CN105463291A - Fully-prealloyed powder and preparation method thereof - Google Patents

Fully-prealloyed powder and preparation method thereof Download PDF

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CN105463291A
CN105463291A CN201510903434.7A CN201510903434A CN105463291A CN 105463291 A CN105463291 A CN 105463291A CN 201510903434 A CN201510903434 A CN 201510903434A CN 105463291 A CN105463291 A CN 105463291A
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powder
full pre
alloying powder
alloying
raw material
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CN105463291B (en
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李忠林
王成军
侯俊彦
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Boshen Co ltd
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Bosun Tools Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C30/00Alloys containing less than 50% by weight of each constituent
    • C22C30/02Alloys containing less than 50% by weight of each constituent containing copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/17Metallic particles coated with metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/06Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/082Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/16Making metallic powder or suspensions thereof using chemical processes
    • B22F9/18Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds
    • B22F9/20Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds starting from solid metal compounds
    • B22F9/22Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds starting from solid metal compounds using gaseous reductors
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C30/00Alloys containing less than 50% by weight of each constituent
    • C22C30/04Alloys containing less than 50% by weight of each constituent containing tin or lead
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/002Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/008Ferrous alloys, e.g. steel alloys containing tin
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/10Ferrous alloys, e.g. steel alloys containing cobalt
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/10Ferrous alloys, e.g. steel alloys containing cobalt
    • C22C38/105Ferrous alloys, e.g. steel alloys containing cobalt containing Co and Ni
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/12Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/14Ferrous alloys, e.g. steel alloys containing titanium or zirconium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/16Ferrous alloys, e.g. steel alloys containing copper
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C9/00Alloys based on copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/06Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/082Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
    • B22F2009/0824Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid with a specific atomising fluid
    • B22F2009/0828Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid with a specific atomising fluid with water

Abstract

The invention discloses fully-prealloyed powder. The fully-prealloyed powder is prepared from, by weight percentage, 30%-65% of Fe, 15%-45% of Cu, 1%-15% of Sn, 0%-15% of Ni, 1%-30% of Co, 0%-5% of Qt and the balance inevitable impurities, wherein Qt is selected from one or more of Mn, Cr, Ti, P and W. The invention further discloses a preparation method of the fully-prealloyed powder. The formability and sintering strength of the fully-prealloyed powder are improved, and the sintering density of the fully-prealloyed power is increased; in the whole process, only the fully-prealloyed powder is used as a bonding agent in a diamond tool bit; and the advantages that the fully-prealloyed powder is low in sintering temperature, wide in process range and good in pullout strength on diamond are brought into full play.

Description

Full pre-alloying powder and preparation method thereof
Technical field
The present invention relates to powder metallurgical technology, especially a kind of full pre-alloying powder and preparation method thereof.
Background technology
Diamond tool the overwhelming majority adopt powder metallurgic method make, first bonding agent is mixed mutually with synthetic diamond particles, more repressed shaping, sinter form.
Bonding agent (also known as carcass) affects the performance of diamond tool to a great extent, generally by cobalt, copper, tin, iron, the multiple element allotments such as nickel form, after mixing with diamond particles, pass through swaging, sintering reaches the shape of setting, density and mechanical property, it is higher to there is sintering temperature in this multielement mechanically mixing powder, element alloyed insufficient, metallographic structure is uneven, sintering is difficult to reach complete densification, the shortcomings such as wayward are sintered during element fusing point great disparity, cause the wear resistance of carcass, holding property can not get there is performance, simultaneously comparatively high temps sintering has infringement to diamond properties and uneconomical.
For improving the performance of bonding agent, people propose pre-alloyed powder concept in the nineties in 20th century, by multielement by the leading alloying of certain technique, because pre-alloyed powder alloying is abundant, homogeneous microstructure, the shortcoming of mechanically mixing powder can be overcome like this, greatly can improve the resistance to compression of sintered article, bending strength, and can sintering temperature be reduced, shorten sintering time, the system that such as same component is formed, hot pressed sintering temperature can decline 80 ~ 150 DEG C, not only the high-temperature damage of diamond original performance is reduced, and power saving, save graphite jig, at the situation decline lower production cost that cutting property is identical.Even if at lesser temps sintering, also can obtain the sintered compact of uniform microtexture and complete densification, low melting point metal wherein also can not more early run off, thus the wear resistance of sintered compact and holding property are not fully exerted.
The preparation method of pre-alloyed powder mainly contains atomization, chemical coprecipitation and mechanical alloying method, chemical coprecipitation is the technique adopting co-precipitation Reduction of Oxide, the particle diameter of powder is little of, loose low, be conducive to the sintering of cutter head, but total oxygen content is higher, technology controlling and process is more difficult, and price occupies high, and has pollution to environment; Mechanical alloying method is the technique adopting high-energy ball milling, and can realize the alloying of some special elementses, the free energy of powder is higher, but efficiency is low, and follow-up Passivation Treatment is had any problem technically; Atomization adopts melting atomization process, and production capacity is large, cost is low, and the alloying level of powder is high, uniform composition, but Song Bigao, plasticity are poor.
In above-mentioned three kinds of preparation methods, the most extensive in industrial application with atomization, pre-alloyed powder prepared by water atomization can improve over-all properties than congruent simple substance mixed powder, but because plasticity is poor, when pre-alloyed powder accounting is more than 50%, compacting scrap rate obviously increases, and in carcass, usage ratio is restricted.
The plasticity how improving atomized powder becomes the makers' striving direction of prealloy powder.Urgently development need not add the full prealloy powder of other powder.
Summary of the invention
The technical issues that need to address of the present invention are to provide a kind of full pre-alloying powder and preparation method thereof, improve the plasticity of full pre-alloying powder, sintered density and sintering strength, all use full pre-alloying powder as bonding agent in diamond tool bit, give full play to that full pre-alloyed powder sintering temperature is low, processing range is wide, the advantage good to diamond hold.
For solving the problems of the technologies described above, the technical solution adopted in the present invention is:
Full pre-alloying powder, moiety and the weight percentage of described full pre-alloying powder be,
Fe30 ~ 65%, Cu15 ~ 45%, Sn1 ~ 15%, Ni0 ~ 15%, Co1 ~ 30%, Qt0 ~ 5%, wherein Qt be selected from Mn, Cr, Ti, P, W wherein one or more, surplus is inevitable impurity.
The further improvement of technical solution of the present invention is: moiety and the weight percentage of described full pre-alloying powder be,
Fe35 ~ 62%, Cu15 ~ 40%, Sn3 ~ 12%, Ni0 ~ 12%, Co3 ~ 30%, Qt0 ~ 2%, wherein Qt be selected from Mn, Cr, Ti, P, W wherein one or more, surplus is inevitable impurity.
Technical scheme of the present invention also comprises:
The preparation method of full pre-alloying powder, described preparation method comprises following processing step,
A, the raw material of full pre-alloying powder is separated a part of Cu as coating layer raw material, remainder is parent core raw material;
B, hydraulic atomized milling method is adopted to make parent core powder the parent core raw material in steps A;
C, the coating layer raw material in steps A is placed in mixing equipment with the parent core powder prepared in the form of cupric oxide powder and step B is mixed to color even, obtain mixed powder;
D, the mixed powder in step C is placed in reduction furnace carries out vat blue RS, obtain caking material;
E, the caking material in step D carried out to fragmentation, the obtained full pre-alloying powder of screening.
The further improvement of technical solution of the present invention is: in described steps A, and the weight percentage that the Cu as coating layer raw material separated accounts for full pre-alloying powder is 10 ~ 25%.
The further improvement of technical solution of the present invention is: the processing condition of described step B mesohigh water atomization pulverization method are, superheating temperature is 100 ~ 150 DEG C, leaking eye diameter is 4 ~ 6mm, high water pressure is 50 ~ 70MPa, vacuum-drying temperature is 90 ~ 110 DEG C, the granularity of parent core powder is less than 270 orders, and oxygen level is less than 0.6%.
The further improvement of technical solution of the present invention is: in described step C, and the granularity of cupric oxide powder is less than 325 orders, and mixing equipment is ball mill, the charge amount of ball mill is 1/2 ~ 2/3 of volume, and sphere diameter is 6 ~ 10mm, ratio of grinding media to material 2:1 ~ 5:1, be dry mixed, mixing time 1 ~ 2h.
The further improvement of technical solution of the present invention is: in described step D, and the protective atmosphere carrying out vat blue RS in reduction furnace is liquefied ammonia hydrogen manufacturing decomposition gas or hydrogen.
The further improvement of technical solution of the present invention is: in described step D, and the temperature of carrying out vat blue RS in reduction furnace is 600 ~ 750 DEG C, and the time of vat blue RS is 2 ~ 6h, and after vat blue RS, material is cooled to less than 50 DEG C and comes out of the stove in protective atmosphere.
The further improvement of technical solution of the present invention is: in described step e, and the granularity of full pre-alloying powder is less than 200 orders, and oxygen level is less than 0.4%.
The further improvement of technical solution of the present invention is: the coldmoulding pressure of the full pre-alloying powder that described preparation method prepares is 350 ~ 450MPa, green strength is 15.0 ~ 25.0MPa, pressureless sintering temperature 830 ~ 900 DEG C, sintered density reaches more than 98%.
Owing to have employed technique scheme, the technical progress that the present invention obtains is:
The full pre-alloying powder that the present invention prepares is used as the bonding agent of diamond tool, has excellent wear resistance, the holding higher to diamond particles, good low-temperature sintering, good plasticity and excellent weldability.
In the preparation method of full pre-alloying powder of the present invention, utilize the easy reductibility of cupric oxide and the good plasticity of copper, the alloying of powder is divided into two steps, parent core composition is made parent core powder, as the core of second step diffusion alloying by hydraulic atomized milling method by the first step; Small part copper mixes with core with cupric oxide form by second step in ball mill, then moves to reduction furnace and carries out vat blue RS, makes the copper after reduction be diffused on core, utilizes the good plasticity of copper to improve plasticity, thus obtained full pre-alloying powder.
Preparation method of the present invention, in vat blue RS process in reduction furnace, the oxide compound on parent core surface and the cupric oxide that is mixed into are by hydrogen reducing, and seize the oxygen in oxide compound, the parent core particle after reduction and the surface of copper particle are pure, active high, simultaneously owing to being attended by the generation of water vapour in reduction process, facilitate the wetting of copper, make it spread over parent core surface equably, again through High temperature diffusion, copper and parent core form certain metallurgical binding.
Preparation method of the present invention, the weight percent that the copper as coating layer raw material accounts for full pre-alloying powder should be 10 ~ 25%, when lower than 10% time, the copper film on surface is too thin, does not have cohesive action to parent core when suppressing; When more than 25%, copper can wrap parent core completely, and except with except the diffusion-bonded of parent core, the copper of enrichment can reduce powder compression density, and can reduce the hold of powder and diamond particles when sintering.
The full pre-alloying powder of the present invention has uniform composition, advantage that plasticity is good, the accounting of full pre-alloyed powder in bonding agent can reach more than 80%, directly can add diamond and make diamond tool, compression and sintering good manufacturability, and the present invention is to preparing environment and raw-material purity requirement is lower, environmentally safe, is applicable to suitability for industrialized production.
Embodiment
The invention discloses full pre-alloying powder, the moiety of full pre-alloying powder and weight percentage be,
Fe30 ~ 65%, Cu15 ~ 45%, Sn1 ~ 15%, Ni0 ~ 15%, Co1 ~ 30%, Qt0 ~ 5%, wherein Qt be selected from Mn, Cr, Ti, P, W wherein one or more, surplus is inevitable impurity.
Preferably, the moiety of full pre-alloying powder and weight percentage be,
Fe35 ~ 62%, Cu15 ~ 40%, Sn3 ~ 12%, Ni0 ~ 12%, Co3 ~ 30%, Qt0 ~ 2%, wherein Qt be selected from Mn, Cr, Ti, P, W wherein one or more, surplus is inevitable impurity.
More preferably, the moiety of full pre-alloying powder and weight percentage be,
Fe40 ~ 60%, Cu20 ~ 35%, Sn3 ~ 10%, Ni3 ~ 10%, Co8 ~ 20%, Qt0 ~ 2%, wherein Qt be selected from Mn, Cr, Ti, P, W wherein one or more, surplus is inevitable impurity.
The invention also discloses the preparation method of full pre-alloying powder, comprise following processing step,
A, the raw material of full pre-alloying powder is separated a part of Cu as coating layer raw material, remainder is parent core raw material.
Particularly, the weight percentage that the Cu as coating layer raw material separated accounts for full pre-alloying powder is 10 ~ 25%, and the Cu as coating layer raw material feeds in raw material with the form of cupric oxide.
B, hydraulic atomized milling method is adopted to make parent core powder the parent core raw material in steps A.
Particularly, the detailed process of hydraulic atomized milling method and processing condition are: prepare burden according to the weight percentage of each component in parent core raw material, and preferably block, rod fills or flaky raw material; Melting raw material in mid-frequency melting furnace, with melting down temperature for benchmark, continues intensification 100 ~ 150 DEG C, i.e. superheating temperature 100 ~ 150 DEG C, and leak eye diameter and be preferably 4 ~ 6mm, high water pressure is preferably 50 ~ 70MPa; Nitrogen protection is passed in atomizing cup in atomization process; Pigment mixture after atomization, through filter-press dehydration, after 90 ~ 110 DEG C of vacuum-dryings, screens out particle diameter and is greater than 270 object coarse particless, obtains that granularity is less than 270 orders, oxygen level is less than 0.6% parent core powder.
C, the coating layer raw material in steps A is placed in mixing equipment with the parent core powder prepared in the form of cupric oxide powder and step B is mixed to color even, obtain mixed powder.
Particularly, the granularity of cupric oxide powder is less than 325 orders, and mixing equipment is ball mill, and the charge amount of ball mill is 1/2 ~ 2/3 of volume, and sphere diameter is 6 ~ 10mm, ratio of grinding media to material 2:1 ~ 5:1, is dry mixed, and mixing time 1 ~ 2h, is mixed to color even consistent.
D, the mixed powder in step C is placed in reduction furnace carries out vat blue RS, obtain caking material.
Particularly, the protective atmosphere carrying out vat blue RS in reduction furnace is liquefied ammonia hydrogen manufacturing decomposition gas or hydrogen, and the composition of liquefied ammonia hydrogen manufacturing decomposition gas is the hydrogen of 3/4 volume fraction and the nitrogen of 1/4 volume fraction.The temperature of carrying out vat blue RS in reduction furnace is 600 ~ 750 DEG C, and the time of vat blue RS is 2 ~ 6h, and after vat blue RS, material is cooled to less than 50 DEG C and comes out of the stove in protective atmosphere.
E, the caking material in step D carried out to fragmentation, the obtained full pre-alloying powder of screening.
Particularly, the granularity of full pre-alloying powder is less than 200 orders, and oxygen level is less than 0.4%.
The coldmoulding pressure of full pre-alloying powder prepared by the inventive method is 350 ~ 450MPa, and green strength is 15.0 ~ 25.0MPa, and pressureless sintering temperature is 830 ~ 900 DEG C, and sintered density reaches more than 98%.
In order to deepen the understanding of the present invention, below in conjunction with embodiment, the invention will be further described, and this embodiment, only for explaining the present invention, does not form the restriction to protection scope of the present invention.
Embodiment 1
The composition of full pre-alloying powder prepared by the present embodiment and weight percentage are predefined for: Fe62%, Cu20%, Sn4%, Ni8%, Co6%.Namely the present embodiment prepares the full pre-alloying powder of 100kg, and Fe accounts for 62kg, and Cu accounts for 20kg, and Sn accounts for 4kg, and Ni accounts for 8kg, and Co accounts for 6kg.
The preparation method of the full pre-alloying powder of the present embodiment comprises following processing step,
A, the raw material of full pre-alloying powder is separated a part of Cu as coating layer raw material, remainder is parent core raw material.
The weight percentage that the Cu as coating layer raw material separated in the present embodiment accounts for full pre-alloying powder is 15%.Namely in the present embodiment, coating layer raw material contains the Cu of 15kg, and parent core raw material is by the Fe of 62kg, and the Co of the Ni of the Sn of the Cu of 5kg, 4kg, 8kg, 6kg forms.
B, hydraulic atomized milling method is adopted to make parent core powder the parent core raw material in steps A.The detailed process of hydraulic atomized milling method and processing condition are: prepare burden according to the weight percentage of each component in parent core raw material, select cathode plate, pure iron rod, tin slab, sheet nickel, electrolytic cobalt sheet; Melting above-mentioned raw materials in mid-frequency melting furnace, melting down temperature is 1480 DEG C, and smelting temperature is 1590 DEG C, and leaking eye diameter is 5.5mm, and high water pressure is 65MPa; Nitrogen protection is passed in atomizing cup in atomization process; Pigment mixture after atomization, through filter-press dehydration, after 90 ~ 110 DEG C of vacuum-dryings, screens out particle diameter and is greater than 270 object coarse particless, obtain the parent core powder that granularity is less than 270 orders, oxygen level is less than 0.6%.
C, added with the form of cupric oxide powder by the coating layer raw material in steps A, the quality of the cupric oxide powder after amounting to is 18.75kg, is placed in mixing equipment and is mixed to color even, obtain mixed powder with the parent core powder prepared in step B.The granularity of cupric oxide powder is less than 325 orders, and mixing equipment is ball mill, and the charge amount of ball mill is 1/2 of volume, and sphere diameter is 6mm, ratio of grinding media to material 2:1, is dry mixed, and mixing time 2h is mixed to color even consistent.
D, the mixed powder in step C is placed in reduction furnace carries out vat blue RS, obtain caking material.The protective atmosphere carrying out vat blue RS in reduction furnace is hydrogen.The temperature of carrying out vat blue RS in reduction furnace is 700 ± 10 DEG C, and the time of vat blue RS is 2h, and after vat blue RS, material is cooled to less than 50 DEG C and comes out of the stove in protective atmosphere.
E, the caking material in step D carried out to fragmentation, the obtained full pre-alloying powder of screening.
The granularity of the full pre-alloying powder of the present embodiment is less than 200 orders, and oxygen level is less than 0.4%.Carry out conjunction to the powder after screening to criticize, check, measure and packaging warehouse-in.
Comparative example 1
The composition of pre-alloying powder prepared by this comparative example and weight percentage are predefined for: Fe62%, Cu20%, Sn4%, Ni8%, Co6%.Namely this comparative example prepares 100kg pre-alloying powder, and Fe accounts for 62kg, and Cu accounts for 20kg, and Sn accounts for 4kg, and Ni accounts for 8kg, and Co accounts for 6kg.
The preparation method of the present embodiment pre-alloying powder is full atomization, comprises following processing step,
1) prepare burden according to the weight percentage of component each in prealloyed powders powder stock.
2) melting above-mentioned raw materials in mid-frequency melting furnace, melting down temperature is 1470 DEG C, and smelting temperature is 1580 DEG C.
3) be 5.5mm at leakage eye diameter, high water pressure is be atomized under the condition of 65MPa; Nitrogen protection is passed in atomizing cup in atomization process.
4) the pigment mixture after atomization, through filter-press dehydration, after 90 ~ 110 DEG C of vacuum-dryings, screens out particle diameter and is greater than 270 object coarse particless, obtain the parent core powder that granularity is less than 270 orders, oxygen level is less than 0.6%.
Below the performance test data of embodiment 1 and comparative example 1.
1) cold-press moulding
Note: the testing method of green strength is according to GB/T5160-2002 " the mensuration rectangle pressed compact transverse breakage method of metal-powder green strength ".
2) pressureless sintering performance
The pressed compact obtained under 400MPa compacting pressure (30mm × 12mm × 6mm) is placed in well formula sintering oven, carries out pressureless sintering by design temperature, time, then test the density of the rear sample of sintering, hardness and bending strength.
Embodiment 2
The composition of full pre-alloying powder prepared by the present embodiment and weight percentage are predefined for: Fe38%, Cu40%, Sn10%, Ni8%, Co4%.Namely the present embodiment prepares the full pre-alloying powder of 100kg, and Fe accounts for 38kg, and Cu accounts for 40kg, and Sn accounts for 10kg, and Ni accounts for 8kg, and Co accounts for 4kg.
The preparation method of the full pre-alloying powder of the present embodiment comprises following processing step,
A, the raw material of full pre-alloying powder is separated a part of Cu as coating layer raw material, remainder is parent core raw material.
The weight percentage that the Cu as coating layer raw material separated in the present embodiment accounts for full pre-alloying powder is 25%.Namely in the present embodiment, coating layer raw material contains the Cu of 25kg, and parent core raw material is by the Fe of 38kg, and the Co of the Ni of the Sn of the Cu of 15kg, 10kg, 8kg, 4kg forms.
B, hydraulic atomized milling method is adopted to make parent core powder the parent core raw material in steps A.The detailed process of hydraulic atomized milling method and processing condition are: prepare burden according to the weight percentage of each component in parent core raw material, select cathode plate, pure iron rod, tin slab, sheet nickel, electrolytic cobalt sheet; Melting above-mentioned raw materials in mid-frequency melting furnace, melting down temperature is 1460 DEG C, smelting temperature 1580 DEG C, and leaking eye diameter is 4.5mm, and high water pressure is 60MPa; Nitrogen protection is passed in atomizing cup in atomization process; Pigment mixture after atomization, through filter-press dehydration, after 90 ~ 110 DEG C of vacuum-dryings, screens out particle diameter and is greater than 270 object coarse particless, obtain the parent core powder that granularity is less than 270 orders, oxygen level is less than 0.5%.
C, added with the form of cupric oxide powder by the coating layer raw material in steps A, the quality of the cupric oxide powder after amounting to is 31.25kg, is placed in mixing equipment and is mixed to color even, obtain mixed powder with the parent core powder prepared in step B.The granularity of cupric oxide powder is less than 325 orders, and mixing equipment is ball mill, and the charge amount of ball mill is 1/2 of volume, and sphere diameter is 8mm, ratio of grinding media to material 5:1, is dry mixed, and mixing time 1h is mixed to color even consistent.
D, the mixed powder in step C is placed in reduction furnace carries out vat blue RS, obtain caking material.The protective atmosphere carrying out vat blue RS in reduction furnace is hydrogen.The temperature of carrying out vat blue RS in reduction furnace is 620 ± 10 DEG C, and the time of vat blue RS is 4h, and after vat blue RS, material is cooled to less than 50 DEG C and comes out of the stove in protective atmosphere.
E, the caking material in step D carried out to fragmentation, the obtained full pre-alloying powder of screening.
The granularity of the full pre-alloying powder of the present embodiment is less than 200 orders, and oxygen level is less than 0.3%.Carry out conjunction to the powder after screening to criticize, check, measure and packaging warehouse-in.
Comparative example 2
The composition of pre-alloying powder prepared by this comparative example and weight percentage are predefined for: Fe38%, Cu40%, Sn10%, Ni8%, Co4%.Namely this comparative example prepares 100kg pre-alloying powder, and Fe accounts for 38kg, and Cu accounts for 40kg, and Sn accounts for 10kg, and Ni accounts for 8kg, and Co accounts for 4kg.
The preparation method of this comparative example pre-alloying powder is full atomization, and concrete technology step is identical with comparative example 1.
Below the performance test data of embodiment 2 and comparative example 2.
1) cold-press moulding
Note: the testing method of green strength is according to GB/T5160-2002 " the mensuration rectangle pressed compact transverse breakage method of metal-powder green strength ".
2) pressureless sintering performance
The pressed compact obtained under 400MPa compacting pressure (30mm × 12mm × 6mm) is placed in well formula sintering oven, carries out pressureless sintering by design temperature, time, then test the density of the rear sample of sintering, hardness and bending strength.
Embodiment 3
The composition of full pre-alloying powder prepared by the present embodiment and weight percentage are predefined for: Fe45%, Cu30%, Sn5%, Co20%.Namely the present embodiment prepares the full pre-alloying powder of 100kg, and Fe accounts for 45kg, and Cu accounts for 30kg, and Sn accounts for 5kg, and Co accounts for 20kg.
The preparation method of the full pre-alloying powder of the present embodiment comprises following processing step,
A, the raw material of full pre-alloying powder is separated a part of Cu as coating layer raw material, remainder is parent core raw material.
The weight percentage that the Cu as coating layer raw material separated in the present embodiment accounts for full pre-alloying powder is 20%.Namely in the present embodiment, coating layer raw material contains the Cu of 20kg, and parent core raw material is by the Fe of 45kg, and the Co of the Sn of the Cu of 10kg, 5kg, 20kg forms.
B, hydraulic atomized milling method is adopted to make parent core powder the parent core raw material in steps A.The detailed process of hydraulic atomized milling method and processing condition are: prepare burden according to the weight percentage of each component in parent core raw material, select cathode plate, pure iron rod, tin slab, electrolytic cobalt sheet; Melting above-mentioned raw materials in mid-frequency melting furnace, melting down temperature is 1490 DEG C, and smelting temperature is 1620 DEG C, and leaking eye diameter is 5.0mm, and high water pressure is 65MPa; Nitrogen protection is passed in atomizing cup in atomization process; Pigment mixture after atomization, through filter-press dehydration, after 90 ~ 110 DEG C of vacuum-dryings, screens out particle diameter and is greater than 270 object coarse particless, obtain the parent core powder that granularity is less than 270 orders, oxygen level is less than 0.6%.
C, added with the form of cupric oxide powder by the coating layer raw material in steps A, the quality of the cupric oxide powder after amounting to is 25kg, is placed in mixing equipment and is mixed to color even, obtain mixed powder with the parent core powder prepared in step B.The granularity of cupric oxide powder is less than 325 orders, and mixing equipment is ball mill, and the charge amount of ball mill is 2/3 of volume, and sphere diameter is 6mm, ratio of grinding media to material 4:1, is dry mixed, and mixing time 1.5h is mixed to color even consistent.
D, the mixed powder in step C is placed in reduction furnace carries out vat blue RS, obtain caking material.The protective atmosphere carrying out vat blue RS in reduction furnace is liquefied ammonia hydrogen manufacturing decomposition gas, and the composition of liquefied ammonia hydrogen manufacturing decomposition gas is the hydrogen of 3/4 volume fraction and the nitrogen of 1/4 volume fraction.The temperature of carrying out vat blue RS in reduction furnace is 650 ± 10 DEG C, and the time of vat blue RS is 5h, and after vat blue RS, material is cooled to less than 50 DEG C and comes out of the stove in protective atmosphere.
E, the caking material in step D carried out to fragmentation, the obtained full pre-alloying powder of screening.
The granularity of the full pre-alloying powder of the present embodiment is less than 200 orders, and oxygen level is less than 0.3%.Carry out conjunction to the powder after screening to criticize, check, measure and packaging warehouse-in.
Comparative example 3
The composition of pre-alloying powder prepared by this comparative example and weight percentage are predefined for: Fe45%, Cu30%, Sn5%, Co20%.Namely the present embodiment prepares 100kg pre-alloying powder, and Fe accounts for 45kg, and Cu accounts for 30kg, and Sn accounts for 5kg, and Co accounts for 20kg.
The preparation method of this comparative example pre-alloying powder is full atomization, and concrete technology step is identical with comparative example 1.
Below the performance test data of embodiment 3 and comparative example 3.
1) cold-press moulding
Note: the testing method of green strength is according to GB/T5160-2002 " the mensuration rectangle pressed compact transverse breakage method of metal-powder green strength ".
2) pressureless sintering performance
The pressed compact obtained under 400MPa compacting pressure (30mm × 12mm × 6mm) is placed in well formula sintering oven, carries out pressureless sintering by design temperature, time, then test the density of the rear sample of sintering, hardness and bending strength.
Embodiment 4
The composition of full pre-alloying powder prepared by the present embodiment and weight percentage are predefined for: Fe60%, Cu18%, Sn3%, Ni15%, Co3%, Mn0.5%, Cr0.5%.Namely the present embodiment prepares the full pre-alloying powder of 100kg, and Fe accounts for 60kg, and Cu accounts for 18kg, and Sn accounts for 3kg, and Ni accounts for 15kg, and Co accounts for 3kg, and Mn accounts for 0.5kg, and Cr accounts for 0.5kg.
The preparation method of the full pre-alloying powder of the present embodiment comprises following processing step,
A, the raw material of full pre-alloying powder is separated a part of Cu as coating layer raw material, remainder is parent core raw material.
The weight percentage that the Cu as coating layer raw material separated in the present embodiment accounts for full pre-alloying powder is 15%.Namely in the present embodiment, coating layer raw material contains the Cu of 15kg, and parent core raw material is by the Fe of 60kg, and the Cr of the Mn of the Co of the Ni of the Sn of the Cu of 3kg, 3kg, 15kg, 3kg, 0.5kg, 0.5kg forms.
B, hydraulic atomized milling method is adopted to make parent core powder the parent core raw material in steps A.The detailed process of hydraulic atomized milling method and processing condition are: prepare burden according to the weight percentage of each component in parent core raw material, select cathode plate, pure iron rod, tin slab, sheet nickel, electrolytic cobalt sheet, low carbon ferromanganese, electrolysis chromium sheet; Melting above-mentioned raw materials in mid-frequency melting furnace, melting down temperature is 1520 DEG C, smelting temperature 1630 DEG C, and leaking eye diameter is 6.0mm, and high water pressure is 70MPa; Nitrogen protection is passed in atomizing cup in atomization process; Pigment mixture after atomization, through filter-press dehydration, after 90 ~ 110 DEG C of vacuum-dryings, screens out particle diameter and is greater than 270 object coarse particless, obtain the parent core powder that granularity is less than 270 orders, oxygen level is less than 0.4%.
C, added with the form of cupric oxide powder by the coating layer raw material in steps A, the quality of the cupric oxide powder after amounting to is 18.75kg, is placed in mixing equipment and is mixed to color even, obtain mixed powder with the parent core powder prepared in step B.The granularity of cupric oxide powder is for being less than 325 orders, and mixing equipment is ball mill, and the charge amount of ball mill is 1/2 of volume, and sphere diameter is 10mm, ratio of grinding media to material 4:1, is dry mixed, and mixing time 2h is mixed to color even consistent.
D, the mixed powder in step C is placed in reduction furnace carries out vat blue RS, obtain caking material.The protective atmosphere carrying out vat blue RS in reduction furnace is hydrogen.The temperature of carrying out vat blue RS in reduction furnace is 750 ± 10 DEG C, and the time of vat blue RS is 6h, and after vat blue RS, material is cooled to less than 50 DEG C and comes out of the stove in protective atmosphere.
E, the caking material in step D carried out to fragmentation, the obtained full pre-alloying powder of screening.
The granularity of the full pre-alloying powder of the present embodiment is less than 200 orders, and oxygen level is less than 0.4%.Carry out conjunction to the powder after screening to criticize, check, measure and packaging warehouse-in.
Comparative example 4
The composition of pre-alloying powder prepared by the present embodiment and weight percentage are predefined for: Fe60%, Cu18%, Sn3%, Ni15%, Co3%, Mn0.5%, Cr0.5%.Namely the present embodiment prepares 100kg pre-alloying powder, and Fe accounts for 60kg, and Cu accounts for 18kg, and Sn accounts for 3kg, and Ni accounts for 15kg, and Co accounts for 3kg, and Mn accounts for 0.5kg, and Cr accounts for 0.5kg.
The preparation method of this comparative example pre-alloying powder is full atomization, and concrete technology step is identical with comparative example 1.
Below the performance test data of embodiment 4 and comparative example 4.
1) cold-press moulding
Note: the testing method of green strength is according to GB/T5160-2002 " the mensuration rectangle pressed compact transverse breakage method of metal-powder green strength ".
2) pressureless sintering performance
The pressed compact obtained under 400MPa compacting pressure (30mm × 12mm × 6mm) is placed in well formula sintering oven, carries out pressureless sintering by design temperature, time, then test the density of the rear sample of sintering, hardness and bending strength.
Embodiment 5
The composition of full pre-alloying powder prepared by the present embodiment and weight percentage are predefined for: Fe30%, Cu40%, Sn10%, Ni10%, Co8%, W2%.Namely the present embodiment prepares the full pre-alloying powder of 100kg, and Fe accounts for 30kg, and Cu accounts for 40kg, and Sn accounts for 10kg, and Ni accounts for 10kg, and Co accounts for 8kg, and W accounts for 2kg.
The preparation method of the full pre-alloying powder of the present embodiment comprises following processing step,
A, the raw material of full pre-alloying powder is separated a part of Cu as coating layer raw material, remainder is parent core raw material.
The weight percentage that the Cu as coating layer raw material separated in the present embodiment accounts for full pre-alloying powder is 25%.Namely in the present embodiment, coating layer raw material contains the Cu of 25kg, and parent core raw material is by the Fe of 30kg, and the W of the Co of the Ni of the Sn of the Cu of 15kg, 10kg, 10kg, 8kg, 2kg forms.
B, hydraulic atomized milling method is adopted to make parent core powder the parent core raw material in steps A.The detailed process of hydraulic atomized milling method and processing condition are: select cathode plate, pure iron rod, tin slab, sheet nickel, electrolytic cobalt sheet, ferrotungsten; Melting above-mentioned raw materials in mid-frequency melting furnace, melting down temperature is 1540 DEG C, smelting temperature 1670 DEG C, and leaking eye diameter is 4.0mm, and high water pressure is 55MPa; Nitrogen protection is passed in atomizing cup in atomization process; Pigment mixture after atomization, through filter-press dehydration, after 90 ~ 110 DEG C of vacuum-dryings, screens out particle diameter and is greater than 270 object coarse particless, obtain the parent core powder that granularity is less than 270 orders, oxygen level is less than 0.5%.
C, added with the form of cupric oxide powder by the coating layer raw material in steps A, the quality of the cupric oxide powder after amounting to is 31.25kg, is placed in mixing equipment and is mixed to color even, obtain mixed powder with the parent core powder prepared in step B.The granularity of cupric oxide powder is less than 325 orders, and mixing equipment is ball mill, and the charge amount of ball mill is 1/2 of volume, and sphere diameter is 6mm, ratio of grinding media to material 2:1, is dry mixed, and mixing time 2h is mixed to color even consistent.
D, the mixed powder in step C is placed in reduction furnace carries out vat blue RS, obtain caking material.The protective atmosphere carrying out vat blue RS in reduction furnace is liquefied ammonia hydrogen manufacturing decomposition gas, and the composition of liquefied ammonia hydrogen manufacturing decomposition gas is the hydrogen of 3/4 volume fraction and the nitrogen of 1/4 volume fraction.The temperature of carrying out vat blue RS in reduction furnace is 650 ± 10 DEG C, and the time of vat blue RS is 3h, and after vat blue RS, material is cooled to less than 50 DEG C and comes out of the stove in protective atmosphere.
E, the caking material in step D carried out to fragmentation, the obtained full pre-alloying powder of screening.
The granularity of the full pre-alloying powder of the present embodiment is less than 200 orders, and oxygen level is less than 0.4%.Carry out conjunction to the powder after screening to criticize, check, measure and packaging warehouse-in.
Comparative example 5
The composition of pre-alloying powder prepared by this comparative example and weight percentage are predefined for: Fe30%, Cu40%, Sn10%, Ni10%, Co8%, W2%.Namely this comparative example prepares 100kg pre-alloying powder, and Fe accounts for 30kg, and Cu accounts for 40kg, and Sn accounts for 10kg, and Ni accounts for 10kg, and Co accounts for 8kg, and W accounts for 2kg.
The preparation method of this comparative example pre-alloying powder is full atomization, and concrete technology step is identical with comparative example 1.
Below the performance test data of embodiment 5 and comparative example 5.
1) cold-press moulding
Note: the testing method of green strength is according to GB/T5160-2002 " the mensuration rectangle pressed compact transverse breakage method of metal-powder green strength ".
2) pressureless sintering performance
The pressed compact obtained under 400MPa compacting pressure (30mm × 12mm × 6mm) is placed in well formula sintering oven, carries out pressureless sintering by design temperature, time, then test the density of the rear sample of sintering, hardness and bending strength.
Embodiment 6
The composition of full pre-alloying powder prepared by the present embodiment and weight percentage are predefined for: Fe35%, Cu15%, Sn12%, Ni6%, Co30%, P1%, Ti1%.Namely the present embodiment prepares the full pre-alloying powder of 100kg, and Fe accounts for 35kg, and Cu accounts for 15kg, and Sn accounts for 12kg, and Ni accounts for 6kg, and Co accounts for 30kg, and P accounts for 1kg, and Ti accounts for 1kg.
The preparation method of the full pre-alloying powder of the present embodiment comprises following processing step,
A, the raw material of full pre-alloying powder is separated a part of Cu as coating layer raw material, remainder is parent core raw material.
The weight percentage that the Cu as coating layer raw material separated in the present embodiment accounts for full pre-alloying powder is 10%.Namely in the present embodiment, coating layer raw material contains the Cu of 10kg, and parent core raw material is by the Fe of 35kg, and the Ti of the P of the Co of the Ni of the Sn of the Cu of 5kg, 12kg, 6Kg, 30kg, 1kg, 1kg forms.
B, hydraulic atomized milling method is adopted to make parent core powder the parent core raw material in steps A.The detailed process of hydraulic atomized milling method and processing condition are: prepare burden according to the weight percentage of each component in parent core raw material, select cathode plate, pure iron rod, tin slab, sheet nickel, electrolytic cobalt sheet, ferrophosphorus, ferrotianium; Melting above-mentioned raw materials in mid-frequency melting furnace, melting down temperature is 1480 DEG C, and smelting temperature is 1610 DEG C, and leaking eye diameter is 6.0mm, and high water pressure is 50MPa; Nitrogen protection is passed in atomizing cup in atomization process; Pigment mixture after atomization, through filter-press dehydration, after 90 ~ 110 DEG C of vacuum-dryings, screens out particle diameter and is greater than 270 object coarse particless, obtain the parent core powder that granularity is less than 270 orders, oxygen level is less than 0.5%.
C, added with the form of cupric oxide powder by the coating layer raw material in steps A, the quality of the cupric oxide powder after amounting to is 12.5kg, is placed in mixing equipment and is mixed to color even, obtain mixed powder with the parent core powder prepared in step B.The granularity of cupric oxide powder is less than 325 orders, and mixing equipment is ball mill, and the charge amount of ball mill is 2/3 of volume, and sphere diameter is 6mm, ratio of grinding media to material 4:1, is dry mixed, and mixing time 1.5h is mixed to color even consistent.
D, the mixed powder in step C is placed in reduction furnace carries out vat blue RS, obtain caking material.The protective atmosphere carrying out vat blue RS in reduction furnace is hydrogen.The temperature of carrying out vat blue RS in reduction furnace is 600 ± 10 DEG C, and the time of vat blue RS is 5h, and after vat blue RS, material is cooled to less than 50 DEG C and comes out of the stove in protective atmosphere.
E, the caking material in step D carried out to fragmentation, the obtained full pre-alloying powder of screening.
The granularity of the full pre-alloying powder of the present embodiment is less than 200 orders, and oxygen level is less than 0.4%.Carry out conjunction to the powder after screening to criticize, check, measure and packaging warehouse-in.
Comparative example 6
The composition of pre-alloying powder prepared by this comparative example and weight percentage are predefined for: Fe35%, Cu15%, Sn12%, Ni6%, Co30%, P1%, Ti1%.Namely this comparative example prepares 100kg pre-alloying powder, and Fe accounts for 35kg, and Cu accounts for 15kg, and Sn accounts for 12kg, and Ni accounts for 6kg, and Co accounts for 30kg, and P accounts for 1kg, and Ti accounts for 1kg.
The preparation method of this comparative example pre-alloying powder is full atomization, and concrete technology step is identical with comparative example 1.
Below the performance test data of embodiment 6 and comparative example 6.
1) cold-press moulding
Note: the testing method of green strength is according to GB/T5160-2002 " the mensuration rectangle pressed compact transverse breakage method of metal-powder green strength ".
2) pressureless sintering performance
The pressed compact obtained under 400MPa compacting pressure (30mm × 12mm × 6mm) is placed in well formula sintering oven, carries out pressureless sintering by design temperature, time, then test the density of the rear sample of sintering, hardness and bending strength.
Find out from embodiment, full pre-alloying powder prepared by the inventive method, due to the effect of surface copper, under equal compacting pressure, increase than full atomized powder pressed density, compact strength significantly improves.In pressureless sintering performance, the existence of surperficial trace copper does not affect sintering character, under equal sintering temperature, cutter head density, hardness and intensity and full atomized powder basically identical.
The beneficial effect of the inventive method is: the plasticity improving prealloy powder prepared by water atomization, make that diamond tool tyre case is entirely pre-alloyed becomes possibility, the usage ratio of the full pre-alloying powder of the present invention in cutter head carcass reaches 80 ~ 100%, can give full play to that full pre-alloying powder sintering temperature is low, processing range is wide, the advantage good to diamond hold.
The inventive method manufacture craft is simple, and environmentally safe, is suitable for suitability for industrialized production.

Claims (10)

1. full pre-alloying powder, is characterized in that: moiety and the weight percentage of described full pre-alloying powder be,
Fe30 ~ 65%, Cu15 ~ 45%, Sn1 ~ 15%, Ni0 ~ 15%, Co1 ~ 30%, Qt0 ~ 5%, wherein Qt be selected from Mn, Cr, Ti, P, W wherein one or more, surplus is inevitable impurity.
2. full pre-alloying powder according to claim 1, is characterized in that: moiety and the weight percentage of described full pre-alloying powder be,
Fe35 ~ 62%, Cu15 ~ 40%, Sn3 ~ 12%, Ni0 ~ 12%, Co3 ~ 30%, Qt0 ~ 2%, wherein Qt be selected from Mn, Cr, Ti, P, W wherein one or more, surplus is inevitable impurity.
3. the preparation method of full pre-alloying powder, is characterized in that: described preparation method comprises following processing step,
A, the raw material of full pre-alloying powder is separated a part of Cu as coating layer raw material, remainder is parent core raw material;
B, hydraulic atomized milling method is adopted to make parent core powder the parent core raw material in steps A;
C, the coating layer raw material in steps A is placed in mixing equipment with the parent core powder prepared in the form of cupric oxide powder and step B is mixed to color even, obtain mixed powder;
D, the mixed powder in step C is placed in reduction furnace carries out vat blue RS, obtain caking material;
E, the caking material in step D carried out to fragmentation, the obtained full pre-alloying powder of screening.
4. the preparation method of full pre-alloying powder according to claim 3, is characterized in that: in described steps A, and the weight percentage that the Cu as coating layer raw material separated accounts for full pre-alloying powder is 10 ~ 25%.
5. the preparation method of full pre-alloying powder according to claim 3, it is characterized in that: the processing condition of described step B mesohigh water atomization pulverization method are, superheating temperature is 100 ~ 150 DEG C, leaking eye diameter is 4 ~ 6mm, high water pressure is 50 ~ 70MPa, vacuum-drying temperature is 90 ~ 110 DEG C, and the granularity of parent core powder is less than 270 orders, and oxygen level is less than 0.6%.
6. the preparation method of full pre-alloying powder according to claim 3, it is characterized in that: in described step C, the granularity of cupric oxide powder is less than 325 orders, mixing equipment is ball mill, the charge amount of ball mill is 1/2 ~ 2/3 of volume, and sphere diameter is 6 ~ 10mm, ratio of grinding media to material 2:1 ~ 5:1, be dry mixed, mixing time 1 ~ 2h.
7. the preparation method of full pre-alloying powder according to claim 3, is characterized in that: in described step D, and the protective atmosphere carrying out vat blue RS in reduction furnace is liquefied ammonia hydrogen manufacturing decomposition gas or hydrogen.
8. the preparation method of full pre-alloying powder according to claim 7; it is characterized in that: in described step D, the temperature of carrying out vat blue RS in reduction furnace is 600 ~ 750 DEG C, and the time of vat blue RS is 2 ~ 6h; after vat blue RS, material is cooled to less than 50 DEG C and comes out of the stove in protective atmosphere.
9. the preparation method of full pre-alloying powder according to claim 3, is characterized in that: in described step e, the granularity of full pre-alloying powder is less than 200 orders, and oxygen level is less than 0.4%.
10. the preparation method of full pre-alloying powder according to claim 3, it is characterized in that: the coldmoulding pressure of the full pre-alloying powder that described preparation method prepares is 350 ~ 450MPa, green strength is 15.0 ~ 25.0MPa, pressureless sintering temperature 830 ~ 900 DEG C, sintered density reaches more than 98%.
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