CN105410091A - Double-layer-wrapper multi-stuffing encrusting food moulding method - Google Patents

Double-layer-wrapper multi-stuffing encrusting food moulding method Download PDF

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Publication number
CN105410091A
CN105410091A CN201511001717.9A CN201511001717A CN105410091A CN 105410091 A CN105410091 A CN 105410091A CN 201511001717 A CN201511001717 A CN 201511001717A CN 105410091 A CN105410091 A CN 105410091A
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China
Prior art keywords
musculus cutaneus
filling
fillings
station
double
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Granted
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CN201511001717.9A
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CN105410091B (en
Inventor
黄松
周莉
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Chengdu Soontrue Rainbow Machinery Equipment Co Ltd
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Chengdu Soontrue Rainbow Machinery Equipment Co Ltd
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    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C9/00Other apparatus for handling dough or dough pieces
    • A21C9/06Apparatus for filling pieces of dough such as doughnuts
    • A21C9/066Apparatus for filling pieces of dough such as doughnuts using two separate sheets or pieces of dough with filling in between, e.g. crimped at their edges; Ravioli-making machines

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Confectionery (AREA)
  • General Preparation And Processing Of Foods (AREA)

Abstract

The invention belongs to the technical field of food processing, and especially relates to a double-layer-wrapper multi-stuffing encrusting food moulding method. The method comprises the following steps: a first wrapper is spread on a first wrapper receiving station; the first wrapper is conveyed to a second wrapper receiving station; a second wrapper and the first wrapper are laminated, pre-forming of a mixed wrapper is carried out, the second wrapper is coated by the first wrapper, the wrappers are in a pocket shape; a stuffing A is stuffed into concave part of the first pocket-shaped second wrapper; a stuffing B is stuffed into the concave part of the second pocket-shaped second wrapper; the wrappers pass through a moulding station, the opening parts at top of the first wrapper and the second wrapper adhered to each other, so that the multi-stuffing encrusting food can be formed. According to the method, the stuffing is coated with two layers of wrappers, the wrappers can be made by two different types of materials, food mouthfeel and nutrition matching can be enriched, and damage to a structure of two layers of wrappers cannot be generated, and leakage of the stuffing in the wrapper can be avoided.

Description

A kind of double-deck musculus cutaneus multiple fillings food with filling forming method
Technical field
The invention belongs to food processing technology field, particularly relate to a kind of double-deck musculus cutaneus multiple fillings food with filling forming method.
Background technology
The food forming machine of existing processing dumpling class food with filling is when carrying out processing and forming to food, usually the form of annular station is all adopted, musculus cutaneus conveying device, filling feeding device, shaped device and withdrawing device are arranged on circular orbit successively, then dumpling class food with filling performs junction skin, for filling, shaping and take out action respectively at each independent station, but the structure of this form often can only realize processing the faric of single fillings or after multiple fillings is uniformly mixed again the injection musculus cutaneus of property carry out faric technique effect.When realizing the injection of non-stirred formula of multiple fillings, or when solid-state fillings and liquid fillings are injected musculus cutaneus respectively, existing shaped device all cannot realize.Further, in prior art, liquid towards fillings is all often existing that it is freezing for solid-state, then carries out note filling, but liquid fillings is after freezing, and mouthfeel or nutritive value all can have impact.
If number of patent application is CN200820062031.X, the applying date is 2008-01-29, name is called the utility model patent of " dumpling machine ", its technical scheme is: a kind of dumpling machine, comprise dough sheet input mechanism, Filling stuffing device, dumpling forming device, discharging tailstock, drive unit, dumpling forming device comprises horizontally disposed station turnplate, mould in rotating disk card, dough sheet input mechanism, what Filling stuffing device was corresponding be arranged on rotating disk connect skin station, connect filling station, at inclusion station, thrustor is set, in release dumpling station side, ejecting device is set, opposite side arranges discharging tailstock.Above-mentioned patent is on circular orbit, be provided with separately dough sheet input mechanism, Filling stuffing device, dumpling forming device, discharging tailstock, each device works successively, dumpling forming device in above-mentioned patent and Filling stuffing device can only carry out the injection of a fillings to musculus cutaneus, and can not realize solid-state fillings and liquid fillings mixes the effect packed.
In sum, existing dumpling class food with filling, when realizing automated production, is usually only once noted filling, cannot be realized the injection of multiple fillings, further also cannot realize the technique effect by solid-state fillings and liquid fillings mixing injection face intracutaneous.
Summary of the invention
Only once filling is noted in order to overcome the existence of above-mentioned dumpling filling wrapping device, the injection of multiple fillings cannot be realized, further also cannot realize the problem by solid-state fillings and liquid fillings injection face intracutaneous, a kind of double-deck musculus cutaneus multiple fillings food with filling forming method that can inject different fillingss successively on musculus cutaneus of special proposition now, further, the method can also realize the effect injecting solid-state fillings and liquid fillings on musculus cutaneus successively.
For realizing above-mentioned technique effect, technical scheme of the present invention is as follows:
A kind of double-deck musculus cutaneus multiple fillings food with filling forming method, is characterized in that: concrete steps are:
The first step, the first musculus cutaneus is laid in first and connects skin station;
Second step, the first musculus cutaneus is delivered to second and connects skin station, and now the second musculus cutaneus is laid on the first musculus cutaneus;
3rd step, the second musculus cutaneus and the skin-deep alternating layers of first surface are folded, and simultaneously through pre-profiling, first surface suitcase is rolled in the outside of the second musculus cutaneus, becomes pocket-like; Described pocket-like refers to that musculus cutaneus is spill, and the surrounding of musculus cutaneus in sealing state, musculus cutaneus top in opening wide state;
4th step, the first musculus cutaneus of pocket-like and the second musculus cutaneus are positioned at the first note filling station, and in the second musculus cutaneus of pocket-like, recess is injected into fillings A;
5th step, the first musculus cutaneus of pocket-like and the second musculus cutaneus are through the second note filling station, and in the second musculus cutaneus of pocket-like, recess is injected into fillings B, and fillings A and fillings B is fixed among the second musculus cutaneus indent;
6th step, the first musculus cutaneus of pocket-like and the second musculus cutaneus are through shaping station, and it is bonded to each other that the first musculus cutaneus and the second musculus cutaneus top open wide position, make to form confined space in the second musculus cutaneus, and fillings A and fillings B is positioned at confined space, forms multiple fillings food with filling.
Between second step and the 3rd step, the first musculus cutaneus and the second musculus cutaneus are through disclosing station in advance, and due to the effect by downward power in the middle part of the first musculus cutaneus and the second musculus cutaneus, the first musculus cutaneus and the second musculus cutaneus entirety can be spill.
After the 6th step completes, multiple fillings food with filling is delivered to demoulding station, then is transferred on conveyer belt.
In sealing state, the surrounding of described musculus cutaneus specifically refers to that the left end two side portions of musculus cutaneus is laminated connected, the right-hand member two side portions pressing of musculus cutaneus is connected, and the circle that forward and backward, the left and right four direction of musculus cutaneus surround is sealing state.
First musculus cutaneus is laid in first by the first musculus cutaneus conveying device and connects on skin station.
Second musculus cutaneus is laid in second by the second musculus cutaneus conveying device and connects on skin station.
The pre-profiling of musculus cutaneus is realized by multiple fillings pre-profiling mould.
Fillings A is injected in pocket-like musculus cutaneus by the first Filling stuffing device.
Fillings B is injected in pocket-like musculus cutaneus by the second Filling stuffing device.
Musculus cutaneus realizes the bonded to each other of the first musculus cutaneus and the second musculus cutaneus top in shaping station by shaped device.
Musculus cutaneus is disclosed as spill by the device of disclosing in advance disclosed in advance on station.
Multiple fillings food with filling is transferred on conveyer belt by stripper apparatus.
The equipment realizing this method is multiple fillings shaped device, comprise track and be arranged on first around track and connect skin station, second connects skin station, first note filling station, second note filling station, shaping station and demoulding station, described first meets skin station place is provided with the first musculus cutaneus conveying device, described second meets skin station place is provided with the second musculus cutaneus conveying device, described first note filling station place is provided with the first Filling stuffing device, described second note filling station place is provided with the second Filling stuffing device, shaping station place is provided with shaped device, demoulding station place is provided with stripper apparatus, described track is provided with the multiple fillings pre-profiling mould of orbital motion, musculus cutaneus pre-profiling is pocket-like by described multiple fillings pre-profiling mould.
First musculus cutaneus and the second musculus cutaneus pre-profiling are pocket-like at the first note filling station place by described multiple fillings pre-profiling mould.
The structure of the first musculus cutaneus conveying device and the second musculus cutaneus conveying device is the existing structure that can be applied to the food with filling musculus cutaneus conveyings such as dumpling machine that those skilled in the art know, the basic conveying function of musculus cutaneus can be completed, maybe can also realize the effect of the independent musculus cutaneus whole musculus cutaneus being cut into appropriate size.
Disclose in advance device comprise cylinder and with cylinders and by cylinder drive do pump disclose leather point.
First note filling station place is provided with the first Filling stuffing device, described first Filling stuffing device comprises hopper, feed pipe and the note filling pipe that pumps, feed pipe two ends respectively with hopper with note filling pipe and be communicated with, establish in feed pipe and only have rotary valve, described note filling pipe inside is provided with can do along note filling tube cavity the note filling piston pumped.
Fillings A enters filling tube from hopper and enters filling tube, and fillings A toward the motion of note filling pipe direction, then under the effect of note filling piston, is infused in downwards on the second musculus cutaneus by filling tube under the effect of rotary valve.
Second note filling station place is provided with the second Filling stuffing device, second Filling stuffing device comprises cylinder block, described cylinder block is provided with lift cylinder, described lift cylinder output is connected with lifting connecting plate one end, the described lifting connecting plate other end is connected with lifting support, and described lifting support is provided with multiple priming device.
Described priming device comprises regulation valve body and is positioned at the control valve of its inside, and the top of described regulation valve body is provided with adjusting knob, is provided with filling head bottom described regulation valve body, and described regulation valve body one end is connected with pressue device, and the other end is connected with woven hose.
Described pressue device is negative pressure source of the gas, piston, cylinder or air exhauster.
Described woven hose is communicated with the fluid reservoir for holding liquid fillings.
Described filling head is the nozzle structure that can realize liquid spray.
Fillings B, after fluid reservoir, woven hose and filling head, sprays or sprays in musculus cutaneus, completing the mixing of fillings A and fillings B.
Described shaped device comprises forming supporter and shaping driving, forming supporter is provided with at least one composing type to mould, and every composing type comprises a left side to mould and right to mould to mould, left to mould with rightly do horizontal move toward one another to mould under the drive of shaping driving and move dorsad.
Surrounding is carried out pressing in the top sealed, top is the first musculus cutaneus and the second musculus cutaneus opening wide structure by mould, left to mould with rightly apply pressure to mould respectively to the both sides at the top of the first musculus cutaneus and the second musculus cutaneus, a left side separates after closing mold pressing mould and the right side again, realizes the final molding to food with filling.Here pressing include the mutual pressing of pressing between the first musculus cutaneus and the first musculus cutaneus and the second musculus cutaneus.
Described stripper apparatus comprises ejecting device or clamp device.
Ejecting device comprises flexible push rod, and described flexible push rod one end is provided with pusher driving mechanism, and the other end of flexible push rod is provided with push pedal.
Food with filling after shaping is released from the core rod of multiple fillings pre-profiling mould by flexible push rod.
Clamp device comprises mechanical grip, and mechanical grip realizes grabbing, putting action by gripping cylinder, and described mechanical grip is arranged on the lift servo motor for controlling its lifting, and described servomotor is fixed on slide rail, and described slide rail is fixed on demoulding frame.
Food with filling after shaping is clamped from the core rod of multiple fillings pre-profiling mould by mechanical grip, then under the effect of lift servo motor, do ascending motion, then move to above conveyer belt by slide rail, decline, food with filling is put on the belt by mechanical grip again.
Described multiple fillings pre-profiling mould comprises installing plate, what described installing plate is provided with core rod and two can realize relative motion connects dermatotome, describedly connect the both sides that dermatotome is separately positioned on core rod, the described upper surface connecing dermatotome is provided with the concave step for realizing connecing skin function, two connect the adjacent side of dermatotome and are provided with groove for realizing musculus cutaneus pre-profiling, the left and right two ends of each groove are provided with nip portion, and two connect the relative groove in position on dermatotome and form one group of pre-profiling groove.
Two number of recesses connect on dermatotome are identical.
Eachly connect groove dermatotome being provided with at least three horizontal linears distributions, two connect the pre-profiling groove that dermatotome forms at least three horizontal linears distributions jointly, and the centre of each pre-profiling groove is provided with a core rod.
Two connect dermatotome and can realize mutual horizontal move toward one another and move dorsad.Move toward one another refers to that two connect the dermatotome direction of motion on the contrary, and close to each other.Motion refers to that two movement direction of object are contrary dorsad, and mutually leaves.
Described nip portion is perpendicular, and nip portion extends to and connects below dermatotome, and two connect dermatotome when closing up, and described nip portion is fit-state.
By described nip portion, the below of groove is also provided with vertical curved surface.
At least one connects on dermatotome and is provided with pushing block, and described pushing block is provided with roller.This roller, under the effect of track, drives this to connect dermatotome and does horizontal reciprocating movement, thus realizes two effects connecing the involutory of dermatotome or open.
Described core rod is cup-shaped, is provided with the jacking block that can move up and down in core rod, is connected with push rod below each jacking block, and each push rod is connected with connecting plate respectively, and described connecting plate is provided with roller.This roller can under the driving of track or other driving mechanisms, push rod is driven to pump, thus the jacking block realized in core rod rises and declines, now core rod maintains static, food with filling is positioned on jacking block, the object of push rod drives the jacking block being fixed on push rod upper end to move up and down, by shaping complete food with filling top to connecing above dermatotome, to facilitate gripping or release.
Described connecting plate is also provided with back-moving spring, and the upper end of described back-moving spring is limited in the hole of installing plate.The reset function of connecting plate is realized with this.
Describedly connect the top that dermatotome is positioned at intermediate plate, be connected with lever bottom described intermediate plate, described lever one end is provided with roller.The roller of lever one end moves in track, and track drives roller to rise or declines, thus the technique effect that realization utilizes lever drives to connect dermatotome rises and decline.
The shape of described concave step is semicircle or/and rectangle.Concrete shape can adjust according to different musculus cutaneus, and two concave step shapes connect on dermatotome can be identical or not identical.
Two connect dermatotome and are oppositely arranged, now two connect the separated state of dermatotome, musculus cutaneus falls to two and connects in one group of concave step corresponding to dermatotome position, a part for musculus cutaneus is positioned at one and connects in the concave step of dermatotome, another part of musculus cutaneus is positioned at another and connects in the concave step of dermatotome, and the middle part of musculus cutaneus is unsettled;
Now disclosing device in advance discloses downwards in the middle part of musculus cutaneus, and drop on downwards in core rod in the middle part of musculus cutaneus, concave step is left by the surrounding of musculus cutaneus, upwards erect, whole musculus cutaneus is spill, and then fillings A is injected into downwards in musculus cutaneus concave shaped cavity by the first Filling stuffing device, and fillings A is positioned at concave structure;
At least one connects dermatotome under the effect of external force, horizontal movement is done toward another direction connecing dermatotome place, making two to connect dermatotome is formed involutory, two nip portion connecing dermatotome after closing up fit tightly, because nip portion is the two ends being horizontally set on groove, so the two ends being the musculus cutaneus of spill can under the effect of nip portion, be bonded together closely, the upper end of the musculus cutaneus now in spill is still for opening wide state, fit in two ends, make the surrounding of spill musculus cutaneus in the state of sealing, namely whole musculus cutaneus is pocket-like; Namely the left end two side portions of musculus cutaneus is laminated connected, and the right-hand member two side portions pressing of musculus cutaneus is connected, and musculus cutaneus upper end is for opening wide.
Two after involutory connect dermatotome and open, meanwhile, two connect dermatotome level and decline, fillings B is injected in spill musculus cutaneus seal cavity by the second Filling stuffing device, because around seal cavity, musculus cutaneus is bonded to each other, there is no space, so fillings B can be retained in musculus cutaneus concave shaped cavity with fillings A jointly, can not material be leaked.
The invention has the advantages that:
Holistic approach, this method has two separate note filling stations, successively twice note filling action has been carried out to musculus cutaneus, and after first time, note filling completed, musculus cutaneus is processed as pocket-like, thus can realize the second time note filling to musculus cutaneus, and twice independent note filling can make the fillings in food with filling occur or transition mixing, different fillingss can retain the taste of its uniqueness, makes food with filling remain the respective mouthfeel of different fillings itself and taste.And two-layer musculus cutaneus is wrapped in the outside of fillings by this method, so musculus cutaneus can select two kinds of different materials to make, enrich mouthfeel and the nutrition arrangement of whole food, and the structure of two-layer musculus cutaneus also not cracky, also can guarantee that fillings not easily produces leakage in musculus cutaneus further.
Multiple fillings shaped device, on the basis of first time note filling, because musculus cutaneus is processed as pocket-like by it, so liquid fillings can be infused in the musculus cutaneus of pocket-like by second time note filling, and ensures that liquid fillings is not leaked.The food with filling of liquid fillings is housed in prior art, as sausage dumplings etc., be all first by freezing for liquid fillings for solid-state, and then it is shaping to carry out inclusion, like this for the mouthfeel of fillings, taste and nutrition all can cause disappearance, the application then can in the process of processing, make liquid fillings be in the state of liquid always, need not by its freezing be solid-state, ensure that nutrition and the mouthfeel of liquid fillings itself, and the fillings that twice note filling adds can not mutually mix before note filling, consumer by mouthfeel just can be clear and definite tell two kinds of different fillingss, also enhance the stereovision of food with filling.
Disclose the advantage of device in advance:
When be provided with independent disclose station in advance time, arrange and disclose device in advance and musculus cutaneus just can be formed spill before note filling, facilitate later stage Filling stuffing device better to complete note filling.
When disclosing station in advance and the first note filling station integrates, be provided with the Filling stuffing device disclosing skin function and almost can complete the action of disclosing skin and note filling simultaneously, such benefit is to save limited station, space under saving may be used for installing other additional structures, to enrich and to improve whole shaped device.
When be provided with independent disclose the prerequisite of station in advance under, more additionally arrange one and disclose station and the first note filling station in advance, can further strengthen disclosing bark effect, ensure that musculus cutaneus is disclosed concavity.
The advantage of the first Filling stuffing device:
First Filling stuffing device can make fillings A under the acting in conjunction of rotary valve with note filling piston, vertically drop on musculus cutaneus, and rotary valve can ensure that the amount at every turn noting filling is all basically identical, for solid-state fillings, fillings A drops on after on musculus cutaneus, can be fixed on musculus cutaneus spill place.
The advantage of the second Filling stuffing device:
When the second Filling stuffing device carries out the injection of liquid fillings, liquid fillings directly to be infused in the musculus cutaneus spill in pocket-like from filling head, and can not be able to be leaked, and achieves the object being carried out in fluid form by fillings B packing.Pressue device can allow fillings B have larger pressure from filling head sprays time, is convenient to filling head discharging convenient, quick, and lift cylinder can make filling head move up and down, and is convenient to the opportunity controlling fluid injection.
The advantage of shaped device:
Level can make the musculus cutaneus of food with filling when final involution to the form that mold pressing is closed, and pressing better effects if, musculus cutaneus pressing place not easily produces space, situation about not easily leaking air in musculus cutaneus, ensure that the complete of the fillings of food with filling inside.
The advantage of stripper apparatus:
The food with filling of final molding can take out from multiple fillings pre-profiling mould by stripper apparatus, and is sent to subsequent processing, makes multiple fillings pre-profiling mould to continue periodic duty, achieves full-range automation mechanized operation.
The advantage of multiple fillings pre-profiling mould is:
Two on multiple fillings pre-profiling mould connect the adjacent side of dermatotome and are provided with groove for realizing musculus cutaneus pre-profiling, a left side for each groove, right two ends are provided with nip portion, the relative groove in two positions forms one group of pre-profiling groove, pre-profiling groove can the effect of direct musculus cutaneus, and two connect dermatotome and can mutually move, realize involutory and action that is that open, by the effect of nip portion, only the surrounding of musculus cutaneus is carried out sealing pressing, and the musculus cutaneus top in spill moulding is in the state opened wide, be convenient to musculus cutaneus when being filled with a kind of fillings, the surrounding of above-mentioned musculus cutaneus specifically refers to the four direction all around of musculus cutaneus, in subsequent action, continue to inject another kind of fillings toward musculus cutaneus inside, now can add liquid fillings or solid-state fillings, make the fillings kind of food with filling abundanter, even and if when directly adding liquid fillings in musculus cutaneus, liquid fillings also can directly be infused in musculus cutaneus carries out inclusion, leakage can not be produced, and without the need to by freezing for liquid fillings be solid-state, avoid causing the destruction in fillings mouthfeel and nutrition.
Two of multiple fillings pre-profiling mould connect dermatotome and to cooperatively interact action, form one group and connect dermatotome, and one group connects on dermatotome and can be provided with multiple pre-profiling groove, when being provided with three pre-profiling grooves, can process three food with filling simultaneously.
The core rod of multiple fillings pre-profiling mould can play the effect supporting musculus cutaneus and fillings, and because core rod can rise and decline, so in the molding procedure of core rod after pre-profiling, can rise and the musculus cutaneus on it and fillings be divided more protrude to connect on dermatotome, being convenient to shaped device and carrying out shaping to it.
Two of multiple fillings pre-profiling mould connect dermatotome and can do separately horizontal movement and move up and down, and traditional dermatotome that connects is an entirety, can only move up and down, traditional connects the function that dermatotome can only realize connecing skin, and in the application two connect dermatotome owing to there being the reason of independently moving and nip portion, can realize, to the first one-step forming of musculus cutaneus, making musculus cutaneus concavely and sealing around it.
The nip portion of multiple fillings pre-profiling mould is vertical plane, when pressing, musculus cutaneus can be made to fit together closely, and uniform force, the vertical curved surface arranged below groove then can play in musculus cutaneus, the effect of the belly part shaping of bottom.
Multiple structures of multiple fillings pre-profiling mould are provided with roller, and roller and track cooperatively interact, and achieve the effect controlling dependency structure rising, decline, translation, structure is simple.
Accompanying drawing explanation
Fig. 1 is apparatus structure schematic diagram of the present invention, i.e. the structural representation of multiple fillings shaped device.(changing plan)
Fig. 2 is multiple fillings shaped device top view.
Fig. 3 is a kind of station distribution schematic diagram of multiple fillings shaped device.
Fig. 4 is the first Filling stuffing device structural representation.
Fig. 5 is the second Filling stuffing device structural representation.
Fig. 6 is the structural representation that the second Filling stuffing device coordinates with multiple fillings pre-profiling mould.
Fig. 7 is shaped device structural representation.
Fig. 8 is shaped device top view.
The structural representation that Fig. 9 is stripper apparatus when being ejecting device.
The structural representation that Figure 10 is stripper apparatus when being clamp device.
Figure 11 is the structural representation of multiple fillings pre-profiling mould.
Figure 12 is the side view of multiple fillings pre-profiling mould.
Figure 13 is the A-A sectional view of multiple fillings pre-profiling mould.
Figure 14 is the structural representation that intermediate plate is connected with lever.
Figure 15 is a structural representation connecing dermatotome.
Figure 16 is that another connects the structural representation of dermatotome.
Figure 17 be two connect the pre-profiling that dermatotome completes musculus cutaneus after, the top view of musculus cutaneus and fillings A.
Figure 18 is toward after injecting fillings B in the musculus cutaneus after pre-profiling, the top view of musculus cutaneus and fillings A, fillings B.
In accompanying drawing:
First connects skin station 100, the second connects skin station 110, first note filling station 200, second note filling station 300, shaping station 400, demoulding station 500, first musculus cutaneus conveying device 101, second musculus cutaneus conveying device 111, first Filling stuffing device 201, second Filling stuffing device 301, shaped device 401, stripper apparatus 501, track 1000, multiple fillings pre-profiling mould 2000.
Disclose station 600 in advance, disclose device 601 in advance.
Hopper 202, note filling pipe 203, note filling piston 204.
Cylinder block 302, lift cylinder 303, lifting connecting plate 304, lifting support 305, priming device 306, regulation valve body 307, adjusting knob 308, filling head 309.
Forming supporter 402, shaping driving 403, left to mould 404, right to mould 405.
Flexible push rod 502, pusher driving mechanism 503, push pedal 504.
Mechanical grip 505, gripping cylinder 506, slide rail 507, demoulding frame 508.
Installing plate 1, core rod 2, connects dermatotome 3, concave step 4, groove 5, nip portion 6, vertical curved surface 7, pushing block 8, roller 9, push rod 10, connecting plate 11, back-moving spring 12, lever 13, intermediate plate 14.
Detailed description of the invention
Embodiment 1
A kind of double-deck musculus cutaneus multiple fillings food with filling forming method, concrete steps are:
The first step, the first musculus cutaneus is laid in first and connects skin station 100;
Second step, the first musculus cutaneus is delivered to second and connects skin station 110, and now the second musculus cutaneus is laid on the first musculus cutaneus;
3rd step, the second musculus cutaneus and the skin-deep alternating layers of first surface are folded, and simultaneously through pre-profiling, first surface suitcase is rolled in the outside of the second musculus cutaneus, becomes pocket-like; Described pocket-like refers to that musculus cutaneus is spill, and the surrounding of musculus cutaneus in sealing state, musculus cutaneus top in opening wide state;
4th step, the first musculus cutaneus of pocket-like and the second musculus cutaneus are positioned at the first note filling station 200, and in the second musculus cutaneus of pocket-like, recess is injected into fillings A;
5th step, the first musculus cutaneus of pocket-like and the second musculus cutaneus are through the second note filling station 300, and in the second musculus cutaneus of pocket-like, recess is injected into fillings B, and fillings A and fillings B is fixed among the second musculus cutaneus indent;
6th step, first musculus cutaneus of pocket-like and the second musculus cutaneus are through shaping station 400, and it is bonded to each other that the first musculus cutaneus and the second musculus cutaneus top open wide position, make to form confined space in the second musculus cutaneus, fillings A and fillings B is positioned at confined space, forms multiple fillings food with filling.
Between second step and the 3rd step, the first musculus cutaneus and the second musculus cutaneus are through disclosing station 600 in advance, and due to the effect by downward power in the middle part of the first musculus cutaneus and the second musculus cutaneus, the first musculus cutaneus and the second musculus cutaneus entirety can be spill.
After the 6th step completes, multiple fillings food with filling is delivered to demoulding station 500, then is transferred on conveyer belt.
In sealing state, the surrounding of described musculus cutaneus specifically refers to that the left end two side portions of musculus cutaneus is laminated connected, the right-hand member two side portions pressing of musculus cutaneus is connected, and the circle that forward and backward, the left and right four direction of musculus cutaneus surround is sealing state.
Holistic approach, this method has two separate note filling stations, successively twice note filling action has been carried out to musculus cutaneus, and after first time, note filling completed, musculus cutaneus is processed as pocket-like, thus can realize the second time note filling to musculus cutaneus, and twice independent note filling can make the fillings in food with filling occur or transition mixing, different fillingss can retain the taste of its uniqueness, makes food with filling remain the respective mouthfeel of different fillings itself and taste.And two-layer musculus cutaneus is wrapped in the outside of fillings by this method, so musculus cutaneus can select two kinds of different materials to make, enrich mouthfeel and the nutrition arrangement of whole food, and the structure of two-layer musculus cutaneus also not cracky, also can guarantee that fillings not easily produces leakage in musculus cutaneus further.
Multiple fillings shaped device, on the basis of first time note filling, because musculus cutaneus is processed as pocket-like by it, so liquid fillings can be infused in the musculus cutaneus of pocket-like by second time note filling, and ensures that liquid fillings is not leaked.The food with filling of liquid fillings is housed in prior art, as sausage dumplings etc., be all first by freezing for liquid fillings for solid-state, and then it is shaping to carry out inclusion, like this for the mouthfeel of fillings, taste and nutrition all can cause disappearance, the application then can in the process of processing, make liquid fillings be in the state of liquid always, need not by its freezing be solid-state, ensure that nutrition and the mouthfeel of liquid fillings itself, and the fillings that twice note filling adds can not mutually mix before note filling, consumer by mouthfeel just can be clear and definite tell two kinds of different fillingss, also enhance the stereovision of food with filling.
Embodiment 2
A kind of double-deck musculus cutaneus multiple fillings food with filling forming method, is characterized in that: concrete steps are:
The first step, the first musculus cutaneus is laid in first and connects skin station 100;
Second step, the first musculus cutaneus is delivered to second and connects skin station 110, and now the second musculus cutaneus is laid on the first musculus cutaneus;
3rd step, the second musculus cutaneus and the skin-deep alternating layers of first surface are folded, and simultaneously through pre-profiling, first surface suitcase is rolled in the outside of the second musculus cutaneus, becomes pocket-like; Described pocket-like refers to that musculus cutaneus is spill, and the surrounding of musculus cutaneus in sealing state, musculus cutaneus top in opening wide state;
4th step, the first musculus cutaneus of pocket-like and the second musculus cutaneus are positioned at the first note filling station 200, and in the second musculus cutaneus of pocket-like, recess is injected into fillings A;
5th step, the first musculus cutaneus of pocket-like and the second musculus cutaneus are through the second note filling station 300, and in the second musculus cutaneus of pocket-like, recess is injected into fillings B, and fillings A and fillings B is fixed among the second musculus cutaneus indent;
6th step, first musculus cutaneus of pocket-like and the second musculus cutaneus are through shaping station 400, and it is bonded to each other that the first musculus cutaneus and the second musculus cutaneus top open wide position, make to form confined space in the second musculus cutaneus, fillings A and fillings B is positioned at confined space, forms multiple fillings food with filling.
Between second step and the 3rd step, the first musculus cutaneus and the second musculus cutaneus are through disclosing station 600 in advance, and due to the effect by downward power in the middle part of the first musculus cutaneus and the second musculus cutaneus, the first musculus cutaneus and the second musculus cutaneus entirety can be spill.
After the 6th step completes, multiple fillings food with filling is delivered to demoulding station 500, then is transferred on conveyer belt.
In sealing state, the surrounding of described musculus cutaneus specifically refers to that the left end two side portions of musculus cutaneus is laminated connected, the right-hand member two side portions pressing of musculus cutaneus is connected, and the circle that forward and backward, the left and right four direction of musculus cutaneus surround is sealing state.
First musculus cutaneus is laid in first by the first musculus cutaneus conveying device 101 and connects on skin station 100.
Second musculus cutaneus is laid in second by the second musculus cutaneus conveying device 111 and connects on skin station 110.
The pre-profiling of musculus cutaneus is realized by multiple fillings pre-profiling mould 2000.
Fillings A is injected in pocket-like musculus cutaneus by the first Filling stuffing device 201.
Fillings B is injected in pocket-like musculus cutaneus by the second Filling stuffing device 301.
Musculus cutaneus realizes the bonded to each other of the first musculus cutaneus and the second musculus cutaneus top in shaping station 400 by shaped device 401.
Musculus cutaneus is disclosed as spill by the device 601 of disclosing in advance disclosed in advance on station 600.
Multiple fillings food with filling is transferred on conveyer belt by stripper apparatus 501.
The equipment realizing this method is multiple fillings shaped device, comprise track 1000 and be arranged on first around track 1000 and connect skin station 100, second connects skin station 110, first note filling station 200, second note filling station 300, shaping station 400 and demoulding station 500, described first meets skin station 100 place is provided with the first musculus cutaneus conveying device 101, described second meets skin station 110 place is provided with the second musculus cutaneus conveying device 111, described first note filling station 200 place is provided with the first Filling stuffing device 201, described second note filling station 300 place is provided with the second Filling stuffing device 301, shaping station 400 place is provided with shaped device 401, demoulding station 500 place is provided with stripper apparatus 501, described track 1000 is provided with the multiple fillings pre-profiling mould 2000 moved along track 1000, musculus cutaneus pre-profiling is pocket-like by described multiple fillings pre-profiling mould 2000.
First musculus cutaneus and the second musculus cutaneus pre-profiling are pocket-like at the first note filling station 200 place by described multiple fillings pre-profiling mould 2000.
The structure of the first musculus cutaneus conveying device 101 and the second musculus cutaneus conveying device 111 is existing structures that can be applied to the food with filling musculus cutaneus conveyings such as dumpling machine that those skilled in the art know, the basic conveying function of musculus cutaneus can be completed, maybe can also realize the effect of the independent musculus cutaneus whole musculus cutaneus being cut into appropriate size.
Disclose in advance device 601 comprise cylinder and with cylinders and by cylinder drive do pump disclose leather point.
First note filling station 200 place is provided with the first Filling stuffing device 201, described first Filling stuffing device 201 comprises hopper 202, feed pipe and the note filling pipe 203 that pumps, feed pipe two ends respectively with hopper 202 with note filling pipe 203 and be communicated with, establish in feed pipe and only have rotary valve, described note filling pipe 203 inside is provided with can do along note filling pipe 203 inner chamber the note filling piston 204 pumped.
Fillings A enters filling tube from hopper 202 and enters filling tube, and fillings A toward the motion of note filling pipe 203 direction, then under the effect of note filling piston 204, is infused in downwards on the second musculus cutaneus by filling tube under the effect of rotary valve.
Second note filling station 300 place is provided with the second Filling stuffing device 301, second Filling stuffing device 301 comprises cylinder block 302, described cylinder block 302 is provided with lift cylinder 303, described lift cylinder 303 output is connected with lifting connecting plate 304 one end, described lifting connecting plate 304 other end is connected with lifting support 305, and described lifting support 305 is provided with multiple priming device 306.
Described priming device 306 comprises regulation valve body 307 and is positioned at the control valve of its inside, the top of described regulation valve body 307 is provided with adjusting knob 308, be provided with filling head 309 bottom described regulation valve body 307, described regulation valve body 307 one end is connected with pressue device, and the other end is connected with woven hose.
Described pressue device is negative pressure source of the gas, piston, cylinder or air exhauster.
Described woven hose is communicated with the fluid reservoir for holding liquid fillings.
Described filling head 309 is the nozzle structure that can realize liquid spray.
Fillings B, after fluid reservoir, woven hose and filling head 309, sprays or sprays in musculus cutaneus, completing the mixing of fillings A and fillings B.In the present embodiment, fillings A is solid-state chat, and fillings B is liquid fillings.
Described shaped device 401 comprises forming supporter 402 and shaping driving 403, forming supporter 402 is provided with at least one composing type to mould, every composing type comprises a left side to mould 404 and right to mould 405 to mould, left to mould 404 with rightly do horizontal move toward one another to mould 405 under the drive of shaping driving 403 and move dorsad.
Surrounding is carried out pressing in the top sealed, top is the first musculus cutaneus and the second musculus cutaneus opening wide structure by mould, left to mould 404 with rightly apply pressure to mould 405 respectively to the both sides at the top of the first musculus cutaneus and the second musculus cutaneus, a left side separates after mould 405 pressing mould 404 and the right side again, realizes the final molding to food with filling.Here pressing include the mutual pressing of pressing between the first musculus cutaneus and the first musculus cutaneus and the second musculus cutaneus.
Described stripper apparatus 501 comprises ejecting device or clamp device.
Ejecting device comprises flexible push rod 502, and described flexible push rod 502 one end is provided with pusher driving mechanism 503, and the other end of flexible push rod 502 is provided with push pedal 504.
Food with filling after shaping is released from the core rod 2 of multiple fillings pre-profiling mould 2000 by flexible push rod 502.
Clamp device comprises mechanical grip 505, mechanical grip 505 realizes grabbing, putting action by gripping cylinder 506, described mechanical grip 505 is arranged on the lift servo motor for controlling its lifting, and described servomotor is fixed on slide rail 507, and described slide rail 507 is fixed on demoulding frame 508.
Food with filling after shaping is clamped from the core rod 2 of multiple fillings pre-profiling mould 2000 by mechanical grip 505, then under the effect of lift servo motor, do ascending motion, then move to above conveyer belt by slide rail 507, decline, food with filling is put on the belt by mechanical grip 505 again.
Described multiple fillings pre-profiling mould 2000 comprises installing plate 1, what described installing plate 1 is provided with core rod 2 and two can realize relative motion connects dermatotome 3, describedly connect the both sides that dermatotome 3 is separately positioned on core rod 2, the described upper surface connecing dermatotome 3 is provided with the concave step 4 for realizing connecing skin function, two connect the adjacent side of dermatotome 3 and are provided with groove 5 for realizing musculus cutaneus pre-profiling, the left and right two ends of each groove 5 are provided with nip portion 6, and two connect the groove 5 that on dermatotome 3, position is relative and form one group of pre-profiling groove 5.
Two groove 5 quantity connect on dermatotome 3 are identical.
Each groove 5, two dermatotome 3 being provided with at least three horizontal linear distributions that connects connects the pre-profiling groove 5 that dermatotome 3 forms at least three horizontal linear distributions jointly, and the centre of each pre-profiling groove 5 is provided with a core rod 2.
Two connect dermatotome 3 and can realize mutual horizontal move toward one another and move dorsad.Move toward one another refers to that two connect dermatotome 3 direction of motion on the contrary, and close to each other.Motion refers to that two movement direction of object are contrary dorsad, and mutually leaves.
Described nip portion 6 is perpendicular, and nip portion 6 extends to and connects below dermatotome 3, and two connect dermatotome 3 when closing up, and described nip portion 6 is in fit-state.
Described nip portion 6 is other, the below of groove 5 is also provided with vertical curved surface 7.
At least one connects on dermatotome 3 and is provided with pushing block 8, and described pushing block 8 is provided with roller 9.This roller 9, under the effect of track 1000, drives this to connect dermatotome 3 and does horizontal reciprocating movement, thus realize two effects connecing the involutory of dermatotome 3 or open.
Described core rod 2 is cup-shaped, is provided with the jacking block that can move up and down in core rod 2, is connected with push rod 10 below each jacking block, and each push rod 10 is connected with connecting plate 11 respectively, and described connecting plate 11 is provided with roller 9.This roller 9 can under the driving of track 1000 or other driving mechanisms, push rod 10 is driven to pump, thus the jacking block realized in core rod 2 rises and declines, now core rod 2 maintains static, food with filling is positioned on jacking block, the object of push rod 10 drives the jacking block being fixed on push rod 10 upper end to move up and down, by shaping complete food with filling top to connecing above dermatotome 3, to facilitate gripping or release.
Described connecting plate 11 is also provided with back-moving spring 12, and the upper end of described back-moving spring 12 is limited in the hole of installing plate 1.The reset function of connecting plate 11 is realized with this.
Describedly connect the top that dermatotome 3 is positioned at intermediate plate 14, be connected with lever 13 bottom described intermediate plate 14, described lever 13 one end is provided with roller 9.The roller 9 of lever 13 one end moves in track 1000, and track 1000 drives roller 9 to rise or decline, thus the technique effect that realization utilizes lever 13 to drive to be connect dermatotome 3 and rise and decline.
The shape of described concave step 4 is semicircle or/and rectangle.Concrete shape can adjust according to different musculus cutaneus, and two concave step 4 shapes connect on dermatotome 3 can be identical or not identical.
Two connect dermatotome 3 and are oppositely arranged, now two connect the separated state of dermatotome 3, musculus cutaneus falls to two and connects in one group of concave step 4 corresponding to dermatotome 3 position, a part for musculus cutaneus is positioned at one and connects in the concave step 4 of dermatotome 3, another part of musculus cutaneus is positioned in another concave step 4 connecing dermatotome 3, and the middle part of musculus cutaneus is unsettled;
Now disclosing device 601 in advance discloses downwards in the middle part of musculus cutaneus, drops in core rod 2 in the middle part of musculus cutaneus downwards, and concave step 4 is left by the surrounding of musculus cutaneus, upwards erect, whole musculus cutaneus is spill, and then fillings A is injected into downwards in musculus cutaneus concave shaped cavity by the first Filling stuffing device 201, and fillings A is positioned at concave structure;
At least one connects dermatotome 3 under the effect of external force, horizontal movement is done toward another direction connecing dermatotome 3 place, making two to connect dermatotome 3 is formed involutory, two after the closing up nip portion 6 connecing dermatotome 3 fit tightly, because nip portion 6 is the two ends being horizontally set on groove 5, so the two ends being the musculus cutaneus of spill can under the effect of nip portion 6, be bonded together closely, the upper end of the musculus cutaneus now in spill is still for opening wide state, fit in two ends, make the surrounding of spill musculus cutaneus in the state of sealing, namely whole musculus cutaneus is pocket-like;
Two after involutory connect dermatotome 3 and open, meanwhile, two connect dermatotome 3 level and decline, fillings B is injected in spill musculus cutaneus seal cavity by the second Filling stuffing device 301, because around seal cavity, musculus cutaneus is bonded to each other, there is no space, so fillings B can be retained in musculus cutaneus concave shaped cavity with fillings A jointly, can not material be leaked.
The invention has the advantages that:
Holistic approach, this method has two separate note filling stations, successively twice note filling action has been carried out to musculus cutaneus, and after first time, note filling completed, musculus cutaneus is processed as pocket-like, thus can realize the second time note filling to musculus cutaneus, and twice independent note filling can make the fillings in food with filling occur or transition mixing, different fillingss can retain the taste of its uniqueness, makes food with filling remain the respective mouthfeel of different fillings itself and taste.And two-layer musculus cutaneus is wrapped in the outside of fillings by this method, so musculus cutaneus can select two kinds of different materials to make, enrich mouthfeel and the nutrition arrangement of whole food, and the structure of two-layer musculus cutaneus also not cracky, also can guarantee that fillings not easily produces leakage in musculus cutaneus further.
Multiple fillings shaped device, on the basis of first time note filling, because musculus cutaneus is processed as pocket-like by it, so liquid fillings can be infused in the musculus cutaneus of pocket-like by second time note filling, and ensures that liquid fillings is not leaked.The food with filling of liquid fillings is housed in prior art, as sausage dumplings etc., be all first by freezing for liquid fillings for solid-state, and then it is shaping to carry out inclusion, like this for the mouthfeel of fillings, taste and nutrition all can cause disappearance, the application then can in the process of processing, make liquid fillings be in the state of liquid always, need not by its freezing be solid-state, ensure that nutrition and the mouthfeel of liquid fillings itself, and the fillings that twice note filling adds can not mutually mix before note filling, consumer by mouthfeel just can be clear and definite tell two kinds of different fillingss, also enhance the stereovision of food with filling.
Disclose the advantage of device 601 in advance:
When be provided with independent disclose station 600 in advance time, arrange and disclose device 601 in advance and musculus cutaneus just can be formed spill before note filling, facilitate later stage Filling stuffing device better to complete note filling.
When disclosing station 600 in advance and the first note filling station 200 integrates, be provided with the Filling stuffing device disclosing skin function and almost can complete the action of disclosing skin and note filling simultaneously, such benefit is to save limited station, space under saving may be used for installing other additional structures, to enrich and to improve whole shaped device 401.
When be provided with independent disclose the prerequisite of station 600 in advance under, more additionally arrange one and disclose station 600 and the first note filling station 200 in advance, can further strengthen disclosing bark effect, ensure that musculus cutaneus is disclosed concavity.
The advantage of the first Filling stuffing device 201:
First Filling stuffing device 201 can make fillings A under the acting in conjunction of rotary valve with note filling piston 204, vertically drop on musculus cutaneus, and rotary valve can ensure that the amount at every turn noting filling is all basically identical, for solid-state fillings, fillings A drops on after on musculus cutaneus, can be fixed on musculus cutaneus spill place.
The advantage of the second Filling stuffing device 301:
When the second Filling stuffing device 301 carries out the injection of liquid fillings, liquid fillings directly to be infused in the musculus cutaneus spill in pocket-like from filling head 309, and can not be able to be leaked, and achieves the object being carried out in fluid form by fillings B packing.Pressue device can allow fillings B have larger pressure from filling head 309 sprays time, be convenient to filling head 309 discharging convenient, quick, and lift cylinder 303 can make filling head 309 move up and down, and is convenient to the opportunity controlling fluid injection.
The advantage of shaped device 401:
Level can make the musculus cutaneus of food with filling when final involution to the form that mold pressing is closed, and pressing better effects if, musculus cutaneus pressing place not easily produces space, situation about not easily leaking air in musculus cutaneus, ensure that the complete of the fillings of food with filling inside.
The advantage of stripper apparatus 501:
The food with filling of final molding can take out from multiple fillings pre-profiling mould 2000 by stripper apparatus 501, and is sent to subsequent processing, makes multiple fillings pre-profiling mould 2000 to continue periodic duty, achieves full-range automation mechanized operation.
The advantage of multiple fillings pre-profiling mould 2000 is:
Two on multiple fillings pre-profiling mould 2000 connect the adjacent side of dermatotome 3 and are provided with groove 5 for realizing musculus cutaneus pre-profiling, a left side for each groove 5, right two ends are provided with nip portion 6, the relative groove 5 in two positions forms one group of pre-profiling groove 5, pre-profiling groove 5 can the effect of direct musculus cutaneus, and two connect dermatotome 3 and can mutually move, realize involutory and action that is that open, by the effect of nip portion 6, only the surrounding of musculus cutaneus is carried out sealing pressing, and the musculus cutaneus top in spill moulding is in the state opened wide, be convenient to musculus cutaneus when being filled with a kind of fillings, the surrounding of above-mentioned musculus cutaneus specifically refers to the four direction all around of musculus cutaneus, in subsequent action, continue to inject another kind of fillings toward musculus cutaneus inside, now can add liquid fillings or solid-state fillings, make the fillings kind of food with filling abundanter, even and if when directly adding liquid fillings in musculus cutaneus, liquid fillings also can directly be infused in musculus cutaneus carries out inclusion, leakage can not be produced, and without the need to by freezing for liquid fillings be solid-state, avoid causing the destruction in fillings mouthfeel and nutrition.
Two of multiple fillings pre-profiling mould 2000 connect dermatotome 3 and to cooperatively interact action, form one group and connect dermatotome 3, and one group connects on dermatotome 3 and can be provided with multiple pre-profiling groove 5, when being provided with three pre-profiling grooves 5, can process three food with filling simultaneously.
The core rod 2 of multiple fillings pre-profiling mould 2000 can play the effect supporting musculus cutaneus and fillings, and because core rod 2 can rise and decline, so in the molding procedure of core rod 2 after pre-profiling, can rise and the musculus cutaneus on it and fillings be divided more protrude to connect on dermatotome 3, being convenient to shaped device 401 and carrying out shaping to it.
Two of multiple fillings pre-profiling mould 2000 connect dermatotome 3 and can do separately horizontal movement and move up and down, and traditional dermatotome 3 that connects is an entirety, can only move up and down, traditional connects the function that dermatotome 3 can only realize connecing skin, and in the application two connect dermatotome 3 owing to there being the reason of independently moving and nip portion 6, can realize, to the first one-step forming of musculus cutaneus, making musculus cutaneus concavely and sealing around it.
The nip portion 6 of multiple fillings pre-profiling mould 2000 is vertical plane, when pressing, musculus cutaneus can be made to fit together closely, and uniform force, the vertical curved surface 7 arranged below groove 5 then can play in musculus cutaneus, the effect of the belly part shaping of bottom.
Multiple structures of multiple fillings pre-profiling mould 2000 are provided with roller 9, and roller 9 and track 1000 cooperatively interact, and achieve the effect controlling dependency structure rising, decline, translation, structure is simple.
Liquid fillings mentioned in the application comprises in the prior art such as various fillingss, water of liquid state can participate in faric all liq.

Claims (26)

1. a double-deck musculus cutaneus multiple fillings food with filling forming method, is characterized in that: concrete steps are:
The first step, the first musculus cutaneus is laid in first and connects skin station (100);
Second step, the first musculus cutaneus is delivered to second and connects skin station (110), and now the second musculus cutaneus is laid on the first musculus cutaneus;
3rd step, the second musculus cutaneus and the skin-deep alternating layers of first surface are folded, and simultaneously through pre-profiling, first surface suitcase is rolled in the outside of the second musculus cutaneus, becomes pocket-like; Described pocket-like refers to that musculus cutaneus is spill, and the surrounding of musculus cutaneus in sealing state, musculus cutaneus top in opening wide state;
4th step, the first musculus cutaneus of pocket-like and the second musculus cutaneus are positioned at the first note filling station (200), and in the second musculus cutaneus of pocket-like, recess is injected into fillings A;
5th step, the first musculus cutaneus of pocket-like and the second musculus cutaneus are through the second note filling station (300), and in the second musculus cutaneus of pocket-like, recess is injected into fillings B, and fillings A and fillings B is fixed among the second musculus cutaneus indent;
6th step, first musculus cutaneus of pocket-like and the second musculus cutaneus are through shaping station (400), and it is bonded to each other that the first musculus cutaneus and the second musculus cutaneus top open wide position, make to form confined space in the second musculus cutaneus, fillings A and fillings B is positioned at confined space, forms multiple fillings food with filling.
2. the double-deck musculus cutaneus of one according to claim 1 multiple fillings food with filling forming method, it is characterized in that: between second step and the 3rd step, first musculus cutaneus and the second musculus cutaneus are through disclosing station (600) in advance, due to the effect by downward power in the middle part of first musculus cutaneus and the second musculus cutaneus, the first musculus cutaneus and the second musculus cutaneus entirety can be spill.
3. the double-deck musculus cutaneus of one according to claim 1 multiple fillings food with filling forming method, it is characterized in that: after the 6th step completes, multiple fillings food with filling is delivered to demoulding station (500), then is transferred on conveyer belt.
4. the double-deck musculus cutaneus of one according to claim 1 multiple fillings food with filling forming method, it is characterized in that: in sealing state, the surrounding of described musculus cutaneus specifically refers to that the left end two side portions of musculus cutaneus is laminated connected, the right-hand member two side portions pressing of musculus cutaneus is connected, and the circle that forward and backward, the left and right four direction of musculus cutaneus surround is sealing state.
5. the double-deck musculus cutaneus of one according to claim 4 multiple fillings food with filling forming method, is characterized in that: the first musculus cutaneus is laid in first by the first musculus cutaneus conveying device (101) and connects on skin station (100).
6. the double-deck musculus cutaneus of one according to claim 4 multiple fillings food with filling forming method, is characterized in that: the second musculus cutaneus is laid in second by the second musculus cutaneus conveying device (111) and connects on skin station (110).
7. the double-deck musculus cutaneus of one according to claim 4 multiple fillings food with filling forming method, is characterized in that: the pre-profiling of musculus cutaneus is realized by multiple fillings pre-profiling mould (2000).
8. the double-deck musculus cutaneus of one according to claim 4 multiple fillings food with filling forming method, is characterized in that: fillings A is injected in pocket-like musculus cutaneus by the first Filling stuffing device (201).
9. the double-deck musculus cutaneus of one according to claim 4 multiple fillings food with filling forming method, is characterized in that: fillings B is injected in pocket-like musculus cutaneus by the second Filling stuffing device (301).
10. the double-deck musculus cutaneus of one according to claim 4 multiple fillings food with filling forming method, is characterized in that: musculus cutaneus realizes the bonded to each other of the first musculus cutaneus and the second musculus cutaneus top in shaping station (400) by shaped device (401).
The double-deck musculus cutaneus of 11. one according to claim 2 multiple fillings food with filling forming method, is characterized in that: musculus cutaneus is disclosed as spill by the device (601) of disclosing in advance disclosed in advance on station (600).
The double-deck musculus cutaneus of 12. one according to claim 1-11 any one multiple fillings food with filling forming method, it is characterized in that: the equipment realizing this method is multiple fillings shaped device, comprise track (1000) and be arranged on first around track (1000) and connect skin station (100), second connects skin station (110), first note filling station (200), second note filling station (300), shaping station (400) and demoulding station (500), described first meets skin station (100) place is provided with the first musculus cutaneus conveying device (101), described second meets skin station (110) place is provided with the second musculus cutaneus conveying device (111), described first note filling station (200) place is provided with the first Filling stuffing device (201), described second note filling station (300) place is provided with the second Filling stuffing device (301), shaping station (400) place is provided with shaped device (401), demoulding station (500) place is provided with stripper apparatus (501), described track (1000) is provided with the multiple fillings pre-profiling mould (2000) moved along track (1000), musculus cutaneus pre-profiling is pocket-like by described multiple fillings pre-profiling mould (2000).
The double-deck musculus cutaneus of 13. one according to claim 12 multiple fillings food with filling forming method, is characterized in that: the first musculus cutaneus and the second musculus cutaneus pre-profiling are pocket-like at the first note filling station (200) place by described multiple fillings pre-profiling mould (2000).
The double-deck musculus cutaneus of 14. one according to claim 12 multiple fillings food with filling forming method, is characterized in that: disclose in advance device (601) comprise cylinder and with cylinders and by cylinder drive do pump disclose leather point.
The double-deck musculus cutaneus of 15. one according to claim 12 multiple fillings food with filling forming method, it is characterized in that: the first note filling station (200) place is provided with the first Filling stuffing device (201), described first Filling stuffing device (201) comprises hopper (202), feed pipe and note filling pipe (203) that pumps, feed pipe two ends respectively with hopper (202) with note filling pipe (203) and be communicated with, establish in feed pipe and only have rotary valve, described note filling pipe (203) inside is provided with can do along note filling pipe (203) inner chamber the note filling piston (204) pumped.
The double-deck musculus cutaneus of 16. one according to claim 12 multiple fillings food with filling forming method, it is characterized in that: the second note filling station (300) place is provided with the second Filling stuffing device (301), second Filling stuffing device (301) comprises cylinder block (302), described cylinder block (302) is provided with lift cylinder (303), described lift cylinder (303) output is connected with lifting connecting plate (304) one end, described lifting connecting plate (304) other end is connected with lifting support (305), described lifting support (305) is provided with multiple priming device (306).
The double-deck musculus cutaneus of 17. one according to claim 16 multiple fillings food with filling forming method, it is characterized in that: described priming device (306) comprises regulation valve body (307) and is positioned at the control valve of its inside, the top of described regulation valve body (307) is provided with adjusting knob (308), described regulation valve body (307) bottom is provided with filling head (309), described regulation valve body (307) one end is connected with pressue device, and the other end is connected with woven hose.
The double-deck musculus cutaneus of 18. one according to claim 17 multiple fillings food with filling forming method, it is characterized in that: described pressue device is negative pressure source of the gas, piston, cylinder or air exhauster, described woven hose is communicated with the fluid reservoir for holding liquid fillings, and described filling head (309) is the nozzle structure that can realize liquid spray.
The double-deck musculus cutaneus of 19. one according to claim 12 multiple fillings food with filling forming method, it is characterized in that: described shaped device (401) comprises forming supporter (402) and shaping driving (403), forming supporter (402) is provided with at least one composing type to mould, every composing type comprises a left side to mould (404) and right to mould (405) to mould, leftly under the drive of shaping driving (403), does horizontal move toward one another to mould (404) and the right side to mould (405) and moves dorsad.
The double-deck musculus cutaneus of 20. one according to claim 12 multiple fillings food with filling forming method, is characterized in that: described stripper apparatus (501) comprises ejecting device or clamp device.
The double-deck musculus cutaneus of 21. one according to claim 20 multiple fillings food with filling forming method, it is characterized in that: ejecting device comprises flexible push rod (502), described flexible push rod (502) one end is provided with pusher driving mechanism (503), and the other end of flexible push rod (502) is provided with push pedal (504).
The double-deck musculus cutaneus of 22. one according to claim 20 multiple fillings food with filling forming method, it is characterized in that: clamp device comprises mechanical grip (505), mechanical grip (505) realizes grabbing, putting action by gripping cylinder (506), described mechanical grip (505) is arranged on the lift servo motor for controlling its lifting, described servomotor is fixed on slide rail (507), and described slide rail (507) is fixed on demoulding frame (508).
The double-deck musculus cutaneus of 23. one according to claim 12 multiple fillings food with filling forming method, it is characterized in that: described multiple fillings pre-profiling mould (2000) comprises installing plate (1), what described installing plate (1) is provided with core rod (2) and two can realize relative motion connects dermatotome (3), describedly connect the both sides that dermatotome (3) is separately positioned on core rod (2), the described upper surface connecing dermatotome (3) is provided with the concave step (4) for realizing connecing skin function, two connect the adjacent side of dermatotome (3) and are provided with groove (5) for realizing musculus cutaneus pre-profiling, a left side for each groove (5), right two ends are provided with nip portion (6), two grooves (5) connecing the upper position of dermatotome (3) relative form one group of pre-profiling groove (5).
The double-deck musculus cutaneus of 24. one according to claim 23 multiple fillings food with filling forming method, is characterized in that: two groove (5) quantity connect on dermatotome (3) are identical; Eachly connect the groove (5) dermatotome (3) being provided with at least three horizontal linears distributions, two connect the pre-profiling groove (5) that dermatotome (3) forms at least three horizontal linear distributions jointly, and the centre of each pre-profiling groove (5) is provided with a core rod (2); Two connect dermatotome (3) and can realize mutual horizontal move toward one another and move dorsad.
The double-deck musculus cutaneus of 25. one according to claim 24 multiple fillings food with filling forming method, it is characterized in that: described nip portion (6) is perpendicular, nip portion (6) extends to and connects dermatotome (3) below, and two connect dermatotome (3) when closing up, and described nip portion (6) is in fit-state; Described nip portion (6) is other, the below of groove (5) is also provided with vertical curved surface (7).
The double-deck musculus cutaneus of 26. one according to claim 25 multiple fillings food with filling forming method, is characterized in that: at least one connects on dermatotome (3) and is provided with pushing block (8), described pushing block (8) is provided with roller (9); Described core rod (2) is cup-shaped, and core rod is provided with the jacking block that can move up and down in (2), is connected with push rod (10) below each jacking block, and each push rod (10) is connected with connecting plate (11) respectively, described connecting plate (11) is provided with roller (9); Described connecting plate (11) is also provided with back-moving spring (12), the upper end of described back-moving spring (12) is limited in the hole of installing plate (1); Describedly connect the top that dermatotome (3) is positioned at intermediate plate (14), described intermediate plate (14) bottom is connected with lever (13), and described lever (13) one end is provided with roller (9); The shape of described concave step (4) is semicircle or/and rectangle.
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