CN205519285U - A fully automated steel rope processing equipment - Google Patents

Abstract

The utility model discloses a full-automatic steel cable processing device, firstly, a steel cable feeding device automatically conveys a steel cable, and the head end of the steel cable is clamped by a head end clamping and rotating mechanism and rotates to an end processing punch machine so as to be butted and riveted with a screw rod; then, the steel rope length calculation auxiliary mechanism straightens the steel rope, the length of the steel rope is calculated by the counter, when the length of the steel rope reaches the designed length, the steel rope feeding device and the steel rope length calculation auxiliary mechanism stop, and the steel rope cutting device correspondingly cuts the steel rope; then, the tail end clamping translation mechanism clamps the tail end of the steel rope and moves to the other end part processing punch to be in butt joint with the screw rod and rivet; later, middle part docking mechanism centre gripping steel cable middle part to move on the connecting plate processing punching machine and butt joint and riveting with the connecting plate, accomplish finished product processing promptly, in the whole course of working, only need 1 people operation control can, realize automated production, reduced the human cost, improved production efficiency and yields, be fit for mass production.

Description

A fully automated steel rope processing equipment

【Technical field】

The utility model relates to processing equipment, in particular to a fully automatic steel rope processing equipment.

【Background technique】

In the prior art, the installation and connection of the elevator car generally involves steel rope connectors. The lengths of the steel ropes used by elevator cars of different specifications are different. The two ends of the steel rope are riveted and fixedly connected with the screw rod, and finally, the connection plate is fixedly connected with the middle part of the steel rope by riveting. In order to complete the above-mentioned steel rope processing, generally 6 people are required to cooperate to complete it, which requires high labor costs, and the man-hour for each steel rope finished product is about 786 seconds, the production efficiency is low, and it is not conducive to mass production; Working method, the pass rate of the connection quality between the screw rod and the connecting plate and the steel rope in the steel rope product can only reach 95%, which is easy to cause waste of materials and increase production costs; at the same time, in the entire processing process, manual auxiliary machine operations , because each person has a different degree of mastery of processing equipment, fatigue and slack are prone to occur after long-term work, resulting in high safety hazards.

The utility model researches and proposes in view of the deficiencies in the prior art.

【Content of utility model】

The technical problem to be solved by the utility model is to provide a fully automatic steel rope processing equipment. First, the steel rope feeding device automatically conveys the steel rope. On the workbench of the punching machine, the butt joint and riveting fixed connection with the screw are successively carried out; then, the steel rope length calculation auxiliary mechanism straightens the steel rope along the X-axis direction and the Y-axis direction, and the counter calculates the length of the steel rope in real time. When the rope length reaches the designed length, both the steel rope feeding device and the steel rope length calculation auxiliary mechanism stop, and the steel rope cutting device cuts off the steel rope accordingly; then, the end clamping translation mechanism clamps the end of the steel rope and moves To the other end processing punch workbench, successively carry out docking and riveting fixed connection with the screw rod; after that, the middle part of the docking mechanism clamps the middle part of the steel rope, and moves to the connecting plate processing punching workbench, successively docks with the connecting plate and The connection is fixed by riveting; finally, the steel rope connected with the screw and the connecting plate by riveting is taken out. During the whole processing process, only one person is required to operate and control. Both the screw and the connecting plate are automatically loaded to realize automatic processing and production. It reduces labor costs, improves production efficiency and good product rate, and effectively guarantees uniform quality of finished products, which is suitable for mass processing and production.

In order to solve the above technical problems, the utility model provides a fully automatic steel rope processing equipment, comprising:

A steel rope feeding device is used for conveying the steel rope. A counter for calculating the length of the steel rope and a steel rope cutting device for cutting off the end of the steel rope are sequentially arranged along the steel rope conveying direction.

Two end processing punches, the two end processing punches are respectively arranged on the left and right sides of the steel rope feeding device for riveting and fixing the head end and the end of the steel rope to the screw respectively, and the end processing punching machine workbench There is a docking mechanism for positioning and docking the screw rod and the end of the steel rope.

Two screw feeders, each screw feeder is arranged on the side of the end processing punch for automatically transporting the screw to the corresponding docking mechanism.

A clamping and rotating mechanism at the head end, the clamping and rotating mechanism at the head end is located on the left side of the wire rope feeding device and between the end processing punch and the wire rope cutting device, for clamping the steel wire on the wire rope cutting device The first end of the rope is rotated and swung to the docking mechanism on the left side of the steel rope feeding device.

An end clamping translation mechanism, the end clamping translation mechanism is located on the right side of the steel rope feeding device and between the end processing punch and the steel rope cutting device, when the steel rope cutting device cuts off the end of the steel rope, it is used for clamping Hold the end of the wire rope and move the wire end onto the docking mechanism located on the right side of the wire feeder.

A connecting plate processing punch, the connecting plate processing punch is set between the front middle parts of the two end processing punches, and is used for riveting and fixing the connecting plate and the middle part of the steel rope, and the working table of the connecting plate processing punch is equipped with The connecting plate fixing jig positioned on the connecting plate.

A connecting plate feeding machine, the connecting plate feeding machine is arranged on the side of the connecting plate processing punching machine, and is used for automatically transporting the connecting plate to the fixing jig for the connecting plate.

An auxiliary mechanism for calculating the length of the steel rope. The auxiliary mechanism for calculating the length of the steel rope is located between the two-end processing punch and the connecting plate processing punch, and includes a frame. The X-axis steel rope stretching mechanism is used to straighten the steel rope along the X-axis direction when clamping, rotating and swinging to the docking mechanism on the left side of the steel rope feeding device. The Y-axis steel rope stretching mechanism is used to straighten the steel rope along the Y-axis direction when the head end is clamped, rotated and swings to the docking mechanism on the left side of the steel rope feeding device.

And a middle docking mechanism, the middle docking mechanism is arranged on the frame and is located above the steel rope length calculation auxiliary mechanism, and is used to clamp the middle of the steel rope after the steel rope length is determined and move to the connecting plate fixing jig to connect with Board butt.

The steel rope feeding device includes a steel rope feeding machine platform, on which a material coil for winding and supplying steel rope is arranged, and on the said steel rope feeding machine platform, a forward driving mechanism for pulling the steel rope is also provided. For the rollers, the steel rope feeding machine is fixed with a conveying drive motor for driving the active rollers to rotate, and the steel rope cutting device is a fuse, and the fuse is provided with a guide bracket for guiding the steel rope.

The counter is placed between the material roll and the driving pair of rollers, and the counter is provided with a driven guide wheel for steel rope guidance.

The screw feeder includes a screw feeder base, on which a screw vibrating plate for vibrating and combing the screw is arranged in an orderly manner, and the outlet of the screw vibrating plate is obliquely connected with a Conveying the screw chute of the screw, the lower end of the screw chute is docked with a screw guide groove, and the screw feeding machine base is also fixedly provided with a screw pushing cylinder for pushing the screw to the end processing punch workbench.

The docking mechanism includes a positioning seat fixed on the workbench of the end processing punch press, an air rotor that is slidably connected to the workbench of the end processing punch press, and is used to clamp and move the screw located at the discharge end of the screw guide groove to the air The screw on the chuck clamps the cylinder group, and the workbench of the punching machine for end processing is also equipped with an air drum for pushing the air drum to slide toward the positioning seat so that the screw on the chuck of the air drum is docked with the end of the steel rope. Push the cylinder.

The head clamping and rotating mechanism includes a rotating seat body, and a rotating drive motor and a rotating reducer are fixed in the rotating seat, the output end of the rotating driving motor is connected to the input end of the rotating reducer, and the output end of the rotating reducer is The end is connected with a rotary shaft that is vertically arranged and extends out of the rotary seat body. The upper end of the rotary shaft is fixedly connected with a cantilever, and the other end of the cantilever is fixedly connected with a rotary clamping seat, and the rotary clamping seat is fixedly connected with a A clamping rotary drive motor, the output end of the clamping rotary drive motor is fixedly connected with a rotary jaw cylinder for clamping the head end of the steel rope.

The positioning seat is provided with a positioning groove for docking and riveting positioning of the end of the steel rope and the screw rod. The screw clamping cylinder group includes a fixed connection with the end processing punch table and can be stretched along the X-axis direction. The screw clamps the lateral movement cylinder, and the output end of the screw clamping transverse movement cylinder is fixedly connected with a screw clamping longitudinal cylinder that can expand and contract along the Y-axis direction, and the output end of the screw clamping longitudinal cylinder is fixedly connected with a The screw led out from the discharge end of the guide groove moves to the screw jaw cylinder on the pneumatic chuck.

The end clamping translation mechanism includes an end clamping translation connecting seat located on the right side of the wire rope feeding device and fixedly arranged opposite to the end processing punching machine workbench, and the end clamping translation connecting seat is rotated with an end clamping translation wire The end clamping translation connecting seat is provided with an end clamping translation drive motor for driving the end clamping translation screw to rotate, and the end clamping translation screw is connected with a motor that rotates with the end clamping translation screw The end clamping translation sliding seat that slides along the X-axis direction with the opposite end clamping translation connection seat is connected with the end clamping translation slider that can slide along the Y axis direction. An end clamping translation cylinder for pushing the end clamping translation slider to slide is fixed on the sliding seat, and an end jaw cylinder for clamping the end of the steel rope is fixed on the end clamping translation slider.

The connecting plate feeder includes a connecting plate feeding machine body, a connecting plate feeding driving motor fixedly connected in the connecting plate feeding machine body, and a connecting plate feeding reducer fixedly connected in the connecting plate feeding machine body, And the turntable that is connected to the upper part of the feeding machine body on the connecting plate, the output end of the feeding drive motor on the connecting plate is connected to the input end of the feeding reducer on the connecting plate, and the output end of the feeding reducer on the connecting plate is connected to the rotating shaft at the bottom of the turntable , the turntable is provided with several groups of connecting plate positioning rod groups for positioning stacked connecting plates along the circumference, and the connecting plate feeder body is also provided with connecting plate translation struts, and the upper part of the connecting plate translation struts A rodless cylinder is fixedly connected. One end of the rodless cylinder extends above the fixing fixture of the connecting plate, and the other end extends above the turntable. The sliding seat of the rodless cylinder is fixedly connected with a connecting plate that can be extended vertically. The material cylinder, the output end of the connecting plate reclaiming cylinder is fixedly connected with a retrieving beam arranged horizontally, the other end of the retrieving beam is fixedly connected with a retrieving guide rod vertically, and the lower end of the retrieving guide rod is connected with a The connecting plate retrieving seat that slides up and down relative to the retrieving guide rod, the retrieving guide rod is covered with a retrieving return spring placed between the connecting plate retrieving seat and the retrieving beam, and the bottom of the connecting plate retrieving seat is provided with a Suction nozzle for picking up the connecting plate.

The X-axis steel rope tensioning mechanism includes an X-axis tensioning connection seat fixedly connected to the frame, an X-axis tensioning lead screw is rotatably connected to the X-axis tensioning connection seat, and the X-axis tensioning connection One end of the seat is provided with an X-axis stretching drive motor for driving the rotation of the X-axis stretching screw, and the X-axis stretching screw is provided with an X-axis that can move along the X-axis direction with the rotation of the X-axis stretching screw. The stretching sliding seat, the X-axis stretching sliding seat is slidingly connected with the X-axis stretching connecting seat, and the X-axis stretching sliding seat is provided with an X-axis drag hook for pulling the steel rope.

The Y-axis steel rope stretching mechanism includes a Y-axis stretching connection seat fixedly connected with the frame, a Y-axis stretching lead screw is rotatably connected to the Y-axis stretching connection seat, and the Y-axis stretching connection One end of the seat is provided with a Y-axis stretching drive motor for driving the rotation of the Y-axis stretching screw, and the Y-axis stretching screw is provided with a Y-axis that can move along the Y-axis direction with the rotation of the Y-axis stretching screw. The stretching sliding seat, the Y-axis stretching sliding seat is slidingly connected with the Y-axis stretching connecting seat, and the Y-axis stretching sliding seat is provided with a Y-axis drag hook for pulling the middle part of the steel rope.

The middle docking mechanism includes a middle docking connection seat fixedly connected to the upper part of the frame, a middle docking screw is connected to the middle docking connection seat for rotation along the Y-axis direction, and one end of the middle docking connection seat is fixedly provided for driving the middle part. The middle docking drive motor for the rotation of the docking screw, the middle docking screw is connected with a middle docking horizontal sliding seat that can move along the Y-axis direction with the rotation of the middle docking screw, and the middle docking horizontal sliding seat is connected with the middle docking The base is slidingly connected, and the bottom of the middle docking horizontal slide seat is fixedly connected with an inclined connecting plate arranged obliquely. The inclined connecting plate is also provided with a middle docking cylinder for driving the inclined slider to slide down along the inclined connecting plate when the length of the steel rope is determined so that the middle jaw cylinder clamps the middle of the steel rope.

Compared with the prior art, a fully automatic steel rope processing equipment of the utility model has the following advantages:

1. The screw, connecting plate and steel rope are automatically conveyed, and the length of the steel rope is automatically detected and automatically cut off, and the screw and the end of the steel rope, as well as the connecting plate and the middle of the steel rope are automatically docked and riveted. The entire processing process Only one person is responsible for the operation and control to realize automatic production. The average processing time is 100S/piece, which reduces labor costs and improves production efficiency;

2. The utility model adopts automatic riveting and fixed connection, the qualified rate of the finished product is high, which can reach 100%, and the connection quality is reliable, stable and uniform;

3. The steel rope cutting device adopts a fuse machine, which fuses the steel rope after being heated by high-frequency current, and the end surface of the fused steel rope is neat, which is convenient for insertion into the hole on the screw;

4. The clamping and rotating mechanism at the head end includes a rotary drive motor and a clamping rotary drive motor, which rotates the head end of the clamped steel rope 180° to ensure accurate docking with the screw;

5. The docking mechanism includes air rotation. The screw is clamped on the air transfer chuck and rotates with the chuck to ensure that the screw and the end of the steel rope are docked in place for riveting and fixed connection;

6. The auxiliary mechanism for steel rope length calculation includes the X-axis steel rope stretching mechanism and the Y-axis steel rope stretching mechanism. By controlling the rotation of the X-axis stretching drive motor and the Y-axis stretching drive motor, corresponding Stretch the steel rope in one direction, which is convenient to determine the length of the steel rope and effectively avoid the phenomenon of disorder;

7. The suction nozzle is set on the reclaiming seat of the connecting plate, which is fixedly connected with the lower end of the retrieving guide rod, and the retrieving return spring is set on the retrieving guide rod between the reclaiming seat of the connecting plate and the reclaiming crossbeam, ensuring When the suction nozzle presses down to suck the connection plate, the rigid contact between the suction nozzle and the connection plate is avoided, and the success rate of material extraction and suction is improved.

【Description of drawings】

Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described in further detail, wherein:

Fig. 1 is one of three-dimensional structure schematic diagram of the present utility model;

Fig. 2 is the second three-dimensional structure schematic diagram of the utility model;

Fig. 3 is the top view of the utility model;

Fig. 4 is the structural representation of steel rope feeding device in the utility model;

Fig. 5 is the structural representation of connecting plate feeder in the utility model;

Fig. 6 is a schematic diagram of the internal connection structure of the connecting plate feeder in the utility model;

Fig. 7 is a schematic diagram of the structure of the middle-end processing punch press, the head-end clamping rotary mechanism and the screw feeder of the utility model;

Fig. 8 is a structural schematic diagram of the arrangement of the end processing punch and the screw feeder in the utility model;

Fig. 9 is a structural schematic diagram of a punching machine for end processing in the utility model;

Fig. 10 is a schematic structural view of a screw feeder in the utility model;

Fig. 11 is a structural schematic diagram of the head clamping and rotating mechanism in the utility model;

Fig. 12 is a structural schematic diagram of the internal connection of the head clamping and rotating mechanism in the utility model;

Fig. 13 is a structural schematic diagram of the cylinder group clamped by the screw rod in the utility model;

Fig. 14 is a schematic diagram of the structure of the end processing punch press, the end clamping translation mechanism and the screw feeder of the utility model;

Fig. 15 is a structural schematic diagram of the terminal clamping translation mechanism in the utility model;

Fig. 16 is a structural schematic diagram of the connection arrangement of the steel rope length calculation auxiliary mechanism and the middle docking mechanism in the utility model;

Fig. 17 is a schematic structural view of the auxiliary mechanism for calculating the length of the steel rope in the utility model;

Fig. 18 is a structural schematic diagram of the docking mechanism in the middle part of the utility model;

Figure 19 is a schematic structural view of the connection plate;

Fig. 20 is the structural representation of screw rod;

Fig. 21 is a structural schematic diagram of a connecting plate and a screw rod riveted on the steel rope.

【detailed description】

Below in conjunction with accompanying drawing, the embodiment of the present utility model is described in detail.

As shown in Figure 1, Figure 2 and Figure 3, the utility model is a fully automatic steel rope processing equipment, including a steel rope feeding device 1, an end processing punch 5, a screw feeder 7, and a head clamping and rotating mechanism 8 , end clamping translation mechanism 9, connecting plate processing punch 10, connecting plate feeder 30, steel rope length calculation auxiliary mechanism 40 and middle docking mechanism 50.

As shown in Figure 4, the steel rope feeding device 1 is used to convey the steel rope 2, and a counter 3 for calculating the length of the steel rope 2 is arranged in sequence along the conveying direction of the steel rope 2, and the steel rope for cutting off the end of the steel rope 2 Cut-off device 4.

The steel rope feeding device 1 includes a steel rope feeding machine 11, the steel rope feeding machine 11 is provided with a coil 12 for winding and supplying the steel rope 2, and the steel rope feeding machine 11 is also provided with a The forward active counter-roller 13 of the steel rope 2, the conveying drive motor 14 used to drive the active counter-roller 13 is fixed on the said steel rope feeding machine platform 11, and the described steel rope cutting device 4 is a fuse machine, which is passed through a high-frequency After the electric current is heated, the steel rope 2 is fused, and the end face of the fused steel rope 2 is neat, which is convenient for plugging into the hole on the screw rod 6; Guide bracket 41.

The counter 3 is placed between the material roll 12 and the driving pair of rollers 13, and the counter 3 is provided with a driven guide wheel 31 for guiding the steel rope 2, and the number of turns of the driven guide wheel 31 is used to count the number of turns of the steel rope. 2 lengths.

As shown in Figure 3, the end processing punches 5 are respectively arranged on the left and right sides of the steel rope feeding device 1 for riveting and fixing the head end and the end of the steel rope 2 with the screw rod 6 respectively. A docking mechanism 51 for positioning and docking the screw rod 6 and the end of the steel rope 2 is provided on the workbench of the punch press 5 .

The screw feeder 7 is used to automatically transport the screw 6 to the corresponding docking mechanism 51 , and each screw feeder 7 is arranged on the side of the end processing punch 5 .

The head clamping and turning mechanism 8 is located on the left side of the steel rope feeding device 1 and between the end processing punch 5 and the steel rope cutting device 4, and is used to clamp the steel rope 2 on the steel rope cutting device 4. end and rotate and swing the head end of the steel rope 2 to the docking mechanism 51 on the left side of the steel rope feeding device 1 .

The end clamping translation mechanism 9 is located on the right side of the steel rope feeding device 1 and is located between the end processing punch 5 and the steel rope cutting device 4, and is used for clamping after the steel rope cutting device 4 cuts off the end of the steel rope 2 end of the steel rope 2 and move the end of the steel rope 2 to the docking mechanism 51 on the right side of the steel rope feeding device 1 .

The connection plate processing punch 10 is located between the front middle parts of the two end processing punches 5, and is used to rivet and fix the connection plate 20 and the middle part of the steel rope 2. The workbench of the connection plate processing punch 10 is provided with a The connecting board fixing jig 101 where the connecting board 20 is positioned.

The connecting plate feeder 30 is arranged on the side of the connecting plate processing punch 10 , and is used to automatically transport the connecting plate 20 to the connecting plate fixing jig 101 .

The auxiliary mechanism 40 for calculating the length of the steel rope is located between the two-end processing punch 5 and the connecting plate processing punch 10, and includes a frame 401. When rotating and swinging to the docking mechanism 51 on the left side of the steel rope feeding device 1, the X-axis steel rope stretching mechanism 402 is used to straighten the steel rope 2 along the X-axis direction, and the frame 401 is also provided along the Y-axis direction. The Y-axis steel rope stretching mechanism 403 for straightening the steel rope 2 along the Y-axis direction when the head end of the steel rope 2 is clamped, rotated and swings to the docking mechanism 51 on the left side of the steel rope feeding device 1 .

The middle docking mechanism 50 is arranged on the frame 401 and is located above the steel rope length calculation auxiliary mechanism 40. After the length of the steel rope 2 is determined, it is used to clamp the middle of the steel rope 2 and move to the connecting plate fixing jig 101 to connect with it. Plate 8 is butted.

As shown in Figure 10, the screw feeder 7 includes a screw feeder base 71, and the screw feeder base 71 is provided with a screw vibrating plate 72 for the orderly derivation of the vibrating combing screw 6. The screw vibrating plate 72 outlet portion is obliquely connected with a screw chute 73 for conveying the screw 6, the lower end of the screw chute 73 is butted with a screw guide groove 74, and the screw feeding machine base 71 is also fixedly provided with Screw rod 6 is pushed to the screw rod pushing cylinder 75 on the end processing punch press 5 workbench.

As shown in Figures 7 and 8, the docking mechanism 51 includes a positioning seat 511 fixedly arranged on the workbench of the end processing punch 5, a pneumatic rotary 512 that is slidably connected to the workbench of the end processing punch 5, and is used to The screw rod 6 located at the discharge end of the screw guide groove 74 clamps and moves to the screw clamping cylinder group 513 on the chuck of the pneumatic rotary 512, and the pneumatic rotary 512 is slidingly connected with the worktable of the end processing punch 5 through guide rails, and the end The workbench of the part processing punch press 5 is also provided with a pneumatic cylinder 514 for pushing the pneumatic rotary 512 to slide towards the positioning seat 511 so that the screw rod 6 on the chuck of the pneumatic rotary 512 is docked with the end of the steel rope 2 . In order to prevent the screw clamping cylinder group 513 from being interfered when clamping the screw rod 6 , a notch is provided at the end of the screw guide groove 74 and toward the end to process the punch 5 .

As shown in Fig. 11 and Fig. 12, the head clamping and rotating mechanism 8 includes a revolving base body 81, and a revolving drive motor 82 and a revolving reducer 83 are fixed inside the revolving base body 81, and the revolving drive motor 82 The output end is connected to the input end of the rotary reducer 83, and the output end of the rotary reducer 83 is connected to a rotary shaft 84 that is vertically arranged and extends out of the rotary seat body 81, and the upper end of the rotary shaft 84 is fixedly connected with a cantilever 85, so The other end of the cantilever 85 is fixedly connected with a rotary clamping seat 86, the rotary clamping seat 86 is fixedly connected with a clamping rotary drive motor 87, and the output end of the clamping rotary drive motor 87 is fixedly connected with a cable for clamping the steel rope. 2 rotary jaw cylinders 88 at the head end. When the rotary jaw cylinder 88 clamps the end of the steel rope 2, the rotary drive motor 82 drives the rotary reducer 83 and the rotary shaft 84 to rotate, so that the rotary shaft 84 rotates 180°. At the same time, the rotary clamp is driven by the clamping rotary drive motor 87 Claw cylinder 88 overturns 180 °, makes steel rope 2 head ends rotate 180 ° correspondingly again, to dock with screw rod 6.

As shown in Figure 9, the positioning seat 511 is provided with a positioning groove 5111 for docking the head end of the steel rope 2 with the screw rod 6 and riveting positioning, and the head end of the rotated steel rope 2 is placed in the positioning groove 5111 one end.

As shown in FIG. 13 , the screw clamping cylinder group 513 includes a screw clamping traverse cylinder 5131 that is fixedly connected to the worktable of the end processing punch 5 and can expand and contract along the X-axis direction, and the screw clamping traverse cylinder 5131 The output end of 5131 is fixedly connected with a screw clamping longitudinal cylinder 5132 that can expand and contract along the Y-axis direction. To the screw rod jaw cylinder 5133 on the pneumatic 512 chuck. When the screw 6 is clamped to the chuck of the air transfer 512, the screw jaw cylinder 5133 is closed, and the screw 6 located at the discharge end of the screw guide groove 74 is clamped, and then the output end of the screw clamping and traversing cylinder 5131 is stretched out, and then the screw clamps Holding the output end of the longitudinal cylinder 5132 retracts, the screw 6 clamped by the screw clamp jaw cylinder 5133 is inserted into the chuck of the air rotor 512, the chuck clamps the screw 6, the screw clamp jaw cylinder 5133 is opened, and the screw clamps Hold the output end of the longitudinal cylinder 5132 to protrude, and the screw clamps the output end of the lateral movement cylinder 5131 to retract. Finally, the air rotation 512 drives the screw 6 to rotate, and the air rotation pushes the output end of the cylinder 514 to extend, pushing the screw 6 on the air rotation 512 and The end of the steel rope 2 is docked on the positioning groove 5111. When the screw 6 is docked with the end of the steel rope 2, the air rotation 512 stops and the screw 6 is released, and the air rotation pushes the output end of the cylinder 514 to retract, and the end is processed by the punch 5 The punching head on the upper end of the screw rod 6 is riveted and fixedly connected to the end of the steel rope 2 to realize automatic butt joint and riveted fixed connection.

As shown in Figures 14 and 15, the end clamping translation mechanism 9 includes an end clamping translation connection seat 91 located on the right side of the wire rope feeding device 1 and fixedly arranged relative to the end processing punch 5 workbench. An end clamping translation lead screw 92 is provided for rotation on the holding translation connecting seat 91, and an end clamping translation driving motor 93 for driving the end clamping translation screw 92 to rotate is provided on the end clamping translation connecting seat 91. The terminal clamping translation lead screw 92 is connected with the end clamping translation sliding seat 94 which slides along the X-axis direction relative to the end clamping translation connecting seat 91 as the end clamping translation screw 92 rotates, and the end clamping translation sliding seat 94 94 is connected with an end clamping translation slider 95 that can slide along the Y-axis direction. The end clamping translation slide 94 is fixed with an end clamping translation cylinder 96 for pushing the end clamping translation slider 95 to slide. The terminal clamping jaw cylinder 97 for clamping the end of the steel rope 2 is fixed on the terminal clamping translation slider 95 .

As shown in Figures 5 and 6, the connecting plate feeder 30 includes a connecting plate feeding machine body 301, which is fixedly connected to the connecting plate feeding drive motor 302 in the connecting plate feeding machine body 301, and is fixedly connected to the connecting plate feeding machine body 301. The connecting plate feeding reducer 303 in the connecting plate feeder body 301, and the turntable 304 that is rotatably connected to the upper part of the connecting plate feeding machine body 301, the output end of the connecting plate feeding drive motor 302 and the connecting plate feeding reducer 303 The input end is connected, the output end of the connecting plate material reducer 303 is connected with the rotating shaft at the bottom of the turntable 304, and the turntable 304 is provided with several sets of connecting plate positioning rod groups 305 for positioning the stacked connecting plates 20 along the circumference. The connection plate feeder body 301 is also provided with a connection plate translation strut 306, the upper part of the connection plate translation strut 306 is fixedly connected with a rodless cylinder 307, and one end of the rodless cylinder 307 extends to the connection plate fixing jig 101 The other end extends to the top of the turntable 304. The sliding seat of the rodless cylinder 307 is fixedly connected with a connecting plate retrieving cylinder 308 that can be stretched vertically. The output end of the connecting plate retrieving cylinder 308 is fixedly connected with a horizontal The set retrieving beam 309, the other end of the retrieving beam 309 is vertically fixedly connected with a retrieving guide rod 3011, and the lower end of the retrieving guide rod 3011 is connected with a connecting plate that can slide up and down relative to the retrieving guide rod 3011 Seat 3012, the retrieving guide rod 3011 is provided with a retrieving spring 3013 placed between the connecting plate retrieving seat 3012 and the retrieving beam 309, and the bottom of the connecting plate retrieving seat 3012 is provided with a connecting plate 20 The suction nozzle 3014, the material retrieving spring 3013 is located on the material retrieving guide rod 3011 between the connecting plate retrieving seat 3012 and the material retrieving crossbeam 309, when ensuring that the suction nozzle 3014 presses down on the suction connection plate 20, avoiding the suction nozzle 3014 and The phenomenon that the connecting plate 20 is rigidly contacted and damaged or not sucked in place improves the success rate of picking and sucking.

As shown in Figure 17, the X-axis steel rope tensioning mechanism 402 includes an X-axis tensioning connection seat 4021 fixedly connected to the frame 401, and the X-axis tensioning connection seat 4021 is connected with a The X-axis stretching screw 4022, one end of the X-axis stretching connecting seat 4021 is provided with an X-axis stretching drive motor 4023 for driving the rotation of the X-axis stretching screw 4022, and the X-axis stretching screw 4022 is provided with There is an X-axis stretching sliding seat 4024 that can move along the X-axis direction with the rotation of the X-axis stretching screw 4022. The X-axis stretching sliding seat 4024 is slidingly connected with the X-axis stretching connection seat 4021. The X-axis The stretching sliding seat 4024 is provided with an X-axis drag hook 4025 for hooking the steel rope 2 . In the utility model, the X-axis steel rope stretching mechanism 402 is symmetrically provided with two groups, and each group of X-axis steel rope stretching mechanism 402 is independently driven, and the two groups of X-axis steel rope stretching mechanisms 402 cooperate with each other to pull the steel rope 2. To determine the riveting connection position between the middle part of the steel rope 2 and the connecting plate 20, it is suitable for processing steel ropes 2 of different lengths and specifications.

As shown in Figure 17, the Y-axis steel rope tensioning mechanism 403 includes a Y-axis tensioning connection seat 4031 fixedly connected to the frame 401, and the Y-axis tensioning connection seat 4031 is connected with a Y-axis stretching lead screw 4032, one end of the Y-axis stretching connecting seat 4031 is provided with a Y-axis stretching drive motor 4033 for driving the Y-axis stretching lead screw 4032 to rotate, and the Y-axis stretching lead screw 4032 is provided with There is a Y-axis stretching sliding seat 4034 that can move along the Y-axis direction as the Y-axis stretching screw 4032 rotates. The Y-axis stretching sliding seat 4034 is slidingly connected with the Y-axis stretching connecting seat 4031. The Y-axis The stretching sliding seat 4034 is provided with a Y-axis drag hook 4035 for hooking the middle part of the steel rope 2 .

As shown in FIG. 18 , the middle docking mechanism 50 includes a middle docking connection seat 501 fixedly connected to the upper part of the frame 401, and a middle docking screw 502 is connected to the middle docking connection seat 501 in rotation along the Y-axis direction. One end of the middle butt connecting seat 501 is fixedly provided with a middle butt drive motor 503 for driving the middle butt screw 502 to rotate. The middle butt screw 502 is connected with a middle part that can move along the Y-axis direction with the rotation of the middle butt screw 502. The docking horizontal sliding seat 504, the middle docking horizontal sliding seat 504 is slidingly connected with the middle docking connection seat 501, the bottom of the middle docking horizontal sliding seat 504 is fixedly connected with an inclined connecting plate 505 arranged obliquely, and the inclined connecting plate 505 is Slidingly connected with a tilting slider 506, the tilting slider 506 is fixedly connected with a middle gripper cylinder 507, and the tilting connecting plate 505 is also provided with the tilting slider 506 for driving the tilting slider 506 along the slope after the length of the steel rope 2 is determined. The connecting plate 505 slides downwards so that the middle jaw cylinder 507 clamps the middle docking cylinder 508 in the middle of the steel rope 2 .

In the utility model, there are two Y-axis drag hooks 4035 and the middle claw cylinder 507. When the middle docking mechanism 50 clamps the middle part of the steel rope 2, the two middle jaw cylinders 507 are clamped between the Y-axis drag hook 4035. Steel rope 2 between, now X-axis stretching drive motor 4023 then drives X-axis stretching sliding seat 4024 and the X-axis drag hook 4025 resets on it.

After the middle part of the steel rope 2 is riveted and fixedly connected with the connecting plate 20, the rotary jaw cylinder (88) and the end jaw cylinder (97) are correspondingly opened to loosen the ends of the clamped steel rope 2, and the two middle parts are clamped. The claw cylinder 507 clamps the steel rope 2 that has been riveted and moves to the set position to loosen it.

Claims (10)

1. A fully automated steel rope processing equipment, characterized in that it comprises: A steel rope feeding device (1) is used for conveying the steel rope (2), and a counter (3) for calculating the length of the steel rope (2) is arranged in turn along the conveying direction of the steel rope (2), and is used for feeding the steel rope (2) ) a wire rope cutting device (4) for cutting off the end; Two end processing punches (5), the two end processing punches (5) are respectively arranged on the left and right sides of the steel rope feeding device (1) to be used for connecting the head end and the end of the steel rope (2) to the screw rod (6) respectively. ) is riveted and fixedly connected, and the workbench of the end processing punch (5) is provided with a docking mechanism (51) for positioning and docking the screw rod (6) and the end of the steel rope (2); Two screw feeders (7), each of the screw feeders (7) is located on the end processing punch (5) side for automatically transporting the screw (6) to the corresponding docking mechanism (51); A head-end clamping and turning mechanism (8), the head-end clamping and turning mechanism (8) is arranged on the left side of the steel rope feeding device (1) and is located at the end processing punch (5) and the steel rope cutting device (4) Between them, it is used to clamp the first end of the steel rope (2) on the steel rope cutting device (4) and rotate and swing the first end of the steel rope (2) to the docking mechanism on the left side of the steel rope feeding device (1) ( 51) on; An end clamping translation mechanism (9), the end clamping translation mechanism (9) is arranged on the right side of the steel rope feeding device (1) and is located between the end processing punch (5) and the steel rope cutting device (4) , when the steel rope cutting device (4) cuts off the end of the steel rope (2), it is used to clamp the end of the steel rope (2) and move the end of the steel rope (2) to the right side of the steel rope feeding device (1). On the docking mechanism (51); A connecting plate processing punch (10), the connecting plate processing punch (10) is arranged between the front middle parts of the two end processing punches (5), and is used for connecting the connecting plate (20) and the middle part of the steel rope (2). Fixing by riveting, the connecting plate processing punch (10) workbench is provided with a connecting plate fixing jig (101) for positioning the connecting plate (20); A connection plate feeder (30), the connection plate feeder (30) is arranged on the side of the connection plate processing punch (10), and is used to automatically transport the connection plate (20) to the connection plate fixing fixture (101) superior; A steel rope length calculation auxiliary mechanism (40), the steel rope length calculation auxiliary mechanism (40) is located between the two end processing punches (5) and the connecting plate processing punch (10), including a frame (401), the The above frame (401) is provided along the X-axis direction when the head end of the steel rope (2) is clamped, rotated and oscillated to the docking mechanism (51) on the left side of the steel rope feeding device (1). The X-axis steel rope stretching mechanism (402) for straightening the steel rope (2), the frame (401) is also provided along the Y-axis direction. The Y-axis steel rope stretching mechanism (403) for straightening the steel rope (2) along the Y-axis direction when the docking mechanism (51) on the left side of the feeding device (1) is on; and A middle docking mechanism (50), the middle docking mechanism (50) is arranged on the frame (401) and is located above the steel rope length calculation auxiliary mechanism (40), and is used for clamping when the length of the steel rope (2) is determined The middle part of the steel rope (2) is moved to the connecting plate fixing jig (101) to be docked with the connecting plate (20). 2. A kind of fully automatic steel rope processing equipment according to claim 1, characterized in that said steel rope feeding device (1) comprises a steel rope feeding machine (11), on which said steel rope feeding machine (11) A material roll (12) for winding and supplying the steel rope (2) is provided, and a forward active counter-roller (13) for pulling the steel rope (2) is also provided on the steel rope feeding machine (11). The rope feeding machine platform (11) is fixedly equipped with a conveying drive motor (14) for driving the active counter-roller (13) to rotate, and the steel rope cutting device (4) is a fuse, and the fuse is provided with a (2) Guided guide bracket (41). 3. A kind of fully automatic steel rope processing equipment according to claim 2, characterized in that the counter (3) is placed between the coil (12) and the driving roller (13), and the counter (3) is A driven guide wheel (31) for guiding the steel rope (2) is provided. 4. A kind of fully automatic steel rope processing equipment according to claim 1, characterized in that the screw feeder (7) comprises a screw feeder frame (71), and the screw feeder frame (71 ) is provided with a screw vibrating plate (72) for the orderly derivation of the vibrating combing screw (6), and the outlet of the screw vibrating plate (72) is obliquely connected with a screw chute (73) for conveying the screw (6) , the lower end of the screw chute (73) is butted with a screw guide groove (74), and the screw feeding machine base (71) is also fixedly provided with a punching machine (5) for pushing the screw (6) to the end processing The screw on the workbench pushes the cylinder (75); The docking mechanism (51) includes a positioning seat (511) fixedly arranged on the workbench of the end processing punch (5), an air rotation (512) slidingly connected to the workbench of the end processing punch (5), and a Clamp and move the screw rod (6) located at the discharge end of the screw guide groove (74) to the screw rod clamping cylinder group (513) on the chuck of the air-rotating (512), and the end is processed on the workbench of the punch press (5) There is also an air-rotation pushing cylinder (514) for pushing the air-rotation (512) to slide towards the positioning seat (511) so that the screw (6) on the chuck of the air-rotation (512) is docked with the end of the steel rope (2) . 5. A fully automated steel rope processing equipment according to claim 1 or 2 or 3 or 4, characterized in that the head-end clamping and rotating mechanism (8) includes a revolving seat (81), and the revolving seat (81) is fixed with a rotary drive motor (82) and a rotary reducer (83), the output end of the rotary drive motor (82) is connected to the input end of the rotary reducer (83), and the rotary reducer (83) The output end is connected with a rotary shaft (84) that is vertically arranged and protrudes from the rotary seat (81), the upper end of the rotary shaft (84) is fixedly connected with a cantilever (85), and the other end of the cantilever (85) is fixedly connected There is a rotary clamping seat (86), the rotary clamping seat (86) is fixedly connected with a clamping rotary drive motor (87), and the output end of the clamping rotary drive motor (87) is fixedly connected with a The rotary jaw cylinder (88) of rope (2) head end. 6. A fully automated steel rope processing equipment according to claim 4, characterized in that the positioning seat (511) is provided with a positioning position for docking and riveting positioning of the end of the steel rope (2) and the screw (6) Groove (5111), the screw clamping cylinder group (513) includes a screw clamping traversing cylinder (5131) that is fixedly connected to the worktable of the end processing punch (5) and can expand and contract along the X-axis direction, the The output end of the screw clamping and traversing cylinder (5131) is fixedly connected with a screw clamping longitudinal cylinder (5132) that can expand and contract along the Y-axis direction, and the output end of the screw clamping longitudinal cylinder (5132) is fixedly connected with a screw clamping longitudinal cylinder (5132) for clamping by the screw The screw rod (6) derived from the discharge end of the guide groove (74) moves to the screw rod jaw cylinder (5133) on the pneumatic (512) chuck. 7. A fully automated steel rope processing equipment according to claim 1 or 2 or 3 or 4, characterized in that the terminal clamping translation mechanism (9) includes a steel rope feeding device (1) on the right side and opposite end The end clamping translation connecting seat (91) fixedly arranged on the workbench of the internal processing punch (5), the end clamping translation connecting seat (91) is rotated with an end clamping translation screw (92), the end clamping The terminal clamping translation screw (92) is provided with an end clamping translation drive motor (93) on the holding translation connecting seat (91) to rotate, and the end clamping translation screw (92) is connected with the end clamping translation screw (92). Hold the translation lead screw (92) to rotate and the opposite end clamps the translation connection seat (91) to slide along the X-axis direction. The end clamps the translation slide seat (94). The end clamping translation slide block (95) sliding along the Y-axis direction, the end clamping translation slide block (94) is fixedly provided with an end clamping translation cylinder ( 96), the end clamping translation slider (95) is fixed with an end jaw cylinder (97) for clamping the end of the steel rope (2). 8. According to claim 1 or 2 or 3 or 4 described a kind of fully automatic steel rope processing equipment, it is characterized in that said connecting plate feeding machine (30) comprises connecting plate feeding machine body (301), which is fixedly connected to The connecting plate feeding drive motor (302) in the connecting plate feeding machine body (301) is fixedly connected to the connecting plate feeding reducer (303) in the connecting plate feeding machine body (301), and is rotatably connected to the connecting plate The turntable (304) on the upper part of the feeding machine body (301), the output end of the connecting plate feeding drive motor (302) is connected with the input end of the connecting plate feeding reducer (303), and the connecting plate feeding reducer ( 303) The output end is connected to the rotating shaft at the bottom of the turntable (304), and the turntable (304) is provided with several groups of connecting plate positioning rod groups (305) along the circumference for positioning the stacked connecting plates (20). The feeder body (301) is also provided with a connecting plate translation strut (306), and the upper part of the connecting plate translation strut (306) is fixedly connected with a rodless cylinder (307), and one end of the rodless cylinder (307) extends to the top of the connecting plate fixing jig (101), and the other end extends to the top of the turntable (304). The sliding seat of the rodless cylinder (307) is fixedly connected with a connecting plate retrieving cylinder (308) that can be stretched vertically. , the output end of the connecting plate retrieving cylinder (308) is fixedly connected with a retrieving beam (309) arranged horizontally, and the other end of the retrieving beam (309) is fixedly connected with a retrieving guide rod (3011) vertically, The lower end of the retrieving guide rod (3011) is connected with a connecting plate retrieving seat (3012) that can slide up and down relative to the retrieving guide rod (3011). The retrieving spring (3013) between the seat (3012) and the retrieving beam (309), the bottom of the connection plate retrieving seat (3012) is provided with a suction nozzle (3014) for sucking the connection plate (20). 9. A fully automated steel rope processing equipment according to claim 1 or 2 or 3 or 4, characterized in that the X-axis steel rope tensioning mechanism (402) includes an X axis fixedly connected to the frame (401). Axis tension connection seat (4021), the X-axis tension connection seat (4021) is rotatably connected with an X-axis tension screw (4022), and one end of the X-axis tension connection seat (4021) is provided with a driving The X-axis stretching drive motor (4023) that the X-axis stretching screw (4022) rotates is provided with the X-axis stretching screw (4022) that can rotate along the X axis with the X-axis stretching screw (4022). The X-axis stretching sliding seat (4024) moving in the axial direction, the X-axis stretching sliding seat (4024) is slidingly connected with the X-axis stretching connecting seat (4021), and the X-axis stretching sliding seat (4024) is An X-axis pull hook (4025) for pulling the steel rope (2) is provided; The Y-axis steel rope stretching mechanism (403) includes a Y-axis stretching connection seat (4031) fixedly connected to the frame (401), and the Y-axis stretching connection seat (4031) is rotatably connected with a Y-axis Drawing screw (4032), one end of the Y-axis drawing connecting seat (4031) is provided with a Y-axis drawing drive motor (4033) for driving the rotation of the Y-axis drawing screw (4032), and the Y-axis drawing The stretching screw (4032) is provided with a Y-axis stretching sliding seat (4034) that can move along the Y-axis direction with the rotation of the Y-axis stretching screw (4032), and the Y-axis stretching sliding seat (4034) is connected with The Y-axis stretching connecting seat (4031) is slidingly connected, and the Y-axis stretching sliding seat (4034) is provided with a Y-axis drag hook (4035) for pulling the middle part of the steel rope (2). 10. A fully automated steel rope processing equipment according to claim 1, 2, 3 or 4, characterized in that the middle docking mechanism (50) includes a middle docking connection seat ( 501), the middle butt connecting seat (501) is connected with a middle butt screw (502) for rotation along the Y-axis direction, and one end of the middle butt connection seat (501) is fixedly provided for driving the middle butt screw (502) Rotating middle part butt joint drive motor (503), described middle part butt joint screw (502) is connected with middle part butt joint horizontal slide seat (504) that can rotate along Y-axis direction with middle part butt joint screw (502), described The middle docking horizontal sliding seat (504) is slidingly connected with the middle docking connecting seat (501), and the bottom of the middle docking horizontal sliding seat (504) is fixedly connected with an inclined connecting plate (505) arranged obliquely, and the inclined connecting plate (505 ) is slidably connected with an inclined slider (506), the inclined slider (506) is fixedly connected with a middle jaw cylinder (507), and the inclined connecting plate (505) is also provided with a steel rope (2) After the length is determined, it is used to drive the inclined slider (506) to slide down along the inclined connecting plate (505) so that the middle jaw cylinder (507) clamps the middle docking cylinder (508) in the middle of the steel rope (2).