CN105410097B - The multiple fillings shaped device of annular station - Google Patents
The multiple fillings shaped device of annular station Download PDFInfo
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- CN105410097B CN105410097B CN201511001708.XA CN201511001708A CN105410097B CN 105410097 B CN105410097 B CN 105410097B CN 201511001708 A CN201511001708 A CN 201511001708A CN 105410097 B CN105410097 B CN 105410097B
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- Prior art keywords
- station
- filling
- musculus cutaneus
- fillings
- shaped device
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C11/00—Other machines for forming the dough into its final shape before cooking or baking
- A21C11/16—Extruding machines
- A21C11/163—Applying co-extrusion, i.e. extruding two or more plastic substances simultaneously, e.g. for making filled dough products; Making products from two or more different substances supplied to the extruder
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/06—Apparatus for filling pieces of dough such as doughnuts
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Confectionery (AREA)
Abstract
The invention belongs to food processing technology field, it is related to a kind of multiple fillings shaped device of annular station, including track and connect skin station, the first note filling station, the second note filling station, shaping station and demoulding station, the multiple fillings pre-profiling mould of orbital motion is provided with track, track is circular orbit, and musculus cutaneus conveying device, the first Filling stuffing device, the second Filling stuffing device, shaped device and stripper apparatus are separately positioned on the inner side and/or outside of circular orbit.Two separate note filling stations, musculus cutaneus has been carried out successively to note filling action twice, independent note filling can enable different fillingss retain its unique taste twice, the circular orbit of use can effectively save the space of whole equipment, all devices are centered around around circular orbit, the structure of whole equipment is compacter.
Description
Technical field
The invention belongs to the multiple fillings shaped device of food processing technology field, more particularly to a kind of annular station.
Background technology
The food forming machine of existing processing dumpling class food with filling generally all uses when carrying out processing and forming to food
The form of annular station, musculus cutaneus conveying device, filling feeding device, shaped device and withdrawing device are sequentially arranged at circular orbit
On, then dumpling class food with filling performs junction skin, for filling, shaping and taking-up action respectively in each independent station, still
Property again after the structure of this form can only often realize the faric of the fillings of work sheet one or be stirred a variety of fillingss
Inject musculus cutaneus and carry out faric technique effect.When the injection for the non-stirred formula that realize multiple fillings, or by solid-state fillings
With the fillings of liquid(Including water)When be injected separately into musculus cutaneus, existing shaped device can not be realized.Further, it is existing
Have in technology, be all often that existing freezed is solid-state to liquid fillings, then carry out note filling, but liquid fillings is by freezing
Afterwards, mouthfeel or nutritive value can all have an impact.
If number of patent application is CN200820062031.X, applying date 2008-01-29, the reality of entitled " dumpling machine "
With new patent, its technical scheme is:A kind of dumpling machine, including dough sheet input mechanism, Filling stuffing device, dumpling forming device, go out
Expect tailstock, drive device, dumpling forming device includes horizontally disposed station turnplate, the mould in rotating disk card, musculus cutaneus
Connecing skin station, connecing filling station for rotating disk is arranged on corresponding to input unit, Filling stuffing device, thrustor is set in inclusion station,
Ejecting device is set releasing dumpling station side, opposite side sets discharging tailstock.Above-mentioned patent is independent on circular orbit
Dough sheet input mechanism, Filling stuffing device, dumpling forming device, discharging tailstock are provided with, each device works successively, in above-mentioned patent
Dumpling forming device and Filling stuffing device can only to musculus cutaneus carry out a fillings injection, and can not realize solid-state fillings and
The effect that the mixing of liquid fillings packs.
In summary, existing dumpling class food with filling is generally only once noted filling, nothing when realizing automated production
Method realizes the injection of multiple fillings, further can not also realize solid-state fillings and liquid fillings mixing the intracutaneous skill of injection face
Art effect.
The content of the invention
Filling is once only noted in order to overcome above-mentioned dumpling filling wrapping device to exist, the injection of multiple fillings can not be realized, entered
The problem of can not also realization solid-state fillings and intracutaneous liquid fillings injection face of one step, specifically now propose that one kind can exist successively
The multiple fillings shaped device of the annular station of different fillingss is injected on musculus cutaneus, further, the multiple fillings mould
The effect that solid-state fillings and liquid fillings are implanted sequentially on musculus cutaneus can also be realized, the liquid fillings bag mentioned in the application
Include various fillingss, water of liquid state etc. and may participate in faric all liq in the prior art.
To realize above-mentioned technique effect, technical scheme is as follows:
A kind of multiple fillings shaped device of annular station, it is characterised in that:Including track and it is arranged on around track
Connect skin station, the first note filling station, the second note filling station, shaping station and demoulding station, described connect is provided with skin station
Musculus cutaneus conveying device, the first Filling stuffing device is provided with the first note filling station, the second note filling station is provided with the second note filling
Device, shaped device is provided with shaping station, stripper apparatus is provided with demoulding station, is provided with the track along track
The multiple fillings pre-profiling mould of motion, musculus cutaneus pre-profiling is pocket-like by the multiple fillings pre-profiling mould;The track
For circular orbit, the musculus cutaneus conveying device, the first Filling stuffing device, the second Filling stuffing device, shaped device and stripper apparatus difference
It is arranged on the inner side and/or outside of circular orbit.
The pocket-like refers to that musculus cutaneus is concave, and is in open state in sealing state, the top of musculus cutaneus around musculus cutaneus,
The left end two side portions of musculus cutaneus are laminated connected, and the pressing of the right-hand member two side portions of musculus cutaneus is connected, the musculus cutaneus it is forward and backward, left
The circle surrounded with right four direction is in sealing state.I.e. after the concave inside injection liquid fillings of musculus cutaneus, liquid fillings is not
It can leak, liquid fillings can be contained in musculus cutaneus.
Musculus cutaneus pre-profiling is pocket-like at the first note filling station by the multiple fillings pre-profiling mould.
The structure of musculus cutaneus conveying device be it is known to those skilled in the art know can apply to the food with filling such as dumpling machine face
The existing structure of skin conveying, can complete the basic conveying function of musculus cutaneus, or can also realize whole musculus cutaneus being cut into appropriate size
Independent musculus cutaneus effect.
On disclosing device in advance:
Can set one it is independent it is pre- disclose station, such as:Also include it is independent it is pre- disclose station, the pre- station of disclosing is located at
Connect between skin station and the first note filling station, it is described it is pre- disclose to be provided with station independent pre- disclose device.
Pre- station and other stations disclosed can also be integrated, such as:Also include it is pre- disclose station, it is described pre- to disclose station
Overlap, be provided with the first note filling station with the first note filling dress for disclosing skin function with the position of the first note filling station
Put.
Can also set it is independent it is pre- disclose station, and other stations are disclosed into station for extra integrated one in advance again, such as:Also
Include it is independent it is pre- disclose station, the pre- station of disclosing is described pre- to disclose station positioned at connecing between skin station and the first note filling station
Place be provided with it is independent it is pre- disclose device, be provided with the first note filling station with the first Filling stuffing device for disclosing skin function.
It is independent it is pre- disclose device include cylinder and driven with cylinders and by cylinder do pump disclose skin
Head.
Structure on each Filling stuffing device:
First Filling stuffing device includes hopper, feed pipe and the note filling pipe that pumps, feed pipe both ends difference
Connected with hopper and note filling pipe, rotary valve is provided with feed pipe, the note filling pipe, which is internally provided with, to be done along note filling tube cavity
Under it is reciprocating note filling piston.
A kind of situation is that the structure of the first Filling stuffing device and the second Filling stuffing device is the same, such as:
The second Filling stuffing device structure is identical with the first Filling stuffing device structure.
Another situation is that the structure of the first Filling stuffing device and the second Filling stuffing device is different, such as:
Second Filling stuffing device includes cylinder block, and lift cylinder is provided with the cylinder block, and the lift cylinder is defeated
Go out end with lift connection plate one end to be connected, the lift connection plate other end is connected with lifting support, sets on the lifting support
It is equipped with multiple priming devices.
The priming device includes regulation valve body and regulating valve on its interior, and the top of the regulation valve body is provided with
Adjusting knob, the regulation valve body bottom are provided with filling head, and described regulation valve body one end is connected with pressue device, and the other end connects
It is connected to woven hose.
The pressue device is negative pressure source of the gas, piston, cylinder or air exhauster.
The woven hose connects with the fluid reservoir for accommodating liquid fillings.
The filling head is the nozzle structure that liquid spray can be achieved.
Structure on shaped device:
The shaped device includes forming supporter and shaping drives, and at least one set of shaping is provided with forming supporter to mould, every group
Shaping includes a left side to mould to mould and the right side to mould, left that mould is moved horizontally towards each other with right done to mould under the drive that shaping drives
With motion backwards.
Structure on stripper apparatus:
The stripper apparatus includes ejecting device or clamp device.
Ejecting device horizontal can release food with filling the structure for arriving conveyer belt, such as:The ejecting device includes flexible
Push rod, described stretches push rod one end are provided with pusher drive mechanism, and the other end of stretches push rod is provided with push pedal.Pusher driving machine
Structure can be the existing structures such as cam, motor or cylinder.
Clamp device captures food with filling to conveyer belt, such as:The clamp device includes mechanical grip, mechanical grip
Grabbed by gripping cylinder realization, put action, the mechanical grip is arranged on the lift servo motor for being used for controlling it to lift, institute
State servomotor to be fixed on slide rail, the slide rail is fixed on demoulding frame.
Structure on multiple fillings pre-profiling mould:
The multiple fillings pre-profiling mould includes installing plate, and core rod and two achievable phases are provided with the installing plate
To the dermatotome that connects of motion, the both sides for connecing dermatotome and being separately positioned on core rod, the upper surface for connecing dermatotome is provided with for real
Now connect the concave step of skin function, two connect the adjacent side of dermatotome and are provided with groove for realizing musculus cutaneus pre-profiling, each
The left and right of groove is provided at both ends with nip portion, and two connect the relative groove in position on dermatotome and form one group of pre-profiling groove.
Two number of recesses connect on dermatotome are identical.
Each to connect the groove that the distribution of at least three horizontal linears is provided with dermatotome, two connect dermatotome and are collectively forming at least three
The pre-profiling groove of individual horizontal linear distribution, the centre of each pre-profiling groove is provided with a core rod.
Two connect dermatotome and can realize mutual motion horizontally towards each other and backwards to motion.Move toward one another refers to that two connect dermatotome fortune
It is dynamic in opposite direction and close to each other.Refer to two movement direction of object backwards to motion on the contrary, and mutually leaving.
The nip portion is perpendicular, and nip portion, which extends to, to be connect below dermatotome, and two connect dermatotome when closing up, the nip portion
In fit-state.
Vertical curved surface is additionally provided with by the nip portion, below groove.
At least one connect is provided with pushing block on dermatotome, roller is provided with the pushing block.The roller in the presence of track,
Drive this to connect dermatotome and do horizontal reciprocating movement, so as to realize the effect of two pairings for connecing dermatotome or opening.
The core rod is cup-shaped, and the jacking block that can be moved up and down is provided with core rod, is connected with push rod below each jacking block, respectively
Individual push rod is connected with connecting plate respectively, and roller is provided with the connecting plate.The roller can be in track or other drive mechanisms
Driving under, drive push rod pump, so as to realize the jacking block raising and lowering in core rod, now core rod is fixed
Motionless, food with filling is located on jacking block, and the purpose of push rod is to drive the jacking block for being fixed on push rod upper end to move up and down, and will be molded
The food with filling top finished is to connecing above dermatotome, to facilitate gripping or release.
Back-moving spring is additionally provided with the connecting plate, the upper end of the back-moving spring is limited in the hole of installing plate.With
This realizes the reset function of connecting plate.
The top for connecing dermatotome and being located at intermediate plate, the intermediate plate bottom are connected with lever, and described lever one end is set
There is roller.The roller of lever one end moves in track, and track drives roller to rise or decline, and lever band is utilized so as to realize
The dynamic technique effect for connecing dermatotome raising and lowering.
The concave step is shaped as semicircle or/and rectangle.Concrete shape can be adjusted according to different musculus cutaneus,
Two concave step shapes connect on dermatotome can be with identical or differ.
Overall work principle:
After processing of the whole musculus cutaneus by musculus cutaneus conveying device, each individually musculus cutaneus falls from multiple fillings pre-profiling mould
On tool, multiple fillings pre-profiling mould injects fillings A musculus cutaneus along orbit transports to the first note filling station, the first Filling stuffing device
On musculus cutaneus, now musculus cutaneus be in due to the reason of fillings A weight, can be pico- concave, multiple fillings pre-profiling mould is by musculus cutaneus
Both ends pressed so that in sealing, the open state in top around musculus cutaneus, fillings A is located in the spill position of musculus cutaneus, more
After weight fillings pre-profiling mold movement to the second note filling station, fillings B is injected into and has included fillings A by the second Filling stuffing device
Musculus cutaneus spill in, multiple fillings pre-profiling mould continues to move to shaping station, and shaped device is by multiple fillings pre-profiling mould
Carry out pressing sealing shaping at the top of musculus cutaneus on tool, the food with filling after pressing and forming continues defeated by multiple fillings pre-profiling mould
Be sent to demoulding station, the food with filling after shaping is sent on conveyer belt by stripper apparatus, into subsequent handling, multiple fillings just into
Pattern tool, which returns to, connects skin station progress subsequent cycle.
The operation principle of first Filling stuffing device:
Fillings A enters filling tube from hopper into filling tube, and filling tube moves in the presence of rotary valve toward note filling pipe direction,
Then in the presence of filling piston is noted, fillings A is injected downwardly on musculus cutaneus.Additional, note filling piston is put after completing to note filling,
Continue to move to musculus cutaneus direction, give musculus cutaneus one downward active force, then musculus cutaneus can be also disclosed as spill, action now is then real
Show with the first Filling stuffing device for disclosing skin function.
The operation principle of second Filling stuffing device:
When fillings B and fillings A is solid-state fillings, the second Filling stuffing device and the first Filling stuffing device can be arranged to identical
Structure.
When fillings A is solid-state fillings, fillings B is liquid fillings, then fillings B then passes through fluid reservoir, woven hose and fluid injection
After head, sprinkling or spray complete the mixing of liquid fillings and solid-state fillings in musculus cutaneus.
The operation principle of shaped device:
Mould is pressed surrounding in sealing, top for the musculus cutaneus top of open structure, and a left side is to mould and the right side to mould
It is left to be separated again to mould and after the right conjunction to molding respectively to the both sides application pressure at the top of musculus cutaneus, realize to the final of food with filling
Shaping.
The operation principle of stripper apparatus:
When for ejecting device when, stretches push rod is by the food with filling after shaping from the core rod of multiple fillings pre-profiling mould
Release.
When for clamp device when, mechanical grip is by the food with filling after shaping from the core rod of multiple fillings pre-profiling mould
Clamp, then in the presence of lift servo motor, do ascending motion, then moved to by slide rail above conveyer belt, then under
Drop, mechanical grip put food with filling on the belt.
The operation principle of multiple fillings pre-profiling mould is:
Two connect dermatotome and are oppositely arranged, and now two connect the separated state of dermatotome, and dropping down onto two under musculus cutaneus connects dermatotome position
In corresponding one group of concave step, a part for musculus cutaneus is connect in the concave step of dermatotome positioned at one, another part position of musculus cutaneus
In in the concave step that another connects dermatotome, the middle part of musculus cutaneus is hanging.
Now disclose device in advance to disclose downwards in the middle part of musculus cutaneus, musculus cutaneus middle part is left recessed to whereabouts in core rod, around musculus cutaneus
Shape step, is erected upwards, and whole musculus cutaneus is concave, and then fillings A is injected downwardly into musculus cutaneus concave shaped cavity by the first Filling stuffing device,
Fillings A is located in concave structure.Wherein fillings A is usually solid-state fillings.
At least one dermatotome that connects moves horizontally in the presence of external force toward another direction where connecing dermatotome so that
Two connect dermatotome and form pairing, and two nip portion for connecing dermatotome after closing up are brought into close contact, because nip portion is to be horizontally set on
The both ends of groove, so the both ends of concave musculus cutaneus can closely be bonded together in the presence of nip portion, now in recessed
The upper end of the musculus cutaneus of shape is still open state, and both ends are bonded so that in the state of sealing, i.e., whole musculus cutaneus around spill musculus cutaneus
In pocket-like;That is the left end two side portions of musculus cutaneus are laminated connected, and the pressing of the right-hand member two side portions of musculus cutaneus is connected, musculus cutaneus upper end
To be open.
Two after pairing connect dermatotome opening, and at the same time, two connect that dermatotome is horizontal to be declined, and the second Filling stuffing device is by fillings
B is injected into spill musculus cutaneus sealing space, because musculus cutaneus is bonded to each other around sealing space, without space, so fillings B can
It is retained in jointly in musculus cutaneus concave shaped cavity with fillings A, will not material leakage.Wherein fillings B can be liquid fillings or solid-state fillings.
It can now continue to add fillings toward inside musculus cutaneus, open structure of the shaped device above musculus cutaneus can also be passed through
Sealing forming is carried out, when the molding, core rod rises, and the open part in musculus cutaneus top is laminated by the matched moulds part of shaped device
Together, final food with filling is formed.Here food with filling is typically that dumpling, steamed dumpling with the dough gathered at the top class are mutually packed by musculus cutaneus and fillings
Food together.
The advantages of overall:
The multiple fillings shaped device of annular station is provided with two separate note filling stations, and elder generation has been carried out to musculus cutaneus
Note filling action twice afterwards, and after the completion of first time notes filling, musculus cutaneus is had been worked upon as pocket-like, so as to realize opposite
Second of note filling of skin, independent note filling can be such that the fillings in food with filling does not occur twice or transition mixes, different fillingss
Its unique taste can be retained, food with filling is remained the respective mouthfeel of different fillingss itself and taste.
The circular orbit that the application uses can effectively save the space of whole equipment, and all devices are centered around
Around circular orbit, the structure of whole equipment is compacter, and the station used on station is up to 12 or so, and
In most cases, 12 stations have been able to meet basic production requirement, and annular also makes food with filling in forming process
The path of walking obtains a certain degree of shortening, has saved the time of shaping, there is provided the efficiency of shaping.
The multiple fillings shaped device of annular station is on the basis of first time notes filling, because musculus cutaneus is processed as pocket by it
Shape, so liquid fillings can be infused in the musculus cutaneus of pocket-like by second of note filling, and ensure that liquid fillings is not let out
Leakage.The food with filling of liquid fillings is housed in the prior art, such as sausage dumplings, it is first solid-state by the freezing of liquid fillings to be,
Then inclusion shaping is carried out again, so can all cause to lack for the mouthfeel of fillings, taste and nutrition, and the application then can be
During processing so that liquid fillings is constantly in the state of liquid, is solid-state without being freezed, ensure that liquid fillings
The nutrition of itself and mouthfeel, and note the fillings that filling adds twice and will not mutually be mixed before filling is noted, consumer passes through
Mouthfeel just can clearly tell two kinds of different fillingss, also enhance the stereovision of food with filling.
Pre- the advantages of disclosing device:
When be provided with individually disclose station in advance when, set it is pre- disclose device can by musculus cutaneus before filling note just formation spill,
Later stage Filling stuffing device is facilitated preferably to complete to note filling.
Disclose station and when the first note filling station integrates when pre-, be provided with disclose the Filling stuffing device of skin function can be almost
Complete to disclose skin simultaneously and note the action of filling, such be advantageous in that can save limited station, and the space under saving can be used
In installing other additional structures, to enrich and improve whole shaped device.
On the premise of being provided with and individually disclosing station in advance, then it is extra set one and disclose station and the first note filling station in advance,
It can further strengthen disclosing bark effect, ensure that musculus cutaneus is disclosed concavity.
The advantages of first Filling stuffing device:
First Filling stuffing device enables to fillings A to fall vertically on musculus cutaneus under the collective effect of rotary valve and note filling piston,
And rotary valve can ensure that the amount of note filling every time is all basically identical, for solid-state fillings, after fillings A falls on musculus cutaneus, meeting
It is fixed at musculus cutaneus spill.
The advantages of second Filling stuffing device:
When the second Filling stuffing device carries out the injection of liquid fillings, liquid fillings can directly be in be infused in from filling head
It in the musculus cutaneus spill of pocket-like, and will not leak, realize the purpose for being packed fillings B in fluid form.Add
Pressure device has bigger pressure when fillings B can be allowed to be sprayed from filling head, is easy to filling head discharging more easily and fast,
And lift cylinder can make filling head move up and down, it is easy to control the opportunity of fluid injection.
The advantages of shaped device:
The horizontal form closed to molding can make the musculus cutaneus of food with filling, and in final sealing, pressing effect is more preferable, musculus cutaneus
Space is not likely to produce at pressing, the situation of gas leakage is less prone in musculus cutaneus, ensure that the complete of fillings inside food with filling.
The advantages of stripper apparatus:
Stripper apparatus can take out the food with filling of final molding from multiple fillings pre-profiling mould, and be sent to down
One process so that multiple fillings pre-profiling mould can continue cycling through work, realize full-range automation mechanized operation.
The advantages of multiple fillings pre-profiling mould, is:
Two on multiple fillings pre-profiling mould connect the adjacent side of dermatotome and are provided with for realizing musculus cutaneus pre-profiling
Groove, the left and right of each groove are provided at both ends with nip portion, and the relative groove in two positions forms one group of pre-profiling groove, just
Shaping groove is capable of the effect of direct musculus cutaneus, and two connect dermatotome and can mutually move, and realizes pairing and the action opened, and leads to
The effect of nip portion is crossed, sealing pressing will be only carried out around musculus cutaneus, and the musculus cutaneus top of concave moulding is in open
State, be easy to musculus cutaneus to specifically refer to the front and rear of musculus cutaneus around above-mentioned musculus cutaneus in the case where having had been injected into a kind of fillings
Left and right four direction, in subsequent action, continue to inject another fillings toward inside musculus cutaneus, can now add liquid fillings or
Person's solid-state fillings so that the fillings species of food with filling is more abundant, and even if when adding liquid fillings directly in musculus cutaneus,
Liquid fillings can also be directly injected into and be included in musculus cutaneus, will not produce leakage, and without being solid by the freezing of liquid fillings
State, avoid causing the destruction in fillings mouthfeel and nutrition.
Two of multiple fillings pre-profiling mould connect dermatotome mutual cooperation action, form one group and connect dermatotome, one group connects dermatotome
On can be provided with multiple pre-profiling grooves, when being provided with three pre-profiling grooves, three food with filling can be processed simultaneously.
The core rod of multiple fillings pre-profiling mould can play a part of supporting musculus cutaneus and fillings, and because core rod can
Raising and lowering, thus core rod in the molding procedure after pre-profiling, can rise and make musculus cutaneus thereon and fillings point more
Add to protrude from and connect on dermatotome, be easy to shaped device to be molded it.
Two of multiple fillings pre-profiling mould connect dermatotome and individually can move horizontally and move up and down, and traditional connect
Dermatotome is an entirety, can only be moved up and down, and traditional dermatotome that connects can only realize the function of connecing skin, and two in the application
Connect dermatotome have independently moving and nip portion due to, the first one-step forming to musculus cutaneus can be realized, make musculus cutaneus concave and
To being sealed around it.
The nip portion of multiple fillings pre-profiling mould is vertical plane, in pressing, musculus cutaneus can be made closely to be fitted in
Together, and uniform force, and the vertical curved surface set below groove can then play in musculus cutaneus, the belly part of bottom
The effect of shaping.
Roller is provided with multiple structures of multiple fillings pre-profiling mould, roller cooperates with track, realized
Control dependency structure to rise, decline, the effect of translation, it is simple in construction.
Brief description of the drawings
Fig. 1 is the multiple fillings shaped device structural representation of annular station.
Fig. 2 is the multiple fillings shaped device top view of annular station.
Fig. 3 is a kind of station distribution schematic diagram of the multiple fillings shaped device of annular station.
Fig. 4 is the first Filling stuffing device structural representation.
Fig. 5 is the second Filling stuffing device structural representation.
Fig. 6 is the structural representation that the second Filling stuffing device coordinates with multiple fillings pre-profiling mould.
Fig. 7 is shaped device structural representation.
Fig. 8 is shaped device top view.
Fig. 9 is structural representation when stripper apparatus is ejecting device.
Figure 10 is structural representation when stripper apparatus is clamp device.
Figure 11 is the structural representation of multiple fillings pre-profiling mould.
Figure 12 is the side view of multiple fillings pre-profiling mould.
Figure 13 is the A-A sectional views of multiple fillings pre-profiling mould.
Figure 14 is the structural representation that intermediate plate is connected with lever.
Figure 15 is a structural representation for connecing dermatotome.
Figure 16 is the structural representation that another connects dermatotome.
After Figure 17 connects dermatotome completion to the pre-profiling of musculus cutaneus for two, musculus cutaneus and fillings A top view.
Figure 18 is musculus cutaneus and fillings A, fillings B top view toward after injection fillings B in the musculus cutaneus after pre-profiling.
In accompanying drawing:
Connect skin station 100, the first note filling station 200, the second note filling station 300, shaping station 400, demoulding station 500,
Musculus cutaneus conveying device 101, the first Filling stuffing device 201, the second Filling stuffing device 301, shaped device 401, stripper apparatus 501, track
1000, multiple fillings pre-profiling mould 2000.
Station 600 is disclosed in advance, discloses device 601 in advance.
Hopper 202, note filling pipe 203, note filling piston 204.
Cylinder block 302, lift cylinder 303, lift connection plate 304, lifting support 305, priming device 306, regulation valve body
307, adjusting knob 308, filling head 309,
Forming supporter 402, shaping driving 403, left to mould 404, the right side is to mould 405.
Stretches push rod 502, pusher drive mechanism 503, push pedal 504.
Mechanical grip 505, grip cylinder 506, slide rail 507, demoulding frame 508.
Installing plate 1, core rod 2 connect dermatotome 3, concave step 4, groove 5, nip portion 6, vertical curved surface 7, pushing block 8, roller 9,
Push rod 10, connecting plate 11, back-moving spring 12, lever 13, intermediate plate 14.
Embodiment
Embodiment 1
A kind of multiple fillings shaped device of annular station includes track 1000 and is arranged on connecing around track 1000
Skin station 100, the first note filling station 200, the second note filling station 300, shaping station 400 and demoulding station 500, it is described to connect Pi works
Musculus cutaneus conveying device 101 is provided with position 100, is provided with the first Filling stuffing device 201 at the first note filling station 200, second
Note filling station 300 is provided with the second Filling stuffing device 301, is provided with shaped device 401 at shaping station 400, at demoulding station 500
Stripper apparatus 501 is provided with, the multiple fillings pre-profiling mould 2000 moved along track 1000 is provided with the track 1000,
Musculus cutaneus pre-profiling is pocket-like by the multiple fillings pre-profiling mould 2000.The pocket-like refers to that musculus cutaneus is concave, and face
In sealing state, the top of musculus cutaneus it is in open state around skin.The track 1000 is circular orbit, the musculus cutaneus conveying dress
Put the 101, first Filling stuffing device 201, the second Filling stuffing device 301, shaped device 401 and stripper apparatus 501 and be separately positioned on annular
The inner side and/or outside of track.
I.e. after the concave inside injection liquid fillings of musculus cutaneus, liquid fillings will not be leaked, and liquid fillings can be contained in
In musculus cutaneus.
After processing of the whole musculus cutaneus by musculus cutaneus conveying device 101, it is each individually musculus cutaneus fall from the beginning of multiple fillings into
On pattern tool 2000, musculus cutaneus is delivered to the first note filling station 200 by multiple fillings pre-profiling mould 2000 along track 1000, and first
Fillings A is infused on musculus cutaneus by Filling stuffing device 201, and now musculus cutaneus is in that meeting is pico- concave, more due to the reason of fillings A weight
Weight fillings pre-profiling mould 2000 is pressed the both ends of musculus cutaneus so that in the state that sealing, top are open, filling around musculus cutaneus
Material A is located in the spill position of musculus cutaneus, after multiple fillings pre-profiling mould 2000 moves to the second note filling station 300, the second note
Fillings B is injected into the musculus cutaneus spill for having included fillings A by filling device 301, and multiple fillings pre-profiling mould 2000 continues
Shaping station 400 is moved to, shaped device 401 will carry out pressing sealing at the top of the musculus cutaneus on multiple fillings pre-profiling mould 2000
It is molded, the food with filling after pressing and forming continues to be transported to demoulding station 500, demoulding dress by multiple fillings pre-profiling mould 2000
Put 501 the food with filling after shaping is sent on conveyer belt, into subsequent handling, multiple fillings pre-profiling mould 2000, which returns to, to be connect
Skin station 100 carries out subsequent cycle.
The multiple fillings shaped device of annular station is provided with two separate note filling stations, and elder generation has been carried out to musculus cutaneus
Note filling action twice afterwards, and after the completion of first time notes filling, musculus cutaneus is had been worked upon as pocket-like, so as to realize opposite
Second of note filling of skin, independent note filling can be such that the fillings in food with filling does not occur twice or transition mixes, different fillingss
Its unique taste can be retained, food with filling is remained the respective mouthfeel of different fillingss itself and taste.
The circular orbit that the application uses can effectively save the space of whole equipment, and all devices are centered around
Around circular orbit, the structure of whole equipment is compacter, and the station used on station is up to 12 or so, and
In most cases, 12 stations have been able to meet basic production requirement, and circular orbit had also been molded food with filling
The path walked in journey obtains a certain degree of shortening, has saved the time of shaping, there is provided the efficiency of shaping.
The multiple fillings shaped device of annular station is on the basis of first time notes filling, because musculus cutaneus is processed as pocket by it
Shape, so liquid fillings can be infused in the musculus cutaneus of pocket-like by second of note filling, and ensure that liquid fillings is not let out
Leakage.The food with filling of liquid fillings is housed in the prior art, such as sausage dumplings, it is first solid-state by the freezing of liquid fillings to be,
Then inclusion shaping is carried out again, so can all cause to lack for the mouthfeel of fillings, taste and nutrition, and the application then can be
During processing so that liquid fillings is constantly in the state of liquid, is solid-state without being freezed, ensure that liquid fillings
The nutrition of itself and mouthfeel, and note the fillings that filling adds twice and will not mutually be mixed before filling is noted, consumer passes through
Mouthfeel just can clearly tell two kinds of different fillingss, also enhance the stereovision of food with filling.
Embodiment 2
A kind of multiple fillings shaped device of annular station includes track 1000 and is arranged on connecing around track 1000
Skin station 100, the first note filling station 200, the second note filling station 300, shaping station 400 and demoulding station 500, it is described to connect Pi works
Musculus cutaneus conveying device 101 is provided with position 100, is provided with the first Filling stuffing device 201 at the first note filling station 200, second
Note filling station 300 is provided with the second Filling stuffing device 301, is provided with shaped device 401 at shaping station 400, at demoulding station 500
Stripper apparatus 501 is provided with, the multiple fillings pre-profiling mould 2000 moved along track 1000 is provided with the track 1000,
Musculus cutaneus pre-profiling is pocket-like by the multiple fillings pre-profiling mould 2000.The track 1000 is circular orbit, the face
Skin conveying device 101, the first Filling stuffing device 201, the second Filling stuffing device 301, shaped device 401 and stripper apparatus 501 are set respectively
Put in the inner side of circular orbit and/or outside.
The pocket-like refers to that musculus cutaneus is concave, and is in open state in sealing state, the top of musculus cutaneus around musculus cutaneus,
The left end two side portions of musculus cutaneus are laminated connected, and the pressing of the right-hand member two side portions of musculus cutaneus is connected, the musculus cutaneus it is forward and backward, left
The circle surrounded with right four direction is in sealing state.I.e. after the concave inside injection liquid fillings of musculus cutaneus, liquid fillings is not
It can leak, liquid fillings can be contained in musculus cutaneus.
Musculus cutaneus pre-profiling is pocket-like at the first note filling station 200 by the multiple fillings pre-profiling mould 2000.
The structure that musculus cutaneus conveying device 101 in the application is known in the art.
Overall work principle:
After processing of the whole musculus cutaneus by musculus cutaneus conveying device 101, it is each individually musculus cutaneus fall from the beginning of multiple fillings into
On pattern tool 2000, musculus cutaneus is delivered to the first note filling station 200 by multiple fillings pre-profiling mould 2000 along track 1000, and first
Fillings A is infused on musculus cutaneus by Filling stuffing device 201, and now musculus cutaneus is in that meeting is pico- concave, more due to the reason of fillings A weight
Weight fillings pre-profiling mould 2000 is pressed the both ends of musculus cutaneus so that in the state that sealing, top are open, filling around musculus cutaneus
Material A is located in the spill position of musculus cutaneus, after multiple fillings pre-profiling mould 2000 moves to the second note filling station 300, the second note
Fillings B is injected into the musculus cutaneus spill for having included fillings A by filling device 301, and multiple fillings pre-profiling mould 2000 continues
Shaping station 400 is moved to, shaped device 401 will carry out pressing sealing at the top of the musculus cutaneus on multiple fillings pre-profiling mould 2000
It is molded, the food with filling after pressing and forming continues to be transported to demoulding station 500, demoulding dress by multiple fillings pre-profiling mould 2000
Put 501 the food with filling after shaping is sent on conveyer belt, into subsequent handling, multiple fillings pre-profiling mould 2000, which returns to, to be connect
Skin station 100 carries out subsequent cycle.
The advantages of overall:
The multiple fillings shaped device of annular station is provided with two separate note filling stations, and elder generation has been carried out to musculus cutaneus
Note filling action twice afterwards, and after the completion of first time notes filling, musculus cutaneus can be processed as pocket-like, so as to realize opposite
Second of note filling of skin, independent note filling can be such that the fillings in food with filling does not occur twice or transition mixes, different fillingss
Its unique taste can be retained, food with filling is remained the respective mouthfeel of different fillingss itself and taste.What the application used
Circular orbit can effectively save the space of whole equipment, all devices are centered around around circular orbit, entirely
The structure of equipment is compacter, and the station used on station is up to 12 or so, and in most cases, 12 works
Position has been able to meet basic production requirement, and the path that annular also makes food with filling be walked in forming process obtains certain journey
The shortening of degree, the time of shaping is saved, there is provided the efficiency of shaping.
The multiple fillings shaped device of annular station is on the basis of first time notes filling, because musculus cutaneus is processed as pocket by it
Shape, so liquid fillings can be infused in the musculus cutaneus of pocket-like by second of note filling, and ensure that liquid fillings is not let out
Leakage.The food with filling of liquid fillings is housed in the prior art, such as sausage dumplings, it is first solid-state by the freezing of liquid fillings to be,
Then inclusion shaping is carried out again, so can all cause to lack for the mouthfeel of fillings, taste and nutrition, and the application then can be
During processing so that liquid fillings is constantly in the state of liquid, is solid-state without being freezed, ensure that liquid fillings
The nutrition of itself and mouthfeel, and note the fillings that filling adds twice and will not mutually be mixed before filling is noted, consumer passes through
Mouthfeel just can clearly tell two kinds of different fillingss, also enhance the stereovision of food with filling.
The structure of musculus cutaneus conveying device 101 be it is known to those skilled in the art know can apply to the food with filling such as dumpling machine
The existing structure of musculus cutaneus conveying, can complete the basic conveying function of musculus cutaneus, or can also realize whole musculus cutaneus being cut into appropriate chi
The effect of very little independent musculus cutaneus.
On disclosing device in advance:
Can set one it is independent it is pre- disclose station 600, such as:Also include it is independent it is pre- disclose station 600, it is described pre- to disclose work
Position 600 between connect the note filling station 200 of skin station 100 and first, it is described it is pre- disclose to be provided with station 600 independent pre- disclose dress
Put 601.
Pre- station 600 and other stations disclosed can also be integrated, such as:Also include it is pre- disclose station 600, it is described pre-
The position that station 600 is disclosed with the first note filling station 200 overlaps, and is provided with to have at the first note filling station 200 and discloses skin
First Filling stuffing device 201 of function.
Can also set it is independent it is pre- disclose station 600, and other stations are disclosed into station for extra integrated one in advance again
600, such as:Also include it is independent it is pre- disclose station 600, the pre- station 600 of disclosing is positioned at connecing the note filling station of skin station 100 and first
Between 200, it is described it is pre- disclose be provided with station 600 it is independent it is pre- disclose device 601, be provided with the first note filling station 200
With the first Filling stuffing device 201 for disclosing skin function.
Independent pre- device 601 of disclosing includes cylinder and does what is pumped with cylinders and by cylinder drive
Disclose leather point.
Pre- the advantages of disclosing device 601:
When be provided with individually disclose station 600 in advance when, set pre- device 601 of disclosing being capable of the just formation before filling note by musculus cutaneus
Spill, later stage Filling stuffing device is facilitated preferably to complete to note filling.
When it is pre- disclose the note filling station 200 of station 600 and first and integrate when, be provided with the Filling stuffing device energy for disclosing skin function
Enough actions for almost completing to disclose skin and note filling simultaneously, such be advantageous in that can save limited station, the space under saving
It can be used for other additional structures are installed, to enrich and improve whole shaped device 401.
On the premise of being provided with and individually disclosing station 600 in advance, then extra set one and disclose the note filling of station 600 and first in advance
It station 200, can further strengthen disclosing bark effect, ensure that musculus cutaneus is disclosed concavity.
Structure on each Filling stuffing device:
First Filling stuffing device 201 includes hopper 202, feed pipe and the note filling pipe 203 that pumps, feed pipe
Both ends connect with hopper 202 and note filling pipe 203 respectively, rotary valve are provided with feed pipe, the note filling pipe 203 is internally provided with can
The note filling piston 204 to pump is done along the inner chamber of note filling pipe 203.
Operation principle:Fillings A enters filling tube from hopper 202 into filling tube, and filling tube is in the presence of rotary valve toward note
The direction of filling pipe 203 is moved, and then in the presence of filling piston 204 is noted, fillings A is injected downwardly on musculus cutaneus.Additional, put note
Filling piston 204 continues to move to musculus cutaneus direction, gives musculus cutaneus one downward active force after completing to note filling, then also can be by musculus cutaneus
Disclose then realizes with the first Filling stuffing device 201 for disclosing skin function for spill, action now.
A kind of situation be the first Filling stuffing device 201 as the structure of the second Filling stuffing device 301, such as:
The structure of second Filling stuffing device 301 is identical with the structure of the first Filling stuffing device 201.
Another situation is that the structure of the first Filling stuffing device 201 and the second Filling stuffing device 301 is different, such as:
Second Filling stuffing device 301 includes cylinder block 302, and lift cylinder 303, institute are provided with the cylinder block 302
State the output end of lift cylinder 303 with the one end of lift connection plate 304 to be connected, the other end of lift connection plate 304 is connected with lifting
Support 305, multiple priming devices 306 are provided with the lifting support 305.
The priming device 306 includes regulation valve body 307 and regulating valve on its interior, the regulation valve body 307
Top is provided with adjusting knob 308, and the bottom of regulation valve body 307 is provided with filling head 309, described one end of regulation valve body 307
Pressue device is connected with, the other end is connected with woven hose.
The pressue device is negative pressure source of the gas, piston, cylinder or air exhauster.
The woven hose connects with the fluid reservoir for accommodating liquid fillings.
The filling head 309 is the nozzle structure that liquid spray can be achieved.
Operation principle:When fillings B and fillings A is solid-state fillings, the second Filling stuffing device 301 and the first note filling can be filled
Put 201 and be arranged to identical structure.
When fillings A is solid-state fillings, fillings B is liquid fillings, then fillings B then passes through fluid reservoir, woven hose and fluid injection
After first 309, sprinkling or spray complete the mixing of liquid fillings and solid-state fillings in musculus cutaneus.
The advantages of first Filling stuffing device 201:First Filling stuffing device 201 enables to fillings A in rotary valve and note filling piston 204
Collective effect under, fall vertically on musculus cutaneus, and rotary valve can ensure every time note filling amount it is all basically identical, for solid-state filling
For material, after fillings A falls on musculus cutaneus, it can be fixed at musculus cutaneus spill.
The advantages of second Filling stuffing device 301:When the second Filling stuffing device 301 carries out the injection of liquid fillings, liquid fillings energy
Enough realized from filling head 309 directly to be infused in the musculus cutaneus spill in pocket-like, and will not leak by fillings B
The purpose packed in fluid form.
Pressue device has bigger pressure when fillings B can be allowed to be sprayed from filling head 309, is easy to filling head 309 to go out
Expect more easily and fast, and lift cylinder 303 can make filling head 309 move up and down, and is easy to control the opportunity of fluid injection.
Structure on shaped device 401:
The shaped device 401 includes forming supporter 402 and shaping driving 403, be provided with forming supporter 402 it is at least one set of into
Type is being molded drive to mould 404 and the right side to mould 405, a left side with the right side to mould 404 including a left side to mould per composing type to mould to mould 405
Motion horizontally towards each other is done under dynamic 403 drive and backwards to motion.
Operation principle:Mould is pressed surrounding in sealing, top for the musculus cutaneus top of open structure, and a left side is to mould
404 apply pressure to the both sides at the top of musculus cutaneus respectively with right to mould 405, and a left side separates again after being pressed to mould 404 and the right side to mould 405,
Realize the final molding to food with filling.
The advantages of shaped device 401:The horizontal form closed to molding can make the musculus cutaneus of food with filling in final sealing,
It is more preferable to press effect, space is not likely to produce at musculus cutaneus pressing, the situation of gas leakage is less prone in musculus cutaneus, ensure that in food with filling
The fillings in portion it is complete.
Structure on stripper apparatus 501:
The stripper apparatus 501 includes ejecting device or clamp device.
Ejecting device horizontal can release food with filling the structure for arriving conveyer belt, such as:The ejecting device includes flexible
Push rod 502, described one end of stretches push rod 502 are provided with pusher drive mechanism 503, and the other end of stretches push rod 502, which is provided with, to be pushed away
Plate 504.Pusher drive mechanism 503 can be the existing structures such as cam, motor or cylinder.
Ejecting device operation principle:
Stretches push rod 502 releases the food with filling after shaping from the core rod 2 of multiple fillings pre-profiling mould 2000.
Clamp device captures food with filling to conveyer belt, such as:The clamp device includes mechanical grip 505, machinery
Clamping jaw 505 is grabbed by gripping the realization of cylinder 506, puts action, and the mechanical grip 505 is arranged on the lifting for being used for controlling it to lift
On servomotor, the servomotor is fixed on slide rail 507, and the slide rail 507 is fixed on demoulding frame 508.
Clamp device operation principle:
Mechanical grip 505 clamps the food with filling after shaping from the core rod 2 of multiple fillings pre-profiling mould 2000, so
Afterwards in the presence of lift servo motor, ascending motion is done, is then moved to by slide rail 507 above conveyer belt, then decline, machine
Tool clamping jaw 505 puts food with filling on the belt.
The advantages of stripper apparatus 501:Ejecting device can be by the food with filling of final molding from multiple fillings pre-profiling mould
Taken out on tool 2000, and be sent to subsequent processing so that multiple fillings pre-profiling mould 2000 can continue cycling through work, realize
Full-range automation mechanized operation.
Structure on multiple fillings pre-profiling mould 2000:
The multiple fillings pre-profiling mould 2000 includes installing plate 1, and core rod 2 and two are provided with the installing plate 1
Relative motion can be achieved connects dermatotome 3, the both sides for connecing dermatotome 3 and being separately positioned on core rod 2, the upper surface for connecing dermatotome 3
Be provided with and connect the concave step 4 of skin function for realizing, two connect the adjacent side of dermatotome 3 be provided with for realize musculus cutaneus just into
The groove 5 of type, the left and right of each groove 5 are provided at both ends with nip portion 6, and two connect the relative groove 5 in position on dermatotome 3 and form
One group of pre-profiling groove.
Two quantity of groove 5 connect on dermatotome 3 are identical.
Each to connect the groove 5 that the distribution of at least three horizontal linears is provided with dermatotome 3, two connect dermatotome 3 and together form at
The pre-profiling groove of few three horizontal linears distribution, the centre of each pre-profiling groove is provided with a core rod 2.
Two connect dermatotome 3 and can realize mutual motion horizontally towards each other and backwards to motion.Move toward one another refers to that two connect dermatotome 3
The direction of motion is on the contrary, and close to each other.Refer to two movement direction of object backwards to motion on the contrary, and mutually leaving.
The nip portion 6 is perpendicular, and nip portion 6, which extends to, connects the lower section of dermatotome 3, and two connect dermatotome 3 when closing up, the pressure
Conjunction portion 6 is in fit-state.
By the nip portion 6, the lower section of groove 5 be additionally provided with vertical curved surface 7.
At least one connect is provided with pushing block 8 on dermatotome 3, roller 9 is provided with the pushing block 8.The roller 9 is in track 1000
In the presence of, drive this to connect dermatotome 3 and do horizontal reciprocating movement, so as to realize the effect of two pairings for connecing dermatotome 3 or opening.
The core rod 2 is cup-shaped, and the jacking block that can be moved up and down is provided with core rod 2, push rod is connected with below each jacking block
10, each push rod 10 is connected with connecting plate 11 respectively, and roller 9 is provided with the connecting plate 11.The roller 9 can be in track 1000
Or under the driving of other drive mechanisms, drive push rod 10 pump, so as to realize the jacking block in core rod 2 rise and
Decline, now core rod 2 is fixed, and food with filling is located on jacking block, and the purpose of push rod 10 is to drive to be fixed on push rod 10
The jacking block at end moves up and down, and the food with filling top finished will be molded to the top of dermatotome 3 is connect, to facilitate gripping or release.
Back-moving spring 12 is additionally provided with the connecting plate 11, the upper end of the back-moving spring 12 is limited to installing plate 1
In hole.The reset function of connecting plate 11 is realized with this.
The top for connecing dermatotome 3 and being located at intermediate plate 14, the bottom of intermediate plate 14 are connected with lever 13, the lever 13
One end is provided with roller 9.The roller 9 of the one end of lever 13 moves in track 1000, track 1000 drive roller 9 rise or under
Drop, the technique effect for connecing the raising and lowering of dermatotome 3 is driven using lever 13 so as to realize.
The concave step 4 is shaped as semicircle or/and rectangle.Concrete shape can be adjusted according to different musculus cutaneus
Whole, two shapes of concave step 4 connect on dermatotome 3 can be with identical or differ.
Operation principle is:
Two connect dermatotome 3 and are oppositely arranged, and now two connect 3 separated state of dermatotome, and dropping down onto two under musculus cutaneus connects dermatotome 3
Corresponding to putting in one group of concave step 4, a part for musculus cutaneus is in a concave step 4 for connecing dermatotome 3, another portion of musculus cutaneus
Divide and connect positioned at another in the concave step 4 of dermatotome 3, the middle part of musculus cutaneus is hanging.
Device 601 is now disclosed in advance to disclose downwards in the middle part of musculus cutaneus, to falling in core rod 2 in the middle part of musculus cutaneus, around musculus cutaneus from
Concave step 4 is opened, is erected upwards, whole musculus cutaneus is concave, and then fillings A is injected downwardly into musculus cutaneus by the first Filling stuffing device 201
In concave shaped cavity, fillings A is located in concave structure.Wherein fillings A is usually solid-state fillings.
At least one dermatotome 3 that connects is moved horizontally toward another direction where connecing dermatotome 3, made in the presence of external force
Obtain two and connect the formation pairing of dermatotome 3, two after the closing up nip portion 6 for connecing dermatotome 3 are brought into close contact, because nip portion 6 is horizontal
The both ends of groove 5 are arranged on, so the both ends of concave musculus cutaneus can closely be bonded together in the presence of nip portion 6,
The upper end of now concave musculus cutaneus is still open state, and both ends are bonded so that is in the state of sealing around spill musculus cutaneus, i.e.,
Whole musculus cutaneus is in pocket-like.
Two after pairing connect dermatotome 3 and open, and at the same time, two connect the horizontal decline of dermatotome 3, the second Filling stuffing device 301
Fillings B is injected into spill musculus cutaneus sealing space, because musculus cutaneus is bonded to each other around sealing space, without space, so filling
Material B can be retained in musculus cutaneus concave shaped cavity jointly with fillings A, will not material leakage.Wherein fillings B can be liquid fillings or solid-state
Fillings.
It can now continue to add fillings toward inside musculus cutaneus, can also be open above musculus cutaneus by shaped device 401
Structure carries out sealing forming, and when the molding, core rod 2 rises, and the matched moulds part of shaped device 401 is by the open part phase in musculus cutaneus top
Mutually press together, form final food with filling.Here food with filling is typically dumpling, steamed dumpling with the dough gathered at the top class by musculus cutaneus and fillings phase
Mutually pack food together.
The advantages of multiple fillings pre-profiling mould 2000, is:
Two on multiple fillings pre-profiling mould 2000 connect the adjacent side of dermatotome 3 be provided with for realize musculus cutaneus just into
The groove 5 of type, the left and right of each groove 5 are provided at both ends with nip portion 6, and the relative groove 5 in two positions forms one group of pre-profiling
Groove, pre-profiling groove is capable of the effect of direct musculus cutaneus, and two connect dermatotome 3 and can mutually move, and realize pairing and opening
Action, by the effect of nip portion 6, will only carry out sealing pressing around musculus cutaneus, and the musculus cutaneus top of concave moulding
It is to be in open state, is easy to musculus cutaneus in the case where having had been injected into a kind of fillings, in subsequent action, continues toward musculus cutaneus
Another fillings is injected in inside, can now add liquid fillings or solid-state fillings so that the fillings species of food with filling is more
Add it is abundant, and even if directly in musculus cutaneus add liquid fillings when, liquid fillings can also be directly injected into be carried out in musculus cutaneus
Inclusion, leakage will not be produced, and without being solid-state by the freezing of liquid fillings, avoid causing to broken in fillings mouthfeel and nutrition
It is bad.
Two of multiple fillings pre-profiling mould 2000 connect the mutual cooperation of dermatotome 3 action, form one group and connect dermatotome 3, one group
Multiple pre-profiling grooves can be provided with by connecing on dermatotome 3, when being provided with three pre-profiling grooves, can process simultaneously three it is faric
Food.
The core rod 2 of multiple fillings pre-profiling mould 2000 can play a part of supporting musculus cutaneus and fillings, and due to mould
Core 2 is capable of being raised and lowered, thus core rod 2 in the molding procedure after pre-profiling, can rise and make musculus cutaneus thereon and
Fillings point, which more protrudes from, to be connect on dermatotome 3, is easy to shaped device 401 to be molded it.
Two of multiple fillings pre-profiling mould 2000 connect dermatotome 3 and individually can move horizontally and move up and down, and pass
The dermatotome 3 that connects of system is an entirety, can only be moved up and down, and traditional dermatotome 3 that connects can only realize the function of connecing skin, and the application
In two connect dermatotome 3 have independently moving and nip portion 6 due to, the first one-step forming to musculus cutaneus can be realized, make musculus cutaneus
It is concave and to being sealed around it.
The nip portion 6 of multiple fillings pre-profiling mould 2000 is vertical plane, in pressing, musculus cutaneus can be made closely to paste
Be combined, and uniform force, and the vertical curved surface 7 set below groove 5 can then play in musculus cutaneus, the tripe of bottom
The effect of subdivision shaping.
Roller 9, roller 9 and the phase interworking of track 1000 are provided with multiple structures of multiple fillings pre-profiling mould 2000
Close, realize the effect that control dependency structure rises, declines, translated, it is simple in construction.
Claims (18)
- A kind of 1. multiple fillings shaped device of annular station, it is characterised in that:Including track(1000)And it is arranged on track (1000)Surrounding connects skin station(100), the first note filling station(200), the second note filling station(300), shaping station(400)With Demoulding station(500), it is described to connect skin station(100)Place is provided with musculus cutaneus conveying device(101), the first note filling station (200)Place is provided with the first Filling stuffing device(201), the second note filling station(300)It is provided with the second Filling stuffing device(301), shaping Station(400)Place is provided with shaped device(401), demoulding station(500)Place is provided with stripper apparatus(501), the track (1000)On be provided with along track(1000)The multiple fillings pre-profiling mould of motion(2000), the multiple fillings pre-profiling mould Tool(2000)It is pocket-like by musculus cutaneus pre-profiling;The track(1000)For circular orbit, the musculus cutaneus conveying device(101)、 First Filling stuffing device(201), the second Filling stuffing device(301), shaped device(401)And stripper apparatus(501)It is separately positioned on ring The inner side and/or outside of shape track;The multiple fillings pre-profiling mould(2000)Including installing plate(1), the installing plate(1)On be provided with core rod(2)With Two achievable relative motions connect dermatotome(3), it is described to connect dermatotome(3)It is separately positioned on core rod(2)Both sides, it is described to connect dermatotome (3)Upper surface be provided with and connect the concave step of skin function for realizing(4), two connect dermatotome(3)Adjacent side is provided with For realizing the groove of musculus cutaneus pre-profiling(5), each groove(5)Left and right be provided at both ends with nip portion(6), two connect dermatotome (3)The relative groove in upper position(5)Form one group of pre-profiling groove;The stripper apparatus(501)Including ejecting device or clamp device.
- 2. the multiple fillings shaped device of annular station according to claim 1, it is characterised in that:The pocket-like refers to Musculus cutaneus is concave, and is in open state in sealing state, the top of musculus cutaneus around musculus cutaneus, and the left end two side portions of musculus cutaneus are mutual Pressing is connected, and the pressing of the right-hand member two side portions of musculus cutaneus is connected, the circle that forward and backward, the left and right four direction of the musculus cutaneus surround In sealing state.
- 3. the multiple fillings shaped device of annular station according to claim 2, it is characterised in that:At the beginning of the multiple fillings Mould(2000)In the first note filling station(200)Musculus cutaneus pre-profiling is pocket-like by place.
- 4. the multiple fillings shaped device of annular station according to claim 3, it is characterised in that:Also include independent Disclose station in advance(600), it is described pre- to disclose station(600)Positioned at connecing skin station(100)With the first note filling station(200)Between, it is described Disclose station in advance(600)Place, which is provided with, independent pre- discloses device(601).
- 5. the multiple fillings shaped device of annular station according to claim 3, it is characterised in that:Also include and pre- disclose work Position(600), it is described pre- to disclose station(600)With the first note filling station(200)Position overlap, the first note filling station (200)Place is provided with the first Filling stuffing device for disclosing skin function(201).
- 6. the multiple fillings shaped device of annular station according to claim 3, it is characterised in that:Also include independent Disclose station in advance(600), it is described pre- to disclose station(600)Positioned at connecing skin station(100)With the first note filling station(200)Between, it is described Disclose station in advance(600)Place, which is provided with, independent pre- discloses device(601), the first note filling station(200)Place is provided with to have and disclosed First Filling stuffing device of skin function(201).
- 7. the multiple fillings shaped device of the annular station according to claim 4 or 6, it is characterised in that:It is independent pre- to disclose Device(601)Driven including cylinder and with cylinders and by cylinder do pump disclose leather point.
- 8. the multiple fillings shaped device of the annular station according to claim 1-3 any one, it is characterised in that:It is described First Filling stuffing device(201)Including hopper(202), feed pipe and pump note filling pipe(203), feed pipe both ends point Not and hopper(202)With note filling pipe(203)Connect, rotary valve, the note filling pipe are provided with feed pipe(203)Being internally provided with can Along note filling pipe(203)Do the note filling piston to pump in inner chamber(204).
- 9. the multiple fillings shaped device of annular station according to claim 8, it is characterised in that:The second note filling dress Put(301)Structure and the first Filling stuffing device(201)Structure is identical.
- 10. the multiple fillings shaped device of annular station according to claim 8, it is characterised in that:The second note filling Device(301)Including cylinder block(302), the cylinder block(302)On be provided with lift cylinder(303), the lift cylinder (303)Output end and lift connection plate(304)One end is connected, the lift connection plate(304)The other end is connected with lifting support (305), the lifting support(305)On be provided with multiple priming devices(306).
- 11. the multiple fillings shaped device of annular station according to claim 10, it is characterised in that:The priming device (306)Including regulation valve body(307)With regulating valve on its interior, the regulation valve body(307)Top be provided with regulation Knob(308), the regulation valve body(307)Bottom is provided with filling head(309), the regulation valve body(307)One end is connected with Pressue device, the other end are connected with woven hose.
- 12. the multiple fillings shaped device of annular station according to claim 11, it is characterised in that:The pressue device For negative pressure source of the gas, piston, cylinder or air exhauster;The woven hose connects with the fluid reservoir for accommodating liquid fillings;Institute State filling head(309)For the nozzle structure of liquid spray can be achieved.
- 13. the multiple fillings shaped device of the annular station according to claim 1-3 any one, it is characterised in that:Institute State shaped device(401)Including forming supporter(402)Driven with shaping(403), forming supporter(402)On be provided with least one set of shaping To mould, one left side is included to mould to mould per composing type(404)With the right side to mould(405), a left side is to mould(404)With the right side to mould(405) Shaping driving(403)Drive under do horizontally towards each other motion and backwards to move.
- 14. the multiple fillings shaped device of annular station according to claim 1, it is characterised in that:The ejecting device Including stretches push rod(502), the stretches push rod(502)One end is provided with pusher drive mechanism(503), stretches push rod(502) The other end be provided with push pedal(504).
- 15. the multiple fillings shaped device of annular station according to claim 1, it is characterised in that:The clamp device Including mechanical grip(505), mechanical grip(505)By gripping cylinder(506)Realization is grabbed, puts action, the mechanical grip (505)Installed in the lift servo motor for controlling it to lift, the servomotor is fixed on slide rail(507)On, it is described Slide rail(507)It is fixed on demoulding frame(508)On.
- 16. the multiple fillings shaped device of annular station according to claim 1, it is characterised in that:Two connect dermatotome(3) On groove(5)Quantity is identical;Each connect dermatotome(3)On be provided with least three horizontal linears distribution groove(5), two connect Dermatotome(3)The pre-profiling groove of at least three horizontal linear distributions is collectively forming, the centre of each pre-profiling groove is provided with one Individual core rod(2);Two connect dermatotome(3)Mutual motion horizontally towards each other can be achieved and backwards to motion.
- 17. the multiple fillings shaped device of annular station according to claim 1, it is characterised in that:The nip portion(6) For perpendicular, nip portion(6)Extend to and connect dermatotome(3)Lower section, two connect dermatotome(3)When closing up, the nip portion(6)In fitting State;The nip portion(6)Other, groove(5)Lower section be additionally provided with vertical curved surface(7).
- 18. the multiple fillings shaped device of annular station according to claim 1, it is characterised in that:It is at least one to connect skin Plate(3)On be provided with pushing block(8), the pushing block(8)On be provided with roller(9);The core rod(2)It is cup-shaped, core rod(2)Inside set The jacking block that can be moved up and down is equipped with, push rod is connected with below each jacking block(10), each push rod(10)Respectively with connecting plate(11) It is connected, the connecting plate(11)On be provided with roller(9);The connecting plate(11)On be additionally provided with back-moving spring(12), it is described Back-moving spring(12)Upper end be limited to installing plate(1)Hole in;It is described to connect dermatotome(3)Positioned at intermediate plate(14)Top, institute State intermediate plate(14)Bottom is connected with lever(13), the lever(13)One end is provided with roller(9);The concave step(4) Be shaped as semicircle or/and rectangle.
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CN107873769B (en) * | 2017-12-21 | 2023-06-30 | 成都松川雷博机械设备有限公司 | Wheat-burning forming equipment |
CN109452334B (en) * | 2018-11-09 | 2021-04-27 | 成都松川雷博机械设备有限公司 | Steamed stuffed bun food forming method |
CN117016823A (en) * | 2022-03-04 | 2023-11-10 | 福建福派园食品股份有限公司 | Filling system of sandwich glutinous rice pie |
CN115517277B (en) * | 2022-07-22 | 2023-08-04 | 江南大学 | Automatic wonton wrapping and boxing equipment and production method |
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