CN105613645A - Multistage stuffing forming device - Google Patents

Multistage stuffing forming device Download PDF

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Publication number
CN105613645A
CN105613645A CN201511001723.4A CN201511001723A CN105613645A CN 105613645 A CN105613645 A CN 105613645A CN 201511001723 A CN201511001723 A CN 201511001723A CN 105613645 A CN105613645 A CN 105613645A
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CN
China
Prior art keywords
station
musculus cutaneus
filling
fillings
dermatotome
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Granted
Application number
CN201511001723.4A
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Chinese (zh)
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CN105613645B (en
Inventor
黄松
周莉
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Chengdu Soontrue Rainbow Machinery Equipment Co Ltd
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Chengdu Soontrue Rainbow Machinery Equipment Co Ltd
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Priority to CN201511001723.4A priority Critical patent/CN105613645B/en
Publication of CN105613645A publication Critical patent/CN105613645A/en
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    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C9/00Other apparatus for handling dough or dough pieces
    • A21C9/06Apparatus for filling pieces of dough such as doughnuts
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C9/00Other apparatus for handling dough or dough pieces
    • A21C9/06Apparatus for filling pieces of dough such as doughnuts
    • A21C9/065Apparatus for filling pieces of dough such as doughnuts by means of injection into a piece of dough

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Formation And Processing Of Food Products (AREA)
  • Confectionery (AREA)

Abstract

The invention belongs to the technical field of food processing and relates to a multistage stuffing forming device. The device comprises a track, a wrapper receiving station, a first stuffing injection station, a second stuffing injection station, a forming station and a demolding station, wherein the wrapper receiving station, the first stuffing injection station, the second stuffing injection station, the forming station and the demolding station are arranged around the track, a wrapper conveying device is arranged at the position of the wrapper receiving station, a first stuffing injection device is arranged at the position of the first stuffing injection station, a second stuffing injection device is arranged at the position of the second stuffing injection station, a forming device body is arranged at the position of the forming station, and a demolding device is arranged at the position of the demolding station; a multistage stuffing preliminary forming mold moving along the track is arranged on the track, and wrappers are preliminarily formed into the pocket shape through the multistage stuffing preliminary forming mold. The two independent stuffing injection stations are arranged to conduct stuffing injection twice on the wrappers, and the wrappers are processed into the pocket shape after the first time of stuffing injection, so that the second time of stuffing injection can be conducted on the wrappers; through the two times of independent stuffing injection, stuffing materials in stuffed food are not mixed or overly mixed, and the unique tastes of different stuffing materials can be reserved.

Description

Multiple fillings shaped device
Technical field
The invention belongs to food processing technology field, particularly relate to a kind of multiple fillings shaped device.
Background technology
The food forming machine of existing processing dumpling class food with filling is when carrying out forming process to food, usually the form of annular station is all adopted, musculus cutaneus e Foerderanlage, filling feeding device, shaped device and withdrawing device are arranged on circular orbit successively, then dumpling class food with filling performs junction skin, for filling, shaping and taking-up action respectively at each independent station, but the structure of this kind of form often can only realize processing the faric of single fillings or the injection musculus cutaneus of property carries out faric technique effect again after multiple fillings being uniformly mixed. When the injection of the non-stirred formula being realized multiple fillings, or when being undertaken injecting in musculus cutaneus respectively by solid-state fillings and liquid fillings (comprising water), existing shaped device all cannot realize. Further, in prior art, liquid towards fillings is all often existing that it is freezing for solid-state, then carries out note filling, but liquid fillings is after freezing, and mouthfeel or nutritive value all can have impact.
If number of patent application is CN200820062031.X, the applying date is 2008-01-29, name is called the utility model patent of " dumpling machine ", its technical scheme is: a kind of dumpling machine, comprise dough sheet input mechanism, Filling stuffing device, dumpling forming device, discharging tailstock, drive unit, dumpling forming device comprises horizontally disposed station turnplate, forming mould in rotating disk card, dough sheet input mechanism, what Filling stuffing device was corresponding be arranged on rotating disk connect skin station, connect filling station, close station at bag and thrustor is set, in release dumpling station side, ejecting device is set, another side arranges discharging tailstock. above-mentioned patent is provided with separately dough sheet input mechanism, Filling stuffing device, dumpling forming device, discharging tailstock on circular orbit, each device works successively, musculus cutaneus can only be carried out the injection of a fillings by dumpling forming device in above-mentioned patent and Filling stuffing device, and can not realize solid-state fillings and liquid fillings mixes the effect packed.
In sum, existing dumpling class food with filling, when realizing automatic production, is usually only once noted filling, cannot be realized the injection of multiple fillings, and further also cannot realize the technique effect in solid-state fillings and liquid fillings mixing injection musculus cutaneus.
Summary of the invention
Filling is only once noted in order to overcome the faric device existence of above-mentioned food, the injection of multiple fillings cannot be realized, further also cannot realize the problem in solid-state fillings and liquid fillings injection musculus cutaneus, a kind of multiple fillings shaped device that can inject different fillingss successively on musculus cutaneus of special proposition now, further, this multiple fillings forming mould can also realize the effect injecting solid-state fillings and liquid fillings on musculus cutaneus successively, liquid fillings mentioned in the application comprises the various fillingss of liquid state, the prior aries such as water can participate in faric all liquid.
For realizing above-mentioned technique effect, the technical scheme of the present invention is as follows:
A kind of multiple fillings shaped device, it is characterized in that: comprise track and be arranged on and connect skin station around track, first note filling station, 2nd note filling station, shaping station and demoulding station, the described skin station place that connects is provided with musculus cutaneus e Foerderanlage, described first note filling station place is provided with the first Filling stuffing device, 2nd note filling station is provided with the 2nd Filling stuffing device, shaping station place is provided with shaped device, demoulding station place is provided with stripper apparatus, described track is provided with the multiple fillings pre-profiling mould along orbiting, musculus cutaneus pre-profiling is pocket-like by described multiple fillings pre-profiling mould.
Described pocket-like refers to that musculus cutaneus is spill, and the surrounding of musculus cutaneus in sealed state, musculus cutaneus top in opening wide state. The surrounding of described musculus cutaneus specifically refers to that in sealed state the circle that forward and backward, the left and right four direction of musculus cutaneus surround is sealed state. Namely after the concave inside of musculus cutaneus injects liquid fillings, liquid fillings can not be leaked, and liquid fillings can be contained in musculus cutaneus.
Musculus cutaneus pre-profiling is pocket-like at the first note filling station place by described multiple fillings pre-profiling mould.
The structure of musculus cutaneus e Foerderanlage is the existing structure that can be applied to the food with filling musculus cutaneus conveyings such as dumpling machine that those skilled in the art know, the basic conveying function of musculus cutaneus can be completed, maybe can also realize the effect that whole musculus cutaneus is cut into the independent musculus cutaneus of appropriate size.
About disclosing device in advance:
One can be arranged and independent disclose station in advance, as: also including and independent disclose station in advance, described station of disclosing in advance is connecing between skin station and the first note filling station, and described station place of disclosing in advance is provided with and independent discloses device in advance.
Can also integrate disclosing in advance station with other stations, as: also including and disclose station in advance, described station of disclosing in advance overlaps with the position of described first note filling station, and described first note filling station place is provided with the first Filling stuffing device having and disclosing skin function.
Can also arrange and independent disclose station in advance, and disclose station in advance for integrated one by other stations are extra again, as: also include and independent disclose station in advance, described station of disclosing in advance is connecing between skin station and the first note filling station, described station place of disclosing in advance is provided with and independent discloses device in advance, and described first note filling station place is provided with the first Filling stuffing device having and disclosing skin function.
Independent disclose in advance device comprise cylinder and drive with cylinders and by cylinder do up and down reciprocatingly move disclose leather point.
Structure about each Filling stuffing device:
Described first Filling stuffing device comprises hopper, feed-pipe and does up and down reciprocatingly motion note filling pipe, feed-pipe two ends are connected with note filling pipe with hopper respectively, establishing in feed-pipe and only turn valve, described note filling pipe inside is provided with can do, along note filling tube cavity, the note filling piston up and down reciprocatingly moved.
A kind of situation is that the first Filling stuffing device is the same with the structure of the 2nd Filling stuffing device, as:
Described 2nd Filling stuffing device structure is identical with the first Filling stuffing device structure.
The structure that another kind of situation is the first Filling stuffing device and the 2nd Filling stuffing device is different, as:
Described 2nd Filling stuffing device comprises cylinder block, described cylinder block is provided with lift cylinder, described lift cylinder output terminal is connected with lifting web plate one end, and the described lifting web plate the other end is connected with lifting support, and described lifting support is provided with multiple priming device.
Described priming device comprises regulation valve body and is positioned at the variable valve of its inside, and the top of described regulation valve body is provided with adjustment knob, is provided with filling head bottom described regulation valve body, and described regulation valve body one end is connected with pressurizing device, and the other end is connected with tubing.
Described pressurizing device is negative pressure gas source, piston, cylinder or air exhauster.
Described tubing is connected with for holding the container for storing liquid of liquid fillings.
Described filling head is the nozzle structure that can realize liquid spraying.
Structure about shaped device:
Described shaped device comprises forming supporter and shaping driving, forming supporter is provided with at least one composing type to mould, and mould is comprised a left side to mould and right to mould by every composing type, left to mould and right horizontal move toward one another and the back of the body that mould done under the drive of shaping driving to motion.
Structure about stripper apparatus:
Described stripper apparatus comprises ejecting device or clamp device.
Food with filling level can be released the structure of conveying belt by ejecting device, as: as described in ejecting device comprise flexible push rod, described flexible push rod one end is provided with pusher driving mechanism, and the other end of flexible push rod is provided with push pedal. Pusher driving mechanism can be the existing structures such as cam, motor or cylinder.
Food with filling is captured on conveying belt by clamp device, as: as described in clamp device comprise mechanical grip, mechanical grip realizes by gripping cylinder grabbing, putting action, described mechanical grip is arranged on the lift servo motor for controlling its lifting, described servomotor is fixed on slide rail, and described slide rail is fixed on demoulding frame.
Structure about multiple fillings pre-profiling mould:
Described multiple fillings pre-profiling mould comprises mounting plate, described mounting plate is provided with mould core and two can realize relative movement connects dermatotome, described connect the both sides that dermatotome is separately positioned on mould core, the described upper surface connecing dermatotome is provided with for realizing the concave step connecing skin function, two connect the adjacent side of dermatotome and are provided with the groove for realizing musculus cutaneus pre-profiling, the left and right two ends of each groove are provided with nip portion, and two connect the relative groove in position on dermatotome and form one group of pre-profiling groove.
Two to connect the groove quantity on dermatotome identical.
Each connects the groove being provided with at least three horizontal linear distributions on dermatotome, and two connect the pre-profiling groove that dermatotome forms at least three horizontal linear distributions jointly, and the centre of each pre-profiling groove is provided with a mould core.
Two connect dermatotome and can realize mutual horizontal move toward one another and carry on the back to motion. Move toward one another refers to that two connect dermatotome direction of motion on the contrary, and close to each other. Carry on the back and refer to that two movement direction of object are contrary to motion, and mutually leave.
Described nip portion is perpendicular, and nip portion extends to and connects below dermatotome, and two connect dermatotome when closing up, and described nip portion is fit-state.
By described nip portion, the lower section of groove be also provided with vertical curved surface.
At least one connects and is provided with pushing block on dermatotome, and described pushing block is provided with roller. This roller, under the effect of track, drives this to connect dermatotome and does horizontal reciprocating motion, thus realize two effects connecing the involutory of dermatotome or open.
Described mould core is cup-shaped, is provided with the top block that can move up and down in mould core, is connected with push rod below each top block, and each push rod is connected with web plate respectively, and described web plate is provided with roller. This roller can under the driving of track or other driving mechanisms, drive push rod to do up and down reciprocatingly to move, thus the top block realized in mould core rises and decline, now mould core maintains static, food with filling is positioned on the block of top, the object of push rod drives the top block being fixed on push rod upper end to move up and down, by shaping complete food with filling top to connecing above dermatotome, to facilitate gripping or release.
Also being provided with return spring on described web plate, the upper end of described return spring limits in the hole of mounting plate. The reset function of web plate is realized with this.
Described connecing the top that dermatotome is positioned at intermediate plate, be connected with lever bottom described intermediate plate, described lever one end is provided with roller. The roller of lever one end moves in track, and track drives roller to rise or decline, thus realizes utilizing lever drives to connect the technique effect of dermatotome rising and decline.
The shape of described concave step is semicircle or/and rectangle. Concrete shape can adjust according to different musculus cutaneus, two connect the concave step shape on dermatotome can be identical or not identical.
Overall work principle:
Whole musculus cutaneus is after the process of musculus cutaneus e Foerderanlage, each independent musculus cutaneus is from dropping on multiple fillings pre-profiling mould, multiple fillings pre-profiling mould by musculus cutaneus along orbit transports to the first note filling station, fillings A is infused on musculus cutaneus by the first Filling stuffing device, now musculus cutaneus is in the cause due to fillings A weight, can slightly in spill, the two ends of musculus cutaneus are carried out pressing by multiple fillings pre-profiling mould, make around musculus cutaneus in sealing, the state that top opens wide, fillings A is positioned at the spill position of musculus cutaneus, after multiple fillings pre-profiling mold movement to the 2nd note filling station, fillings B is injected into wrap to close by the 2nd Filling stuffing device to be had in the musculus cutaneus spill of fillings A, multiple fillings pre-profiling mould continues to move to shaping station, it is shaping that musculus cutaneus top on multiple fillings pre-profiling mould is carried out pressing sealing by shaped device, food with filling after pressing and forming continues to be transported to demoulding station by multiple fillings pre-profiling mould, food with filling after shaping is sent on conveying belt by stripper apparatus, enter subsequent handling, multiple fillings pre-profiling mould returns to and connects skin station and carry out subsequent cycle.
The principle of work of the first Filling stuffing device:
Fillings A enters filling tube from hopper and enters filling tube, and fillings A toward the motion of note filling pipe direction, then under the effect of note filling piston, is infused in downwards on musculus cutaneus by filling tube under the effect turning valve. Adding, put note filling piston after completing note filling, continue to musculus cutaneus downward reactive force, then also can be disclosed by musculus cutaneus as spill to the motion of musculus cutaneus direction, action now then achieves the first Filling stuffing device having and disclosing skin function.
The principle of work of the 2nd Filling stuffing device:
When fillings B and fillings A is solid-state fillings, it is possible to the 2nd Filling stuffing device and the first Filling stuffing device are set to identical structure.
When fillings A be solid-state fillings, fillings B for liquid fillings time, then fillings B is then after container for storing liquid, tubing and filling head, sprays or spray is drenched in musculus cutaneus, completes the mixing of liquid fillings and solid-state fillings.
The principle of work of shaped device:
Surrounding is that the musculus cutaneus top opening wide structure carries out pressing in sealing, top by forming mould, left to mould with right respectively to the both sides at musculus cutaneus top, mould is applied pressure, left to mould and right mold pressing is closed after separate again, it is achieved to the final molding of food with filling.
The principle of work of stripper apparatus:
When for ejecting device, the food with filling after shaping is released by flexible push rod from the mould core of multiple fillings pre-profiling mould.
When for clamp device, food with filling after shaping is clamped by mechanical grip from the mould core of multiple fillings pre-profiling mould, then under the effect of lift servo motor, do upward movement, then move to above conveying belt by slide rail, declining, food with filling is put on the belt by mechanical grip again.
The principle of work of multiple fillings pre-profiling mould is:
Two connect dermatotome and are oppositely arranged, now two connect the separated state of dermatotome, musculus cutaneus falls to two and connects in one group of concave step corresponding to dermatotome position, a part for musculus cutaneus is positioned at one and connects in the concave step of dermatotome, another part of musculus cutaneus is positioned at another and connects in the concave step of dermatotome, and the middle part of musculus cutaneus is unsettled.
Now disclosing device in advance discloses downwards in the middle part of musculus cutaneus, drops on downwards in mould core in the middle part of musculus cutaneus, and concave step is left by the surrounding of musculus cutaneus, upwards erect, whole musculus cutaneus is spill, and then fillings A is injected into downwards in musculus cutaneus concave shaped cavity by the first Filling stuffing device, and fillings A is positioned at concave structure. Wherein fillings A is generally solid-state fillings.
At least one connects dermatotome under the effect of external force, tangential movement is done toward another direction connecing dermatotome place, making two to connect dermatotome is formed involutory, two nip portion connecing dermatotome after closing up fit tightly, it is the two ends being horizontally set on groove due to nip portion, so the two ends of the musculus cutaneus in spill can under the effect of nip portion, it is bonded together closely, the upper end of musculus cutaneus being now spill is still for opening wide state, fit in two ends, making the surrounding of spill musculus cutaneus in the state of sealing, namely whole musculus cutaneus is pocket-like. Namely the left end two side portions of musculus cutaneus is laminated connected, and the right-hand member two side portions pressing of musculus cutaneus is connected, and musculus cutaneus upper end is for opening wide.
Two after involutory connect dermatotome and open, meanwhile, two connect the decline of dermatotome level, fillings B is injected in spill musculus cutaneus seal cavity by the 2nd Filling stuffing device, owing to around seal cavity, musculus cutaneus is bonded to each other, there is no space, so fillings B can be retained in musculus cutaneus concave shaped cavity with fillings A jointly, material can not be leaked. Wherein fillings B can be liquid fillings or solid-state fillings.
Now can continue to add fillings inside musculus cutaneus, by shaped device, the structure of opening wide above musculus cutaneus can also being carried out sealing forming, when the molding, mould core rises, musculus cutaneus top is opened wide part and is laminated together by the conjunction mould part of shaped device, forms final food with filling. Here food with filling normally dumpling, steamed dumpling with the dough gathered at the top class mutually pack with fillings by musculus cutaneus together with food.
Overall advantage:
Multiple fillings shaped device is provided with two separate note filling stations, musculus cutaneus has been carried out successively twice note filling action, and after in first time, note filling completes, musculus cutaneus has been processed into pocket-like, it is thus possible to realize the note filling of the second time to musculus cutaneus, twice independent note filling can make the fillings in food with filling can not occur or transition mixing, and different fillingss can retain the taste of its uniqueness, makes food with filling remain the respective mouthfeel of different fillings itself and taste.
Multiple fillings shaped device, on the basis of first time note filling, owing to musculus cutaneus is processed as pocket-like by it, so liquid fillings can be infused in the musculus cutaneus of pocket-like by second time note filling, and ensures that liquid fillings is not leaked. prior art is equipped with the food with filling of liquid fillings, such as sausage dumplings etc., be all first by freezing for liquid state fillings for solid-state, and then carry out bag synthesis type, like this for the mouthfeel of fillings, taste and nutrition all can cause disappearance, the application then can in the process of processing, make liquid fillings be in the state of liquid always, need not by its freezing be solid-state, ensure that the nutrition of liquid fillings itself and mouthfeel, and the fillings that twice note filling adds can not mutually mix before note filling, human consumer by mouthfeel just can be clear and definite tell two kinds of different fillingss, also enhance the gradation sense of food with filling.
Disclose the advantage of device in advance:
Independent when disclosing station in advance when being provided with, arrange and disclose device in advance and musculus cutaneus just can be formed spill before note filling, facilitate later stage Filling stuffing device better to complete note filling.
When disclosing station in advance and the first note filling station integrates, it is provided with the Filling stuffing device disclosing skin function and can almost complete to disclose skin and the action of note filling simultaneously, such benefit is to save limited station, space under saving may be used for installing other additional structures, to enrich and to improve whole shaped device.
Under being provided with the independent prerequisite disclosing station in advance, more additionally arrange one and disclose station and the first note filling station in advance, it is possible to bark effect is disclosed in further reinforcement, ensure that musculus cutaneus is disclosed into spill.
The advantage of the first Filling stuffing device:
First Filling stuffing device can make fillings A under the acting in conjunction turning valve and note filling piston, vertically drop on musculus cutaneus, and turn valve and can ensure that the amount every time noting filling is all basically identical, for solid-state fillings, fillings A drops on after on musculus cutaneus, can be fixed on musculus cutaneus spill place.
The advantage of the 2nd Filling stuffing device:
When the 2nd Filling stuffing device carries out liquid fillings injection, liquid fillings directly to be infused in the musculus cutaneus spill in pocket-like from filling head, and can not be able to be leaked, it is achieved that fillings B carries out object in fluid form that pack. Pressurizing device has bigger pressure when fillings B can be allowed to spray from filling head, is convenient to filling head discharging convenient, quick, and lift cylinder can make filling head move up and down, and is convenient to control the opportunity of fluid injection.
The advantage of shaped device:
The form that mold pressing is closed by level can make the musculus cutaneus of food with filling when final envelope is closed, and pressing better effects if, musculus cutaneus pressing place not easily produces space, situation about not easily leaking air in musculus cutaneus, ensure that the complete of the fillings of food with filling inside.
The advantage of stripper apparatus:
The food with filling of final molding can be taken out by stripper apparatus from multiple fillings pre-profiling mould, and is sent to subsequent processing so that multiple fillings pre-profiling mould can continue cycle operation, it is achieved that full-range automated operation.
The advantage of multiple fillings pre-profiling mould is:
On multiple fillings pre-profiling mould two connect the adjacent side of dermatotome and are provided with the groove for realizing musculus cutaneus pre-profiling, a left side for each groove, right two ends are provided with nip portion, the relative groove in two positions forms one group of pre-profiling groove, pre-profiling groove can the effect of direct musculus cutaneus, and two connect dermatotome and can mutually move, realize involutory and action that is that open, by the effect of nip portion, only the surrounding of musculus cutaneus is carried out sealing pressing, and the musculus cutaneus top in spill moulding is in the state opened wide, it is convenient to musculus cutaneus when being filled with a kind of fillings, the surrounding of above-mentioned musculus cutaneus specifically refers to the four direction all around of musculus cutaneus, in subsequent action, continue to inject another kind of fillings toward musculus cutaneus inside, now can add liquid fillings or solid-state fillings, make the fillings kind of food with filling abundanter, even and if when directly adding liquid fillings in musculus cutaneus, liquid fillings can also directly be infused in musculus cutaneus to carry out bag close, can not produce to leak, and without the need to by freezing for liquid state fillings be solid-state, avoid causing the destruction in fillings mouthfeel and nutrition.
Two of multiple fillings pre-profiling mould connect dermatotome and cooperatively interact action, form one group and connect dermatotome, and one group connects and can be provided with multiple pre-profiling groove on dermatotome, when being provided with three pre-profiling grooves, can process three food with filling simultaneously.
The mould core of multiple fillings pre-profiling mould can play the effect supporting musculus cutaneus and fillings, and owing to mould core can rise and decline, so in the molding procedure of mould core after pre-profiling, can rise and make the musculus cutaneus on it and fillings divide more to protrude from and connect on dermatotome, be convenient to shaped device and it is carried out shaping.
Two of multiple fillings pre-profiling mould connect dermatotome can do separately tangential movement and up and down motion, and traditional dermatotome that connects is an entirety, can only move up and down, traditional connect dermatotome and can only realize the function connecing skin, and in the application two connect dermatotome owing to there being the reason of independently moving and nip portion, the first one-step forming to musculus cutaneus can be realized, make musculus cutaneus concavely and seal around it.
The nip portion of multiple fillings pre-profiling mould is vertical plane, when pressing, musculus cutaneus can be made to fit together closely, and uniform force, the vertical curved surface arranged below groove then can play in musculus cutaneus, the effect of the belly part shaping of bottom.
Being provided with roller in multiple structures of multiple fillings pre-profiling mould, roller and track cooperatively interact, it is achieved that the effect that control dependency structure rises, declines, translates, and structure is simple.
Accompanying drawing explanation
Fig. 1 is multiple fillings shaped device structural representation.
Fig. 2 is multiple fillings shaped device vertical view.
Fig. 3 is a kind of station distribution schematic diagram of multiple fillings shaped device.
Fig. 4 is the first Filling stuffing device structural representation.
Fig. 5 is the 2nd Filling stuffing device structural representation.
Fig. 6 is the structural representation that the 2nd Filling stuffing device coordinates with multiple fillings pre-profiling mould.
Fig. 7 is shaped device structural representation.
Fig. 8 is shaped device vertical view.
Fig. 9 is stripper apparatus is structural representation during ejecting device.
Figure 10 is stripper apparatus is structural representation during clamp device.
Figure 11 is the structural representation of multiple fillings pre-profiling mould.
Figure 12 is the side-view of multiple fillings pre-profiling mould.
Figure 13 is the A-A sectional view of multiple fillings pre-profiling mould.
Figure 14 is the structural representation that intermediate plate is connected with lever.
Figure 15 is a structural representation connecing dermatotome.
Figure 16 is that another connects the structural representation of dermatotome.
Figure 17 is two and connects after dermatotome completes the pre-profiling to musculus cutaneus, the vertical view of pocket-like musculus cutaneus and fillings A.
Figure 18 is toward after injecting fillings B in the musculus cutaneus after pre-profiling, the vertical view of musculus cutaneus and fillings A, fillings B.
In accompanying drawing:
Connect skin station 100, first note filling station the 200, two note filling station 300, shaping station 400, demoulding station 500, musculus cutaneus e Foerderanlage 101, first Filling stuffing device the 201, two Filling stuffing device 301, shaped device 401, stripper apparatus 501, track 1000, multiple fillings pre-profiling mould 2000.
Disclose station 600 in advance, disclose device 601 in advance.
Hopper 202, note filling pipe 203, note filling piston 204.
Cylinder block 302, lift cylinder 303, lifting web plate 304, lifting support 305, priming device 306, regulation valve body 307, regulates knob 308, filling head 309,
Forming supporter 402, shaping driving 403, left to mould 404, right to mould 405.
Flexible push rod 502, pusher driving mechanism 503, push pedal 504.
Mechanical grip 505, gripping cylinder 506, slide rail 507, demoulding frame 508.
Mounting plate 1, mould core 2, connects dermatotome 3, concave step 4, groove 5, nip portion 6, vertical curved surface 7, pushing block 8, roller 9, push rod 10, web plate 11, return spring 12, lever 13, intermediate plate 14.
Embodiment
Embodiment 1
A kind of multiple fillings shaped device comprises track 1000 and is arranged on and connects skin station 100 around track 1000, first note filling station 200, 2nd note filling station 300, shaping station 400 and demoulding station 500, described skin station 100 place that connects is provided with musculus cutaneus e Foerderanlage 101, described first note filling station 200 place is provided with the first Filling stuffing device 201, 2nd note filling station 300 is provided with the 2nd Filling stuffing device 301, shaping station 400 place is provided with shaped device 401, demoulding station 500 place is provided with stripper apparatus 501, described track 1000 is provided with the multiple fillings pre-profiling mould 2000 moved along track 1000, musculus cutaneus pre-profiling is pocket-like by described multiple fillings pre-profiling mould 2000. described pocket-like refers to that musculus cutaneus is spill, and the surrounding of musculus cutaneus in sealed state, musculus cutaneus top in opening wide state. namely after the concave inside of musculus cutaneus injects liquid fillings, liquid fillings can not be leaked, and liquid fillings can be contained in musculus cutaneus.
Whole musculus cutaneus is after the process of musculus cutaneus e Foerderanlage 101, each independent musculus cutaneus is from dropping on multiple fillings pre-profiling mould 2000, musculus cutaneus is delivered to the first note filling station 200 along track 1000 by multiple fillings pre-profiling mould 2000, fillings A is infused on musculus cutaneus by the first Filling stuffing device 201, now musculus cutaneus is in the cause due to fillings A weight, can slightly in spill, the two ends of musculus cutaneus are carried out pressing by multiple fillings pre-profiling mould 2000, make around musculus cutaneus in sealing, the state that top opens wide, fillings A is positioned at the spill position of musculus cutaneus, after multiple fillings pre-profiling mould 2000 moves to the 2nd note filling station 300, fillings B is injected into wrap to close by the 2nd Filling stuffing device 301 to be had in the musculus cutaneus spill of fillings A, multiple fillings pre-profiling mould 2000 continues to move to shaping station 400, it is shaping that musculus cutaneus top on multiple fillings pre-profiling mould 2000 is carried out pressing sealing by shaped device 401, food with filling after pressing and forming continues to be transported to demoulding station 500 by multiple fillings pre-profiling mould 2000, food with filling after shaping is sent on conveying belt by stripper apparatus 501, enter subsequent handling, multiple fillings pre-profiling mould 2000 returns to and connects skin station 100 and carry out subsequent cycle.
Embodiment 2
A kind of multiple fillings shaped device comprises track 1000 and is arranged on and connects skin station 100 around track 1000, first note filling station 200, 2nd note filling station 300, shaping station 400 and demoulding station 500, described skin station 100 place that connects is provided with musculus cutaneus e Foerderanlage 101, described first note filling station 200 place is provided with the first Filling stuffing device 201, 2nd note filling station 300 is provided with the 2nd Filling stuffing device 301, shaping station 400 place is provided with shaped device 401, demoulding station 500 place is provided with stripper apparatus 501, described track 1000 is provided with the multiple fillings pre-profiling mould 2000 moved along track 1000, musculus cutaneus pre-profiling is pocket-like by described multiple fillings pre-profiling mould 2000.
Described pocket-like in the application refers to that musculus cutaneus profile is as pocket, specifically refer to that musculus cutaneus is spill, and the surrounding of musculus cutaneus in sealed state, musculus cutaneus top in opening wide state, the left end two side portions of musculus cutaneus is laminated connected, the right-hand member two side portions pressing of musculus cutaneus is connected, and the circle that forward and backward, the left and right four direction of described musculus cutaneus surrounds is in sealed state. Namely after the concave inside of musculus cutaneus injects liquid fillings, liquid fillings can not be leaked, and liquid fillings can be contained in musculus cutaneus.
Musculus cutaneus pre-profiling is pocket-like at the first note filling station 200 place by described multiple fillings pre-profiling mould 2000.
Musculus cutaneus e Foerderanlage 101 in the application is structure well known in the art.
Overall work principle:
Whole musculus cutaneus is after the process of musculus cutaneus e Foerderanlage 101, each independent musculus cutaneus is from dropping on multiple fillings pre-profiling mould 2000, musculus cutaneus is delivered to the first note filling station 200 along track 1000 by multiple fillings pre-profiling mould 2000, fillings A is infused on musculus cutaneus by the first Filling stuffing device 201, now musculus cutaneus is in the cause due to fillings A weight, can slightly in spill, the two ends of musculus cutaneus are carried out pressing by multiple fillings pre-profiling mould 2000, make around musculus cutaneus in sealing, the state that top opens wide, fillings A is positioned at the spill position of musculus cutaneus, after multiple fillings pre-profiling mould 2000 moves to the 2nd note filling station 300, fillings B is injected into wrap to close by the 2nd Filling stuffing device 301 to be had in the musculus cutaneus spill of fillings A, multiple fillings pre-profiling mould 2000 continues to move to shaping station 400, it is shaping that musculus cutaneus top on multiple fillings pre-profiling mould 2000 is carried out pressing sealing by shaped device 401, food with filling after pressing and forming continues to be transported to demoulding station 500 by multiple fillings pre-profiling mould 2000, food with filling after shaping is sent on conveying belt by stripper apparatus 501, enter subsequent handling, multiple fillings pre-profiling mould 2000 returns to and connects skin station 100 and carry out subsequent cycle.
Multiple fillings shaped device is provided with two separate note filling stations, musculus cutaneus has been carried out successively twice note filling action, and after in first time, note filling completes, musculus cutaneus can be processed as pocket-like, it is thus possible to realize the note filling of the second time to musculus cutaneus, twice independent note filling can make the fillings in food with filling can not occur or transition mixing, and different fillingss can retain the taste of its uniqueness, makes food with filling remain the respective mouthfeel of different fillings itself and taste.
Multiple fillings shaped device, on the basis of first time note filling, owing to musculus cutaneus is processed as pocket-like by it, so liquid fillings can be infused in the musculus cutaneus of pocket-like by second time note filling, and ensures that liquid fillings is not leaked. prior art is equipped with the food with filling of liquid fillings, such as sausage dumplings etc., be all first by freezing for liquid state fillings for solid-state, and then carry out bag synthesis type, like this for the mouthfeel of fillings, taste and nutrition all can cause disappearance, the application then can in the process of processing, make liquid fillings be in the state of liquid always, need not by its freezing be solid-state, ensure that the nutrition of liquid fillings itself and mouthfeel, and the fillings that twice note filling adds can not mutually mix before note filling, human consumer by mouthfeel just can be clear and definite tell two kinds of different fillingss, also enhance the gradation sense of food with filling.
The structure of musculus cutaneus e Foerderanlage 101 is the existing structure that can be applied to the food with filling musculus cutaneus conveyings such as dumpling machine that those skilled in the art know, the basic conveying function of musculus cutaneus can be completed, maybe can also realize the effect that whole musculus cutaneus is cut into the independent musculus cutaneus of appropriate size.
About disclosing device 601 in advance:
One can be arranged and independent disclose station 600 in advance, as: also including and independent disclose station 600 in advance, described station 600 of disclosing in advance is connecing between skin station 100 and the first note filling station 200, and described station 600 place of disclosing in advance is provided with and independent discloses device 601 in advance.
Can also integrate disclosing in advance station 600 with other stations, as: also include and disclose station 600 in advance, described station 600 of disclosing in advance overlaps with the position of described first note filling station 200, and described first note filling station 200 place is provided with the first Filling stuffing device 201 having and disclosing skin function.
Can also arrange and independent disclose station 600 in advance, and disclose station 600 in advance for integrated one by other stations are extra again, as: also include and independent disclose station 600 in advance, described station 600 of disclosing in advance is connecing between skin station 100 and the first note filling station 200, described station 600 place of disclosing in advance is provided with and independent discloses device 601 in advance, and described first note filling station 200 place is provided with the first Filling stuffing device 201 having and disclosing skin function.
Independent disclose in advance device 601 comprise cylinder and drive with cylinders and by cylinder do up and down reciprocatingly move disclose leather point.
Disclose the advantage of device 601 in advance:
Independent when disclosing station 600 in advance when being provided with, arrange and disclose device 601 in advance and musculus cutaneus just can be formed spill before note filling, facilitate later stage Filling stuffing device better to complete note filling.
When disclosing station 600 in advance and the first note filling station 200 integrates, it is provided with the Filling stuffing device disclosing skin function and can almost complete to disclose skin and the action of note filling simultaneously, such benefit is to save limited station, space under saving may be used for installing other additional structures, to enrich and to improve whole shaped device 401.
Under being provided with the independent prerequisite disclosing station 600 in advance, more additionally arrange one and disclose station 600 and the first note filling station 200 in advance, it is possible to bark effect is disclosed in further reinforcement, ensure that musculus cutaneus is disclosed into spill.
Structure about each Filling stuffing device:
Described first Filling stuffing device 201 comprises hopper 202, feed-pipe and does up and down reciprocatingly motion note filling pipe 203, feed-pipe two ends are connected with note filling pipe 203 with hopper 202 respectively, establishing in feed-pipe and only turn valve, described note filling pipe 203 inside is provided with can do, along note filling pipe 203 inner chamber, the note filling piston 204 up and down reciprocatingly moved.
Principle of work: fillings A enters filling tube from hopper 202 and enters filling tube, and fillings A toward the motion of note filling pipe 203 direction, then under the effect of note filling piston 204, is infused in downwards on musculus cutaneus by filling tube under the effect turning valve. Adding, put note filling piston 204 after completing note filling, continue to musculus cutaneus downward reactive force, then also can be disclosed by musculus cutaneus as spill to the motion of musculus cutaneus direction, action now then achieves the first Filling stuffing device 201 having and disclosing skin function.
A kind of situation is that the first Filling stuffing device 201 is the same with the structure of the 2nd Filling stuffing device 301, as:
Described 2nd Filling stuffing device 301 structure is identical with the first Filling stuffing device 201 structure.
The structure that another kind of situation is the first Filling stuffing device 201 and the 2nd Filling stuffing device 301 is different, as:
Described 2nd Filling stuffing device 301 comprises cylinder block 302, described cylinder block 302 is provided with lift cylinder 303, described lift cylinder 303 output terminal is connected with lifting web plate 304 one end, described lifting web plate 304 the other end is connected with lifting support 305, and described lifting support 305 is provided with multiple priming device 306.
Described priming device 306 comprises regulation valve body 307 and is positioned at the variable valve of its inside, the top of described regulation valve body 307 is provided with and regulates knob 308, being provided with filling head 309 bottom described regulation valve body 307, described regulation valve body 307 one end is connected with pressurizing device, and the other end is connected with tubing.
Described pressurizing device is negative pressure gas source, piston, cylinder or air exhauster.
Described tubing is connected with for holding the container for storing liquid of liquid fillings.
Described filling head 309 is the nozzle structure that can realize liquid spraying.
When principle of work: fillings B and fillings A is solid-state fillings, it is possible to the 2nd Filling stuffing device 301 and the first Filling stuffing device 201 are set to identical structure.
When fillings A be solid-state fillings, fillings B for liquid fillings time, then fillings B is then after container for storing liquid, tubing and filling head 309, sprays or spray is drenched in musculus cutaneus, completes the mixing of liquid fillings and solid-state fillings.
The advantage of the first Filling stuffing device 201: the first Filling stuffing device 201 can make fillings A under the acting in conjunction turning valve and note filling piston 204, vertically drop on musculus cutaneus, and turn valve and can ensure that the amount every time noting filling is all basically identical, for solid-state fillings, fillings A drops on after on musculus cutaneus, can be fixed on musculus cutaneus spill place.
The advantage of the 2nd Filling stuffing device 301: when the 2nd Filling stuffing device 301 carries out liquid fillings injection, liquid fillings can directly to be infused in the musculus cutaneus spill in pocket-like from filling head 309, and can not leak, it is achieved that fillings B is carried out in fluid form the object packed.
Pressurizing device has bigger pressure when fillings B can be allowed to spray from filling head 309, is convenient to filling head 309 discharging convenient, quick, and lift cylinder 303 can make filling head 309 move up and down, and is convenient to control the opportunity of fluid injection.
Structure about shaped device 401:
Described shaped device 401 comprises forming supporter 402 and shaping driving 403, forming supporter 402 is provided with at least one composing type to mould, mould is comprised a left side to mould 404 and right to mould 405 by every composing type, left to mould 404 and right horizontal move toward one another and the back of the body that mould 405 done under the drive of shaping driving 403 to motion.
Principle of work: forming mould by surrounding in sealing, top be that the musculus cutaneus top opening wide structure carries out pressing, left to mould 404 with right mould 405 is applied pressure respectively to the both sides at musculus cutaneus top, mould 404 and the right side are separated by a left side to after mould 405 pressing again, it is achieved to the final molding of food with filling.
The advantage of shaped device 401: the form that mold pressing is closed by level can make the musculus cutaneus of food with filling when final envelope is closed, pressing better effects if, musculus cutaneus pressing place not easily produces space, situation about not easily leaking air in musculus cutaneus, ensure that the complete of the fillings of food with filling inside.
Structure about stripper apparatus 501:
Described stripper apparatus 501 comprises ejecting device or clamp device.
Food with filling level can be released the structure of conveying belt by ejecting device, as: as described in ejecting device comprise flexible push rod 502, described flexible push rod 502 one end is provided with pusher driving mechanism 503, and the other end of flexible push rod 502 is provided with push pedal 504. Pusher driving mechanism 503 can be the existing structures such as cam, motor or cylinder.
Ejecting device principle of work:
Food with filling after shaping is released by flexible push rod 502 from the mould core 2 of multiple fillings pre-profiling mould 2000.
Food with filling is captured on conveying belt by clamp device, as: as described in clamp device comprise mechanical grip 505, mechanical grip 505 realizes by gripping cylinder 506 grabbing, putting action, described mechanical grip 505 is arranged on the lift servo motor for controlling its lifting, described servomotor is fixed on slide rail 507, and described slide rail 507 is fixed on demoulding frame 508.
Clamp device principle of work:
Food with filling after shaping is clamped by mechanical grip 505 from the mould core 2 of multiple fillings pre-profiling mould 2000, then under the effect of lift servo motor, do upward movement, then move to above conveying belt by slide rail 507, declining, food with filling is put on the belt by mechanical grip 505 again.
The advantage of stripper apparatus 501: the food with filling of final molding can be taken out by ejecting device from multiple fillings pre-profiling mould 2000, and it is sent to subsequent processing, make multiple fillings pre-profiling mould 2000 can continue cycle operation, it is achieved that full-range automated operation.
Structure about multiple fillings pre-profiling mould 2000:
Described multiple fillings pre-profiling mould 2000 comprises mounting plate 1, described mounting plate 1 is provided with mould core 2 and two can realize relative movement connects dermatotome 3, described connect the both sides that dermatotome 3 is separately positioned on mould core 2, the described upper surface connecing dermatotome 3 is provided with for realizing the concave step 4 connecing skin function, two connect the adjacent side of dermatotome 3 and are provided with the groove 5 for realizing musculus cutaneus pre-profiling, the left and right two ends of each groove 5 are provided with nip portion 6, and two connect the groove 5 that on dermatotome 3, position is relative and form one group of pre-profiling groove 5.
Two to connect groove 5 quantity on dermatotome 3 identical.
Each connects the groove 5, two being provided with at least three horizontal linear distributions on dermatotome 3 and connects the pre-profiling groove 5 that dermatotome 3 forms at least three horizontal linear distributions jointly, and the centre of each pre-profiling groove 5 is provided with a mould core 2.
Two connect dermatotome 3 and can realize mutual horizontal move toward one another and carry on the back to motion. Move toward one another refers to that two connect dermatotome 3 direction of motion on the contrary, and close to each other. Carry on the back and refer to that two movement direction of object are contrary to motion, and mutually leave.
Described nip portion 6 is perpendicular, and nip portion 6 extends to and connects below dermatotome 3, and two connect dermatotome 3 when closing up, and described nip portion 6 is in fit-state.
Described nip portion 6 is other, the lower section of groove 5 is also provided with vertical curved surface 7.
At least one connects and is provided with pushing block 8 on dermatotome 3, and described pushing block 8 is provided with roller 9. This roller 9, under the effect of track 1000, drives this to connect dermatotome 3 and does horizontal reciprocating motion, thus realize two effects connecing the involutory of dermatotome 3 or open.
Described mould core 2 is cup-shaped, is provided with the top block that can move up and down in mould core 2, is connected with push rod 10 below each top block, and each push rod 10 is connected with web plate 11 respectively, and described web plate 11 is provided with roller 9. This roller 9 can under the driving of track 1000 or other driving mechanisms, drive push rod 10 to do up and down reciprocatingly to move, thus the top block realized in mould core 2 rises and decline, now mould core 2 maintains static, food with filling is positioned on the block of top, the object of push rod 10 drives the top block being fixed on push rod 10 upper end to move up and down, by shaping complete food with filling top to connecing above dermatotome 3, to facilitate gripping or release.
Also being provided with return spring 12 on described web plate 11, the upper end of described return spring 12 limits in the hole of mounting plate 1. The reset function of web plate 11 is realized with this.
Described connecing the top that dermatotome 3 is positioned at intermediate plate 14, be connected with lever 13 bottom described intermediate plate 14, described lever 13 one end is provided with roller 9. The roller 9 of lever 13 one end moves in track 1000, and track 1000 drives roller 9 to rise or decline, thus realizes utilizing lever 13 to drive the technique effect connecing dermatotome 3 and rising and decline.
The shape of described concave step 4 is semicircle or/and rectangle. Concrete shape can adjust according to different musculus cutaneus, two connect concave step 4 shape on dermatotome 3 can be identical or not identical.
Principle of work is:
Two connect dermatotome 3 and are oppositely arranged, now two connect the separated state of dermatotome 3, musculus cutaneus falls to two and connects in one group of concave step 4 corresponding to dermatotome 3 position, a part for musculus cutaneus is positioned at one and connects in the concave step 4 of dermatotome 3, another part of musculus cutaneus is positioned in another concave step 4 connecing dermatotome 3, and the middle part of musculus cutaneus is unsettled.
Now disclosing device 601 in advance discloses downwards in the middle part of musculus cutaneus, drops in mould core 2 in the middle part of musculus cutaneus downwards, and concave step 4 is left by the surrounding of musculus cutaneus, upwards erect, whole musculus cutaneus is spill, and then fillings A is injected into downwards in musculus cutaneus concave shaped cavity by the first Filling stuffing device 201, and fillings A is positioned at concave structure. Wherein fillings A is generally solid-state fillings.
At least one connects dermatotome 3 under the effect of external force, tangential movement is done toward another direction connecing dermatotome 3 place, making two to connect dermatotome 3 is formed involutory, the nip portion 6 that after closing up two connect dermatotome 3 fits tightly, owing to nip portion 6 is the two ends being horizontally set on groove 5, so the two ends of the musculus cutaneus in spill can under the effect of nip portion 6, it is bonded together closely, the upper end of musculus cutaneus being now spill is still for opening wide state, fit in two ends, making the surrounding of spill musculus cutaneus in the state of sealing, namely whole musculus cutaneus is pocket-like.
After involutory two connect dermatotome 3 and open, meanwhile, two connect the decline of dermatotome 3 level, fillings B is injected in spill musculus cutaneus seal cavity by the 2nd Filling stuffing device 301, owing to around seal cavity, musculus cutaneus is bonded to each other, there is no space, so fillings B can be retained in musculus cutaneus concave shaped cavity with fillings A jointly, material can not be leaked. Wherein fillings B can be liquid fillings or solid-state fillings.
Now can continue to add fillings inside musculus cutaneus, by shaped device 401, the structure of opening wide above musculus cutaneus can also being carried out sealing forming, when the molding, mould core 2 rises, musculus cutaneus top is opened wide part and is laminated together by the conjunction mould part of shaped device 401, forms final food with filling. Here food with filling normally dumpling, steamed dumpling with the dough gathered at the top class mutually pack with fillings by musculus cutaneus together with food.
The advantage of multiple fillings pre-profiling mould 2000 is:
On multiple fillings pre-profiling mould 2000 two connect the adjacent side of dermatotome 3 and are provided with the groove 5 for realizing musculus cutaneus pre-profiling, a left side for each groove 5, right two ends are provided with nip portion 6, the relative groove 5 in two positions forms one group of pre-profiling groove 5, pre-profiling groove 5 can the effect of direct musculus cutaneus, and two connect dermatotome 3 and can mutually move, realize involutory and action that is that open, by the effect of nip portion 6, only the surrounding of musculus cutaneus is carried out sealing pressing, and the musculus cutaneus top in spill moulding is in the state opened wide, it is convenient to musculus cutaneus when being filled with a kind of fillings, in subsequent action, continue to inject another kind of fillings toward musculus cutaneus inside, now can add liquid fillings or solid-state fillings, make the fillings kind of food with filling abundanter, even and if when directly adding liquid fillings in musculus cutaneus, liquid fillings can also directly be infused in musculus cutaneus to carry out bag close, can not produce to leak, and without the need to by freezing for liquid state fillings be solid-state, avoid causing the destruction in fillings mouthfeel and nutrition.
Two of multiple fillings pre-profiling mould 2000 connect dermatotome 3 and cooperatively interact action, form one group and connect dermatotome 3, and one group connects and can be provided with multiple pre-profiling groove 5 on dermatotome 3, when being provided with three pre-profiling grooves 5, can process three food with filling simultaneously.
The mould core 2 of multiple fillings pre-profiling mould 2000 can play the effect supporting musculus cutaneus and fillings, and owing to mould core 2 can rise and decline, so in the molding procedure of mould core 2 after pre-profiling, can rise and make the musculus cutaneus on it and fillings divide more to protrude from and connect on dermatotome 3, be convenient to shaped device 401 and it is carried out shaping.
Two of multiple fillings pre-profiling mould 2000 connect dermatotome 3 can do separately tangential movement and up and down motion, and traditional dermatotome 3 that connects is an entirety, can only move up and down, traditional connect dermatotome 3 and can only realize the function connecing skin, and in the application two connect dermatotome 3 owing to having independently moving and the reason of nip portion 6, the first one-step forming to musculus cutaneus can be realized, make musculus cutaneus concavely and seal around it.
The nip portion 6 of multiple fillings pre-profiling mould 2000 is vertical plane, when pressing, musculus cutaneus can be made to fit together closely, and uniform force, the vertical curved surface 7 arranged below groove 5 then can play in musculus cutaneus, the effect of the belly part shaping of bottom.
Being provided with roller 9 in multiple structures of multiple fillings pre-profiling mould 2000, roller 9 and track 1000 cooperatively interact, it is achieved that the effect that control dependency structure rises, declines, translates, and structure is simple.

Claims (23)

1. a multiple fillings shaped device, it is characterized in that: comprise track (1000) and be arranged on track (1000) around connect skin station (100), first note filling station (200), 2nd note filling station (300), shaping station (400) and demoulding station (500), described skin station (100) place that connects is provided with musculus cutaneus e Foerderanlage (101), described first note filling station (200) place is provided with the first Filling stuffing device (201), 2nd note filling station (300) is provided with the 2nd Filling stuffing device (301), shaping station (400) place is provided with shaped device (401), demoulding station (500) place is provided with stripper apparatus (501), described track (1000) is provided with multiple fillings pre-profiling mould (2000) moved along track (1000), musculus cutaneus pre-profiling is pocket-like by described multiple fillings pre-profiling mould (2000).
2. multiple fillings shaped device according to claim 1, it is characterized in that: described pocket-like refers to that musculus cutaneus is spill, and the surrounding of musculus cutaneus in sealed state, musculus cutaneus top in opening wide state, the left end two side portions of musculus cutaneus is laminated connected, the right-hand member two side portions pressing of musculus cutaneus is connected, and the circle that forward and backward, the left and right four direction of described musculus cutaneus surrounds is in sealed state.
3. multiple fillings shaped device according to claim 2, it is characterised in that: musculus cutaneus pre-profiling is pocket-like at the first note filling station (200) place by described multiple fillings pre-profiling mould (2000).
4. multiple fillings shaped device according to claim 3, it is characterized in that: also include and independent disclose station (600) in advance, described station (600) of disclosing in advance is positioned at and connects between skin station (100) and the first note filling station (200), and described station (600) place of disclosing in advance is provided with and independent discloses device (601) in advance.
5. multiple fillings shaped device according to claim 3, it is characterized in that: also include and disclose station (600) in advance, described station (600) of disclosing in advance overlaps with the position of described first note filling station (200), and described first note filling station (200) place is provided with the first Filling stuffing device (201) having and disclosing skin function.
6. multiple fillings shaped device according to claim 3, it is characterized in that: also include and independent disclose station (600) in advance, described station (600) of disclosing in advance is positioned at and connects between skin station (100) and the first note filling station (200), described station (600) place of disclosing in advance is provided with and independent discloses device (601) in advance, and described first note filling station (200) place is provided with the first Filling stuffing device (201) having and disclosing skin function.
7. multiple fillings shaped device according to claim 4 or 6, it is characterised in that: independent disclose in advance device (601) comprise cylinder and drive with cylinders and by cylinder do up and down reciprocatingly move disclose leather point.
8. multiple fillings shaped device according to claim 1-3 any one, it is characterized in that: described first Filling stuffing device (201) comprises hopper (202), feed-pipe and does up and down reciprocatingly motion note filling pipe (203), feed-pipe two ends are connected with note filling pipe (203) with hopper (202) respectively, establishing in feed-pipe and only turn valve, described note filling pipe (203) inside is provided with can do, along note filling pipe (203) inner chamber, note filling piston (204) up and down reciprocatingly moved.
9. multiple fillings shaped device according to claim 8, it is characterised in that: described 2nd Filling stuffing device (301) structure is identical with the first Filling stuffing device (201) structure.
10. multiple fillings shaped device according to claim 8, it is characterized in that: described 2nd Filling stuffing device (301) comprises cylinder block (302), described cylinder block (302) is provided with lift cylinder (303), described lift cylinder (303) output terminal is connected with lifting web plate (304) one end, described lifting web plate (304) the other end is connected with lifting support (305), and described lifting support (305) is provided with multiple priming device (306).
11. multiple fillings shaped devices according to claim 10, it is characterized in that: described priming device (306) comprises regulation valve body (307) and is positioned at the variable valve of its inside, the top of described regulation valve body (307) is provided with and regulates knob (308), described regulation valve body (307) bottom is provided with filling head (309), described regulation valve body (307) one end is connected with pressurizing device, and the other end is connected with tubing.
12. multiple fillings shaped devices according to claim 11, it is characterised in that: described pressurizing device is negative pressure gas source, piston, cylinder or air exhauster.
13. multiple fillings shaped devices according to claim 11, it is characterised in that: described tubing is connected with for holding the container for storing liquid of liquid fillings; Described filling head (309) is the nozzle structure that can realize liquid spraying.
The 14. multiple fillings shaped devices according to claim 1-3 any one, it is characterized in that: described shaped device (401) comprises forming supporter (402) and shaping driving (403), forming supporter (402) is provided with at least one composing type to mould, mould is comprised a left side to mould (404) and right to mould (405) by every composing type, left to mould (404) with right mould (405) do horizontal move toward one another under the drive of shaping driving (403) and carries on the back to motion.
The 15. multiple fillings shaped devices according to claim 1-3 any one, it is characterised in that: described stripper apparatus (501) comprises ejecting device or clamp device.
16. multiple fillings shaped devices according to claim 15, it is characterized in that: described ejecting device comprises flexible push rod (502), described flexible push rod (502) one end is provided with pusher driving mechanism (503), and the other end of flexible push rod (502) is provided with push pedal (504).
17. multiple fillings shaped devices according to claim 15, it is characterized in that: described clamp device comprises mechanical grip (505), mechanical grip (505) realizes by gripping cylinder (506) grabbing, putting action, described mechanical grip (505) is arranged on the lift servo motor for controlling its lifting, described servomotor is fixed on slide rail (507), and described slide rail (507) is fixed on demoulding frame (508).
The 18. multiple fillings shaped devices according to claim 1-3 any one, it is characterized in that: described multiple fillings pre-profiling mould (2000) comprises mounting plate (1), described mounting plate (1) is provided with mould core (2) and two can realize relative movement connects dermatotome (3), described connect the both sides that dermatotome (3) is separately positioned on mould core (2), the described upper surface connecing dermatotome (3) is provided with for realizing the concave step (4) connecing skin function, two connect the adjacent side of dermatotome (3) and are provided with the groove for realizing musculus cutaneus pre-profiling (5), the left side of each groove (5), right two ends are provided with nip portion (6), two grooves (5) connecing the upper position of dermatotome (3) relative form one group of pre-profiling groove (5).
19. multiple fillings shaped devices according to claim 18, it is characterised in that: two to connect groove (5) quantity on dermatotome (3) identical; Each connects the groove (5) being provided with at least three horizontal linear distributions on dermatotome (3), two connect the pre-profiling groove (5) that dermatotome (3) forms at least three horizontal linear distributions jointly, and the centre of each pre-profiling groove (5) is provided with a mould core (2).
20. multiple fillings shaped devices according to claim 19, it is characterised in that: two connect dermatotome (3) and can realize mutual horizontal move toward one another and carry on the back to motion.
21. multiple fillings shaped devices according to claim 18, it is characterised in that: described nip portion (6) is perpendicular, and nip portion (6) extends to and connects dermatotome (3) lower section, and two connect dermatotome (3) when closing up, and described nip portion (6) is in fit-state.
22. multiple fillings shaped devices according to claim 18, it is characterised in that: described nip portion (6) is other, the lower section of groove (5) is also provided with vertical curved surface (7).
23. multiple fillings shaped devices according to claim 18, it is characterised in that: at least one connects and is provided with pushing block (8) on dermatotome (3), and described pushing block (8) is provided with roller (9); Described mould core (2) is cup-shaped, is provided with the top block that can move up and down in mould core (2), is connected with push rod (10) below each top block, and each push rod (10) is connected with web plate (11) respectively, and described web plate (11) is provided with roller (9); Also being provided with return spring (12) on described web plate (11), the upper end of described return spring (12) limits in the hole of mounting plate (1); Described connecing the top that dermatotome (3) is positioned at intermediate plate (14), described intermediate plate (14) bottom is connected with lever (13), and described lever (13) one end is provided with roller (9); The shape of described concave step (4) is semicircle or/and rectangle.
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