machine
10 workbench are provided with the connecting plate fixed jig 101 for connecting plate 20 location.
Described connecting plate feeder 30 is located at connecting plate processing punching machine 10 side, for by connecting plate
20 automatic transport are on connecting plate fixed jig 101.
Described steel cable length computation auxiliary body 40 is positioned at two end processing punching machine 5 and connecting plates
Between processing punching machine 10, including frame 401, described frame 401 is provided with along X-direction to be worked as
The held rotary oscillation of steel cable 2 head end is to the docking mechanism being positioned on the left of steel cable pay-off 1
For stretching the X-axis steel cable drawing mechanism 402 of steel cable 2, described machine along X-direction time on 51
Frame 401 also is provided with when the steel cable 2 held rotary oscillation of head end send to being positioned at steel cable along Y direction
For stretching the Y-axis of steel cable 2 along Y direction time on docking mechanism 51 on the left of material device 1
Steel cable drawing mechanism 403.
Described middle part docking mechanism 50 is located in frame 401 and is positioned at steel cable length computation auxiliary
Above mechanism 40, for clamping in the middle part of steel cable 2 and moving to even after determining steel cable 2 length
Dock with connecting plate 8 on fishplate bar fixed jig 101.
As shown in Figure 10, described screw feeding machine 7 includes screw feeding machine support 71, described
Screw feeding machine support 71 is provided with for vibrating the screw vibration that combing screw rod 6 is derived in order
Dish 72, described screw vibration dish 72 discharging oral area tilts to connect the spiral shell for conveying screw rod 6
Bar chute 73, described screw rod chute 73 lower end is to being connected to screw rod gathering sill 74, on described screw rod
Also it is fixed with on material machine support 71 and works for screw rod 6 is pushed to end processing punching machine 5
Screw rod on platform pushes cylinder 75.
As shown in Figure 7 and Figure 8, described docking mechanism 51 includes that the fixing end that is located at processes punching
The positioning seat 511 of bed 5 workbench, is slidably connected to the gas on end processing punching machine 5 workbench
Turn 512, and clamp for will be located in the screw rod 6 of screw rod gathering sill 74 discharge end and move
Turn the screw rod gripper cylinder group 513 on 512 chucks to gas, described gas turns 512 and processes with end
Punch press 5 workbench is connected by slide, and described end processing punching machine 5 workbench also sets
Slide so that gas turns the screw rod on 512 chucks towards positioning seat 511 direction for promoting gas to turn 512
6 gas docked with steel cable 2 end turn promotion cylinder 514.In order to avoid screw rod gripper cylinder group
Interfered, at described screw rod gathering sill 74 end and towards end during 513 clamping screw rod 6
Processing punching machine 5 is provided with breach.
As is illustrated by figs. 11 and 12, described head end clamping slew gear 8 includes turning round pedestal
81, it is fixed with revolution in described revolution pedestal 81 and drives motor 82 and rotary reducer 83,
Described revolution drives motor 82 output to be connected with rotary reducer 83 input, described revolution
Decelerator 83 output connects the gyroaxis 84 having in being vertically arranged and stretch out revolution pedestal 81,
Described gyroaxis 84 upper end is fixedly connected with cantilever 85, and described cantilever 85 other end is fixing even
It is connected to turn round grip slipper 86, described revolution grip slipper 86 is fixedly connected with clamping revolution and drives
Motor 87, described clamping revolution drives motor 87 output to be fixedly connected with for clamping steel cable
The revolution jaw cylinder 88 of 2 head ends.When turning round jaw cylinder 88 and clamping steel cable 2 end,
Revolution drives motor 82 to drive rotary reducer 83 and gyroaxis 84 to rotate so that gyroaxis
84 rotate 180 °, meanwhile, drive motor 87 to drive revolution jaw cylinder by clamping revolution
88 upsets 180 ° so that steel cable 2 head end rotates 180 ° the most accordingly, to dock with screw rod 6.
As it is shown in figure 9, be provided with on described positioning seat 511 for steel cable 2 head end and screw rod 6
Docking and the detent 5111 of riveting location, be then placed on through steel cable 2 head end rotated
Detent 5111 one end.
As shown in figure 13, described screw rod gripper cylinder group 513 includes and end processing punching machine 5
Screw rod clamping transverse cylinder 5131 that is that connection fixed by workbench and that can stretch along X-direction,
Described screw rod clamping transverse cylinder 5131 output is fixedly connected with can be flexible along Y direction
The longitudinal cylinder 5132 of screw rod clamping, longitudinal cylinder 5132 output of described screw rod clamping is fixing even
It is connected to be turned 512 for clamping by screw rod 6 movement to the gas of the derivation of screw rod gathering sill 74 discharge end
Screw rod jaw cylinder 5133 on chuck.When to gas turn 512 chucks be installed screw rod 6 time, spiral shell
Bar cramp pawl cylinder 5133 closes, and the screw rod 6 that will be located in screw rod gathering sill 74 discharge end is clamped,
Then screw rod clamping transverse cylinder 5131 output stretches out, then the longitudinal cylinder of screw rod clamping
5132 outputs are retracted, then make the screw rod 6 clamped by screw rod jaw cylinder 5133 insert gas
Turning on the chuck of 512, screw rod 6 is clamped by chuck, and screw rod jaw cylinder 5133 then opens,
Longitudinal cylinder 5132 output of screw rod clamping stretches out, screw rod clamping transverse cylinder 5131 output
Then retracting, finally gas turns 512 drive screw rods 6 and rotates, and gas turns promotion cylinder 514 output and stretches
Going out, the screw rod 6 promoting gas to turn on 512 docks on detent 5111 with steel cable 2 end,
After screw rod 6 docks with steel cable 2 end, gas turns 512 stoppings and unclamping screw rod 6, and gas turns and pushes away
Dynamic air cylinder 514 output is retracted, and the staking punch on end processing punching machine 5 is then by screw rod 6 and steel
2 ends of restricting carry out that riveting is fixing to be connected, it is achieved automatic butt and riveting is fixing connects.
As shown in Figure 14 and Figure 15, described end clipping translation mechanism 9 includes that being positioned at steel cable send
On the right side of material device 1 and the end clipping translation that is fixedly installed of opposed end processing punching machine 5 workbench
Connecting seat 91, described end clipping translation connects rotation on seat 91 and is provided with end clipping translation silk
Thick stick 92, described end clipping translation connects seat 91 and is provided with for driving end clipping translation silk
The end clipping translation that thick stick 92 rotates drives motor 93, described end clipping translation leading screw 92
Upper connection have rotate with end clipping translation leading screw 92 and opposing end portions clipping translation connect seat 91
The end clipping translation slide 94 slided along X-direction, described end clipping translation slide 94
Upper connection has the end clipping translation slide block 95 that can slide along Y direction, and described end clamps
The end folder for promoting end clipping translation slide block 95 to slide it is fixed with on translation slide 94
Hold flat-removing air cyclinder 96, described end clipping translation slide block 95 is fixed with for clamping steel cable
The end jaw cylinder 97 of 2 ends.
As shown in Figure 5 and Figure 6, described connecting plate feeder 30 includes connecting plate feeder machine
Body 301, the connecting plate feeding being fixedly connected in connecting plate feeder body 301 drives motor
302, it is fixedly connected on connecting plate feeding decelerator 303 in connecting plate feeder body 301,
And it is rotationally connected with the rotating disk 304 on connecting plate feeder body 301 top, described connecting plate
Feeding drives motor 302 output to be connected with connecting plate feeding decelerator 303 input, described
Connecting plate feeding decelerator 303 output is connected with rotating shaft bottom rotating disk 304, described rotating disk
Bar group is positioned circumferentially arranged with the some groups of connecting plates stacking connecting plate 20 for location on 304
305, described connecting plate feeder body 301 is additionally provided with connecting plate translation pole 306, institute
State connecting plate translation pole 306 top and be fixedly connected with Rodless cylinder 307, described Rodless cylinder
307 one end extend to above connecting plate fixed jig 101, and the other end then extends to rotating disk 304
Top, the slide of described Rodless cylinder 307 is fixedly connected with the connection that can stretch the most up and down
Plate feeding cylinder 308, described connecting plate feeding cylinder 308 output is fixedly connected with along level
The feeding crossbeam 309 arranged, described feeding crossbeam 309 other end is vertically fixedly connected with and takes
Material guide rod 3011, described feeding guide rod 3011 lower end connects that have can feeding guide rod 3011 relatively
The connecting plate feeding seat 3012 slided up and down, described feeding guide rod 3011 is arranged with the company of being placed in
Feeding back-moving spring 3013 between fishplate bar feeding seat 3012 and feeding crossbeam 309, described company
Being provided with the suction nozzle 3014 for drawing connecting plate 20 bottom fishplate bar feeding seat 3012, feeding is multiple
Position spring 3013 is located at the feeding guide rod between connecting plate feeding seat 3012 and feeding crossbeam 309
On 3011, it is ensured that when suction nozzle 3014 times pressure draws connecting plate 20, it is to avoid suction nozzle 3014 with
Connecting plate 20 rigid contact and damage or draw phenomenon not in place, improve feeding draw one-tenth
Power.
As shown in figure 17, described X-axis steel cable drawing mechanism 402 includes along solid with frame 401
The fixed X-axis stretching connected connects seat 4021, and the stretching of described X-axis connects on seat 4021 along X-axis
Direction is rotatably connected to X-axis stretching leading screw 4022, and the stretching of described X-axis connects seat 4021 one end
It is provided with and drives motor 4023, institute for the X-axis stretching driving X-axis stretching leading screw 4022 to rotate
State X-axis stretching leading screw 4022 be provided with can with X-axis stretching leading screw 4022 rotate and along X-axis side
X-axis to motion stretches and slide seat 4024, and the described X-axis seat 4024 that stretches and slide draws with X-axis
Stretch connection seat 4021 be slidably connected, described X-axis stretch and slide seat 4024 be provided with for hook draw
The X-axis drag hook 4025 of steel cable 2.In the utility model, described X-axis steel cable drawing mechanism 402
Being arranged with two groups, often group X-axis steel cable drawing mechanism 402 is independent drives, by two groups of X-axis
Steel cable drawing mechanism 402 cooperates and pulls steel cable 2, to determine in the middle part of steel cable 2 and connecting plate
The riveting link position of 20, is suitable for the steel cable 2 of processing different length specification.
As shown in figure 17, described Y-axis steel cable drawing mechanism 403 includes along solid with frame 401
The fixed Y-axis stretching connected connects seat 4031, and the stretching of described Y-axis connects on seat 4031 along Y-axis
Direction is rotatably connected to Y-axis stretching leading screw 4032, and the stretching of described Y-axis connects seat 4031 one end
It is provided with and drives motor 4033, institute for the Y-axis stretching driving Y-axis stretching leading screw 4032 to rotate
State Y-axis stretching leading screw 4032 be provided with can with Y-axis stretching leading screw 4032 rotate and along Y-axis side
Y-axis to motion stretches and slide seat 4034, and the described Y-axis seat 4034 that stretches and slide draws with Y-axis
Stretch connection seat 4031 be slidably connected, described Y-axis stretch and slide seat 4034 be provided with for hook draw
Y-axis drag hook 4035 in the middle part of steel cable 2.
As shown in figure 18, described middle part docking mechanism 50 includes connect fixing with frame 401 top
The middle part docking connect connects seat 501, and docking connection seat 501 in described middle part turns along Y direction
Be dynamically connected middle part docking leading screw 502, and the docking of described middle part connects seat 501 one end and is fixed with
Middle part docking for driving middle part docking leading screw 502 to rotate drives motor 503, described middle part
Connect on docking leading screw 502 and have and can rotate with middle part docking leading screw 502 and move along Y direction
Middle part docking horizontal slide 504, described middle part docking horizontal slide 504 with middle part in succession
Joint chair 501 is slidably connected, and is fixedly connected with inclination bottom described middle part docking horizontal slide 504
The inclination connecting plate 505 arranged, described inclination connecting plate 505 slidably connects sloping slide
506, described sloping slide 506 is fixedly connected with middle part jaw cylinder 507, described inclination
It is additionally provided with on connecting plate 505 after steel cable 2 length determines for driving sloping slide 506 along inclining
Inclined connection plate 505 slide downward makes middle part jaw cylinder 507 clamp the middle part in the middle part of steel cable 2
Docking cylinder 508.
In the utility model, Y-axis drag hook 4035 and middle part jaw cylinder 507 are equipped with two,
When in the middle part of middle part docking mechanism 50 clamps steel cable 2, then jaw cylinder 507 then presss from both sides in the middle part of two
Holding the steel cable 2 between Y-axis drag hook 4035, now X-axis stretching drives motor 4023 then
Drive X-axis to stretch and slide seat 4024 and X-axis drag hook 4025 thereon resets.
When complete in the middle part of steel cable 2 fixing with connecting plate 20 riveting is connected after, revolution jaw cylinder
(88) open accordingly with end jaw cylinder (97) and unclamp the end of clamped steel cable 2,
In the middle part of in the of two, jaw cylinder 507 has then pressed from both sides the steel cable 2 of riveting and has moved its pine to setting position
Open.
Claims (10)
1. a full-automatic steel cable process equipment, it is characterised in that including:
One steel cable pay-off (1), for carrying steel cable (2), it is disposed with the counter (3) for calculating steel cable (2) length, for the steel cable cutting device (4) blocked by steel cable (2) end along steel cable (2) conveying direction;
Two end processing punching machines (5), end processing punching machine (5) described in two is respectively provided at steel cable pay-off (1) left and right sides, and for steel cable (2) head end and end being carried out with screw rod (6) respectively, riveting is fixing to be connected, and described end processing punching machine (5) workbench is provided with for screw rod (6) carries out the docking mechanism (51) that location is docked with steel cable (2) end;
Two screw feeding machines (7), each described screw feeding machine (7) is located at end processing punching machine (5) side for by screw rod (6) automatic transport to corresponding docking mechanism (51);
One head end clamping slew gear (8), described head end clamping slew gear (8) is located at steel cable pay-off (1) left side and is positioned between end processing punching machine (5) and steel cable cutting device (4), steel cable (2) head end that is positioned on steel cable cutting device (4) for clamping and by steel cable (2) head end rotary oscillation to the docking mechanism (51) being positioned on the left of steel cable pay-off (1);
One end clipping translation mechanism (9), described end clipping translation mechanism (9) is located at steel cable pay-off (1) right side and is positioned between end processing punching machine (5) and steel cable cutting device (4), for clamping the end of steel cable (2) and being moved by steel cable (2) end to the docking mechanism (51) being positioned at steel cable pay-off (1) right side after steel cable (2) end is blocked by steel cable cutting device (4);
A plate processing punching machine (10), between described connecting plate processing punching machine (10) is located in the middle part of two end processing punching machine (5) front sides, fixing for connecting plate (20) is carried out riveting with steel cable (2) middle part, described connecting plate processing punching machine (10) workbench is provided with the connecting plate fixed jig (101) positioned for connecting plate (20);
A plate feeder (30), described connecting plate feeder (30) is located at connecting plate processing punching machine (10) side, for by connecting plate (20) automatic transport to connecting plate fixed jig (101);
One steel cable length computation auxiliary body (40), described steel cable length computation auxiliary body (40) is positioned between two end processing punching machines (5) and connecting plate processing punching machine (10), including frame (401), described frame (401) is provided with when the held rotary oscillation of steel cable (2) head end to the docking mechanism (51) being positioned at steel cable pay-off (1) left side is upper for stretching X-axis steel cable drawing mechanism (402) of steel cable (2) along X-direction along X-direction, described frame (401) also is provided with when the held rotary oscillation of steel cable (2) head end to the docking mechanism (51) being positioned at steel cable pay-off (1) left side is upper for stretching Y-axis steel cable drawing mechanism (403) of steel cable (2) along Y direction along Y direction;And
Docking mechanism (50) in the middle part of in the of one, described middle part docking mechanism (50) is located at frame (401) and above and is positioned at steel cable length computation auxiliary body (40) top, is used for clamping in the middle part of steel cable (2) and moves and dock with connecting plate (20) to connecting plate fixed jig (101) is upper after determining steel cable (2) length.
A kind of full-automatic steel cable process equipment, it is characterized in that described steel cable pay-off (1) includes steel cable feeding board (11), described steel cable feeding board (11) is provided with material volume (12) being wound around supply steel cable (2), be additionally provided with on described steel cable feeding board (11) for traction steel rope of cable (2) forward actively to roller (13), it is fixed with for driving the feed drive motor (14) actively roller (13) rotated on described steel cable feeding board (11), described steel cable cutting device (4) is fusing machine, described fusing machine is provided with the guiding trestle (41) guided for steel cable (2).
A kind of full-automatic steel cable process equipment, it is characterized in that described counter (3) be placed in material volume (12) with active to roller (13) between, described counter (3) is provided with the driven guide wheel (31) guided for steel cable (2).
A kind of full-automatic steel cable process equipment, it is characterized in that described screw feeding machine (7) includes screw feeding machine support (71), described screw feeding machine support (71) is provided with for vibrating the screw vibration dish (72) that combing screw rod (6) is derived in order, described screw vibration dish (72) discharging oral area tilts connection the screw rod chute (73) for conveying screw rod (6), described screw rod chute (73) lower end is to being connected to screw rod gathering sill (74), also it is fixed with the screw rod for pushing on end processing punching machine (5) workbench by screw rod (6) on described screw feeding machine support (71) and pushes cylinder (75);
Described docking mechanism (51) includes the fixing positioning seat (511) being located at end processing punching machine (5) workbench, the gas being slidably connected on end processing punching machine (5) workbench turns (512), and the screw rod (6) being used for will be located in screw rod gathering sill (74) discharge end clamps and mobile screw rod gripper cylinder group (513) turning on (512) chuck to gas, also set on processing punching machine (5) workbench of described end for promoting gas to turn (512) towards the slip of positioning seat (511) direction so that the gas that the screw rod (6) that gas turns on (512) chuck docks with steel cable (2) end turns promotion cylinder (514).
null5. according to full-automatic steel cable process equipment a kind of described in claim 1 or 2 or 3 or 4,It is characterized in that described head end clamping slew gear (8) includes turning round pedestal (81),It is fixed with revolution in described revolution pedestal (81) and drives motor (82) and rotary reducer (83),Described revolution drives motor (82) output to be connected with rotary reducer (83) input,Described rotary reducer (83) output connects the gyroaxis (84) having in being vertically arranged and stretch out revolution pedestal (81),Described gyroaxis (84) upper end is fixedly connected with cantilever (85),Described cantilever (85) other end is fixedly connected with revolution grip slipper (86),It is fixedly connected with clamping revolution on described revolution grip slipper (86) and drives motor (87),Described clamping revolution drives motor (87) output to be fixedly connected with revolution jaw cylinder (88) for clamping steel cable (2) head end.
nullA kind of full-automatic steel cable process equipment,It is characterized in that described positioning seat (511) to be provided with for steel cable (2) end and dock with screw rod (6) and the detent (5111) of riveting location,Described screw rod gripper cylinder group (513) includes fixing with end processing punching machine (5) workbench that be connected and can clamping transverse cylinder (5131) along the screw rod that X-direction is flexible,Described screw rod clamping transverse cylinder (5131) output is fixedly connected with and can clamp longitudinal cylinder (5132) along the screw rod that Y direction is flexible,Longitudinal cylinder (5132) output of described screw rod clamping is fixedly connected with the screw rod (6) derived for clamping mobile screw rod jaw cylinder (5133) turning on (512) chuck to gas by screw rod gathering sill (74) discharge end.
null7. according to full-automatic steel cable process equipment a kind of described in claim 1 or 2 or 3 or 4,It is characterized in that described end clipping translation mechanism (9) includes that the end clipping translation being positioned on the right side of steel cable pay-off (1) and opposed end processing punching machine (5) workbench is fixedly installed connects seat (91),Described end clipping translation connects the upper rotation of seat (91) and is provided with end clipping translation leading screw (92),Described end clipping translation connects seat (91) and is provided with end clipping translation driving motor (93) for driving end clipping translation leading screw (92) to rotate,The upper connection of described end clipping translation leading screw (92) has end clipping translation slide (94) that opposing end portions clipping translation connection seat (91) slides with end clipping translation leading screw (92) rotation along X-direction,Described end clipping translation slide (94) upper connection has end clipping translation slide block (95) that can slide along Y direction,End clipping translation cylinder (96) for promoting end clipping translation slide block (95) to slide it is fixed with on described end clipping translation slide (94),End jaw cylinder (97) for clamping steel cable (2) end it is fixed with on described end clipping translation slide block (95).
null8. according to full-automatic steel cable process equipment a kind of described in claim 1 or 2 or 3 or 4,It is characterized in that described connecting plate feeder (30) includes connecting plate feeder body (301),The connecting plate feeding being fixedly connected in connecting plate feeder body (301) drives motor (302),It is fixedly connected on connecting plate feeder body (301) interior connecting plate feeding decelerator (303),And it is rotationally connected with the rotating disk (304) on connecting plate feeder body (301) top,Described connecting plate feeding drives motor (302) output to be connected with connecting plate feeding decelerator (303) input,Described connecting plate feeding decelerator (303) output is connected with rotating disk (304) bottom rotating shaft,Bar group (305) is positioned circumferentially arranged with the some groups of connecting plates stacking connecting plate (20) for location on described rotating disk (304),Connecting plate translation pole (306) it is additionally provided with on described connecting plate feeder body (301),Described connecting plate translation pole (306) top is fixedly connected with Rodless cylinder (307),Described Rodless cylinder (307) one end extends to connecting plate fixed jig (101) top,The other end then extends to rotating disk (304) top,The slide of described Rodless cylinder (307) is fixedly connected with connecting plate feeding cylinder (308) that can stretch the most up and down,Described connecting plate feeding cylinder (308) output is fixedly connected with along horizontally disposed feeding crossbeam (309),Described feeding crossbeam (309) other end is vertically fixedly connected with feeding guide rod (3011),Described feeding guide rod (3011) lower end connects that have can feeding guide rod (3011) slides up and down relatively connecting plate feeding seat (3012),The feeding back-moving spring (3013) being placed between connecting plate feeding seat (3012) and feeding crossbeam (309) it is arranged with on described feeding guide rod (3011),Described connecting plate feeding seat (3012) bottom is provided with the suction nozzle (3014) for drawing connecting plate (20).
null9. according to full-automatic steel cable process equipment a kind of described in claim 1 or 2 or 3 or 4,It is characterized in that described X-axis steel cable drawing mechanism (402) to include along the X-axis stretching that be connected fixing with frame (401) and connect seat (4021),X-axis stretching leading screw (4022) it is rotatably connected in described X-axis stretching connection seat (4021),The stretching of described X-axis connects seat (4021) one end and is provided with X-axis stretching driving motor (4023) for driving X-axis stretching leading screw (4022) to rotate,Described X-axis stretching leading screw (4022) is provided with and can rotate with X-axis stretching leading screw (4022) and the X-axis that move in the X-axis direction stretches and slide seat (4024),Seat (4024) and the X-axis stretching that stretches and slide of described X-axis is connected seat (4021) and is slidably connected,The described X-axis seat (4024) that stretches and slide is provided with and draws the X-axis drag hook (4025) of steel cable (2) for hooking;
nullDescribed Y-axis steel cable drawing mechanism (403) includes connecting seat (4031) along the Y-axis stretching being connected fixing with frame (401),Y-axis stretching leading screw (4032) it is rotatably connected in described Y-axis stretching connection seat (4031),The stretching of described Y-axis connects seat (4031) one end and is provided with Y-axis stretching driving motor (4033) for driving Y-axis stretching leading screw (4032) to rotate,Described Y-axis stretching leading screw (4032) is provided with and can rotate with Y-axis stretching leading screw (4032) and the Y-axis that move along Y direction stretches and slide seat (4034),Seat (4034) and the Y-axis stretching that stretches and slide of described Y-axis is connected seat (4031) and is slidably connected,Described Y-axis stretch and slide seat (4034) be provided with for hook draw steel cable (2) middle part Y-axis drag hook (4035).
null10. according to full-automatic steel cable process equipment a kind of described in claim 1 or 2 or 3 or 4,It is characterized in that described middle part docking mechanism (50) to include with frame (401) top and fix middle part docking connection seat (501) being connected,It is rotatably connected to middle part docking leading screw (502) along Y direction on described middle part docking connection seat (501),The middle part docking that docking connection seat (501) one end, described middle part is fixed with for driving middle part docking leading screw (502) to rotate drives motor (503),The upper connection in described middle part docking leading screw (502) has and can rotate with middle part docking leading screw (502) and dock horizontal slide (504) along the middle part that Y direction is moved,Described middle part docking horizontal slide (504) is connected seat (501) with middle part docking and is slidably connected,Bottom, described middle part docking horizontal slide (504) is fixedly connected with the inclination connecting plate (505) being obliquely installed,Sloping slide (506) is slidably connected on described inclination connecting plate (505),Middle part jaw cylinder (507) it is fixedly connected with on described sloping slide (506),It is additionally provided with on described inclination connecting plate (505) after steel cable (2) length determines for driving sloping slide (506) to make middle part docking cylinder (508) in the middle part of middle part jaw cylinder (507) clamping steel cable (2) along tilting connecting plate (505) slide downward.
Priority Applications (1)
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CN201620080176.7U CN205519285U (en) | 2016-01-26 | 2016-01-26 | Full automatization steel cable processing equipment |
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CN201620080176.7U CN205519285U (en) | 2016-01-26 | 2016-01-26 | Full automatization steel cable processing equipment |
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CN201620080176.7U Withdrawn - After Issue CN205519285U (en) | 2016-01-26 | 2016-01-26 | Full automatization steel cable processing equipment |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105537430A (en) * | 2016-01-26 | 2016-05-04 | 广东恒鑫智能装备股份有限公司 | Steel rope processing equipment |
CN107214275A (en) * | 2017-07-09 | 2017-09-29 | 海宁市新宇光能科技有限公司 | The lamp production equipment of cutting edge silk mechanism is collected with fracture of wire |
CN109746355A (en) * | 2019-01-22 | 2019-05-14 | 四川大学 | A kind of cable wire automatic cutting and riveting device |
CN109986012A (en) * | 2019-05-13 | 2019-07-09 | 厦门市鑫盛威工贸有限公司 | A kind of press machine and forging molding process of forging production |
-
2016
- 2016-01-26 CN CN201620080176.7U patent/CN205519285U/en not_active Withdrawn - After Issue
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105537430A (en) * | 2016-01-26 | 2016-05-04 | 广东恒鑫智能装备股份有限公司 | Steel rope processing equipment |
CN107214275A (en) * | 2017-07-09 | 2017-09-29 | 海宁市新宇光能科技有限公司 | The lamp production equipment of cutting edge silk mechanism is collected with fracture of wire |
CN109746355A (en) * | 2019-01-22 | 2019-05-14 | 四川大学 | A kind of cable wire automatic cutting and riveting device |
CN109746355B (en) * | 2019-01-22 | 2024-01-16 | 四川大学 | Automatic wire rope breaking and riveting device |
CN109986012A (en) * | 2019-05-13 | 2019-07-09 | 厦门市鑫盛威工贸有限公司 | A kind of press machine and forging molding process of forging production |
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