CN105460249A - Full-automatic control packaging device and method - Google Patents
Full-automatic control packaging device and method Download PDFInfo
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- CN105460249A CN105460249A CN201610000564.4A CN201610000564A CN105460249A CN 105460249 A CN105460249 A CN 105460249A CN 201610000564 A CN201610000564 A CN 201610000564A CN 105460249 A CN105460249 A CN 105460249A
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- Prior art keywords
- bag
- station
- automatic control
- mechanical paw
- bearing
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B3/04—Methods of, or means for, filling the material into the containers or receptacles
- B65B3/08—Methods of, or means for, filling the material into the containers or receptacles by screw-type feeders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/12—Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
- B65B43/14—Feeding individual bags or carton blanks from piles or magazines
- B65B43/16—Feeding individual bags or carton blanks from piles or magazines by grippers
- B65B43/18—Feeding individual bags or carton blanks from piles or magazines by grippers by suction-operated grippers
Abstract
The invention discloses a full-automatic control packaging device and a full-automatic control packaging method, relates to the field of packaging machinery, and belongs to the mechanical and automatic interdisciplinary. According to the full-automatic control packaging device and the full-automatic control packaging method, the full-automatic control packaging device comprises an automatic control cabinet, a filling mechanism, a multi-station switching mechanism, a position-changing bag-sucking mechanism, a sealing mechanism and a conveying mechanism, wherein a mechanical paw is arranged on the multi-station switching mechanism; the position-changing bag-sucking mechanism is arranged at the right lower side of the multi-station switching mechanism; the position-changing bag-sucking mechanism is provided with a bag moving device; the bag moving device is matched with the mechanical paw to realize a bag supporting station; the filling mechanism is arranged above the multi-station switching mechanism; the filling mechanism is matched with the mechanical paw to realize a filling station; an elastic sleeve is further arranged on the multi-station switching mechanism; the sealing mechanism is arranged at the left upper side; the conveying mechanism is arranged at the left lower side; the elastic sleeve is matched with the sealing mechanism; the conveying mechanism further realizes sealing and conveying operation; an automatic control cabinet is arranged in front of the multi-station switching mechanism; and the automatic control cabinet is used for carrying out time sequence control to realize full-automatic operation of bag sucking, bag supporting, filling, sealing and conveying.
Description
Technical field
The present invention relates to package packing machine field, belong to machinery, automation cross discipline, be specifically related to a kind of full automatic control packing device and method.
Background technology
Current bag class packing mechanical equipment degree of automation is low, such as numerous food product, feed, chemical fertilizer are filled in packaging bag, most employing S. A. bag packer, need too much artificial, fail the real realization bag class production automation, and do not coordinate suction bag, bagging, support bag, filling, sealing and conveying operation.And artificial assistance bagging realizes the waste of manpower of S. A. canning means, quality is uneven, efficiency is low and easily pollute packaging bag, is difficult to the normalisation ensureing bag class packaging.
Summary of the invention
Object of the present invention be exactly in order to overcome above-mentioned prior art exist defect and a kind of full automatic control packing device and method are provided.
The present invention for solving the problems of the technologies described above taked technical scheme is:
A kind of full automatic control packing device of the present invention and method, its composition comprises: automatic control cabinet, filling mechanism, multistation switching mechanism, displacement suction bag mechanism, enclosed mechanism and conveying mechanism, described multistation switching mechanism is provided with mechanical paw, the lower right of multistation switching mechanism is provided with displacement suction bag mechanism, described displacement suction bag mechanism is provided with and moves bagging apparatus, move bagging apparatus cooperative mechanical paw and realize support bag station, filling mechanism is provided with directly over multistation switching mechanism, filling mechanism cooperative mechanical paw realizes filling station, multistation switching mechanism is also provided with resilient sleeve, upper left side is also provided with enclosed mechanism, lower left is provided with conveying mechanism, resilient sleeve coordinates enclosed mechanism, conveying mechanism also realizes sealing, conveying operation, multistation switching mechanism front is provided with automatic control cabinet, automatic control cabinet time schedule control realizes suction bag, support bag, filling, sealing, conveying entire roboticized work.
Scheme is designed further: in order to play the effect of multistation switching mechanism better, described station switching mechanism comprises mechanical paw, resilient sleeve, driving device, main driving wheel device, synchronizing wheel device, bagging station bont, sealed station bont, described driving device comprises motor, described stepping motor mouth is connected with miniature gears, described miniature gears is connected by the reducing gear of gear pair and main driving wheel device, described main driving wheel device comprises guide rail, guide rail is provided with resilient sleeve, resilient sleeve sets up sliding block joint by linear bearing and guide rail, sealed station bont is provided with immediately below described resilient sleeve, sealed station bont comprises pallet, pallet coordinates resilient sleeve, enclosed mechanism realizes sealing work, described main driving wheel device also sets up synchronous axial system relation by chain sprocket drive and synchronizing wheel device, described synchronizing wheel device is provided with optical axis, mechanical paw, mechanical paw is provided with copper sheathing, copper sheathing and optical axis set up sliding block joint, described main driving wheel device, station bont is provided with between synchronizing wheel device, described station bont comprises push-plate, push-plate coordinates resilient sleeve, mechanical paw can realize bagging work.
Scheme is designed further: in order to play the effect of mechanical paw better, described mechanical paw comprises DC servo motor, described DC servo motor mouth is connected with driving gear, described miniature gears is connected by gear pair and gear type track plate, described gear type track plate is provided with six slideways arranged along axisymmetrical, described mechanical paw also comprises racket-shaped housing, subpanel is set firmly under described racket-shaped housing, described subpanel has been connected through the hinge six and has turned round bearing pins, each revolution bearing pin has been connected through the hinge an arc finger, each arc finger is provided with an axis of guide, each axis of guide is arranged on corresponding in the slideway of gear type track plate, sliding block joint set up by the described axis of guide and slideway.
Scheme is designed further: in order to play the effect of resilient sleeve better, described resilient sleeve comprises square frame, affixed left half sleeve of square frame, described left sleeve has right half sleeve by gemel connection, left half sleeve and right half sleeve relatively rotate relation, left half sleeve is connected with snap close, described right half sleeve also sets firmly hook base, hook base has been connected through the hinge hook, the end of described hook is connected with extension spring, the other end of extension spring is fixed on right half sleeve, when external force triggers hook, extension spring can realize the locking of hook and snap close, disconnect two kinds of different conditions, thus realize the opening and closing of resilient sleeve.
Scheme is designed further: in order to play the effect of displacement suction bag mechanism better, described displacement suction bag mechanism comprises frame, for bagging apparatus, packaging bag detecting device, bag arrangement, move bagging apparatus, described frame is provided with for bagging apparatus, the described front, bagging apparatus upper left that supplies is provided with bag arrangement, and supply the corresponding with the suction bag station of bag arrangement for bag station of bagging apparatus, described frame upper right side is provided with packaging bag detecting device, packaging bag detecting device comprises surveys thing electric eye frame, described survey thing electric eye frame is arranged on the upper end of frame, described survey thing electric eye frame is provided with electric eye guard bar, be provided with in described electric eye guard bar and survey thing electric eye, described survey thing electric eye is corresponding with the displacement station of bag arrangement, the upper left side of described bag arrangement is provided with moves bagging apparatus, move bagging apparatus to move bag station corresponding with the suction bag station of bag arrangement.
Scheme is designed further: in order to play the effect for bagging apparatus better, described comprising for bagging apparatus supplies bag motor, the described bag motor output end that supplies is connected with ball screw, described ball screw by pair of nut with move a bag plate and connect, the rotary motion of ball screw can drive and move a bag plate and move up and down, thus the reserved height of the valve of adjustment packaging bag and bag arrangement, the described bag plate that moves is provided with left-right rotary screw mandrel, described left-right rotary screw mandrel left-hand portion is provided with a left side and protects bag webs, right-hand portion is provided with the right side and protects bag webs, the left front end of described left-right rotary screw mandrel is provided with knob, rotate knob a left side can be made to protect bag webs and the right side protect bag webs and move on left-right rotary screw mandrel, a bag width can be protected thus according to the wide adjustment of bag.
Scheme is designed further: in order to play the effect of bag arrangement better, described bag arrangement comprises adsorption motor, described adsorption motor mouth is fixed on crank one end, the described crank other end and connecting rod one end are connected through the hinge, described connecting rod is provided with suction bag air valve device, described suction bag air valve device is connected with vacuum generator by pipeline, described suction bag air valve device comprises passive spring, described passive spring can adjust the height in valve and packaging bag face, the other end of described connecting rod is fixed on by movable slider, describedly be arranged on two guide rod by movable slider, can be moved up and down at two guide rod by movable slider.
Scheme is designed further: in order to play the effect moving bagging apparatus better, the described bagging apparatus that moves comprises and moves bagging apparatus and comprise and move a bag motor, the described bag motor output end that moves is connected to screw mandrel one end, described screw mandrel and moving slider are set up screw pair and are connected, when screw mandrel rotates, moving slider can be driven along two polished rod guide rail sway, described moving slider is connected with two-way cylinder, described two-way cylinder is provided with magnetic pickup device, described magnetic pickup device can detect the left piston bar of two-way cylinder, the position of right piston rod, the left piston bar of described two-way cylinder is provided with left hand pawl, described left hand pawl is provided with suction bag valve one, the right piston rod of described two-way cylinder is provided with right hand pawl, described right hand pawl is provided with suction bag valve two, described suction bag valve one is connected with vacuum generator by pipeline with suction bag valve two, during two-way air cylinder driven, suction bag valve one and suction bag valve two way moving, opening of sack can be realized, described suction bag air valve device comprises passive compression spring, described passive compression spring can adjust the distance in valve and bag face.
Scheme is designed further: in order to play the effect of filling mechanism better, described filling mechanism comprises pay-off, material blending device, described pay-off comprises alternating current dynamo, described motor output end and low speed belt pulley, high-speed belt wheel synchronously connects, described low speed belt pulley is fixed on low speed conveyer device&apos axle upper end, described low speed conveyer device&apos axle is provided with magnetic clutch one, whether the break-make of described magnetic clutch one can control low speed conveyer device&apos axle and work, thus realize the start and stop of conveying work, described low speed conveyer device&apos axle is provided with magnetic clutch two, inertia braking when described magnetic clutch two can brake to low speed conveyer device&apos axle, described high-speed belt wheel is fixed on high speed shaft upper end, and coaxial line is placed in the inside of low speed conveyer device&apos axle, described high speed shaft lower end is provided with high speed binder auger head, high speed binder auger head is in slew mode all the time, by the material compacting that low speed conveyer device&apos axle is carried, described material blending device comprises spice screw-conveyer-shaft, described spice screw-conveyer-shaft upper end is provided with low speed synchronous sprocket wheel one, described low speed synchronous sprocket wheel one sets up synchrodrive by chain gear and low speed conveyer device&apos axle sprocket wheel, described spice screw-conveyer-shaft upper end is also provided with synchronous sprocket wheel two, described synchronous sprocket wheel two sets up synchrodrive by chain gear and spice frame, the effect of described spice frame can avoid the high material of viscosity to be flocked on the bottom of charging hopper, thus cannot material-filling be realized.
Scheme is designed further: in order to play the effect of enclosed mechanism better, described enclosed mechanism device comprises sealing motor, the mouth of described sealing motor is connected with retarder, retarder mouth is taken turns by synchronous cog belt and active rotation and is set up belt wheel and be connected, described active rotation wheel inside is provided with load-bearing bearing, load-bearing bearing is fixed on below center shaft, active rotation wheel to be set up with center shaft by load-bearing bearing and is rotaryed connection, center bearing pilot bearing upper end is fixed with backup bearing, backup bearing is arranged on fixed cover inside, on fixed cover mounting plate, fixed cover to be set up with center shaft by backup bearing and is rotaryed connection, described fixed cover is threaded connection flexible damping mechanism, described center shaft bottom is fixed with passive track plate, passive track plate is provided with four slideways arranged along axisymmetrical, described active rotation takes turns four axis of revolutions that have been connected through the hinge, each axis of revolution has been connected through the hinge one and has revolved a bag mechanical paw, each bag mechanical paw that revolves is provided with a guide finger, each guide finger is arranged in the slideway of corresponding passive track plate, sliding block joint set up by described guide finger and slideway, cylinder of boxing out is established in described center shaft inside, described cylinder of boxing out comprises radius stay, synchronizing jugged driving device drives active rotation wheel to rotate, passive track plate is due to elastic damping mechanism geo-stationary, the drive of active rotation wheel is revolved a bag mechanical paw and is started to shrink, revolve a bag mechanical paw when being closed into radius stay, now revolving a bag mechanical paw drives passive track plate to rotate together, complete and screw sack operation.
Scheme is designed further: in order to play the effect of conveying mechanism better, described feedway comprises transmission box, the dead ahead of described transmission box is provided with pneumatic switch, the piston of pneumatic switch is fixed with rubber block, when rubber block touches the hook of resilient sleeve, realize resilient sleeve to open, packaging bag falls into the transmission box of conveyer, be provided with on the right side of described transmission box and push away a bag cylinder, folding motor is established bottom described transmission box, described folding motor output end is connected with turning cylinder, described turning cylinder arranges in the axial direction and organizes chassis more, chassis is fixing on the rotating shaft, described transmission box front bottom end is also provided with photoelectric switch, when photoelectric switch detects in transmission box and has packaging bag, push away the paw of bag cylinder along transmitting box axis direction, packaging bag is shifted onto above the first chassis, repeat to push away bag work, until there is packaging bag on many group chassis, there are two kinds of mode of operations on described chassis: when each chassis there being packaging bag, now turning cylinder turns an angle, cause each chassis to depart from and transmit bottom box, be in and open completely, multiple packaging bag can load in material frame simultaneously, after sending bag to terminate, turning cylinder rotates backward and many group chassis is resetted simultaneously, chassis and transmit bottom box completely closed, wait pushes away a bag cylinder operation.
Compared with prior art, the present invention has following technique effect and advantage:
A kind of full automatic control of the present invention packing device integral structure is simple and reliable, can realize suction bag, support bag, filling, sealing, conveying entire roboticized work, improve the work efficiency of bag packer.The present invention is suitable on Full-automatic bag class packaging integrated machine, is also applicable on large batch of bag class packaging production line.
Accompanying drawing explanation
Fig. 1 integral structure schematic diagram.
Fig. 2 multistation switching mechanism structural representation.
Fig. 3 multistation transfer principle figure.
Fig. 4 mechanical paw birds-eye view.
Fig. 5 resilient sleeve structural representation.
Fig. 6 conjugates suction bag mechanism structure schematic diagram.
Fig. 7 filling mechanism front view.
Fig. 8 enclosed mechanism structural representation.
Fig. 9 conjugates suction bag mechanism structure schematic diagram.
Figure 10 conveying mechanism structural representation.
Figure 11 conveying mechanism part-structure schematic diagram.
1. displacement suction bag mechanisms in figure, 2. multistation switching mechanism, 3. filling mechanism, 4. enclosed mechanism, 5. conveying mechanism, 6. automatic control cabinet, 1-1. frame, 1-2. is for bagging apparatus, 1-3. packaging bag detecting device, 1-4. bag arrangement, 1-5. moves bagging apparatus, 2-1. mechanical paw, 2-1. mechanical paw, 2-2. resilient sleeve, 2-3. driving device, 2-4. main driving wheel device, 2-5. synchronizing wheel device, 2-6. bagging station bont, 2-7. sealed station bont, 3-1. alternating current dynamo, 3-2. low speed conveyer device&apos axle, 3-3. low speed belt pulley, 3-4. magnetic clutch two, 3-5. low speed conveyer device&apos axle sprocket wheel, 3-6. high speed shaft, 3-7. high speed binder auger head, 3-8. high-speed belt is taken turns, 3-9. magnetic clutch one, 3-10. synchronous sprocket wheel two, 3-11. synchronous sprocket wheel one, 3-12. spice screw-conveyer-shaft, 3-13. spice frame, 4-1. adapter plate, 4-2. slideway, 4-3. active rotation is taken turns, 4-4. radius stay, 4-5. axis of revolution, 4-6. revolves a bag mechanical paw, 4-7. guide finger, 4-8. boxes out cylinder, 4-9. seals motor, 4-10. retarder, 4-11. elastic damping mechanism, 4-12. backup bearing, 4-13. fixed cover, 4-14. center shaft, 4-15. load-bearing bearing, 4-16. passive track plate, 5-1. transmits box, 5-2. pneumatic switch, 5-3. rubber block, 5-4. packaging bag, 5-5. paw, 5-6. pushes away a bag cylinder, 5-7. photoelectric switch, 5-8. first chassis, 5-9. chassis, 5-10. folding motor, 5-11. turning cylinder, 1-2-1. for bag motor, 1-2-2. move a bag plate, 1-2-3. roll bamboo leading screw, 1-2-4. bag webs is protected on the right side, 1-2-5. bag webs is protected on a left side, 1-2-6. knob, 1-3-1. surveys thing electric eye frame, 1-3-2. electric eye guard bar, 1-3-3. survey thing electric eye, 1-4-1. adsorption motor, 1-4-2. crank, 1-4-3. is by movable slider, 1-4-4. connecting rod, the two guide rail of 1-4-5., 1-4-6. suction bag air valve device, 1-4-7. spring, 1-5-1. move a bag motor, 1-5-2. leading screw, the two polished rod of 1-5-3., 1-5-4. left hand pawl, the two-way cylinder of 1-5-5., 1-5-6. right hand pawl, 1-5-7. suction bag air valve device one, 1-5-8. suction bag air valve device two, 2-1-1. DC servo motor, 2-1-2. racket-shaped housing, 2-1-3. subpanel, 2-1-4. copper sheathing, 2-1-5. miniature gears, 2-1-6. arc finger, 2-1-7. slideway, 2-1-8. the axis of guide, 2-1-9. gear type track plate, 2-1-10. turns round bearing pin, 2-2-1. square frame, 2-2-2. linear bearing, 2-2-3. left half sleeve, 2-2-4. hinge, 2-2-5. right half sleeve, 2-2-6. extension spring, 2-2-7. hook, 2-2-8. hook base, 2-2-9. snap close, 2-3-1. driving motor, 2-3-2. miniature gears, 2-3-3. reducing gear, 2-3-4. sprocket wheel, 2-4-1. guide rail, 2-5-1. optical axis, 2-6-1. pallet, 2-7-1. push-plate.
Detailed description of the invention
Below in conjunction with accompanying drawing and concrete embodiment, a kind of full automatic control packing device of the present invention and method are described in detail.
As shown in Figure 1, a kind of full automatic control packing device and method, its composition comprises: displacement suction bag mechanism 1, multistation switching mechanism 2, filling mechanism 3, enclosed mechanism 4, conveying mechanism 5 and automatic control cabinet 6, described multistation switching mechanism 2 is provided with mechanical paw 2-1, the lower right of multistation switching mechanism 2 is provided with displacement suction bag mechanism 1, described displacement suction bag mechanism 1 is provided with and moves bagging apparatus 1-5, move bagging apparatus 1-5 cooperative mechanical paw 2-1 and realize support bag station, filling mechanism 3 is provided with directly over multistation switching mechanism 2, filling mechanism 3 cooperative mechanical paw 2-1 realizes filling station, multistation switching mechanism 2 is also provided with resilient sleeve 2-2, upper left side is also provided with enclosed mechanism 4, lower left is provided with conveying mechanism 5, resilient sleeve 2-2 coordinates enclosed mechanism 4, conveying mechanism 5 also realizes sealing, conveying operation, multistation switching mechanism 2 front is provided with automatic control cabinet 6, automatic control cabinet 6 time schedule control realizes suction bag, support bag, filling, sealing, conveying entire roboticized work.
As Fig. 1, Fig. 2, shown in Fig. 3, described station switching mechanism 2 comprises mechanical paw 2-1, resilient sleeve 2-2, driving device 2-3, main driving wheel device 2-4, synchronizing wheel device 2-5, bagging station bont 2-6, sealed station bont 2-7, described driving device 2-3 comprises driving motor 2-3-1, described driving motor 2-3-1 mouth is connected with miniature gears 2-3-2, described miniature gears 2-3-2 is connected by the reducing gear 2-3-3 of gear pair and main driving wheel device 2-4, described main driving wheel device 2-4 comprises guide rail 2-4-1, guide rail 2-4-1 is provided with resilient sleeve 2-2, resilient sleeve 2-2 sets up sliding block joint by linear bearing 2-2-2 and guide rail 2-4-1, sealed station bont 2-7 is provided with immediately below described resilient sleeve 2-2, sealed station bont 2-7 comprises pallet 2-7-1, pallet 2-7-1 coordinates resilient sleeve 2-2, enclosed mechanism 4 realizes sealing work, described main driving wheel device 2-4 also sets up synchronous axial system relation by sprocket wheel 2-3-4 transmission and synchronizing wheel device 2-5, described synchronizing wheel device 2-5 is provided with optical axis 2-5-1, mechanical paw 2-1, mechanical paw 2-1 is provided with copper sheathing 2-1-4, copper sheathing 2-1-4 and optical axis 2-5-1 sets up sliding block joint, described main driving wheel device 2-4, bagging station bont 2-6 is provided with between synchronizing wheel device 2-5, described bagging station bont 2-6 comprises push-plate 2-6-1, push-plate 2-6-1 coordinates resilient sleeve 2-2, mechanical paw 2-1 can realize bagging work.
As Fig. 2, shown in Fig. 4, described mechanical paw 2-1 comprises DC servo motor 2-1-1, described DC servo motor 2-1-1 mouth is connected with miniature gears 2-1-5, described miniature gears 2-1-5 is connected by gear pair and gear type track plate 2-1-9, described gear type track plate 2-1-9 is provided with six the slideway 2-1-7 arranged along axisymmetrical, described mechanical paw 2-1 also comprises racket-shaped housing 2-1-2, subpanel 2-1-3 is set firmly under described racket-shaped housing 2-1-2, described subpanel 2-1-3's six revolution bearing pin 2-1-10 has been connected through the hinge, each revolution bearing pin 2-1-10's arc finger 2-1-6 has been connected through the hinge, each arc finger 2-1-6 is provided with an axis of guide 2-1-8, each axis of guide 2-1-8 is arranged on corresponding in the slideway 2-1-7 of gear type track plate 2-1-9, described axis of guide 2-1-8 and slideway 2-1-7 sets up sliding block joint.
As Fig. 2, shown in Fig. 5, described resilient sleeve 2-2 comprises square frame 2-2-1, the affixed left half sleeve 2-2-3 of square frame 2-2-1, described left sleeve 2-2-3 is connected with right half sleeve 2-2-5 by hinge 2-2-4, left half sleeve 2-2-3 and right half sleeve 2-2-5 relatively rotates relation, left half sleeve 2-2-3 is connected with snap close 2-2-9, described right half sleeve 2-2-5 also sets firmly hook base 2-2-8, hook base 2-2-8's hook 2-2-7 has been connected through the hinge, the end of described hook 2-2-7 is connected with extension spring 2-2-6, the other end of extension spring 2-2-6 is fixed on right half sleeve 2-2-5, when external force triggers hook 2-2-7, extension spring 2-2-6 can realize the locking linking up with 2-2-7 and snap close 2-2-9, disconnect two kinds of different conditions, thus realize the opening and closing of resilient sleeve 2-2.
As Fig. 1, shown in Fig. 6, described displacement suction bag mechanism 1 comprises frame 1-1, for bagging apparatus 1-2, packaging bag detecting device 1-3, bag arrangement 1-4, move bagging apparatus 1-5, described frame 1-1 is provided with for bagging apparatus 1-2, the described front, bagging apparatus 1-2 upper left that supplies is provided with bag arrangement 1-4, and confession bagging apparatus 1-2's is corresponding with the suction bag station of bag arrangement 1-4 for bag station, described frame 1-1 upper right side is provided with packaging bag detecting device 1-3, packaging bag detecting device 1-3 comprises survey thing electric eye frame 1-3-1, described survey thing electric eye frame 1-3-1 is arranged on the upper end of frame 1-1, described survey thing electric eye frame 1-3-1 is provided with electric eye guard bar 1-3-2, be provided with in described electric eye guard bar 1-3-2 and survey thing electric eye 1-3-3, described survey thing electric eye 1-3-3 is corresponding with the displacement station of bag arrangement 1-4, the upper left side of described bag arrangement 1-4 is provided with moves bagging apparatus 1-5, move bagging apparatus 1-5 to move bag station corresponding with the suction bag station of bag arrangement 1-4.
As Fig. 1, Fig. 8, shown in Fig. 9, described enclosed mechanism device 4 comprises sealing motor 4-9, the mouth of described sealing motor 4-9 is connected with retarder 4-10, retarder 4-10 mouth is taken turns 4-3 by synchronous cog belt and active rotation and is set up belt wheel and be connected, described active rotation wheel 4-3 inside is provided with load-bearing bearing 4-15, load-bearing bearing 4-15 is fixed on below center shaft 4-14, active rotation wheel 4-3 to be set up with center shaft 4-14 by load-bearing bearing 4-15 rotarys connection, center shaft 4-14 upper end is fixed with backup bearing 4-12, it is inner that backup bearing 4-12 is arranged on fixed cover 4-13, fixed cover 4-13 is arranged on adapter plate 4-1, fixed cover 4-13 to be set up with center shaft 4-14 by backup bearing 4-12 rotarys connection, described fixed cover 4-13 is threaded connection flexible damping mechanism 4-11, described center shaft 4-14 bottom is fixed with passive track plate 4-16, passive track plate 4-16 is provided with four the slideway 4-2 arranged along axisymmetrical, described active rotation wheel 4-3's four axis of revolution 4-5 has been connected through the hinge, each axis of revolution 4-5 has been connected through the hinge one and has revolved a bag mechanical paw 4-6, each bag mechanical paw 4-6 that revolves is provided with a guide finger 4-7, each guide finger 4-7 is arranged in the slideway 4-2 of corresponding passive track plate 4-16, described guide finger 4-7 and slideway 4-2 sets up sliding block joint, the cylinder 4-8 that boxes out is established in described center shaft 4-14 inside, described cylinder of boxing out comprises radius stay 4-4.
Below in conjunction with accompanying drawing, a kind of full automatic control packing device of the present invention and method mode of operation are described below:
Filling mechanism principle of work: filling mechanism 3 mainly realizes conveying and the compacting operation of material, when alternating current dynamo 3-1 rotates, low speed conveyer device&apos axle 3-2 swivel feeding is driven by low speed belt pulley 3-3, described low speed conveyer device&apos axle 3-2 is provided with magnetic clutch one 3-9, whether the break-make of described magnetic clutch one 3-9 can control low speed conveyer device&apos axle 3-2 and work, thus realize the start and stop of conveying work, described low speed conveyer device&apos axle 3-2 is provided with magnetic clutch two 3-4, inertia braking when described magnetic clutch two 3-4 can brake to low speed conveyer device&apos axle 3-2, when alternating current dynamo 3-1 rotates simultaneously, also the affixed high speed binder auger head 3-7 in high speed shaft 3-6 lower end is driven to rotate by high-speed belt wheel 3-8, and by the material compacting of low speed conveyer device&apos axle 3-2 conveying, when low speed conveyer device&apos axle 3-2 rotates, also spice screw-conveyer-shaft 3-12 synchronous rotary is driven by synchronous sprocket wheel one 3-11, spice screw-conveyer-shaft 3-12 also drives spice frame 3-13 to set up synchronous rotary by synchronous sprocket wheel two 3-10, the effect of described spice frame 3-13 can avoid the high material of viscosity to be flocked on the bottom of charging hopper, thus cannot material-filling be realized.
Displacement suction bag mechanical work principle: displacement suction bag mechanism 1 mainly realizes the automatic supply of packaging bag, suction bag and move bag operation, when rotating for bag motor 1-2-1, ball screw 1-2-3 is driven to rotate, gyroscopic movement is converted into and moves a bag plate 1-2-2 and move up and down by ball screw 1-2-3, thus the reserved height of the suction bag air valve device 1-4-6 valve of adjustment packaging bag and bag arrangement 1-4, during the knob 1-2-6 of the left front end of manual rotation left-right rotary screw mandrel, a left side can be made to protect bag webs 1-2-4 and the right side protect bag webs 1-2-5 and move on left-right rotary screw mandrel, a bag width can be protected thus according to the wide adjustment of bag, so far, the adjustment motion of packaging bag position is realized for bagging apparatus 1-2, when adsorption motor 1-4-1 rotates, realized by the two kind end position mode of operations of movable slider 1-4-3 on two guide rod 1-4-5 by slider-crank mechanism, connecting rod 1-4-4 is hinged on by movable slider 1-4-3, also there is suction bag, conjugate two kinds of mode of operations, described connecting rod 1-4-4 is also provided with suction bag air valve device 1-4-6, described suction bag air valve device 1-4-6 is connected with vacuum generator by pipeline, described suction bag air valve device 1-4-6 comprises passive spring 1-4-7, described passive spring 1-4-7 can adjust the height in valve and packaging bag face, suction bag air valve device 1-4-6 moves together along with connecting rod 1-4-4, suction bag can be realized, conjugate two kinds of mode of operations, so far, the suction bag of the real main now packaging bag of bag arrangement 1-4, shifting movement, when moving bag motor 1-5-1 and rotating, screw mandrel 1-5-2 is driven to rotate, gyroscopic movement is converted to moving slider straight-line motion by screw mandrel 1-5-2, moving slider is along two polished rod 1-5-3 guide rail sway, moving slider is connected with two-way cylinder 1-5-5, described two-way cylinder 1-5-5 is provided with magnetic pickup device, described magnetic pickup device can detect the left piston bar of two-way cylinder 1-5-5, the position of right piston rod, the left piston bar of described two-way cylinder 1-5-5 is provided with left hand pawl 1-5-4, described left hand pawl 1-5-4 is provided with suction bag valve one 1-5-7, the right piston rod of described two-way cylinder 1-5-5 is provided with right hand pawl 1-5-6, described right hand pawl 1-5-6 is provided with suction bag valve two 1-5-8, described suction bag valve one 1-5-7 is connected with vacuum generator by pipeline with suction bag valve two 1-5-8, when two-way cylinder 1-5-5 drives, suction bag valve one 1-5-7 and suction bag valve two 1-5-8 way moving, opening of sack can be realized, described suction bag air valve device comprises passive compression spring, described passive compression spring can adjust the distance in valve and bag face.
Enclosed mechanism principle of work: enclosed mechanism 4 mainly realizes packaging bag and screws operation, when sealing motor 4-9 and rotating, synchronizing jugged driving device drives active rotation wheel 4-3 to rotate, passive track plate 4-16 is due to elastic damping mechanism 4-11 geo-stationary, active rotation wheel 4-3 drive is revolved a bag mechanical paw 4-6 and is started to shrink, revolve a bag mechanical paw 4-6 when being closed into radius stay 4-4, now revolve a bag mechanical paw 4-6 and drive passive track plate 4-16 to rotate together, complete and screw sack operation.
Conveying mechanism principle of work: conveying mechanism 5 mainly realizes the conveying operation of packaging bag, described conveying mechanism 5 comprises transmission box 5-1, the dead ahead of described transmission box is provided with pneumatic switch 5-2, the piston of pneumatic switch 5-2 is fixed with rubber block 5-3, when rubber block 5-3 touches the hook 2-2-7 of resilient sleeve 2-2, realize resilient sleeve 2-2 to open, packaging bag 5-4 falls into the transmission box 5-1 of connecting gear 5, be provided with on the right side of described transmission box 5-1 and push away a bag cylinder 5-6, folding motor 5-10 is established bottom described transmission box 5-1, described folding motor 5-10 mouth is connected with turning cylinder 5-11, described turning cylinder 5-11 arranges many group chassis 5-9 in the axial direction, chassis 5-9 is fixed on turning cylinder 5-11, described transmission box 5-1 front bottom end is also provided with photoelectric switch 5-7, when photoelectric switch 5-7 detects in transmission box 5-1 and has packaging bag 5-4, push away the paw 5-5 of bag cylinder 5-6 along transmitting box axis direction, packaging bag 5-4 is shifted onto above the first chassis 5-8, repeat to push away bag work, until many group chassis 5-9 have packaging bag 5-4, described chassis 5-9 has two kinds of mode of operations: when each chassis 5-9 there being packaging bag, now turning cylinder 5-11 turns an angle, cause each chassis 5-9 to depart from and transmit bottom box 5-1, be in and open completely, multiple packaging bag 5-4 can load in material frame simultaneously, after sending bag to terminate, turning cylinder 5-11 rotates backward and many group chassis 5-9 is resetted simultaneously, completely closed bottom chassis 5-9 and transmission box 5-1, wait pushes away bag cylinder 5-6 and works.
The exemplary illustration of present embodiment just to this patent, does not limit its protection domain, and those skilled in the art can also change, as long as no the Spirit Essence exceeding this patent, in the protection domain of this patent its local.
Claims (7)
1. a full automatic control packing device and method, its composition comprises: displacement suction bag mechanism (1), multistation switching mechanism (2), filling mechanism (3), enclosed mechanism (4), conveying mechanism (5) and automatic control cabinet (6), described multistation switching mechanism (2) is provided with mechanical paw (2-1), the lower right of multistation switching mechanism (2) is provided with displacement suction bag mechanism 1, described displacement suction bag mechanism (1) is provided with moves bagging apparatus (1-5), move bagging apparatus (1-5) cooperative mechanical paw (2-1) and realize support bag station, filling mechanism (3) is provided with directly over multistation switching mechanism (2), filling mechanism (3) cooperative mechanical paw (2-1) realizes filling station, multistation switching mechanism (2) is also provided with resilient sleeve (2-2), upper left side is also provided with enclosed mechanism (4), lower left is provided with conveying mechanism (5), resilient sleeve (2-2) coordinates enclosed mechanism (4), conveying mechanism (5) also realizes sealing, conveying operation, multistation switching mechanism (2) front is provided with automatic control cabinet (6), automatic control cabinet (6) time schedule control realizes suction bag, support bag, filling, sealing, conveying entire roboticized work.
2. a kind of full automatic control packing device and method according to claim 1, it is characterized in that: described station switching mechanism (2) comprises mechanical paw (2-1), resilient sleeve (2-2), driving device (2-3), main driving wheel device (2-4), synchronizing wheel device (2-5), bagging station bont (2-6), sealed station bont (2-7), described driving device (2-3) comprises driving motor (2-3-1), described driving motor (2-3-1) mouth is connected with miniature gears (2-3-2), described miniature gears (2-3-2) is connected by the reducing gear (2-3-3) of gear pair and main driving wheel device (2-4), described main driving wheel device (2-4) comprises guide rail (2-4-1), guide rail (2-4-1) is provided with resilient sleeve (2-2), resilient sleeve (2-2) sets up sliding block joint by linear bearing (2-2-2) and guide rail (2-4-1), sealed station bont (2-7) is provided with immediately below described resilient sleeve (2-2), sealed station bont (2-7) comprises pallet (2-7-1), pallet (2-7-1) coordinates resilient sleeve (2-2), enclosed mechanism (4) realizes sealing work, described main driving wheel device (2-4) also sets up synchronous axial system relation by sprocket wheel (2-3-4) transmission and synchronizing wheel device (2-5), described synchronizing wheel device (2-5) is provided with optical axis (2-5-1), mechanical paw (2-1), mechanical paw (2-1) is provided with copper sheathing (2-1-4), copper sheathing (2-1-4) and optical axis (2-5-1) set up sliding block joint, described main driving wheel device (2-4), bagging station bont (2-6) is provided with between synchronizing wheel device (2-5), described bagging station bont (2-6) comprises push-plate (2-6-1), push-plate (2-6-1) coordinates resilient sleeve (2-2), mechanical paw (2-1) can realize bagging work.
3. a kind of full automatic control packing device and method according to claim 2, it is characterized in that: described mechanical paw (2-1) comprises DC servo motor (2-1-1), described DC servo motor (2-1-1) mouth is connected with miniature gears (2-1-5), described miniature gears (2-1-5) is connected by gear pair and gear type track plate (2-1-9), described gear type track plate (2-1-9) is provided with six slideways (2-1-7) of arranging along axisymmetrical, described mechanical paw (2-1) also comprises racket-shaped housing (2-1-2), subpanel (2-1-3) is set firmly under described racket-shaped housing (2-1-2), described subpanel (2-1-3) has been connected through the hinge six and has turned round bearing pin (2-1-10), each revolution bearing pin (2-1-10) has been connected through the hinge an arc finger (2-1-6), each arc finger (2-1-6) is provided with an axis of guide (2-1-8), each axis of guide (2-1-8) is arranged on corresponding in the slideway (2-1-7) of gear type track plate (2-1-9), sliding block joint set up by the described axis of guide (2-1-8) and slideway (2-1-7).
4. a kind of full automatic control packing device and method according to claim 2, it is characterized in that: described resilient sleeve (2-2) comprises square frame (2-2-1), affixed left half sleeve (2-2-3) of square frame (2-2-1), described left sleeve (2-2-3) is connected with right half sleeve (2-2-5) by hinge (2-2-4), left half sleeve (2-2-3) and right half sleeve (2-2-5) relatively rotate relation, left half sleeve (2-2-3) is connected with snap close (2-2-9), described right half sleeve (2-2-5) also sets firmly hook base (2-2-8), hook base (2-2-8) has been connected through the hinge hook (2-2-7), the end of described hook (2-2-7) is connected with extension spring (2-2-6), the other end of extension spring (2-2-6) is fixed on right half sleeve (2-2-5), when external force triggers hook (2-2-7), extension spring (2-2-6) can realize the locking linking up with (2-2-7) and snap close (2-2-9), disconnect two kinds of different conditions, thus realize the opening and closing of resilient sleeve (2-2).
5. a kind of full automatic control packing device and method according to claim 1, it is characterized in that: described displacement suction bag mechanism (1) comprises frame (1-1), for bagging apparatus (1-2), packaging bag detecting device (1-3), bag arrangement (1-4), move bagging apparatus (1-5), described frame (1-1) is provided with for bagging apparatus (1-2), described bagging apparatus (1-2) front, upper left that supplies is provided with bag arrangement (1-4), and supply the corresponding with the suction bag station of bag arrangement (1-4) for bag station of bagging apparatus (1-2), described frame (1-1) upper right side is provided with packaging bag detecting device (1-3), packaging bag detecting device (1-3) comprises surveys thing electric eye frame (1-3-1), described survey thing electric eye frame (1-3-1) is arranged on the upper end of frame (1-1), described survey thing electric eye frame (1-3-1) is provided with electric eye guard bar (1-3-2), be provided with in described electric eye guard bar (1-3-2) and survey thing electric eye (1-3-3), described survey thing electric eye (1-3-3) is corresponding with the displacement station of bag arrangement (1-4), the upper left side of described bag arrangement (1-4) is provided with moves bagging apparatus (1-5), move bagging apparatus (1-5) to move bag station corresponding with the suction bag station of bag arrangement (1-4).
6. a kind of full automatic control packing device and method according to claim 1, it is characterized in that: described enclosed mechanism device (4) comprises sealing motor (4-9), the mouth of described sealing motor (4-9) is connected with retarder (4-10), retarder (4-10) mouth to be taken turns (4-3) by synchronous cog belt and is set up belt wheel and be connected with active rotation, described active rotation wheel (4-3) inside is provided with load-bearing bearing (4-15), load-bearing bearing (4-15) is fixed on center shaft (4-14) below, active rotation wheel (4-3) to be set up with center shaft (4-14) by load-bearing bearing (4-15) and is rotaryed connection, center shaft (4-14) upper end is fixed with backup bearing (4-12), it is inner that backup bearing (4-12) is arranged on fixed cover (4-13), fixed cover (4-13) is arranged on adapter plate (4-1), fixed cover (4-13) to be set up with center shaft (4-14) by backup bearing (4-12) and is rotaryed connection, described fixed cover (4-13) is threaded connection flexible damping mechanism (4-11), described center shaft (4-14) bottom is fixed with passive track plate (4-16), passive track plate (4-16) is provided with four slideways (4-2) of arranging along axisymmetrical, described active rotation wheel (4-3) has been connected through the hinge four axis of revolutions (4-5), each axis of revolution (4-5) has been connected through the hinge one and has revolved a bag mechanical paw (4-6), each bag mechanical paw (4-6) that revolves is provided with a guide finger (4-7), each guide finger (4-7) is arranged in the slideway (4-2) of corresponding passive track plate (4-16), sliding block joint set up by described guide finger (4-7) and slideway (4-2), cylinder of boxing out (4-8) is established in described center shaft (4-14) inside, described cylinder of boxing out comprises radius stay (4-4).
7. a kind of full automatic control packing device and method according to claim 1, it is characterized in that: described conveying mechanism (5) comprises transmission box (5-1), the dead ahead of described transmission box is provided with pneumatic switch (5-2), the piston of pneumatic switch (5-2) is fixed with rubber block (5-3), when rubber block (5-3) touches hook (2-2-7) of resilient sleeve (2-2), realize resilient sleeve (2-2) to open, packaging bag (5-4) falls into the transmission box (5-1) of connecting gear (5), described transmission box (5-1) right side is provided with and pushes away a bag cylinder (5-6), folding motor (5-10) is established in described transmission box (5-1) bottom, described folding motor (5-10) mouth is connected with turning cylinder (5-11), described turning cylinder (5-11) is arranged in the axial direction organizes chassis (5-9) more, chassis (5-9) is fixed on turning cylinder (5-11), described transmission box (5-1) front bottom end is also provided with photoelectric switch (5-7), when photoelectric switch (5-7) detects in transmission box (5-1) and has packaging bag (5-4), push away the paw (5-5) of a bag cylinder (5-6) along transmitting box axis direction, packaging bag (5-4) is shifted onto above the first chassis (5-8), repeat to push away bag work, there is packaging bag (5-4) until organize on chassis (5-9) more, there are two kinds of mode of operations on described chassis (5-9): when each chassis (5-9) there being packaging bag, now turning cylinder (5-11) turns an angle, cause each chassis (5-9) to depart from and transmit box (5-1) bottom, be in and open completely, multiple packaging bag (5-4) can load in material frame simultaneously, after sending bag to terminate, turning cylinder (5-11) rotates backward and makes to organize chassis (5-9) more and reset simultaneously, chassis (5-9) and transmit box (5-1) bottom completely closed, wait pushes away a bag cylinder (5-6) work.
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| CN201610000564.4A CN105460249A (en) | 2016-01-04 | 2016-01-04 | Full-automatic control packaging device and method |
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