CN105506552B - 一种纳米Sn球的制备方法 - Google Patents
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Abstract
本发明提供一种纳米Sn球的制备方法:1)在基板上涂覆一层松香;2)在涂覆的松香上制备一层Sn膜,得到样片;将样片放置在热处理设备内进行热处理,使Sn膜转变为离散分布在松香上的多个纳米Sn球;3)将热处理后的样片放入无水乙醇中,利用无水乙醇将松香溶化,使纳米Sn球与基板分离;4)经过步骤3)后,用无水乙醇清洗纳米Sn球。本发明制备得到的纳米Sn球发光性能较好,可以作为量子点进行应用;本发明采用固体作为原材料,纳米Sn球的直径大小取决于Sn膜的厚度,且所用试剂廉价、无毒,从而使本发明的制备方法具有操作简单、安全性高的优点。
Description
技术领域
本发明属于显示领域,具体涉及一种量子点用的纳米Sn(锡)球的制备方法。
背景技术
量子点是由有限数目的原子组成,三个维度尺寸均在纳米数量级。量子点一般为球形或类球形,是由半导体材料制成的、稳定直径在2~20nm的纳米粒子。作为一种新颖的半导体纳米材料,量子点具有许多独特的纳米性质。
目前,量子点的制备主要有两种方式:有机相制备和水相制备。有机相制备具有荧光量子产率高、较窄的荧光半峰宽、较好的分散性和稳定性;但存在试剂毒性强、实验成本高、操作安全性低等诸多缺点。水相制备具有试剂无毒、廉价、操作简单等优点,但发光性能较差。
发明内容
本发明的目的在于提供一种纳米Sn球的制备方法。
为达到上述目的,本发明采用了以下技术方案:
1)在基板上涂覆一层松香;
2)在涂覆的松香上制备一层厚度≤10μm的Sn膜,得到样片;将样片放置在热处理设备内进行热处理,使Sn膜转变为离散分布在松香上的多个纳米Sn球;
3)将热处理后的样片放入无水乙醇中,利用无水乙醇将松香溶化,使纳米Sn球与基板分离;
4)经过步骤3)后,用无水乙醇清洗纳米Sn球。
所述基板的材料采用玻璃或塑料。
所述基板在涂覆松香前进行清洗,所述清洗的方法为超声清洗、刷洗或高压水流清洗。
所述松香的涂覆方法为印刷、旋涂或喷墨打印。
所述Sn膜的制备方法采用真空蒸镀或离子溅射。
所述热处理设备采用烘箱或马弗炉。
所述热处理的温度为200~400℃,热处理的时间为1~4h。
所述步骤4)具体包括以下步骤:用无水乙醇对步骤3)分离得到的纳米Sn球反复进行离心清洗,直到去除该纳米Sn球表面的松香。
本发明的有益效果体现在:
本发明所述纳米Sn球的制备方法制备得到的纳米Sn球发光性能较好,可以作为量子点进行应用;本发明采用固体作为原材料,纳米Sn球的直径大小取决于Sn膜的厚度,且所用试剂(如松香、无水乙醇)廉价、无毒,从而使本发明的制备方法具有操作简单、安全性高的优点。
附图说明
图1为本发明所述样片的示意图;
图2为本发明所述样片经过热处理后的示意图;
图中:1为基板,2为松香,3为Sn膜,4为Sn球。
具体实施方式
下面结合附图和实施例对本发明作详细说明。
1)基板清洗:
将1英寸的玻璃基板分别采用刷洗、在无水乙醇中超声清洗10min、用纯水超声清洗10min后,待用。刷洗主要是用来清洗基板表面的微粒,无水乙醇中超声清洗主要是为了清洗基板表面的有机物,纯水中超声清洗是为了清洗基板表面残留的乙醇;清洗有利于松香在玻璃表面的铺展,可以得到均匀平整的膜;
2)松香的涂覆:
将松香加热软化,然后采用印刷法在玻璃基板1表面上涂敷一层松香2,厚度为1μm;
3)Sn膜的制备:
待涂敷的松香2自然冷却至室温后,采用真空蒸镀的方法在松香2上制备一层Sn膜3,真空蒸镀的条件为:真空度为4×10-3Pa,蒸发时电流为100A,蒸发厚度为100nm,最终制备得到的样片结构如图1所示;
4)样片的热处理:
采用马弗炉对样片进行热处理,热处理温度为300℃、时间为2h;样片经热处理,使松香表面的Sn熔化,松香没有太大变化,Sn熔化后,由于与松香不浸润,依靠自身的表面张力形成Sn球4,如图2所示;
5)Sn球分离:
将热处理后的样片放入无水乙醇中(热处理后直接放入或者冷却一段时间后放入都可以),利用无水乙醇将玻璃基板上的松香溶化,使Sn球与玻璃基板剥离,取出玻璃基板,即得到分散有Sn球的松香无水乙醇溶液;
6)Sn球清洗:
将分散有Sn球的松香无水乙醇溶液进行离心处理,使Sn球在试管底部形成团聚,然后去除上层液体;然后用无水乙醇对Sn球进行10次离心清洗(即用无水乙醇分散,然后离心,弃去上清,反复进行10次),从而去除Sn球表面的松香(显微镜观察)。
将上述步骤6)得到的Sn球加入无水乙醇中,经超声分散,形成Sn球无水乙醇分散系;然后按以下步骤进行性能检测:
发光性能的检测:采用波长为450nm的蓝光照射本实施例所制备的所有Sn球,可以检测到绿光和红光。
粒径的检测:本实施例制备得到的Sn球的粒径为50~120nm,使用时可以根据需要进行筛选,直径较大的Sn球在450nm蓝光照射下可以得到红光,直接较小的Sn球在450nm蓝光照射下可以得到绿光。
其他实施例表明,增加Sn膜的厚度(例如,1μm左右),则可以得到粒径更大的Sn球(在450nm蓝光照射下得到相应红光),减小Sn膜的厚度,则可以得到粒径更小的Sn球(在450nm蓝光照射下可以得到相应绿光甚至蓝光)。
Claims (8)
1.一种Sn球的制备方法,其特征在于:包括以下步骤:
1)在基板上涂覆一层松香;
2)在涂覆的松香上制备一层厚度≤10μm的Sn膜,得到样片;将样片放置在热处理设备内进行热处理,使Sn膜转变为离散分布在松香上的多个Sn球;
3)将热处理后的样片放入无水乙醇中,利用无水乙醇将松香溶化,使Sn球与基板分离;
4)经过步骤3)后,用无水乙醇清洗Sn球。
2.根据权利要求1所述一种纳米Sn球的制备方法,其特征在于:所述基板的材料采用玻璃或塑料。
3.根据权利要求1所述一种Sn球的制备方法,其特征在于:所述基板在涂覆松香前进行清洗,所述清洗的方法为超声清洗、刷洗或高压水流清洗。
4.根据权利要求1所述一种Sn球的制备方法,其特征在于:所述松香的涂覆方法为印刷、旋涂或喷墨打印。
5.根据权利要求1所述一种Sn球的制备方法,其特征在于:所述Sn膜的制备方法采用真空蒸镀或离子溅射。
6.根据权利要求1所述一种Sn球的制备方法,其特征在于:所述热处理设备采用烘箱或马弗炉。
7.根据权利要求1所述一种Sn球的制备方法,其特征在于:所述热处理的温度为300~400℃,热处理的时间为1~4h。
8.根据权利要求1所述一种Sn球的制备方法,其特征在于:所述步骤4)具体包括以下步骤:用无水乙醇对步骤3)分离得到的Sn球反复进行离心清洗,直到去除该Sn球表面的松香。
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