CN105410092A - Novel multiple-stuffing encrusting food moulding method - Google Patents
Novel multiple-stuffing encrusting food moulding method Download PDFInfo
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- CN105410092A CN105410092A CN201511001718.3A CN201511001718A CN105410092A CN 105410092 A CN105410092 A CN 105410092A CN 201511001718 A CN201511001718 A CN 201511001718A CN 105410092 A CN105410092 A CN 105410092A
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- musculus cutaneus
- filling
- station
- dermatotome
- food
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/06—Apparatus for filling pieces of dough such as doughnuts
- A21C9/066—Apparatus for filling pieces of dough such as doughnuts using two separate sheets or pieces of dough with filling in between, e.g. crimped at their edges; Ravioli-making machines
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- Food Science & Technology (AREA)
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Abstract
The invention belongs to the technical field of food processing, and especially relates to a novel multiple-stuffing encrusting food moulding method. The method comprises the following steps: a wrapper is spread on a wrapper receiving station; the wrapper is subjected to primary moulding into a pocket shape; the pocket-shaped wrapper is in a concave shape, the top of the wrapper is in an opening state, and a surrounding part of the wrapper is in a sealing state. The pocket-shaped wrapper is positioned at a first stuffing station, the liquid state stuffing is injected to the concave part of the pocket-shaped wrapper, the liquid state stuffing is fixed in the concave part of the pocket-shaped wrapper; the pocket-shaped wrapper passes through a moulding station, the opening parts at top of the wrapper adhere to each other, an enclosed space is formed in the wrapper, the liquid state stuffing is positioned in the enclosed space, so that the multiple stuffing encrusting food can be formed. The wrapper can be processed to the pocket shape, so that liquid state stuffing in the wrapper can be realized, the liquid state stuffing can avoid the nutrition or mouthfeel defect due to refrigeration, so that the liquid state stuffing can keep mouthfeel and taste as much as possible.
Description
Technical field
The invention belongs to food processing technology field, particularly relate to a kind of novel multiple fillings food with filling forming method.
Background technology
The food forming machine of existing processing dumpling class food with filling is when carrying out processing and forming to food, usually the form of annular station is all adopted, by musculus cutaneus conveying device, filling feeding device, shaped device and withdrawing device are arranged on circular orbit successively, then dumpling class food with filling performs junction skin respectively at each independent station, for filling, shaping and take out action, but when the fillings of liquid state is injected musculus cutaneus, liquid towards fillings is all often existing that it is freezing for solid-state, carry out note filling again, but liquid fillings is after freezing, mouthfeel or nutritive value all can have impact.
If number of patent application is CN200820062031.X, the applying date is 2008-01-29, name is called the utility model patent of " dumpling machine ", its technical scheme is: a kind of dumpling machine, comprise dough sheet input mechanism, Filling stuffing device, dumpling forming device, discharging tailstock, drive unit, dumpling forming device comprises horizontally disposed station turnplate, mould in rotating disk card, dough sheet input mechanism, what Filling stuffing device was corresponding be arranged on rotating disk connect skin station, connect filling station, at inclusion station, thrustor is set, in release dumpling station side, ejecting device is set, opposite side arranges discharging tailstock.Above-mentioned patent is on circular orbit, be provided with separately dough sheet input mechanism, Filling stuffing device, dumpling forming device, discharging tailstock, each device works successively, dumpling forming device in above-mentioned patent and Filling stuffing device can only carry out the injection of a fillings to musculus cutaneus, and also can only process solid-state fillings.
In sum, existing dumpling class food with filling, when realizing automated production, cannot realize the technique effect by directly injecting liquid fillings in musculus cutaneus usually.
Summary of the invention
Cannot realize directly by the problem of liquid fillings injection face intracutaneous to overcome above-mentioned dumpling filling wrapping device, a kind of novel multiple fillings food with filling forming method that can inject liquid fillings on musculus cutaneus of special proposition now.
For realizing above-mentioned technique effect, technical scheme of the present invention is as follows:
A kind of novel multiple fillings food with filling forming method, is characterized in that: concrete steps are:
The first step, musculus cutaneus is laid in and connects skin station;
Second step, musculus cutaneus, through pre-profiling, becomes pocket-like; Described pocket-like refers to that musculus cutaneus is spill, and musculus cutaneus top in opening wide state, the left end two side portions of musculus cutaneus is laminated connected, the right-hand member two side portions pressing of musculus cutaneus is connected, the circle that forward and backward, the left and right four direction of described musculus cutaneus surround is sealing state, and namely the surrounding of musculus cutaneus is in sealing state.
3rd step, pocket-like musculus cutaneus is positioned at the first note filling station, and in the musculus cutaneus of pocket-like, recess is injected into liquid fillings, and liquid fillings is fixed among musculus cutaneus indent;
4th step, the musculus cutaneus of pocket-like is through shaping station, and it is bonded to each other that musculus cutaneus top opens wide position, makes to form confined space in musculus cutaneus, and liquid fillings is positioned at confined space, forms multiple fillings food with filling.
Between the first step and second step, musculus cutaneus is through disclosing station in advance, and due to the effect by downward power in the middle part of musculus cutaneus, musculus cutaneus entirety can be spill.
After the 4th step completes, multiple fillings food with filling is delivered to demoulding station, then is transferred on conveyer belt.
The surrounding of described musculus cutaneus specifically refers to that in sealing state the circle that forward and backward, the left and right four direction of musculus cutaneus surround is sealing state.
Musculus cutaneus is laid in by musculus cutaneus conveying device and connects on skin station.
The pre-profiling of musculus cutaneus is realized by multiple fillings pre-profiling mould.
Liquid fillings is injected in pocket-like musculus cutaneus by the first Filling stuffing device.
Musculus cutaneus realizes the bonded to each other of musculus cutaneus top in shaping station by shaped device.
Musculus cutaneus is disclosed as spill by the device of disclosing in advance disclosed in advance on station.
Multiple fillings food with filling is transferred on conveyer belt by stripper apparatus.
The equipment realizing this method is multiple fillings shaped device, comprise track and be arranged on and connect skin station, the first note filling station, shaping station and demoulding station around track, the described skin station place that connects is provided with musculus cutaneus conveying device, described first note filling station place is provided with the first Filling stuffing device, shaping station place is provided with shaped device, demoulding station place is provided with stripper apparatus, described track is provided with the multiple fillings pre-profiling mould of orbital motion, musculus cutaneus pre-profiling is pocket-like by described multiple fillings pre-profiling mould.
Musculus cutaneus pre-profiling is pocket-like at the first note filling station place by described multiple fillings pre-profiling mould.
The structure of musculus cutaneus conveying device is the existing structure that can be applied to the food with filling musculus cutaneus conveyings such as dumpling machine that those skilled in the art know, the basic conveying function of musculus cutaneus can be completed, maybe can also realize the effect of the independent musculus cutaneus whole musculus cutaneus being cut into appropriate size.
Disclose in advance device comprise cylinder and with cylinders and by cylinder drive do pump disclose leather point.
First note filling station place is provided with the first Filling stuffing device, described first Filling stuffing device comprises cylinder block, described cylinder block is provided with lift cylinder, described lift cylinder output is connected with lifting connecting plate one end, the described lifting connecting plate other end is connected with lifting support, and described lifting support is provided with multiple priming device.
Described priming device comprises regulation valve body and is positioned at the control valve of its inside, and the top of described regulation valve body is provided with adjusting knob, is provided with filling head bottom described regulation valve body, and described regulation valve body one end is connected with pressue device, and the other end is connected with woven hose.
Described pressue device is negative pressure source of the gas, piston, cylinder or air exhauster.
Described woven hose is communicated with the fluid reservoir for holding liquid fillings.
Described filling head is the nozzle structure that can realize liquid spray.
Liquid fillings, after fluid reservoir, woven hose and filling head, is sprayed or sprays in musculus cutaneus, completing the injection of liquid fillings.
Described shaped device comprises forming supporter and shaping driving, forming supporter is provided with at least one composing type to mould, and every composing type comprises a left side to mould and right to mould to mould, left to mould with rightly do horizontal move toward one another to mould under the drive of shaping driving and move dorsad.Mould by surrounding in sealing, top is that pressing is carried out at the musculus cutaneus top opening wide structure, left to mould with rightly apply pressure to mould respectively to the both sides at musculus cutaneus top, left to mould and right mold pressing is closed after separate again, realize the final molding to food with filling.
Described stripper apparatus comprises ejecting device or clamp device.
Ejecting device comprises flexible push rod, and described flexible push rod one end is provided with pusher driving mechanism, and the other end of flexible push rod is provided with push pedal.
Food with filling after shaping is released from the core rod of multiple fillings pre-profiling mould by flexible push rod.
Clamp device comprises mechanical grip, and mechanical grip realizes grabbing, putting action by gripping cylinder, and described mechanical grip is arranged on the lift servo motor for controlling its lifting, and described servomotor is fixed on slide rail, and described slide rail is fixed on demoulding frame.
Food with filling after shaping is clamped from the core rod of multiple fillings pre-profiling mould by mechanical grip, then under the effect of lift servo motor, do ascending motion, then move to above conveyer belt by slide rail, decline, food with filling is put on the belt by mechanical grip again.
Described multiple fillings pre-profiling mould comprises installing plate, what described installing plate is provided with core rod and two can realize relative motion connects dermatotome, describedly connect the both sides that dermatotome is separately positioned on core rod, the described upper surface connecing dermatotome is provided with the concave step for realizing connecing skin function, two connect the adjacent side of dermatotome and are provided with groove for realizing musculus cutaneus pre-profiling, the left and right two ends of each groove are provided with nip portion, and two connect the relative groove in position on dermatotome and form one group of pre-profiling groove.
Two number of recesses connect on dermatotome are identical.
Eachly connect groove dermatotome being provided with at least three horizontal linears distributions, two connect the pre-profiling groove that dermatotome forms at least three horizontal linears distributions jointly, and the centre of each pre-profiling groove is provided with a core rod.
Two connect dermatotome and can realize mutual horizontal move toward one another and move dorsad.Move toward one another refers to that two connect the dermatotome direction of motion on the contrary, and close to each other.Motion refers to that two movement direction of object are contrary dorsad, and mutually leaves.
Described nip portion is perpendicular, and nip portion extends to and connects below dermatotome, and two connect dermatotome when closing up, and described nip portion is fit-state.
By described nip portion, the below of groove is also provided with vertical curved surface.
At least one connects on dermatotome and is provided with pushing block, and described pushing block is provided with roller.This roller, under the effect of track, drives this to connect dermatotome and does horizontal reciprocating movement, thus realizes two effects connecing the involutory of dermatotome or open.
Described core rod is cup-shaped, is provided with the jacking block that can move up and down in core rod, is connected with push rod below each jacking block, and each push rod is connected with connecting plate respectively, and described connecting plate is provided with roller.This roller can under the driving of track or other driving mechanisms, push rod is driven to pump, thus the jacking block realized in core rod rises and declines, now core rod maintains static, food with filling is positioned on jacking block, the object of push rod drives the jacking block being fixed on push rod upper end to move up and down, by shaping complete food with filling top to connecing above dermatotome, to facilitate gripping or release.
Described connecting plate is also provided with back-moving spring, and the upper end of described back-moving spring is limited in the hole of installing plate.The reset function of connecting plate is realized with this.
Describedly connect the top that dermatotome is positioned at intermediate plate, be connected with lever bottom described intermediate plate, described lever one end is provided with roller.The roller of lever one end moves in track, and track drives roller to rise or declines, thus the technique effect that realization utilizes lever drives to connect dermatotome rises and decline.
The shape of described concave step is semicircle or/and rectangle.Concrete shape can adjust according to different musculus cutaneus, and two concave step shapes connect on dermatotome can be identical or not identical.
Two connect dermatotome and are oppositely arranged, now two connect the separated state of dermatotome, musculus cutaneus falls to two and connects in one group of concave step corresponding to dermatotome position, a part for musculus cutaneus is positioned at one and connects in the concave step of dermatotome, another part of musculus cutaneus is positioned at another and connects in the concave step of dermatotome, and the middle part of musculus cutaneus is unsettled;
Now disclosing device in advance discloses downwards in the middle part of musculus cutaneus, and drop on downwards in core rod in the middle part of musculus cutaneus, concave step is left by the surrounding of musculus cutaneus, upwards erect, whole musculus cutaneus is spill, and then liquid state is injected into downwards in musculus cutaneus concave shaped cavity by the first Filling stuffing device, and liquid fillings is positioned at concave structure;
At least one connects dermatotome under the effect of external force, horizontal movement is done toward another direction connecing dermatotome place, making two to connect dermatotome is formed involutory, two nip portion connecing dermatotome after closing up fit tightly, because nip portion is the two ends being horizontally set on groove, so the two ends being the musculus cutaneus of spill can under the effect of nip portion, be bonded together closely, the upper end of the musculus cutaneus now in spill is still for opening wide state, fit in two ends, make the surrounding of spill musculus cutaneus in the state of sealing, namely whole musculus cutaneus is pocket-like; Namely the left end two side portions of musculus cutaneus is laminated connected, and the right-hand member two side portions pressing of musculus cutaneus is connected, and musculus cutaneus upper end is for opening wide.
Two after involutory connect dermatotome and open, and meanwhile, two connect dermatotome level and decline, because around seal cavity, musculus cutaneus is bonded to each other, do not have space, so liquid fillings can be retained in musculus cutaneus concave shaped cavity, can not leak material.
The invention has the advantages that:
Holistic approach, musculus cutaneus can be processed as pocket-like by this method, thus the note filling of liquid fillings to musculus cutaneus can be realized, liquid fillings can ensure that fillings itself can not cause the disappearance in nutrition or mouthfeel because of the reason such as freezing, makes liquid fillings remain own mouthfeel and taste as far as possible.
Liquid fillings because musculus cutaneus is processed as pocket-like by it, can be infused in the musculus cutaneus of pocket-like so first time notes filling, and ensure that liquid fillings is not leaked before noting filling by first time.The food with filling of liquid fillings is housed in prior art, as sausage dumplings etc., be all first by freezing for liquid fillings for solid-state, and then it is shaping to carry out inclusion, like this for the mouthfeel of fillings, taste and nutrition all can cause disappearance, the application then can in the process of processing, make liquid fillings be in the state of liquid always, need not by its freezing be solid-state, ensure that nutrition and the mouthfeel of liquid fillings itself, and the fillings that twice note filling adds can not mutually mix before note filling, consumer by mouthfeel just can be clear and definite tell two kinds of different fillingss, also enhance the stereovision of food with filling.
Disclose the advantage of device in advance:
When be provided with independent disclose station in advance time, arrange and disclose device in advance and musculus cutaneus just can be formed spill before note filling, facilitate later stage Filling stuffing device better to complete note filling.
When disclosing station in advance and the first note filling station integrates, be provided with the Filling stuffing device disclosing skin function and almost can complete the action of disclosing skin and note filling simultaneously, such benefit is to save limited station, space under saving may be used for installing other additional structures, to enrich and to improve whole shaped device.
When be provided with independent disclose the prerequisite of station in advance under, more additionally arrange one and disclose station and the first note filling station in advance, can further strengthen disclosing bark effect, ensure that musculus cutaneus is disclosed concavity.
The advantage of the first Filling stuffing device:
When the first Filling stuffing device carries out the injection of liquid fillings, liquid fillings directly to be infused in the musculus cutaneus spill in pocket-like from filling head, and can not be able to be leaked, and achieves the object liquid fillings being carried out in fluid form packing.Pressue device can allow liquid fillings have larger pressure from filling head sprays time, is convenient to filling head discharging convenient, quick, and lift cylinder can make filling head move up and down, and is convenient to the opportunity controlling fluid injection.
The advantage of shaped device:
Level can make the musculus cutaneus of food with filling when final involution to the form that mold pressing is closed, and pressing better effects if, musculus cutaneus pressing place not easily produces space, situation about not easily leaking air in musculus cutaneus, ensure that the complete of the fillings of food with filling inside.
The advantage of stripper apparatus:
The food with filling of final molding can take out from multiple fillings pre-profiling mould by stripper apparatus, and is sent to subsequent processing, makes multiple fillings pre-profiling mould to continue periodic duty, achieves full-range automation mechanized operation.
The advantage of multiple fillings pre-profiling mould is:
Two on multiple fillings pre-profiling mould connect the adjacent side of dermatotome and are provided with groove for realizing musculus cutaneus pre-profiling, a left side for each groove, right two ends are provided with nip portion, the relative groove in two positions forms one group of pre-profiling groove, pre-profiling groove can the effect of direct musculus cutaneus, and two connect dermatotome and can mutually move, realize involutory and action that is that open, by the effect of nip portion, only the surrounding of musculus cutaneus is carried out sealing pressing, and the musculus cutaneus top in spill moulding is in the state opened wide, be convenient to musculus cutaneus when being filled with a kind of fillings, the surrounding of above-mentioned musculus cutaneus specifically refers to the four direction all around of musculus cutaneus, in subsequent action, continue to inject another kind of fillings toward musculus cutaneus inside, now can add liquid fillings or solid-state fillings, make the fillings kind of food with filling abundanter, even and if when directly adding liquid fillings in musculus cutaneus, liquid fillings also can directly be infused in musculus cutaneus carries out inclusion, leakage can not be produced, and without the need to by freezing for liquid fillings be solid-state, avoid causing the destruction in fillings mouthfeel and nutrition.
Two of multiple fillings pre-profiling mould connect dermatotome and to cooperatively interact action, form one group and connect dermatotome, and one group connects on dermatotome and can be provided with multiple pre-profiling groove, when being provided with three pre-profiling grooves, can process three food with filling simultaneously.
The core rod of multiple fillings pre-profiling mould can play the effect supporting musculus cutaneus and fillings, and because core rod can rise and decline, so in the molding procedure of core rod after pre-profiling, can rise and the musculus cutaneus on it and fillings be divided more protrude to connect on dermatotome, being convenient to shaped device and carrying out shaping to it.
Two of multiple fillings pre-profiling mould connect dermatotome and can do separately horizontal movement and move up and down, and traditional dermatotome that connects is an entirety, can only move up and down, traditional connects the function that dermatotome can only realize connecing skin, and in the application two connect dermatotome owing to there being the reason of independently moving and nip portion, can realize, to the first one-step forming of musculus cutaneus, making musculus cutaneus concavely and sealing around it.
The nip portion of multiple fillings pre-profiling mould is vertical plane, when pressing, musculus cutaneus can be made to fit together closely, and uniform force, the vertical curved surface arranged below groove then can play in musculus cutaneus, the effect of the belly part shaping of bottom.
Multiple structures of multiple fillings pre-profiling mould are provided with roller, and roller and track cooperatively interact, and achieve the effect controlling dependency structure rising, decline, translation, structure is simple.
Accompanying drawing explanation
Fig. 1 is apparatus structure schematic diagram of the present invention, i.e. the structural representation of multiple fillings shaped device.
Fig. 2 is multiple fillings shaped device top view.
Fig. 3 is a kind of station distribution schematic diagram of multiple fillings shaped device.
Fig. 4 is the first Filling stuffing device structural representation.
Fig. 5 is the structural representation that the first Filling stuffing device coordinates with multiple fillings pre-profiling mould.
Fig. 6 is shaped device structural representation.
Fig. 7 is shaped device top view.
The structural representation that Fig. 8 is stripper apparatus when being ejecting device.
The structural representation that Fig. 9 is stripper apparatus when being clamp device.
Figure 10 is the structural representation of multiple fillings pre-profiling mould.
Figure 11 is the side view of multiple fillings pre-profiling mould.
Figure 12 is the A-A sectional view of multiple fillings pre-profiling mould.
Figure 13 is the structural representation that intermediate plate is connected with lever.
Figure 14 is a structural representation connecing dermatotome.
Figure 15 is that another connects the structural representation of dermatotome.
Figure 16 be two connect the pre-profiling that dermatotome completes musculus cutaneus after, the top view of musculus cutaneus and liquid fillings.
In accompanying drawing:
Connect skin station 100, first note filling station 200, shaping station 400, demoulding station 500, musculus cutaneus conveying device 101, first Filling stuffing device 201, shaped device 401, stripper apparatus 501, track 1000, multiple fillings pre-profiling mould 2000.
Disclose station 600 in advance, disclose device 601 in advance.
Cylinder block 302, lift cylinder 303, lifting connecting plate 304, lifting support 305, priming device 306, regulation valve body 307, adjusting knob 308, filling head 309,
Forming supporter 402, shaping driving 403, left to mould 404, right to mould 405.
Flexible push rod 502, pusher driving mechanism 503, push pedal 504.
Mechanical grip 505, gripping cylinder 506, slide rail 507, demoulding frame 508.
Installing plate 1, core rod 2, connects dermatotome 3, concave step 4, groove 5, nip portion 6, vertical curved surface 7, pushing block 8, roller 9, push rod 10, connecting plate 11, back-moving spring 12, lever 13, intermediate plate 14.
Detailed description of the invention
Embodiment 1
A kind of novel multiple fillings food with filling forming method, is characterized in that: concrete steps are:
The first step, musculus cutaneus is laid in and connects skin station 100;
Second step, musculus cutaneus, through pre-profiling, becomes pocket-like; Described pocket-like refers to that musculus cutaneus is spill, and musculus cutaneus top in opening wide state, the left end two side portions of musculus cutaneus is laminated connected, the right-hand member two side portions pressing of musculus cutaneus is connected, the circle that forward and backward, the left and right four direction of described musculus cutaneus surround is sealing state, and namely the surrounding of musculus cutaneus is in sealing state.
3rd step, pocket-like musculus cutaneus is positioned at the first note filling station 200, and in the musculus cutaneus of pocket-like, recess is injected into liquid fillings, and liquid fillings is fixed among musculus cutaneus indent;
4th step, the musculus cutaneus of pocket-like is through shaping station 400, and it is bonded to each other that musculus cutaneus top opens wide position, makes to form confined space in musculus cutaneus, and liquid fillings is positioned at confined space, forms multiple fillings food with filling.
Between the first step and second step, musculus cutaneus is through disclosing station 600 in advance, and due to the effect by downward power in the middle part of musculus cutaneus, musculus cutaneus entirety can be spill.
After the 4th step completes, multiple fillings food with filling is delivered to demoulding station 500, then is transferred on conveyer belt.
Holistic approach, musculus cutaneus can be processed as pocket-like by this method, thus the note filling of liquid fillings to musculus cutaneus can be realized, liquid fillings can ensure that fillings itself can not cause the disappearance in nutrition or mouthfeel because of the reason such as freezing, makes liquid fillings remain own mouthfeel and taste as far as possible.
Liquid fillings because musculus cutaneus is processed as pocket-like by it, can be infused in the musculus cutaneus of pocket-like so first time notes filling, and ensure that liquid fillings is not leaked before noting filling by first time.The food with filling of liquid fillings is housed in prior art, as sausage dumplings etc., be all first by freezing for liquid fillings for solid-state, and then it is shaping to carry out inclusion, like this for the mouthfeel of fillings, taste and nutrition all can cause disappearance, the application then can in the process of processing, make liquid fillings be in the state of liquid always, need not by its freezing be solid-state, ensure that nutrition and the mouthfeel of liquid fillings itself, and the fillings that twice note filling adds can not mutually mix before note filling, consumer by mouthfeel just can be clear and definite tell two kinds of different fillingss, also enhance the stereovision of food with filling.
Embodiment 2
A kind of novel multiple fillings food with filling forming method, is characterized in that: concrete steps are:
The first step, musculus cutaneus is laid in and connects skin station 100;
Second step, musculus cutaneus, through pre-profiling, becomes pocket-like; Described pocket-like refers to that musculus cutaneus is spill, and the surrounding of musculus cutaneus in sealing state, musculus cutaneus top in opening wide state;
3rd step, pocket-like musculus cutaneus is positioned at the first note filling station 200, and in the musculus cutaneus of pocket-like, recess is injected into liquid fillings, and liquid fillings is fixed among musculus cutaneus indent;
4th step, the musculus cutaneus of pocket-like is through shaping station 400, and it is bonded to each other that musculus cutaneus top opens wide position, makes to form confined space in musculus cutaneus, and liquid fillings is positioned at confined space, forms multiple fillings food with filling.
Between the first step and second step, musculus cutaneus is through disclosing station 600 in advance, and due to the effect by downward power in the middle part of musculus cutaneus, musculus cutaneus entirety can be spill.
After the 4th step completes, multiple fillings food with filling is delivered to demoulding station 500, then is transferred on conveyer belt.
The surrounding of described musculus cutaneus specifically refers to that in sealing state the circle that forward and backward, the left and right four direction of musculus cutaneus surround is sealing state.
Musculus cutaneus is laid in by musculus cutaneus conveying device 101 and connects on skin station 100.
The pre-profiling of musculus cutaneus is realized by multiple fillings pre-profiling mould 2000.
Liquid fillings is injected in pocket-like musculus cutaneus by the first Filling stuffing device 201.
Musculus cutaneus realizes the bonded to each other of musculus cutaneus top in shaping station 400 by shaped device 401.
Musculus cutaneus is disclosed as spill by the device 601 of disclosing in advance disclosed in advance on station 600.
Multiple fillings food with filling is transferred on conveyer belt by stripper apparatus 501.
The equipment realizing this method is multiple fillings shaped device 401, comprise track 1000 and be arranged on and connect skin station 100 around track 1000, first note filling station 200, shaping station 400 and demoulding station 500, described skin station 100 place that connects is provided with musculus cutaneus conveying device 101, described first note filling station 200 place is provided with the first Filling stuffing device 201, shaping station 400 place is provided with shaped device 401, demoulding station 500 place is provided with stripper apparatus 501, described track 1000 is provided with the multiple fillings pre-profiling mould 2000 moved along track 1000, musculus cutaneus pre-profiling is pocket-like by described multiple fillings pre-profiling mould 2000.
Musculus cutaneus pre-profiling is pocket-like at the first note filling station 200 place by described multiple fillings pre-profiling mould 2000.
The structure of musculus cutaneus conveying device 101 is existing structures that can be applied to the food with filling musculus cutaneus conveyings such as dumpling machine that those skilled in the art know, the basic conveying function of musculus cutaneus can be completed, maybe can also realize the effect of the independent musculus cutaneus whole musculus cutaneus being cut into appropriate size.
Disclose in advance device 601 comprise cylinder and with cylinders and by cylinder drive do pump disclose leather point.
First note filling station 200 place is provided with the first Filling stuffing device 201, described first Filling stuffing device 201 comprises cylinder block 302, described cylinder block 302 is provided with lift cylinder 303, described lift cylinder 303 output is connected with lifting connecting plate 11304 one end, described lifting connecting plate 11304 other end is connected with lifting support 305, and described lifting support 305 is provided with multiple priming device 306.
Described priming device 306 comprises regulation valve body 307 and is positioned at the control valve of its inside, the top of described regulation valve body 307 is provided with adjusting knob 308, be provided with filling head 309 bottom described regulation valve body 307, described regulation valve body 307 one end is connected with pressue device, and the other end is connected with woven hose.
Described pressue device is negative pressure source of the gas, piston, cylinder or air exhauster.
Described woven hose is communicated with the fluid reservoir for holding liquid fillings.
Described filling head 309 is the nozzle structure that can realize liquid spray.
Liquid fillings, after fluid reservoir, woven hose and filling head 309, is sprayed or sprays in musculus cutaneus, completing the injection of liquid fillings.
Described shaped device 401 comprises forming supporter 402 and shaping driving 403, forming supporter 402 is provided with at least one composing type to mould, every composing type comprises a left side to mould 404 and right to mould 405 to mould, left to mould 404 with rightly do horizontal move toward one another to mould 405 under the drive of shaping driving 403 and move dorsad.Surrounding is sealing by mould, top is that pressing is carried out at the musculus cutaneus top opening wide structure, left to mould 404 with rightly apply pressure to mould 405 respectively to the both sides at musculus cutaneus top, a left side separates after mould 405 pressing mould 404 and the right side again, realizes the final molding to food with filling.
Described stripper apparatus 501 comprises ejecting device or clamp device.
Ejecting device comprises flexible push rod 502, and described flexible push rod 502 one end is provided with pusher driving mechanism 503, and the other end of flexible push rod 502 is provided with push pedal 504.
Food with filling after shaping is released from the core rod 2 of multiple fillings pre-profiling mould 2000 by flexible push rod 502.
Clamp device comprises mechanical grip 505, mechanical grip 505 realizes grabbing, putting action by gripping cylinder 506, described mechanical grip 505 is arranged on the lift servo motor for controlling its lifting, and described servomotor is fixed on slide rail 507, and described slide rail 507 is fixed on demoulding frame 508.
Food with filling after shaping is clamped from the core rod 2 of multiple fillings pre-profiling mould 2000 by mechanical grip 505, then under the effect of lift servo motor, do ascending motion, then move to above conveyer belt by slide rail 507, decline, food with filling is put on the belt by mechanical grip 505 again.
Described multiple fillings pre-profiling mould 2000 comprises installing plate 1, what described installing plate 1 is provided with core rod 2 and two can realize relative motion connects dermatotome 3, describedly connect the both sides that dermatotome 3 is separately positioned on core rod 2, the described upper surface connecing dermatotome 3 is provided with the concave step 4 for realizing connecing skin function, two connect the adjacent side of dermatotome 3 and are provided with groove 5 for realizing musculus cutaneus pre-profiling, the left and right two ends of each groove 5 are provided with nip portion 6, and two connect the groove 5 that on dermatotome 3, position is relative and form one group of pre-profiling groove 5.
Two groove 5 quantity connect on dermatotome 3 are identical.
Each groove 5, two dermatotome 3 being provided with at least three horizontal linear distributions that connects connects the pre-profiling groove 5 that dermatotome 3 forms at least three horizontal linear distributions jointly, and the centre of each pre-profiling groove 5 is provided with a core rod 2.
Two connect dermatotome 3 and can realize mutual horizontal move toward one another and move dorsad.Move toward one another refers to that two connect dermatotome 3 direction of motion on the contrary, and close to each other.Motion refers to that two movement direction of object are contrary dorsad, and mutually leaves.
Described nip portion 6 is perpendicular, and nip portion 6 extends to and connects below dermatotome 3, and two connect dermatotome 3 when closing up, and described nip portion 6 is in fit-state.
Described nip portion 6 is other, the below of groove 5 is also provided with vertical curved surface 7.
At least one connects on dermatotome 3 and is provided with pushing block 8, and described pushing block 8 is provided with roller 9.This roller 9, under the effect of track 1000, drives this to connect dermatotome 3 and does horizontal reciprocating movement, thus realize two effects connecing the involutory of dermatotome 3 or open.
Described core rod 2 is cup-shaped, is provided with the jacking block that can move up and down in core rod 2, is connected with push rod 10 below each jacking block, and each push rod 10 is connected with connecting plate 11 respectively, and described connecting plate 11 is provided with roller 9.This roller 9 can under the driving of track 1000 or other driving mechanisms, push rod 10 is driven to pump, thus the jacking block realized in core rod 2 rises and declines, now core rod 2 maintains static, food with filling is positioned on jacking block, the object of push rod 10 drives the jacking block being fixed on push rod 10 upper end to move up and down, by shaping complete food with filling top to connecing above dermatotome 3, to facilitate gripping or release.
Described connecting plate 11 is also provided with back-moving spring 12, and the upper end of described back-moving spring 12 is limited in the hole of installing plate 1.The reset function of connecting plate 11 is realized with this.
Describedly connect the top that dermatotome 3 is positioned at intermediate plate 14, be connected with lever 13 bottom described intermediate plate 14, described lever 13 one end is provided with roller 9.The roller 9 of lever 13 one end moves in track 1000, and track 1000 drives roller 9 to rise or decline, thus the technique effect that realization utilizes lever 13 to drive to be connect dermatotome 3 and rise and decline.
The shape of described concave step 4 is semicircle or/and rectangle.Concrete shape can adjust according to different musculus cutaneus, and two concave step 4 shapes connect on dermatotome 3 can be identical or not identical.
Two connect dermatotome 3 and are oppositely arranged, now two connect the separated state of dermatotome 3, musculus cutaneus falls to two and connects in one group of concave step 4 corresponding to dermatotome 3 position, a part for musculus cutaneus is positioned at one and connects in the concave step 4 of dermatotome 3, another part of musculus cutaneus is positioned in another concave step 4 connecing dermatotome 3, and the middle part of musculus cutaneus is unsettled;
Now disclosing device 601 in advance discloses downwards in the middle part of musculus cutaneus, drops in core rod 2 in the middle part of musculus cutaneus downwards, and concave step 4 is left by the surrounding of musculus cutaneus, upwards erect, whole musculus cutaneus is spill, and then liquid state is injected into downwards in musculus cutaneus concave shaped cavity by the first Filling stuffing device 201, and liquid fillings is positioned at concave structure;
At least one connects dermatotome 3 under the effect of external force, horizontal movement is done toward another direction connecing dermatotome 3 place, making two to connect dermatotome 3 is formed involutory, two after the closing up nip portion 6 connecing dermatotome 3 fit tightly, because nip portion 6 is the two ends being horizontally set on groove 5, so the two ends being the musculus cutaneus of spill can under the effect of nip portion 6, be bonded together closely, the upper end of the musculus cutaneus now in spill is still for opening wide state, fit in two ends, make the surrounding of spill musculus cutaneus in the state of sealing, namely whole musculus cutaneus is pocket-like; Namely the left end two side portions of musculus cutaneus is laminated connected, and the right-hand member two side portions pressing of musculus cutaneus is connected, and musculus cutaneus upper end is for opening wide.
Two after involutory connect dermatotome 3 and open, and meanwhile, two connect dermatotome 3 level and decline, because around seal cavity, musculus cutaneus is bonded to each other, do not have space, so liquid fillings can be retained in musculus cutaneus concave shaped cavity, can not leak material.
The invention has the advantages that:
Holistic approach, musculus cutaneus can be processed as pocket-like by this method, thus the note filling of liquid fillings to musculus cutaneus can be realized, liquid fillings can ensure that fillings itself can not cause the disappearance in nutrition or mouthfeel because of the reason such as freezing, makes liquid fillings remain own mouthfeel and taste as far as possible.
Liquid fillings because musculus cutaneus is processed as pocket-like by it, can be infused in the musculus cutaneus of pocket-like so first time notes filling, and ensure that liquid fillings is not leaked before noting filling by first time.The food with filling of liquid fillings is housed in prior art, as sausage dumplings etc., be all first by freezing for liquid fillings for solid-state, and then it is shaping to carry out inclusion, like this for the mouthfeel of fillings, taste and nutrition all can cause disappearance, the application then can in the process of processing, make liquid fillings be in the state of liquid always, need not by its freezing be solid-state, ensure that nutrition and the mouthfeel of liquid fillings itself, and the fillings that twice note filling adds can not mutually mix before note filling, consumer by mouthfeel just can be clear and definite tell two kinds of different fillingss, also enhance the stereovision of food with filling.
Disclose the advantage of device 601 in advance:
When be provided with independent disclose station 600 in advance time, arrange and disclose device 601 in advance and musculus cutaneus just can be formed spill before note filling, facilitate later stage Filling stuffing device better to complete note filling.
When disclosing station 600 in advance and the first note filling station 200 integrates, be provided with the Filling stuffing device disclosing skin function and almost can complete the action of disclosing skin and note filling simultaneously, such benefit is to save limited station, space under saving may be used for installing other additional structures, to enrich and to improve whole shaped device 401.
When be provided with independent disclose the prerequisite of station 600 in advance under, more additionally arrange one and disclose station 600 and the first note filling station 200 in advance, can further strengthen disclosing bark effect, ensure that musculus cutaneus is disclosed concavity.
The advantage of the first Filling stuffing device 201:
When the first Filling stuffing device 201 carries out the injection of liquid fillings, liquid fillings directly to be infused in the musculus cutaneus spill in pocket-like from filling head 309, and can not be able to be leaked, and achieves the object liquid fillings being carried out in fluid form packing.Pressue device can allow liquid fillings have larger pressure from filling head 309 sprays time, be convenient to filling head 309 discharging convenient, quick, and lift cylinder 303 can make filling head 309 move up and down, and is convenient to the opportunity controlling fluid injection.
The advantage of shaped device 401:
Level can make the musculus cutaneus of food with filling when final involution to the form that mold pressing is closed, and pressing better effects if, musculus cutaneus pressing place not easily produces space, situation about not easily leaking air in musculus cutaneus, ensure that the complete of the fillings of food with filling inside.
The advantage of stripper apparatus 501:
The food with filling of final molding can take out from multiple fillings pre-profiling mould 2000 by stripper apparatus 501, and is sent to subsequent processing, makes multiple fillings pre-profiling mould 2000 to continue periodic duty, achieves full-range automation mechanized operation.
The advantage of multiple fillings pre-profiling mould 2000 is:
Two on multiple fillings pre-profiling mould 2000 connect the adjacent side of dermatotome 3 and are provided with groove 5 for realizing musculus cutaneus pre-profiling, a left side for each groove 5, right two ends are provided with nip portion 6, the relative groove 5 in two positions forms one group of pre-profiling groove 5, pre-profiling groove 5 can the effect of direct musculus cutaneus, and two connect dermatotome 3 and can mutually move, realize involutory and action that is that open, by the effect of nip portion 6, only the surrounding of musculus cutaneus is carried out sealing pressing, and the musculus cutaneus top in spill moulding is in the state opened wide, be convenient to musculus cutaneus when being filled with a kind of fillings, the surrounding of above-mentioned musculus cutaneus specifically refers to the four direction all around of musculus cutaneus, in subsequent action, continue to inject another kind of fillings toward musculus cutaneus inside, now can add liquid fillings or solid-state fillings, make the fillings kind of food with filling abundanter, even and if when directly adding liquid fillings in musculus cutaneus, liquid fillings also can directly be infused in musculus cutaneus carries out inclusion, leakage can not be produced, and without the need to by freezing for liquid fillings be solid-state, avoid causing the destruction in fillings mouthfeel and nutrition.
Two of multiple fillings pre-profiling mould 2000 connect dermatotome 3 and to cooperatively interact action, form one group and connect dermatotome 3, and one group connects on dermatotome 3 and can be provided with multiple pre-profiling groove 5, when being provided with three pre-profiling grooves 5, can process three food with filling simultaneously.
The core rod 2 of multiple fillings pre-profiling mould 2000 can play the effect supporting musculus cutaneus and fillings, and because core rod 2 can rise and decline, so in the molding procedure of core rod 2 after pre-profiling, can rise and the musculus cutaneus on it and fillings be divided more protrude to connect on dermatotome 3, being convenient to shaped device 401 and carrying out shaping to it.
Two of multiple fillings pre-profiling mould 2000 connect dermatotome 3 and can do separately horizontal movement and move up and down, and traditional dermatotome 3 that connects is an entirety, can only move up and down, traditional connects the function that dermatotome 3 can only realize connecing skin, and in the application two connect dermatotome 3 owing to there being the reason of independently moving and nip portion 6, can realize, to the first one-step forming of musculus cutaneus, making musculus cutaneus concavely and sealing around it.
The nip portion 6 of multiple fillings pre-profiling mould 2000 is vertical plane, when pressing, musculus cutaneus can be made to fit together closely, and uniform force, the vertical curved surface 7 arranged below groove 5 then can play in musculus cutaneus, the effect of the belly part shaping of bottom.
Multiple structures of multiple fillings pre-profiling mould 2000 are provided with roller 9, and roller 9 and track 1000 cooperatively interact, and achieve the effect controlling dependency structure rising, decline, translation, structure is simple.
Liquid fillings mentioned in the application comprises in the prior art such as various fillingss, water of liquid state can participate in faric all liq.
Claims (23)
1. a novel multiple fillings food with filling forming method, is characterized in that: concrete steps are:
The first step, musculus cutaneus is laid in and connects skin station (100);
Second step, musculus cutaneus, through pre-profiling, becomes pocket-like; Described pocket-like refers to that musculus cutaneus is spill, and the surrounding of musculus cutaneus in sealing state, musculus cutaneus top in opening wide state;
3rd step, pocket-like musculus cutaneus is positioned at the first note filling station (200), and in the musculus cutaneus of pocket-like, recess is injected into liquid fillings, and liquid fillings is fixed among musculus cutaneus indent;
4th step, the musculus cutaneus of pocket-like is through shaping station (400), and it is bonded to each other that musculus cutaneus top opens wide position, makes to form confined space in musculus cutaneus, and liquid fillings is positioned at confined space, forms multiple fillings food with filling.
2. a kind of novel multiple fillings food with filling forming method according to claim 1, is characterized in that: between the first step and second step, and musculus cutaneus is through disclosing station (600) in advance, and due to the effect by downward power in the middle part of musculus cutaneus, musculus cutaneus entirety can be spill.
3. a kind of novel multiple fillings food with filling forming method according to claim 1, it is characterized in that: after the 4th step completes, multiple fillings food with filling is delivered to demoulding station (500), then is transferred on conveyer belt.
4. a kind of novel multiple fillings food with filling forming method according to claim 1, it is characterized in that: the surrounding of described musculus cutaneus specifically refers to that in sealing state the circle that forward and backward, the left and right four direction of musculus cutaneus surround is sealing state, the left end two side portions of musculus cutaneus is laminated connected, and the right-hand member two side portions pressing of musculus cutaneus is connected.
5. a kind of novel multiple fillings food with filling forming method according to claim 4, is characterized in that: musculus cutaneus is laid in by musculus cutaneus conveying device (101) and connects on skin station (100).
6. a kind of novel multiple fillings food with filling forming method according to claim 4, is characterized in that: the pre-profiling of musculus cutaneus is realized by multiple fillings pre-profiling mould (2000).
7. a kind of novel multiple fillings food with filling forming method according to claim 4, is characterized in that: liquid fillings is injected in pocket-like musculus cutaneus by the first Filling stuffing device (201).
8. a kind of novel multiple fillings food with filling forming method according to claim 4, is characterized in that: musculus cutaneus realizes the bonded to each other of musculus cutaneus top in shaping station (400) by shaped device (401).
9. a kind of novel multiple fillings food with filling forming method according to claim 1, is characterized in that: musculus cutaneus is disclosed as spill by the device (601) of disclosing in advance disclosed in advance on station (600).
10. a kind of novel multiple fillings food with filling forming method according to claim 1-9 any one, it is characterized in that: the equipment realizing this method is multiple fillings shaped device (401), comprise track (1000) and be arranged on track (1000) around connect skin station (100), first note filling station (200), shaping station (400) and demoulding station (500), described skin station (100) place that connects is provided with musculus cutaneus conveying device (101), described first note filling station (200) place is provided with the first Filling stuffing device (201), shaping station (400) place is provided with shaped device (401), demoulding station (500) place is provided with stripper apparatus (501), described track (1000) is provided with the multiple fillings pre-profiling mould (2000) moved along track (1000), musculus cutaneus pre-profiling is pocket-like by described multiple fillings pre-profiling mould (2000).
11. a kind of novel multiple fillings food with filling forming methods according to claim 10, is characterized in that: musculus cutaneus pre-profiling is pocket-like at the first note filling station (200) place by described multiple fillings pre-profiling mould (2000).
12. a kind of novel multiple fillings food with filling forming methods according to claim 10, is characterized in that: disclose in advance device (601) comprise cylinder and with cylinders and by cylinder drive do pump disclose leather point.
13. a kind of novel multiple fillings food with filling forming methods according to claim 10, it is characterized in that: the first note filling station (200) place is provided with the first Filling stuffing device (201), described first Filling stuffing device (201) comprises cylinder block (302), described cylinder block (302) is provided with lift cylinder (303), described lift cylinder (303) output is connected with lifting connecting plate (11) (304) one end, described lifting connecting plate (11) (304) other end is connected with lifting support (305), described lifting support (305) is provided with multiple priming device (306).
14. a kind of novel multiple fillings food with filling forming methods according to claim 13, it is characterized in that: described priming device (306) comprises regulation valve body (307) and is positioned at the control valve of its inside, the top of described regulation valve body (307) is provided with adjusting knob (308), described regulation valve body (307) bottom is provided with filling head (309), described regulation valve body (307) one end is connected with pressue device, and the other end is connected with woven hose.
15. a kind of novel multiple fillings food with filling forming methods according to claim 14, is characterized in that: described pressue device is negative pressure source of the gas, piston, cylinder or air exhauster; Described woven hose is communicated with the fluid reservoir for holding liquid fillings; Described filling head (309) is the nozzle structure that can realize liquid spray.
16. a kind of novel multiple fillings food with filling forming methods according to claim 10, it is characterized in that: described shaped device (401) comprises forming supporter (402) and shaping driving (403), forming supporter (402) is provided with at least one composing type to mould, every composing type comprises a left side to mould (404) and right to mould (405) to mould, leftly under the drive of shaping driving (403), does horizontal move toward one another to mould (404) and the right side to mould (405) and moves dorsad.
17. a kind of novel multiple fillings food with filling forming methods according to claim 10, is characterized in that: described stripper apparatus (501) comprises ejecting device or clamp device.
18. a kind of novel multiple fillings food with filling forming methods according to claim 17, it is characterized in that: ejecting device comprises flexible push rod (502), described flexible push rod (502) one end is provided with pusher driving mechanism (503), and the other end of flexible push rod (502) is provided with push pedal (504).
19. a kind of novel multiple fillings food with filling forming methods according to claim 17, it is characterized in that: clamp device comprises mechanical grip (505), mechanical grip (505) realizes grabbing, putting action by gripping cylinder (506), described mechanical grip (505) is arranged on the lift servo motor for controlling its lifting, described servomotor is fixed on slide rail (507), and described slide rail (507) is fixed on demoulding frame (508).
20. a kind of novel multiple fillings food with filling forming methods according to claim 10, it is characterized in that: described multiple fillings pre-profiling mould (2000) comprises installing plate (1), what described installing plate (1) is provided with core rod (2) and two can realize relative motion connects dermatotome (3), describedly connect the both sides that dermatotome (3) is separately positioned on core rod (2), the described upper surface connecing dermatotome (3) is provided with the concave step (4) for realizing connecing skin function, two connect the adjacent side of dermatotome (3) and are provided with groove (5) for realizing musculus cutaneus pre-profiling, a left side for each groove (5), right two ends are provided with nip portion (6), two grooves (5) connecing the upper position of dermatotome (3) relative form one group of pre-profiling groove (5).
21. a kind of novel multiple fillings food with filling forming methods according to claim 20, is characterized in that: two groove (5) quantity connect on dermatotome (3) are identical; Eachly connect the groove (5) dermatotome (3) being provided with at least three horizontal linears distributions, two connect the pre-profiling groove (5) that dermatotome (3) forms at least three horizontal linear distributions jointly, and the centre of each pre-profiling groove (5) is provided with a core rod (2); Two connect dermatotome (3) and can realize mutual horizontal move toward one another and move dorsad.
22. a kind of novel multiple fillings food with filling forming methods according to claim 21, it is characterized in that: described nip portion (6) is perpendicular, nip portion (6) extends to and connects dermatotome (3) below, and two connect dermatotome (3) when closing up, and described nip portion (6) is in fit-state; Described nip portion (6) is other, the below of groove (5) is also provided with vertical curved surface (7).
23. a kind of novel multiple fillings food with filling forming methods according to claim 22, is characterized in that: at least one connects on dermatotome (3) and is provided with pushing block (8), described pushing block (8) is provided with roller (9); Described core rod (2) is cup-shaped, and core rod is provided with the jacking block that can move up and down in (2), is connected with push rod (10) below each jacking block, and each push rod (10) is connected with connecting plate (11) respectively, described connecting plate (11) is provided with roller (9); Described connecting plate (11) is also provided with back-moving spring (12), the upper end of described back-moving spring (12) is limited in the hole of installing plate (1); Describedly connect the top that dermatotome (3) is positioned at intermediate plate (14), described intermediate plate (14) bottom is connected with lever (13), and described lever (13) one end is provided with roller (9); The shape of described concave step (4) is semicircle or/and rectangle.
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| CN105410092B (en) | 2018-06-05 |
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