CN105410091B - A kind of multiple fillings food with filling forming method of double-deck musculus cutaneus - Google Patents
A kind of multiple fillings food with filling forming method of double-deck musculus cutaneus Download PDFInfo
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- CN105410091B CN105410091B CN201511001717.9A CN201511001717A CN105410091B CN 105410091 B CN105410091 B CN 105410091B CN 201511001717 A CN201511001717 A CN 201511001717A CN 105410091 B CN105410091 B CN 105410091B
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- musculus cutaneus
- filling
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/06—Apparatus for filling pieces of dough such as doughnuts
- A21C9/066—Apparatus for filling pieces of dough such as doughnuts using two separate sheets or pieces of dough with filling in between, e.g. crimped at their edges; Ravioli-making machines
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- Food Science & Technology (AREA)
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- General Preparation And Processing Of Foods (AREA)
Abstract
The invention belongs to food processing technology field, is related to a kind of multiple fillings food with filling forming method of double-deck musculus cutaneus, concretely comprises the following steps:First musculus cutaneus is laid in first and connects skin station;First musculus cutaneus is delivered to second and connects skin station;Second musculus cutaneus and the first musculus cutaneus are layered on top of each other, while pass through pre-profiling, and the first musculus cutaneus is wrapped in the outside of the second musculus cutaneus, turns into pocket-like;Recess is injected into fillings A in second musculus cutaneus of pocket-like;Recess is injected into fillings B in second musculus cutaneus of pocket-like;By shaping station, open position is bonded to each other at the top of the first musculus cutaneus and the second musculus cutaneus, forms multiple fillings food with filling.Two layers of musculus cutaneus is wrapped in the outside of fillings by this method, so musculus cutaneus can be made from two kinds of different materials, the mouthfeel and nutrition arrangement of whole food are enriched, and the structure of two layers of musculus cutaneus is not easy to breakage, can also further ensure that fillings is not likely to produce leakage in musculus cutaneus.
Description
Technical field
The invention belongs to food processing technology field, more particularly to a kind of multiple fillings food with filling shaping side of double-deck musculus cutaneus
Method.
Background technology
The food forming machine of existing processing dumpling class food with filling generally all uses when carrying out processing and forming to food
The form of annular station, musculus cutaneus conveying device, filling feeding device, shaped device and withdrawing device are sequentially arranged at circular orbit
On, then dumpling class food with filling performs junction skin, for filling, shaping and taking-up action respectively in each independent station, still
Property again after the structure of this form can only often realize the faric of the fillings of work sheet one or be stirred a variety of fillingss
Inject musculus cutaneus and carry out faric technique effect.When the injection for the non-stirred formula that realize multiple fillings, or by solid-state fillings
When carrying out being injected separately into musculus cutaneus with the fillings of liquid, existing shaped device can not be realized.Further, in the prior art,
All be often that existing freezed is solid-state to liquid fillings, then carry out note filling, but liquid fillings is after freezing, mouthfeel or
Nutritive value can all have an impact.
If number of patent application is CN200820062031.X, applying date 2008-01-29, the reality of entitled " dumpling machine "
With new patent, its technical scheme is:A kind of dumpling machine, including dough sheet input mechanism, Filling stuffing device, dumpling forming device, go out
Expect tailstock, drive device, dumpling forming device includes horizontally disposed station turnplate, the mould in rotating disk card, musculus cutaneus
Connecing skin station, connecing filling station for rotating disk is arranged on corresponding to input unit, Filling stuffing device, thrustor is set in inclusion station,
Ejecting device is set releasing dumpling station side, opposite side sets discharging tailstock.Above-mentioned patent is independent on circular orbit
Dough sheet input mechanism, Filling stuffing device, dumpling forming device, discharging tailstock are provided with, each device works successively, in above-mentioned patent
Dumpling forming device and Filling stuffing device can only to musculus cutaneus carry out a fillings injection, and can not realize solid-state fillings and
The effect that the mixing of liquid fillings packs.
In summary, existing dumpling class food with filling is generally only once noted filling, nothing when realizing automated production
Method realizes the injection of multiple fillings, further can not also realize solid-state fillings and liquid fillings mixing the intracutaneous skill of injection face
Art effect.
The content of the invention
Filling is once only noted in order to overcome above-mentioned dumpling filling wrapping device to exist, the injection of multiple fillings can not be realized, entered
The problem of can not also realization solid-state fillings and intracutaneous liquid fillings injection face of one step, specifically now propose that one kind can exist successively
The multiple fillings food with filling forming method of double-deck musculus cutaneus of different fillingss is injected on musculus cutaneus, further, this method can also
Realize the effect that solid-state fillings and liquid fillings are implanted sequentially on musculus cutaneus.
To realize above-mentioned technique effect, technical scheme is as follows:
A kind of multiple fillings food with filling forming method of double-deck musculus cutaneus, it is characterised in that:Concretely comprise the following steps:
The first step, the first musculus cutaneus are laid in first and connect skin station;
Second step, the first musculus cutaneus are delivered to second and connect skin station, and now the second musculus cutaneus is laid on the first musculus cutaneus;
3rd step, the second musculus cutaneus and the first musculus cutaneus are layered on top of each other, while pass through pre-profiling, and the first musculus cutaneus is wrapped in the second face
The outside of skin, turns into pocket-like;The pocket-like refers to that musculus cutaneus is concave, and in sealing state, the top of musculus cutaneus around musculus cutaneus
Portion is in open state;
4th step, the first musculus cutaneus and the second musculus cutaneus of pocket-like are located at the first note filling station, in the second musculus cutaneus of pocket-like
Recess is injected into fillings A;
5th step, the first musculus cutaneus and the second musculus cutaneus of pocket-like pass through the second note filling station, in the second musculus cutaneus of pocket-like
Recess is injected into fillings B, fillings A and fillings B and is fixed among the second musculus cutaneus indent;
6th step, the first musculus cutaneus and the second musculus cutaneus of pocket-like pass through shaping station, the first musculus cutaneus and the second musculus cutaneus top
Open position is bonded to each other, and makes to form confined space in the second musculus cutaneus, and fillings A and fillings B are located in confined space, are formed multiple
Fillings food with filling.
Between second step and the 3rd step, the first musculus cutaneus and the second musculus cutaneus by disclosing station, the first musculus cutaneus and the second face in advance
Due to being acted on by downward power in the middle part of skin, the first musculus cutaneus and the second musculus cutaneus integrally can be concave.
After the completion of the 6th step, multiple fillings food with filling is delivered to demoulding station, then is transferred on conveyer belt.
Around the musculus cutaneus in sealing state specifically refer to musculus cutaneus left end two side portions be laminated it is connected, musculus cutaneus
The pressing of right-hand member two side portions is connected, and the circle that forward and backward, the left and right four direction of musculus cutaneus surround is in sealing state.
First musculus cutaneus is laid in first by the first musculus cutaneus conveying device and connect on skin station.
Second musculus cutaneus is laid in second by the second musculus cutaneus conveying device and connect on skin station.
The pre-profiling of musculus cutaneus is realized by multiple fillings pre-profiling mould.
Fillings A is injected into pocket-like musculus cutaneus by the first Filling stuffing device.
Fillings B is injected into pocket-like musculus cutaneus by the second Filling stuffing device.
Musculus cutaneus realizes by shaped device being bonded to each other at the top of the first musculus cutaneus and the second musculus cutaneus in shaping station.
The pre- pre- device of disclosing disclosed on station discloses musculus cutaneus for spill.
Multiple fillings food with filling is transferred on conveyer belt by stripper apparatus.
The equipment for realizing this method is multiple fillings shaped device, including track and what is be arranged on around track first connect
Skin station, second connect skin station, the first note filling station, the second note filling station, shaping station and demoulding station, and described first connects skin
It is provided with the first musculus cutaneus conveying device at station, described second connects the second musculus cutaneus conveying device is provided with skin station, and described
The first Filling stuffing device is provided with one note filling station, the second Filling stuffing device, shaping station are provided with the second note filling station
Place is provided with shaped device, and stripper apparatus is provided with demoulding station, and the multiple filling of orbital motion is provided with the track
Expect pre-profiling mould, musculus cutaneus pre-profiling is pocket-like by the multiple fillings pre-profiling mould.
First musculus cutaneus and the second musculus cutaneus pre-profiling are mouth at the first note filling station by the multiple fillings pre-profiling mould
It is bag-shaped.
The structure of first musculus cutaneus conveying device and the second musculus cutaneus conveying device is that the energy known to those skilled in the art known should
For the food with filling such as dumpling machine musculus cutaneus conveying existing structure, the basic conveying function of musculus cutaneus can be completed, or can also realize by
Whole musculus cutaneus is cut into the effect of the independent musculus cutaneus of appropriate size.
It is pre- disclose device include cylinder and driven with cylinders and by cylinder do pump disclose leather point.
The first Filling stuffing device is provided with first note filling station, first Filling stuffing device includes hopper, feed pipe and done
Pumped note filling pipe, and feed pipe both ends are connected with hopper and note filling pipe respectively, and only rotary valve, the note are set in feed pipe
Filling pipe is internally provided with can do the note filling piston to pump along note filling tube cavity.
Fillings A enters filling tube from hopper into filling tube, and filling tube moves in the presence of rotary valve toward note filling pipe direction,
Then in the presence of filling piston is noted, fillings A is injected downwardly on the second musculus cutaneus.
It is provided with the second Filling stuffing device at second note filling station, the second Filling stuffing device includes cylinder block, on the cylinder block
Lift cylinder is provided with, the lift cylinder output end is connected with lift connection plate one end, and the lift connection plate other end connects
Lifting support is connected to, multiple priming devices are provided with the lifting support.
The priming device includes regulation valve body and regulating valve on its interior, and the top of the regulation valve body is provided with
Adjusting knob, the regulation valve body bottom are provided with filling head, and described regulation valve body one end is connected with pressue device, and the other end connects
It is connected to woven hose.
The pressue device is negative pressure source of the gas, piston, cylinder or air exhauster.
The woven hose connects with the fluid reservoir for accommodating liquid fillings.
The filling head is the nozzle structure that liquid spray can be achieved.
For fillings B after fluid reservoir, woven hose and filling head, sprinkling or spray complete fillings A and filling in musculus cutaneus
Expect B mixing.
The shaped device includes forming supporter and shaping drives, and at least one set of shaping is provided with forming supporter to mould, every group
Shaping includes a left side to mould to mould and the right side to mould, left that mould is moved horizontally towards each other with right done to mould under the drive that shaping drives
With motion backwards.
Mould by surrounding in sealing, top for open structure the first musculus cutaneus and the second musculus cutaneus at the top of pressed
Close, it is left that pressure is applied to the both sides at the first musculus cutaneus and the top of the second musculus cutaneus respectively to mould with right to mould, it is left to mould and right to mould
Separated again after pressing, realize the final molding to food with filling.Here the pressing included between the first musculus cutaneus that presses and
The mutual pressing of both first musculus cutaneus and the second musculus cutaneus.
The stripper apparatus includes ejecting device or clamp device.
Ejecting device includes stretches push rod, and described stretches push rod one end is provided with pusher drive mechanism, stretches push rod it is another
One end is provided with push pedal.
Stretches push rod releases the food with filling after shaping from the core rod of multiple fillings pre-profiling mould.
Clamp device includes mechanical grip, and mechanical grip is grabbed by gripping cylinder realization, puts action, the mechanical grip peace
Mounted in the lift servo motor for controlling it to lift, the servomotor is fixed on slide rail, and the slide rail is fixed on de-
On mould bases.
Mechanical grip clamps the food with filling after shaping from the core rod of multiple fillings pre-profiling mould, is then lifting
In the presence of servomotor, ascending motion is done, is then moved to by slide rail above conveyer belt, then is declined, mechanical grip will wrap
Filling food is put on the belt.
The multiple fillings pre-profiling mould includes installing plate, and core rod and two achievable phases are provided with the installing plate
To the dermatotome that connects of motion, the both sides for connecing dermatotome and being separately positioned on core rod, the upper surface for connecing dermatotome is provided with for real
Now connect the concave step of skin function, two connect the adjacent side of dermatotome and are provided with groove for realizing musculus cutaneus pre-profiling, each
The left and right of groove is provided at both ends with nip portion, and two connect the relative groove in position on dermatotome and form one group of pre-profiling groove.
Two number of recesses connect on dermatotome are identical.
Each to connect the groove that the distribution of at least three horizontal linears is provided with dermatotome, two connect dermatotome and are collectively forming at least three
The pre-profiling groove of individual horizontal linear distribution, the centre of each pre-profiling groove is provided with a core rod.
Two connect dermatotome and can realize mutual motion horizontally towards each other and backwards to motion.Move toward one another refers to that two connect dermatotome fortune
It is dynamic in opposite direction and close to each other.Refer to two movement direction of object backwards to motion on the contrary, and mutually leaving.
The nip portion is perpendicular, and nip portion, which extends to, to be connect below dermatotome, and two connect dermatotome when closing up, the nip portion
In fit-state.
Vertical curved surface is additionally provided with by the nip portion, below groove.
At least one connect is provided with pushing block on dermatotome, roller is provided with the pushing block.The roller in the presence of track,
Drive this to connect dermatotome and do horizontal reciprocating movement, so as to realize the effect of two pairings for connecing dermatotome or opening.
The core rod is cup-shaped, and the jacking block that can be moved up and down is provided with core rod, push rod is connected with below each jacking block,
Each push rod is connected with connecting plate respectively, and roller is provided with the connecting plate.The roller can be in track or other driving machines
Under the driving of structure, push rod is driven to pump, so as to realize the jacking block raising and lowering in core rod, now core rod is solid
Fixed motionless, food with filling be located on jacking block, and the purpose of push rod is that drive is fixed on the jacking block of push rod upper end and moved up and down, will be into
The food with filling top that type finishes is to connecing above dermatotome, to facilitate gripping or release.
Back-moving spring is additionally provided with the connecting plate, the upper end of the back-moving spring is limited in the hole of installing plate.With
This realizes the reset function of connecting plate.
The top for connecing dermatotome and being located at intermediate plate, the intermediate plate bottom are connected with lever, and described lever one end is set
There is roller.The roller of lever one end moves in track, and track drives roller to rise or decline, and lever band is utilized so as to realize
The dynamic technique effect for connecing dermatotome raising and lowering.
The concave step is shaped as semicircle or/and rectangle.Concrete shape can be adjusted according to different musculus cutaneus,
Two concave step shapes connect on dermatotome can be with identical or differ.
Two connect dermatotome and are oppositely arranged, and now two connect the separated state of dermatotome, and dropping down onto two under musculus cutaneus connects dermatotome position
In corresponding one group of concave step, a part for musculus cutaneus is connect in the concave step of dermatotome positioned at one, another part position of musculus cutaneus
In in the concave step that another connects dermatotome, the middle part of musculus cutaneus is hanging;
Now disclose device in advance to disclose downwards in the middle part of musculus cutaneus, musculus cutaneus middle part is left recessed to whereabouts in core rod, around musculus cutaneus
Shape step, is erected upwards, and whole musculus cutaneus is concave, and then fillings A is injected downwardly into musculus cutaneus concave shaped cavity by the first Filling stuffing device,
Fillings A is located in concave structure;
At least one dermatotome that connects moves horizontally in the presence of external force toward another direction where connecing dermatotome so that
Two connect dermatotome and form pairing, and two nip portion for connecing dermatotome after closing up are brought into close contact, because nip portion is to be horizontally set on
The both ends of groove, so the both ends of concave musculus cutaneus can closely be bonded together in the presence of nip portion, now in recessed
The upper end of the musculus cutaneus of shape is still open state, and both ends are bonded so that in the state of sealing, i.e., whole musculus cutaneus around spill musculus cutaneus
In pocket-like;That is the left end two side portions of musculus cutaneus are laminated connected, and the pressing of the right-hand member two side portions of musculus cutaneus is connected, musculus cutaneus upper end
To be open.
Two after pairing connect dermatotome opening, and at the same time, two connect that dermatotome is horizontal to be declined, and the second Filling stuffing device is by fillings
B is injected into spill musculus cutaneus sealing space, because musculus cutaneus is bonded to each other around sealing space, without space, so fillings B can
It is retained in jointly in musculus cutaneus concave shaped cavity with fillings A, will not material leakage.
The advantage of the invention is that:
For holistic approach, this method has two separate note filling stations, and musculus cutaneus has been carried out successively to note filling twice
Action, and after the completion of first time notes filling, musculus cutaneus has been processed as pocket-like, so as to realize second of note to musculus cutaneus
Filling, twice independent note filling the fillings in food with filling can be made not occur or transition mixing, it is unique that different fillingss can retain its
Taste, food with filling is remained the respective mouthfeel of different fillingss itself and taste.And this method wraps up two layers of musculus cutaneus
In the outside of fillings, so musculus cutaneus can be made from two kinds of different materials, mouthfeel and the battalion of whole food are enriched
Collocation is supported, and the structure of two layers of musculus cutaneus is not easy to breakage, can also further ensure that fillings is not likely to produce leakage in musculus cutaneus.
Multiple fillings shaped device is on the basis of first time notes filling, because musculus cutaneus is processed as pocket-like by it, so the
Liquid fillings can be infused in the musculus cutaneus of pocket-like by secondary injection filling, and ensure that liquid fillings does not leak.Existing skill
The food with filling of liquid fillings is housed, such as sausage dumplings, it is first solid-state by the freezing of liquid fillings to be, is then carried out again in art
Inclusion shaping, so can all cause to lack for the mouthfeel of fillings, taste and nutrition, and the application then can be in the process of processing
In so that liquid fillings is constantly in the state of liquid, is solid-state without being freezed, and ensure that the nutrition of liquid fillings in itself
And mouthfeel, and note the fillings that filling adds twice and will not mutually be mixed before filling is noted, consumer just can be bright by mouthfeel
The true stereovision told two kinds of different fillingss, also enhance food with filling.
Pre- the advantages of disclosing device:
When be provided with individually disclose station in advance when, set it is pre- disclose device can by musculus cutaneus before filling note just formation spill,
Later stage Filling stuffing device is facilitated preferably to complete to note filling.
Disclose station and when the first note filling station integrates when pre-, be provided with disclose the Filling stuffing device of skin function can be almost
Complete to disclose skin simultaneously and note the action of filling, such be advantageous in that can save limited station, and the space under saving can be used
In installing other additional structures, to enrich and improve whole shaped device.
On the premise of being provided with and individually disclosing station in advance, then it is extra set one and disclose station and the first note filling station in advance,
It can further strengthen disclosing bark effect, ensure that musculus cutaneus is disclosed concavity.
The advantages of first Filling stuffing device:
First Filling stuffing device enables to fillings A to fall vertically on musculus cutaneus under the collective effect of rotary valve and note filling piston,
And rotary valve can ensure that the amount of note filling every time is all basically identical, for solid-state fillings, after fillings A falls on musculus cutaneus, meeting
It is fixed at musculus cutaneus spill.
The advantages of second Filling stuffing device:
When the second Filling stuffing device carries out the injection of liquid fillings, liquid fillings can directly be in be infused in from filling head
It in the musculus cutaneus spill of pocket-like, and will not leak, realize the purpose for being packed fillings B in fluid form.Add
Pressure device has bigger pressure when fillings B can be allowed to be sprayed from filling head, is easy to filling head discharging more easily and fast,
And lift cylinder can make filling head move up and down, it is easy to control the opportunity of fluid injection.
The advantages of shaped device:
The horizontal form closed to molding can make the musculus cutaneus of food with filling, and in final sealing, pressing effect is more preferable, musculus cutaneus
Space is not likely to produce at pressing, the situation of gas leakage is less prone in musculus cutaneus, ensure that the complete of fillings inside food with filling.
The advantages of stripper apparatus:
Stripper apparatus can take out the food with filling of final molding from multiple fillings pre-profiling mould, and be sent to down
One process so that multiple fillings pre-profiling mould can continue cycling through work, realize full-range automation mechanized operation.
The advantages of multiple fillings pre-profiling mould, is:
Two on multiple fillings pre-profiling mould connect the adjacent side of dermatotome and are provided with for realizing musculus cutaneus pre-profiling
Groove, the left and right of each groove are provided at both ends with nip portion, and the relative groove in two positions forms one group of pre-profiling groove, just
Shaping groove is capable of the effect of direct musculus cutaneus, and two connect dermatotome and can mutually move, and realizes pairing and the action opened, and leads to
The effect of nip portion is crossed, sealing pressing will be only carried out around musculus cutaneus, and the musculus cutaneus top of concave moulding is in open
State, be easy to musculus cutaneus to specifically refer to the front and rear of musculus cutaneus around above-mentioned musculus cutaneus in the case where having had been injected into a kind of fillings
Left and right four direction, in subsequent action, continue to inject another fillings toward inside musculus cutaneus, can now add liquid fillings or
Person's solid-state fillings so that the fillings species of food with filling is more abundant, and even if when adding liquid fillings directly in musculus cutaneus,
Liquid fillings can also be directly injected into and be included in musculus cutaneus, will not produce leakage, and without being solid by the freezing of liquid fillings
State, avoid causing the destruction in fillings mouthfeel and nutrition.
Two of multiple fillings pre-profiling mould connect dermatotome mutual cooperation action, form one group and connect dermatotome, one group connects dermatotome
On can be provided with multiple pre-profiling grooves, when being provided with three pre-profiling grooves, three food with filling can be processed simultaneously.
The core rod of multiple fillings pre-profiling mould can play a part of supporting musculus cutaneus and fillings, and because core rod can
Raising and lowering, thus core rod in the molding procedure after pre-profiling, can rise and make musculus cutaneus thereon and fillings point more
Add to protrude from and connect on dermatotome, be easy to shaped device to be molded it.
Two of multiple fillings pre-profiling mould connect dermatotome and individually can move horizontally and move up and down, and traditional connect
Dermatotome is an entirety, can only be moved up and down, and traditional dermatotome that connects can only realize the function of connecing skin, and two in the application
Connect dermatotome have independently moving and nip portion due to, the first one-step forming to musculus cutaneus can be realized, make musculus cutaneus concave and
To being sealed around it.
The nip portion of multiple fillings pre-profiling mould is vertical plane, in pressing, musculus cutaneus can be made closely to be fitted in
Together, and uniform force, and the vertical curved surface set below groove can then play in musculus cutaneus, the belly part of bottom
The effect of shaping.
Roller is provided with multiple structures of multiple fillings pre-profiling mould, roller cooperates with track, realized
Control dependency structure to rise, decline, the effect of translation, it is simple in construction.
Brief description of the drawings
Fig. 1 is apparatus structure schematic diagram of the present invention, i.e., the structural representation of multiple fillings shaped device.(Change
Figure)
Fig. 2 is multiple fillings shaped device top view.
Fig. 3 is a kind of station distribution schematic diagram of multiple fillings shaped device.
Fig. 4 is the first Filling stuffing device structural representation.
Fig. 5 is the second Filling stuffing device structural representation.
Fig. 6 is the structural representation that the second Filling stuffing device coordinates with multiple fillings pre-profiling mould.
Fig. 7 is shaped device structural representation.
Fig. 8 is shaped device top view.
Fig. 9 is structural representation when stripper apparatus is ejecting device.
Figure 10 is structural representation when stripper apparatus is clamp device.
Figure 11 is the structural representation of multiple fillings pre-profiling mould.
Figure 12 is the side view of multiple fillings pre-profiling mould.
Figure 13 is the A-A sectional views of multiple fillings pre-profiling mould.
Figure 14 is the structural representation that intermediate plate is connected with lever.
Figure 15 is a structural representation for connecing dermatotome.
Figure 16 is the structural representation that another connects dermatotome.
After Figure 17 connects dermatotome completion to the pre-profiling of musculus cutaneus for two, musculus cutaneus and fillings A top view.
Figure 18 is musculus cutaneus and fillings A, fillings B top view toward after injection fillings B in the musculus cutaneus after pre-profiling.
In accompanying drawing:
First connects skin station 100, and second connects skin station 110, the first note filling station 200, the second note filling station 300, shaping
Station 400, demoulding station 500, the first musculus cutaneus conveying device 101, the second musculus cutaneus conveying device 111, the first Filling stuffing device 201,
Second Filling stuffing device 301, shaped device 401, stripper apparatus 501, track 1000, multiple fillings pre-profiling mould 2000.
Station 600 is disclosed in advance, discloses device 601 in advance.
Hopper 202, note filling pipe 203, note filling piston 204.
Cylinder block 302, lift cylinder 303, lift connection plate 304, lifting support 305, priming device 306, regulation valve body
307, adjusting knob 308, filling head 309.
Forming supporter 402, shaping driving 403, left to mould 404, the right side is to mould 405.
Stretches push rod 502, pusher drive mechanism 503, push pedal 504.
Mechanical grip 505, grip cylinder 506, slide rail 507, demoulding frame 508.
Installing plate 1, core rod 2 connect dermatotome 3, concave step 4, groove 5, nip portion 6, vertical curved surface 7, pushing block 8, roller 9,
Push rod 10, connecting plate 11, back-moving spring 12, lever 13, intermediate plate 14.
Embodiment
Embodiment 1
A kind of multiple fillings food with filling forming method of double-deck musculus cutaneus, is concretely comprised the following steps:
The first step, the first musculus cutaneus are laid in first and connect skin station 100;
Second step, the first musculus cutaneus are delivered to second and connect skin station 110, and now the second musculus cutaneus is laid on the first musculus cutaneus;
3rd step, the second musculus cutaneus and the first musculus cutaneus are layered on top of each other, while pass through pre-profiling, and the first musculus cutaneus is wrapped in the second face
The outside of skin, turns into pocket-like;The pocket-like refers to that musculus cutaneus is concave, and in sealing state, the top of musculus cutaneus around musculus cutaneus
Portion is in open state;
4th step, the first musculus cutaneus and the second musculus cutaneus of pocket-like are located at the first note filling station 200, the second musculus cutaneus of pocket-like
Interior recess is injected into fillings A;
5th step, the first musculus cutaneus and the second musculus cutaneus of pocket-like pass through the second note filling station 300, the second musculus cutaneus of pocket-like
Interior recess is injected into fillings B, fillings A and fillings B and is fixed among the second musculus cutaneus indent;
6th step, the first musculus cutaneus and the second musculus cutaneus of pocket-like pass through shaping station 400, the first musculus cutaneus and the second musculus cutaneus top
The open position in portion is bonded to each other, and makes to form confined space in the second musculus cutaneus, and fillings A and fillings B are located in confined space, are formed more
Weight fillings food with filling.
Between second step and the 3rd step, the first musculus cutaneus and the second musculus cutaneus by disclosing station 600, the first musculus cutaneus and second in advance
Due to being acted on by downward power in the middle part of musculus cutaneus, the first musculus cutaneus and the second musculus cutaneus integrally can be concave.
After the completion of the 6th step, multiple fillings food with filling is delivered to demoulding station 500, then is transferred to conveyer belt
On.
Around the musculus cutaneus in sealing state specifically refer to musculus cutaneus left end two side portions be laminated it is connected, musculus cutaneus
The pressing of right-hand member two side portions is connected, and the circle that forward and backward, the left and right four direction of musculus cutaneus surround is in sealing state.
For holistic approach, this method has two separate note filling stations, and musculus cutaneus has been carried out successively to note filling twice
Action, and after the completion of first time notes filling, musculus cutaneus has been processed as pocket-like, so as to realize second of note to musculus cutaneus
Filling, twice independent note filling the fillings in food with filling can be made not occur or transition mixing, it is unique that different fillingss can retain its
Taste, food with filling is remained the respective mouthfeel of different fillingss itself and taste.And this method wraps up two layers of musculus cutaneus
In the outside of fillings, so musculus cutaneus can be made from two kinds of different materials, mouthfeel and the battalion of whole food are enriched
Collocation is supported, and the structure of two layers of musculus cutaneus is not easy to breakage, can also further ensure that fillings is not likely to produce leakage in musculus cutaneus.
Multiple fillings shaped device is on the basis of first time notes filling, because musculus cutaneus is processed as pocket-like by it, so the
Liquid fillings can be infused in the musculus cutaneus of pocket-like by secondary injection filling, and ensure that liquid fillings does not leak.Existing skill
The food with filling of liquid fillings is housed, such as sausage dumplings, it is first solid-state by the freezing of liquid fillings to be, is then carried out again in art
Inclusion shaping, so can all cause to lack for the mouthfeel of fillings, taste and nutrition, and the application then can be in the process of processing
In so that liquid fillings is constantly in the state of liquid, is solid-state without being freezed, and ensure that the nutrition of liquid fillings in itself
And mouthfeel, and note the fillings that filling adds twice and will not mutually be mixed before filling is noted, consumer just can be bright by mouthfeel
The true stereovision told two kinds of different fillingss, also enhance food with filling.
Embodiment 2
A kind of multiple fillings food with filling forming method of double-deck musculus cutaneus, it is characterised in that:Concretely comprise the following steps:
The first step, the first musculus cutaneus are laid in first and connect skin station 100;
Second step, the first musculus cutaneus are delivered to second and connect skin station 110, and now the second musculus cutaneus is laid on the first musculus cutaneus;
3rd step, the second musculus cutaneus and the first musculus cutaneus are layered on top of each other, while pass through pre-profiling, and the first musculus cutaneus is wrapped in the second face
The outside of skin, turns into pocket-like;The pocket-like refers to that musculus cutaneus is concave, and in sealing state, the top of musculus cutaneus around musculus cutaneus
Portion is in open state;
4th step, the first musculus cutaneus and the second musculus cutaneus of pocket-like are located at the first note filling station 200, the second musculus cutaneus of pocket-like
Interior recess is injected into fillings A;
5th step, the first musculus cutaneus and the second musculus cutaneus of pocket-like pass through the second note filling station 300, the second musculus cutaneus of pocket-like
Interior recess is injected into fillings B, fillings A and fillings B and is fixed among the second musculus cutaneus indent;
6th step, the first musculus cutaneus and the second musculus cutaneus of pocket-like pass through shaping station 400, the first musculus cutaneus and the second musculus cutaneus top
The open position in portion is bonded to each other, and makes to form confined space in the second musculus cutaneus, and fillings A and fillings B are located in confined space, are formed more
Weight fillings food with filling.
Between second step and the 3rd step, the first musculus cutaneus and the second musculus cutaneus by disclosing station 600, the first musculus cutaneus and second in advance
Due to being acted on by downward power in the middle part of musculus cutaneus, the first musculus cutaneus and the second musculus cutaneus integrally can be concave.
After the completion of the 6th step, multiple fillings food with filling is delivered to demoulding station 500, then is transferred to conveyer belt
On.
Around the musculus cutaneus in sealing state specifically refer to musculus cutaneus left end two side portions be laminated it is connected, musculus cutaneus
The pressing of right-hand member two side portions is connected, and the circle that forward and backward, the left and right four direction of musculus cutaneus surround is in sealing state.
First musculus cutaneus is laid in first by the first musculus cutaneus conveying device 101 and connect on skin station 100.
Second musculus cutaneus is laid in second by the second musculus cutaneus conveying device 111 and connect on skin station 110.
The pre-profiling of musculus cutaneus is realized by multiple fillings pre-profiling mould 2000.
Fillings A is injected into pocket-like musculus cutaneus by the first Filling stuffing device 201.
Fillings B is injected into pocket-like musculus cutaneus by the second Filling stuffing device 301.
Musculus cutaneus realizes by shaped device 401 being bonded to each other at the top of the first musculus cutaneus and the second musculus cutaneus in shaping station 400.
The pre- pre- device 601 of disclosing disclosed on station 600 discloses musculus cutaneus for spill.
Multiple fillings food with filling is transferred on conveyer belt by stripper apparatus 501.
The equipment for realizing this method is multiple fillings shaped device, including track 1000 and is arranged on around track 1000
First connect skin station 100, second connect skin station 110, the first note filling station 200, the second note filling station 300, shaping station 400
Connect the first musculus cutaneus conveying device 101 is provided with skin station 100 with demoulding station 500, described first, described second connects skin station
The second musculus cutaneus conveying device 111 is provided with 110, the first Filling stuffing device 201, institute are provided with the first note filling station 200
State and the second Filling stuffing device 301 is provided with the second note filling station 300, shaped device 401 is provided with shaping station 400, be stripped
Stripper apparatus 501 is provided with station 500, the multiple fillings pre-profiling moved along track 1000 is provided with the track 1000
Musculus cutaneus pre-profiling is pocket-like by mould 2000, the multiple fillings pre-profiling mould 2000.
The multiple fillings pre-profiling mould 2000 at the first note filling station 200 by the beginning of the first musculus cutaneus and the second musculus cutaneus into
Type is pocket-like.
The structure of first musculus cutaneus conveying device 101 and the second musculus cutaneus conveying device 111 is known to those skilled in the art knows
The existing structure that can apply to the conveying of the food with filling such as dumpling machine musculus cutaneus, the basic conveying function of musculus cutaneus can be completed, or can also
Realize the effect for the independent musculus cutaneus that whole musculus cutaneus is cut into appropriate size.
It is pre- disclose device 601 include cylinder and driven with cylinders and by cylinder do pump disclose leather point.
The first Filling stuffing device 201 is provided with first note filling station 200, first Filling stuffing device 201 includes hopper
202nd, feed pipe and the note filling pipe 203 that pumps, feed pipe both ends connect with hopper 202 and note filling pipe 203, entered respectively
Only rotary valve is set in expects pipe, the note filling pipe 203 is internally provided with can do the note filling to pump along note filling pipe 203 inner chamber
Piston 204.
Fillings A enters filling tube from hopper 202 into filling tube, and filling tube is in the presence of rotary valve toward the side of note filling pipe 203
To motion, then in the presence of filling piston 204 is noted, fillings A is injected downwardly on the second musculus cutaneus.
The second Filling stuffing device 301 is provided with second note filling station 300, the second Filling stuffing device 301 includes cylinder block 302,
Lift cylinder 303, the output end of lift cylinder 303 and one end phase of lift connection plate 304 are provided with the cylinder block 302
Even, the other end of lift connection plate 304 is connected with lifting support 305, and multiple fluid injection dresses are provided with the lifting support 305
Put 306.
The priming device 306 includes regulation valve body 307 and regulating valve on its interior, the regulation valve body 307
Top is provided with adjusting knob 308, and the bottom of regulation valve body 307 is provided with filling head 309, described one end of regulation valve body 307
Pressue device is connected with, the other end is connected with woven hose.
The pressue device is negative pressure source of the gas, piston, cylinder or air exhauster.
The woven hose connects with the fluid reservoir for accommodating liquid fillings.
The filling head 309 is the nozzle structure that liquid spray can be achieved.
For fillings B after fluid reservoir, woven hose and filling head 309, sprinkling or spray complete fillings A in musculus cutaneus
With fillings B mixing.In the present embodiment, fillings A chats for solid-state, and fillings B is liquid fillings.
The shaped device 401 includes forming supporter 402 and shaping driving 403, be provided with forming supporter 402 it is at least one set of into
Type is being molded drive to mould 404 and the right side to mould 405, a left side with the right side to mould 404 including a left side to mould per composing type to mould to mould 405
Motion horizontally towards each other is done under dynamic 403 drive and backwards to motion.
Mould by surrounding in sealing, top for open structure the first musculus cutaneus and the second musculus cutaneus at the top of pressed
Close, left to apply pressure to the both sides at the first musculus cutaneus and the top of the second musculus cutaneus respectively to mould 405 to mould 404 and the right side, a left side is to mould 404
Separated again after being pressed with the right side to mould 405, realize the final molding to food with filling.Here what is pressed includes between the first musculus cutaneus
Pressing and the mutual pressing of both the first musculus cutaneus and the second musculus cutaneus.
The stripper apparatus 501 includes ejecting device or clamp device.
Ejecting device includes stretches push rod 502, and described one end of stretches push rod 502 is provided with pusher drive mechanism 503, stretches
The other end of push rod 502 is provided with push pedal 504.
Stretches push rod 502 releases the food with filling after shaping from the core rod 2 of multiple fillings pre-profiling mould 2000.
Clamp device includes mechanical grip 505, and mechanical grip 505 is grabbed by gripping the realization of cylinder 506, puts action, described
Mechanical grip 505 is arranged on the lift servo motor for being used for controlling it to lift, and the servomotor is fixed on slide rail 507,
The slide rail 507 is fixed on demoulding frame 508.
Mechanical grip 505 clamps the food with filling after shaping from the core rod 2 of multiple fillings pre-profiling mould 2000, so
Afterwards in the presence of lift servo motor, ascending motion is done, is then moved to by slide rail 507 above conveyer belt, then decline, machine
Tool clamping jaw 505 puts food with filling on the belt.
The multiple fillings pre-profiling mould 2000 includes installing plate 1, and core rod 2 and two are provided with the installing plate 1
Relative motion can be achieved connects dermatotome 3, the both sides for connecing dermatotome 3 and being separately positioned on core rod 2, the upper surface for connecing dermatotome 3
Be provided with and connect the concave step 4 of skin function for realizing, two connect the adjacent side of dermatotome 3 be provided with for realize musculus cutaneus just into
The groove 5 of type, the left and right of each groove 5 are provided at both ends with nip portion 6, and two connect the relative groove 5 in position on dermatotome 3 and form
One group of pre-profiling groove 5.
Two quantity of groove 5 connect on dermatotome 3 are identical.
Each to connect the groove 5 that the distribution of at least three horizontal linears is provided with dermatotome 3, two connect dermatotome 3 and together form at
The pre-profiling groove 5 of few three horizontal linears distribution, the centre of each pre-profiling groove 5 is provided with a core rod 2.
Two connect dermatotome 3 and can realize mutual motion horizontally towards each other and backwards to motion.Move toward one another refers to that two connect dermatotome 3
The direction of motion is on the contrary, and close to each other.Refer to two movement direction of object backwards to motion on the contrary, and mutually leaving.
The nip portion 6 is perpendicular, and nip portion 6, which extends to, connects the lower section of dermatotome 3, and two connect dermatotome 3 when closing up, the pressure
Conjunction portion 6 is in fit-state.
By the nip portion 6, the lower section of groove 5 be additionally provided with vertical curved surface 7.
At least one connect is provided with pushing block 8 on dermatotome 3, roller 9 is provided with the pushing block 8.The roller 9 is in track 1000
In the presence of, drive this to connect dermatotome 3 and do horizontal reciprocating movement, so as to realize the effect of two pairings for connecing dermatotome 3 or opening.
The core rod 2 is cup-shaped, and the jacking block that can be moved up and down is provided with core rod 2, top is connected with below each jacking block
Bar 10, each push rod 10 are connected with connecting plate 11 respectively, and roller 9 is provided with the connecting plate 11.The roller 9 can be in track
1000 or other drive mechanisms driving under, drive push rod 10 pump, so as to realize on the jacking block in core rod 2
Rise and decline, now core rod 2 is fixed, and food with filling is located on jacking block, and the purpose of push rod 10 is to drive to be fixed on push rod
The jacking block of 10 upper ends moves up and down, and the food with filling top finished will be molded to the top of dermatotome 3 is connect, to facilitate gripping or release.
Back-moving spring 12 is additionally provided with the connecting plate 11, the upper end of the back-moving spring 12 is limited to installing plate 1
In hole.The reset function of connecting plate 11 is realized with this.
The top for connecing dermatotome 3 and being located at intermediate plate 14, the bottom of intermediate plate 14 are connected with lever 13, the lever 13
One end is provided with roller 9.The roller 9 of the one end of lever 13 moves in track 1000, track 1000 drive roller 9 rise or under
Drop, the technique effect for connecing the raising and lowering of dermatotome 3 is driven using lever 13 so as to realize.
The concave step 4 is shaped as semicircle or/and rectangle.Concrete shape can be adjusted according to different musculus cutaneus
Whole, two shapes of concave step 4 connect on dermatotome 3 can be with identical or differ.
Two connect dermatotome 3 and are oppositely arranged, and now two connect 3 separated state of dermatotome, and dropping down onto two under musculus cutaneus connects dermatotome 3
Corresponding to putting in one group of concave step 4, a part for musculus cutaneus is in a concave step 4 for connecing dermatotome 3, another portion of musculus cutaneus
Divide and connect positioned at another in the concave step 4 of dermatotome 3, the middle part of musculus cutaneus is hanging;
Device 601 is now disclosed in advance to disclose downwards in the middle part of musculus cutaneus, to falling in core rod 2 in the middle part of musculus cutaneus, around musculus cutaneus from
Concave step 4 is opened, is erected upwards, whole musculus cutaneus is concave, and then fillings A is injected downwardly into musculus cutaneus by the first Filling stuffing device 201
In concave shaped cavity, fillings A is located in concave structure;
At least one dermatotome 3 that connects is moved horizontally toward another direction where connecing dermatotome 3, made in the presence of external force
Obtain two and connect the formation pairing of dermatotome 3, two after the closing up nip portion 6 for connecing dermatotome 3 are brought into close contact, because nip portion 6 is horizontal
The both ends of groove 5 are arranged on, so the both ends of concave musculus cutaneus can closely be bonded together in the presence of nip portion 6,
The upper end of now concave musculus cutaneus is still open state, and both ends are bonded so that is in the state of sealing around spill musculus cutaneus, i.e.,
Whole musculus cutaneus is in pocket-like;
Two after pairing connect dermatotome 3 and open, and at the same time, two connect the horizontal decline of dermatotome 3, the second Filling stuffing device 301
Fillings B is injected into spill musculus cutaneus sealing space, because musculus cutaneus is bonded to each other around sealing space, without space, so filling
Material B can be retained in musculus cutaneus concave shaped cavity jointly with fillings A, will not material leakage.
The advantage of the invention is that:
For holistic approach, this method has two separate note filling stations, and musculus cutaneus has been carried out successively to note filling twice
Action, and after the completion of first time notes filling, musculus cutaneus has been processed as pocket-like, so as to realize second of note to musculus cutaneus
Filling, twice independent note filling the fillings in food with filling can be made not occur or transition mixing, it is unique that different fillingss can retain its
Taste, food with filling is remained the respective mouthfeel of different fillingss itself and taste.And this method wraps up two layers of musculus cutaneus
In the outside of fillings, so musculus cutaneus can be made from two kinds of different materials, mouthfeel and the battalion of whole food are enriched
Collocation is supported, and the structure of two layers of musculus cutaneus is not easy to breakage, can also further ensure that fillings is not likely to produce leakage in musculus cutaneus.
Multiple fillings shaped device is on the basis of first time notes filling, because musculus cutaneus is processed as pocket-like by it, so the
Liquid fillings can be infused in the musculus cutaneus of pocket-like by secondary injection filling, and ensure that liquid fillings does not leak.Existing skill
The food with filling of liquid fillings is housed, such as sausage dumplings, it is first solid-state by the freezing of liquid fillings to be, is then carried out again in art
Inclusion shaping, so can all cause to lack for the mouthfeel of fillings, taste and nutrition, and the application then can be in the process of processing
In so that liquid fillings is constantly in the state of liquid, is solid-state without being freezed, and ensure that the nutrition of liquid fillings in itself
And mouthfeel, and note the fillings that filling adds twice and will not mutually be mixed before filling is noted, consumer just can be bright by mouthfeel
The true stereovision told two kinds of different fillingss, also enhance food with filling.
Pre- the advantages of disclosing device 601:
When be provided with individually disclose station 600 in advance when, set pre- device 601 of disclosing being capable of the just formation before filling note by musculus cutaneus
Spill, later stage Filling stuffing device is facilitated preferably to complete to note filling.
When it is pre- disclose the note filling station 200 of station 600 and first and integrate when, be provided with the Filling stuffing device energy for disclosing skin function
Enough actions for almost completing to disclose skin and note filling simultaneously, such be advantageous in that can save limited station, the space under saving
It can be used for other additional structures are installed, to enrich and improve whole shaped device 401.
On the premise of being provided with and individually disclosing station 600 in advance, then extra set one and disclose the note filling of station 600 and first in advance
It station 200, can further strengthen disclosing bark effect, ensure that musculus cutaneus is disclosed concavity.
The advantages of first Filling stuffing device 201:
First Filling stuffing device 201 enables to fillings A to fall vertically under the collective effect of rotary valve and note filling piston 204
On musculus cutaneus, and rotary valve can ensure that the amount of note filling every time is all basically identical, and for solid-state fillings, fillings A falls in musculus cutaneus
After upper, it can be fixed at musculus cutaneus spill.
The advantages of second Filling stuffing device 301:
When the second Filling stuffing device 301 carries out the injection of liquid fillings, liquid fillings can be from filling head 309 directly with note
Enter in the musculus cutaneus spill in pocket-like, and will not leak, realize the mesh for being packed fillings B in fluid form
's.Pressue device has bigger pressure when fillings B can be allowed to be sprayed from filling head 309, is easy to filling head 309 to discharge more
Easily and fast, and lift cylinder 303 can make filling head 309 move up and down, and be easy to control the opportunity of fluid injection.
The advantages of shaped device 401:
The horizontal form closed to molding can make the musculus cutaneus of food with filling, and in final sealing, pressing effect is more preferable, musculus cutaneus
Space is not likely to produce at pressing, the situation of gas leakage is less prone in musculus cutaneus, ensure that the complete of fillings inside food with filling.
The advantages of stripper apparatus 501:
Stripper apparatus 501 can take out the food with filling of final molding from multiple fillings pre-profiling mould 2000, and
It is sent to subsequent processing so that multiple fillings pre-profiling mould 2000 can continue cycling through work, realize full-range automation
Operation.
The advantages of multiple fillings pre-profiling mould 2000, is:
Two on multiple fillings pre-profiling mould 2000 connect the adjacent side of dermatotome 3 be provided with for realize musculus cutaneus just into
The groove 5 of type, the left and right of each groove 5 are provided at both ends with nip portion 6, and the relative groove 5 in two positions forms one group of pre-profiling
Groove 5, pre-profiling groove 5 is capable of the effect of direct musculus cutaneus, and two connect dermatotome 3 and can mutually move, realize pairing and
The action opened, by the effect of nip portion 6, only sealing pressing will be carried out around musculus cutaneus, and on the musculus cutaneus of concave moulding
Portion is to be in open state, is easy to musculus cutaneus in the case where having had been injected into a kind of fillings, is specifically around above-mentioned musculus cutaneus
Refer to the four direction all around of musculus cutaneus, in subsequent action, continue to inject another fillings toward inside musculus cutaneus, can now add
Enter liquid fillings or solid-state fillings so that the fillings species of food with filling is more abundant, and even if directly adds in musculus cutaneus
During liquid feeding state fillings, liquid fillings can also be directly injected into and be included in musculus cutaneus, will not produce leakage, and need not be by liquid
Fillings freezing is solid-state, avoids causing the destruction in fillings mouthfeel and nutrition.
Two of multiple fillings pre-profiling mould 2000 connect the mutual cooperation of dermatotome 3 action, form one group and connect dermatotome 3, one group
Multiple pre-profiling grooves 5 can be provided with by connecing on dermatotome 3, when being provided with three pre-profiling grooves 5, can process three bags simultaneously
Filling food.
The core rod 2 of multiple fillings pre-profiling mould 2000 can play a part of supporting musculus cutaneus and fillings, and due to mould
Core 2 is capable of being raised and lowered, thus core rod 2 in the molding procedure after pre-profiling, can rise and make musculus cutaneus thereon and
Fillings point, which more protrudes from, to be connect on dermatotome 3, is easy to shaped device 401 to be molded it.
Two of multiple fillings pre-profiling mould 2000 connect dermatotome 3 and individually can move horizontally and move up and down, and pass
The dermatotome 3 that connects of system is an entirety, can only be moved up and down, and traditional dermatotome 3 that connects can only realize the function of connecing skin, and the application
In two connect dermatotome 3 have independently moving and nip portion 6 due to, the first one-step forming to musculus cutaneus can be realized, make musculus cutaneus
It is concave and to being sealed around it.
The nip portion 6 of multiple fillings pre-profiling mould 2000 is vertical plane, in pressing, musculus cutaneus can be made closely to paste
Be combined, and uniform force, and the vertical curved surface 7 set below groove 5 can then play in musculus cutaneus, the tripe of bottom
The effect of subdivision shaping.
Roller 9, roller 9 and the phase interworking of track 1000 are provided with multiple structures of multiple fillings pre-profiling mould 2000
Close, realize the effect that control dependency structure rises, declines, translated, it is simple in construction.
The various fillingss of liquid fillings including liquid state, water mentioned in the application etc. may participate in faric in the prior art
All liq.
Claims (24)
- A kind of 1. multiple fillings food with filling forming method of double-deck musculus cutaneus, it is characterised in that:Concretely comprise the following steps:The first step, the first musculus cutaneus are laid in first and connect skin station(100);Second step, the first musculus cutaneus are delivered to second and connect skin station(110), now the second musculus cutaneus be laid on the first musculus cutaneus;3rd step, the second musculus cutaneus and the first musculus cutaneus are layered on top of each other, while pass through pre-profiling, and the first musculus cutaneus is wrapped in the second musculus cutaneus Outside, turn into pocket-like;The pocket-like refers to that musculus cutaneus is concave, and is in sealing state, the top of musculus cutaneus around musculus cutaneus Open state;4th step, the first musculus cutaneus and the second musculus cutaneus of pocket-like are located at the first note filling station(200), in the second musculus cutaneus of pocket-like Recess is injected into fillings A;5th step, the first musculus cutaneus and the second musculus cutaneus of pocket-like pass through the second note filling station(300), in the second musculus cutaneus of pocket-like Recess is injected into fillings B, fillings A and fillings B and is fixed among the second musculus cutaneus indent;6th step, the first musculus cutaneus and the second musculus cutaneus of pocket-like pass through shaping station(400), at the top of the first musculus cutaneus and the second musculus cutaneus Open position is bonded to each other, and makes to form confined space in the second musculus cutaneus, and fillings A and fillings B are located in confined space, are formed multiple Fillings food with filling;The equipment for realizing this method is multiple fillings shaped device, including track(1000)And it is arranged on track(1000)Around First connect skin station(100), second connect skin station(110), the first note filling station(200), the second note filling station(300), into Type station(400)And demoulding station(500), described first connects skin station(100)Place is provided with the first musculus cutaneus conveying device (101), described second connects skin station(110)Place is provided with the second musculus cutaneus conveying device(111), the first note filling station (200)Place is provided with the first Filling stuffing device(201), the second note filling station(300)Place is provided with the second Filling stuffing device (301), shaping station(400)Place is provided with shaped device(401), demoulding station(500)Place is provided with stripper apparatus(501), The track(1000)On be provided with along track(1000)The multiple fillings pre-profiling mould of motion(2000), the multiple fillings Pre-profiling mould(2000)It is pocket-like by musculus cutaneus pre-profiling;The multiple fillings pre-profiling mould(2000)Including installing plate(1), the installing plate(1)On be provided with core rod(2)With Two achievable relative motions connect dermatotome(3), it is described to connect dermatotome(3)It is separately positioned on core rod(2)Both sides, it is described to connect dermatotome (3)Upper surface be provided with and connect the concave step of skin function for realizing(4), two connect dermatotome(3)Adjacent side is provided with For realizing the groove of musculus cutaneus pre-profiling(5), each groove(5)Left and right be provided at both ends with nip portion(6), two connect dermatotome (3)The relative groove in upper position(5)Form one group of pre-profiling groove(5).
- A kind of 2. double-deck multiple fillings food with filling forming method of musculus cutaneus according to claim 1, it is characterised in that: Between two steps and the 3rd step, the first musculus cutaneus and the second musculus cutaneus by disclosing station in advance(600), in the middle part of the first musculus cutaneus and the second musculus cutaneus by Acted in by downward power, the first musculus cutaneus and the second musculus cutaneus integrally can be concave.
- A kind of 3. double-deck multiple fillings food with filling forming method of musculus cutaneus according to claim 1, it is characterised in that: After six steps are completed, multiple fillings food with filling is delivered to demoulding station(500), then be transferred on conveyer belt.
- A kind of 4. double-deck multiple fillings food with filling forming method of musculus cutaneus according to claim 1, it is characterised in that:It is described The left end two side portions for specifically referring to musculus cutaneus around musculus cutaneus in sealing state are laminated connected, the right-hand member two side portions of musculus cutaneus Pressing is connected, and the circle that forward and backward, the left and right four direction of musculus cutaneus surround is in sealing state.
- A kind of 5. double-deck multiple fillings food with filling forming method of musculus cutaneus according to claim 4, it is characterised in that:First Musculus cutaneus passes through the first musculus cutaneus conveying device(101)It is laid in first and connects skin station(100)On.
- A kind of 6. double-deck multiple fillings food with filling forming method of musculus cutaneus according to claim 4, it is characterised in that:Second Musculus cutaneus passes through the second musculus cutaneus conveying device(111)It is laid in second and connects skin station(110)On.
- A kind of 7. double-deck multiple fillings food with filling forming method of musculus cutaneus according to claim 4, it is characterised in that:Musculus cutaneus Pre-profiling be by multiple fillings pre-profiling mould(2000)Realize.
- A kind of 8. double-deck multiple fillings food with filling forming method of musculus cutaneus according to claim 4, it is characterised in that:Fillings A passes through the first Filling stuffing device(201)It is injected into pocket-like musculus cutaneus.
- A kind of 9. double-deck multiple fillings food with filling forming method of musculus cutaneus according to claim 4, it is characterised in that:Fillings B passes through the second Filling stuffing device(301)It is injected into pocket-like musculus cutaneus.
- A kind of 10. double-deck multiple fillings food with filling forming method of musculus cutaneus according to claim 4, it is characterised in that:Face Skin is in shaping station(400)Pass through shaped device(401)Realize being bonded to each other at the top of the first musculus cutaneus and the second musculus cutaneus.
- A kind of 11. double-deck multiple fillings food with filling forming method of musculus cutaneus according to claim 2, it is characterised in that:In advance Disclose station(600)On pre- disclose device(601)Musculus cutaneus is disclosed as spill.
- A kind of 12. double-deck multiple fillings food with filling forming method of musculus cutaneus according to claim 1, it is characterised in that:Institute State multiple fillings pre-profiling mould(2000)In the first note filling station(200)First musculus cutaneus and the second musculus cutaneus pre-profiling are mouth by place It is bag-shaped.
- A kind of 13. double-deck multiple fillings food with filling forming method of musculus cutaneus according to claim 1, it is characterised in that:In advance Disclose device(601)Driven including cylinder and with cylinders and by cylinder do pump disclose leather point.
- A kind of 14. double-deck multiple fillings food with filling forming method of musculus cutaneus according to claim 1, it is characterised in that:The One note filling station(200)Place is provided with the first Filling stuffing device(201), first Filling stuffing device(201)Including hopper(202)、 Feed pipe and the note filling pipe that pumps(203), feed pipe both ends respectively with hopper(202)With note filling pipe(203)Connection, Rotary valve, the note filling pipe are provided with feed pipe(203)Being internally provided with can be along note filling pipe(203)Inner chamber pumps Note filling piston(204).
- A kind of 15. double-deck multiple fillings food with filling forming method of musculus cutaneus according to claim 1, it is characterised in that:The Two note filling stations(300)Place is provided with the second Filling stuffing device(301), the second Filling stuffing device(301)Including cylinder block(302), institute State cylinder block(302)On be provided with lift cylinder(303), the lift cylinder(303)Output end and lift connection plate(304)One End is connected, the lift connection plate(304)The other end is connected with lifting support(305), the lifting support(305)On be provided with Multiple priming devices(306).
- A kind of 16. double-deck multiple fillings food with filling forming method of musculus cutaneus according to claim 15, it is characterised in that:Institute State priming device(306)Including regulation valve body(307)With regulating valve on its interior, the regulation valve body(307)Top It is provided with adjusting knob(308), the regulation valve body(307)Bottom is provided with filling head(309), the regulation valve body(307) One end is connected with pressue device, and the other end is connected with woven hose.
- A kind of 17. double-deck multiple fillings food with filling forming method of musculus cutaneus according to claim 16, it is characterised in that:Institute It is negative pressure source of the gas, piston, cylinder or air exhauster to state pressue device, the woven hose and the liquid storage for accommodating liquid fillings Tank connects, the filling head(309)For the nozzle structure of liquid spray can be achieved.
- A kind of 18. double-deck multiple fillings food with filling forming method of musculus cutaneus according to claim 1, it is characterised in that:Institute State shaped device(401)Including forming supporter(402)Driven with shaping(403), forming supporter(402)On be provided with least one set of shaping To mould, one left side is included to mould to mould per composing type(404)With the right side to mould(405), a left side is to mould(404)With the right side to mould(405) Shaping driving(403)Drive under do horizontally towards each other motion and backwards to move.
- A kind of 19. double-deck multiple fillings food with filling forming method of musculus cutaneus according to claim 1, it is characterised in that:Institute State stripper apparatus(501)Including ejecting device or clamp device.
- A kind of 20. double-deck multiple fillings food with filling forming method of musculus cutaneus according to claim 19, it is characterised in that:Push away Going out device includes stretches push rod(502), the stretches push rod(502)One end is provided with pusher drive mechanism(503), stretches push rod (502)The other end be provided with push pedal(504).
- A kind of 21. double-deck multiple fillings food with filling forming method of musculus cutaneus according to claim 19, it is characterised in that:Folder Device is taken to include mechanical grip(505), mechanical grip(505)By gripping cylinder(506)Realization is grabbed, puts action, the machinery Clamping jaw(505)Installed in the lift servo motor for controlling it to lift, the servomotor is fixed on slide rail(507)On, The slide rail(507)It is fixed on demoulding frame(508)On.
- A kind of 22. double-deck multiple fillings food with filling forming method of musculus cutaneus according to claim 1, it is characterised in that:Two It is individual to connect dermatotome(3)On groove(5)Quantity is identical;Each connect dermatotome(3)On be provided with least three horizontal linears distribution it is recessed Groove(5), two connect dermatotome(3)It is collectively forming the pre-profiling groove of at least three horizontal linear distributions(5), each pre-profiling groove (5)Centre be provided with a core rod(2);Two connect dermatotome(3)Mutual motion horizontally towards each other can be achieved and backwards to motion.
- A kind of 23. double-deck multiple fillings food with filling forming method of musculus cutaneus according to claim 22, it is characterised in that:Institute State nip portion(6)For perpendicular, nip portion(6)Extend to and connect dermatotome(3)Lower section, two connect dermatotome(3)When closing up, the pressing Portion(6)In fit-state;The nip portion(6)Other, groove(5)Lower section be additionally provided with vertical curved surface(7).
- A kind of 24. double-deck multiple fillings food with filling forming method of musculus cutaneus according to claim 23, it is characterised in that:Extremely Few one connects dermatotome(3)On be provided with pushing block(8), the pushing block(8)On be provided with roller(9);The core rod(2)It is cup-shaped, Core rod(2)The jacking block that can be moved up and down inside is provided with, push rod is connected with below each jacking block(10), each push rod(10)Respectively with Connecting plate(11)It is connected, the connecting plate(11)On be provided with roller(9);The connecting plate(11)On be additionally provided with back-moving spring (12), the back-moving spring(12)Upper end be limited to installing plate(1)Hole in;It is described to connect dermatotome(3)Positioned at intermediate plate(14) Top, the intermediate plate(14)Bottom is connected with lever(13), the lever(13)One end is provided with roller(9);It is described recessed Shape step(4)Be shaped as semicircle or/and rectangle.
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CN106942772A (en) * | 2017-04-28 | 2017-07-14 | 郑州思念食品有限公司 | A kind of pair of suitcase filling food production equipment |
CN112790207B (en) * | 2021-03-04 | 2022-02-25 | 成都松川雷博机械设备有限公司 | Stuffing food forming method |
TWI771247B (en) * | 2021-12-15 | 2022-07-11 | 陳慶榮 | Wrapped noodle with core A filling, middle layer B filling and outer layer C dough, mold and method for extrusion molding thereof |
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