CN112790207A - Stuffing food forming method - Google Patents

Stuffing food forming method Download PDF

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Publication number
CN112790207A
CN112790207A CN202110237920.5A CN202110237920A CN112790207A CN 112790207 A CN112790207 A CN 112790207A CN 202110237920 A CN202110237920 A CN 202110237920A CN 112790207 A CN112790207 A CN 112790207A
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CN
China
Prior art keywords
stuffing
forming
filling
stuffed food
cutting
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Granted
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CN202110237920.5A
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Chinese (zh)
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CN112790207B (en
Inventor
彭涛
李元康
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Henan Zimi Food Industry Co ltd
Chengdu Soontrue Rainbow Machinery Equipment Co Ltd
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Henan Zimi Food Industry Co ltd
Chengdu Soontrue Rainbow Machinery Equipment Co Ltd
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Application filed by Henan Zimi Food Industry Co ltd, Chengdu Soontrue Rainbow Machinery Equipment Co Ltd filed Critical Henan Zimi Food Industry Co ltd
Priority to CN202110237920.5A priority Critical patent/CN112790207B/en
Publication of CN112790207A publication Critical patent/CN112790207A/en
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    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C9/00Other apparatus for handling dough or dough pieces
    • A21C9/06Apparatus for filling pieces of dough such as doughnuts
    • A21C9/065Apparatus for filling pieces of dough such as doughnuts by means of injection into a piece of dough
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/08Means for treating work or cutting member to facilitate cutting
    • B26D7/088Means for treating work or cutting member to facilitate cutting by cleaning or lubricating

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Forests & Forestry (AREA)
  • Mechanical Engineering (AREA)
  • Food Science & Technology (AREA)
  • Manufacturing And Processing Devices For Dough (AREA)

Abstract

The application belongs to the field of food processing equipment, and particularly relates to a stuffed food forming method capable of respectively slitting and filling stuffing, which comprises the following steps: the wrapper is cut by the wrapper making device and then falls onto the forming die, the first stuffing injecting device injects stuffing into the wrapper, the stuffing cutting and injecting device cuts the stuffing firstly, then the cut stuffing is injected into the wrapper one by one, the forming die forms the wrapper and the stuffing positioned therein, and the demoulding device separates the formed stuffed food from the forming die. This application cuts injection device through the filling material that sets up and has realized cutting and injecting into the filling material, can handle if complete yolk class filling material is handled, will cut filling material and all the other filling materials and all inject into the face skin after, and final shaping is stuffed food, has richened stuffed food's filling material kind, has also avoided going the problem of cutting the filling material with the manual work.

Description

Stuffing food forming method
Technical Field
The application belongs to the field of food processing equipment, and particularly relates to a stuffed food forming method capable of respectively slitting and filling stuffing.
Background
When the stuffed food is processed, sometimes the stuffing needs to be cut, for example, a complete yolk is cut to form multiple pieces of stuffing, each piece of stuffing is correspondingly injected into one stuffed food, and the existing processing mode is to manually cut the stuffing or cut the stuffing by using a cutting device. However, manual cutting wastes time and labor, and potential safety hazards can also exist. The cutting equipment is used for cutting, in general, straight-line cutting is adopted, namely, the stuffing is straight, then, one section of the stuffing is cut along the length direction of the straight line, and then, the stuffing is injected into the section of the stuffing. However, this approach is not suitable for fillings that are spherical, pie-shaped, or require diverging cuts of the filling from a central location.
Related patents in the prior art are as the utility model patent with application number CN201921260892.3, name "an automatic cutting device for salted egg yolk crisp", and its technical scheme is: the utility model provides a crisp automatic stripping and slicing device of salted egg yolk relates to the crisp field of salted egg yolk, including a supporting bench. The utility model discloses in, through placing the tray in the standing groove, insert the inserted bar in the jack through the pulling arm-tie, thereby under the effect of spring, be convenient for fix the tray, when needs take out the tray, through the pulling arm-tie, shift out the jack with the inserted bar, then take out the tray can, drive the rotation of rotating the wheel through the second conveyer belt through starting first servo motor, through two drive wheels, thereby it rotates to drive first conveyer belt, place the tray that will be equipped with the raw materials on the workstation, the cutter downwardly moving through starting cylinder drive a plurality of evenly distributed, thereby be convenient for the cutter to carry out the crosscut to the raw materials, then accept the board through starting second servo motor rotation, the actuating cylinder erects the cutting to the raw materials, thereby be convenient for cut apart the raw materials, place the tray of the raw materials of cutting apart and convey and distribute on first conveyer belt. Although the above patent crosscuts and distributes the raw materials through the cutter, the raw materials can be essentially only cut aiming at strip-shaped stuffing, and the cutting and injection of the stuffing cannot be realized.
Disclosure of Invention
In order to solve the technical problem, the application provides a stuffed food forming method which can be suitable for co-injection of spherical food and other stuffing materials, cuts the stuffing materials regularly and injects the cut stuffing materials in sequence.
In order to achieve the technical effects, the technical scheme of the application is as follows:
a forming method of stuffed food comprises the following steps:
the wrapper is cut by the wrapper making device and then falls onto the forming die, the first stuffing injecting device injects stuffing into the wrapper, the stuffing cutting and injecting device cuts the stuffing firstly, then the cut stuffing is injected into the wrapper one by one, the forming die forms the wrapper and the stuffing positioned therein, and the demoulding device separates the formed stuffed food from the forming die.
Further, the stuffing is spherical stuffing or pie-shaped stuffing. The cross-sectional shapes of the spherical fillings and the pie fillings herein should be circular or approximately circular regular or irregular patterns. The pie-shaped filling refers to a shape of a flattened spherical filling.
Furthermore, the stuffing materials enter the cutting device one by one, the cutting device cuts the stuffing materials into a plurality of parts at the same time, each part of the stuffing materials drops into the injection device one by one, and the injection device sequentially injects each part of the stuffing materials into the stuffed food.
Further, the filling material at first gets into rotatory hourglass material seat, then cut the branch cutter of device and get into in the rotatory hourglass material seat, cut the filling material that is located wherein, the bottom of rotatory hourglass material seat is realized cutting the support of filling material, the filling material after cutting is located the clearance of dividing the cutter, the fretwork portion of rotatory hourglass material seat bottom corresponds the clearance of a branch cutter, the filling material that is located the fretwork portion and corresponds the position can fall and pass the fretwork portion, rotatory hourglass material seat begins to rotate this moment, treat that the fretwork portion stops rotating when rotating to another filling material bottom, the filling material that is located this moment and is located in this position and divides the cutter clearance can fall down owing to lack the support in the bottom and pass the fretwork portion.
And furthermore, an air outlet hole is formed in the rotary material leaking seat and connected with an external air source, and the air outlet hole blows up the cut spherical food positioned at the hollow part, so that the food positioned between the gaps of the cutting knives is easier to separate from the cutting knives and fall into the hollow part downwards.
Furthermore, the stuffing enters the stuffing conveying pipe from top to bottom through the hopper of the injection device, and the cut stuffing is pushed into the stuffing injection pipe for stuffing injection under the transverse pushing of the piston in the stuffing conveying pipe.
Further, a plurality of fillings are carried to the cutting device through the spout in, and a plurality of fillings in the spout realize blockking and passing through the pivoted driving lever to the filling.
The equipment for realizing the method is filling food forming equipment which comprises a plurality of forming dies, wherein the plurality of forming dies are surrounded into an annular structure and rotate along the annular structure, a wrapper making device, a first filling injection device, a filling material cutting injection device and a demoulding device are arranged around the annular structure, the wrapper making device cuts a flour strip into wrappers and places the wrappers on the forming dies, the first filling injection device injects filling materials into the wrappers, the filling material cutting injection device cuts the filling materials firstly, then the cut filling materials are injected into the wrappers one by one, the forming dies form the wrappers and the filling materials positioned in the forming dies, and the demoulding device separates the formed filling food from the forming dies.
Furthermore, a pressing forming device is arranged beside the annular structure of the forming die, and the pressing forming device is matched with the forming die to form the stuffed food.
Furthermore, the first stuffing filling device and the stuffing slitting and injecting device are communicated with the same stuffing filling pipe, and the stuffing filling pipe injects stuffing conveyed by the two devices into the wrapper.
Furthermore, the first stuffing filling device and the stuffing cutting and filling device are respectively connected with a stuffing filling pipe, and the stuffing filling pipes sequentially fill the stuffing conveyed by the corresponding devices into the wrappers.
Further, injection device is cut to filling material, include the mount pad, cut device and injection device and install respectively on the mount pad, cut the device and be used for cutting the filling material, injection device is used for annotating the filling one by one with the filling material after cutting.
Further, cut the device and include the spout, but the exit end department of spout is provided with the rotatory hourglass material seat of rotation, the top of rotatory hourglass material seat is provided with the branch cutter that is used for cutting the filling material, rotatory hourglass material seat bottom and injection device intercommunication.
Furthermore, the spout sets up for the slope, and the spout that the slope set up passes through the spout vaulting pole and fixes with the mount pad.
Still further, the bottom of rotatory hourglass material seat is provided with the holding surface, be provided with fretwork portion on the holding surface.
Furthermore, the rotary material leaking seat comprises an outer shell and an inner shell, an air inlet is formed in the outer shell, an air outlet is formed in the inner shell, a hollow structure is formed between the outer shell and the inner shell, an air transmission channel is formed in the hollow structure, and the air outlet is located in the position of the hollow part.
And furthermore, the cutting knife is a cross-shaped cutting knife or a rice-shaped cutting knife, and the cutting knife is connected with the driving device.
Furthermore, the hollow part is a quarter circle or an eighth circle.
Furthermore, a driving gear is arranged outside the outer shell, and the driving gear is driven by a driving device to rotate.
And the outlet end of the sliding chute is provided with a shifting lever for shifting the stuffing in the sliding chute, the shifting lever comprises a rotating column and a plurality of blocking rods fixed on the rotating column, and the rotating column is driven by the driving device to rotate.
Furthermore, the sliding chutes are at least two groups arranged side by side, the rotating columns between the sliding chutes of each group are respectively connected with a gear, the gears are mutually meshed, and the driving device is connected with one of the gears and drives the gears to rotate.
Furthermore, the injection device comprises a hopper communicated with the cutting device, a horizontally arranged stuffing feeding pipe is connected below the hopper, a pushing piston for horizontally pushing the cut stuffing is arranged in the stuffing feeding pipe, and an outlet of the stuffing feeding pipe is communicated with the stuffing injection pipe.
And furthermore, one end of the pushing piston is driven by the driving device to horizontally reciprocate.
The stuffing feeding pipe can simultaneously input two or more stuffing materials for stuffing filling.
Furthermore, the stuffing filling pipe comprises a stuffing filling body, the stuffing filling body is internally of a hollow structure, a stuffing filling outer pipe is arranged in the hollow structure, a stuffing pushing rod which reciprocates in the stuffing filling outer pipe is arranged in the stuffing filling outer pipe, at least two body through holes are transversely distributed along the periphery of the stuffing filling body, outer pipe through holes are arranged at positions of the stuffing filling outer pipe corresponding to the bodies, each body through hole is communicated with one stuffing filling pipe, and the stuffing filling pipes are communicated with the outer pipe through holes at the corresponding positions.
Further, the stuffing filling body is of a cubic structure.
Further, the stuffing filling body is of a cylindrical structure.
Furthermore, two sides of the opposite surface of the stuffing injection body are respectively provided with a body through hole.
Furthermore, two adjacent side surfaces of the stuffing filling body are respectively provided with a body through hole.
Still further, there is the difference in level in the body through-hole of both sides. The body through hole has a height difference, which means that the horizontal central axis of the body through hole has a height difference.
Still further, the number of the body through holes on the same side is two or more.
Still further, the body through-hole of one side sets up to one, and the body through-hole of opposite side is provided with two, and the body through-hole level of one side is between the level of two body through-holes of opposite side.
Still further, the body through-holes on the same side are distributed from top to bottom in sequence.
Still further, the body through-holes of the same side are horizontally distributed side by side.
The application has the advantages that:
1. this application cuts injection device through the filling material that sets up and has realized cutting and injecting into the filling material, can handle if complete yolk class filling material is handled, will cut filling material and all the other filling materials and all inject into the face skin after, and final shaping is stuffed food, has richened stuffed food's filling material kind, has also avoided going the problem of cutting the filling material with the manual work.
2. Wherein cut the device and realized cutting the filling on average, the filling after cutting can be by the filling into encrusting food in proper order, accomplishes subsequent shaping work, has realized the automatic process that the filling was cut.
3. The utility model provides a cut device is through setting up the rotatory hourglass material seat when dividing cutter and complex rotation with it, has realized that every filling material by the part of cutting is solitary drops, and the fretwork portion of rotatory hourglass material seat lower part and the filling material size adaptation of being cut have avoided the problem that the filling material by cutting can't fall successively.
4. The utility model provides a rotatory hourglass material seat is last to be provided with the gas outlet of blowing, takes place the adhesion when filling material and branch cutter, can't rely on gravity and branch cutter to take place when separating, and gas outlet and outside air supply intercommunication blow to the filling material of this position, make its whereabouts that can be more quick.
5. The driving lever of this application can put into rotatory hourglass material seat with the filling material in proper order, through the rotation of driving lever, realizes the effect of a current filling material to when being provided with a plurality of spouts, can drive multiunit driving lever pivoted effect through gear or other structure realization power supplies.
6. This application is offered and is put two at least body through-holes on annotating the filling body to the outer tube through-hole has been offered in annotating the corresponding position of filling outer tube, can realize like this that two kinds or multiple filling materials annotate the effect of filling simultaneously, and annotate filling material more than two kinds simultaneously in a notes filling outer tube, can also realize the effect of another kind of filling material parcel, realize the effect of filling in the filling promptly. The body through hole is consistent with the position of the outer tube through hole, so when the body through hole is provided with a height difference, the outer tube through hole also has a height difference, and the height difference can further ensure that the effect after the stuffing is wrapped is better.
Drawings
Fig. 1 is a schematic structural diagram of a farci food forming device.
Fig. 2 is a schematic structural view of the connection of the stuffing slitting and injecting device and the stuffing injecting pipe.
Fig. 3 is a schematic structural view of a stuffing cutting and injecting device.
Fig. 4 is a side sectional view of the filling split injecting device.
Fig. 5 is a schematic view of the structure of the cutting knife.
Fig. 6-7 are schematic views of the rotary skip seat structure.
Figure 8 is a top view of the slitting device.
Fig. 9 is a schematic structural view of an injection device.
FIG. 10 is a cross-sectional view of a filling injection tube.
FIG. 11 is a schematic view of the structure of the stuffing filling body.
Figure 12 is a cross-sectional view of the filling body.
FIG. 13 is a schematic view of the structure of the stuffing-filled outer tube.
In the drawings:
1-forming mould, 2-skin making device, 3-first stuffing injecting device, 4-stuffing cutting and injecting device and 5-demoulding device.
100-mounting seat, 200-cutting device, 300-injecting device and 400-filling.
201-a chute, 202-a rotary material leaking seat, 203-a slitting knife, 204-a chute support rod, 205-a support surface, 206-a hollow-out part, 207-an outer shell, 208-an inner shell, 209-an air inlet, 210-an air outlet, 211-a driving gear, 212-a deflector rod, 213-a rotating column and 214-a blocking rod.
301-hopper, 302-stuffing feeding tube, 303-pushing piston and 304-stuffing filling tube.
501-filling body, 502-filling outer tube, 503-filling push rod, 504-body through hole, 505-outer tube through hole, and 506-filling tube.
Detailed Description
Example 1
A forming method of stuffed food comprises the following steps: the wrapper is cut by the wrapper making device and then falls onto the forming die, the first stuffing injecting device injects stuffing into the wrapper, the first stuffing injecting device can use a mature stuffing injecting structure in the existing structure to realize a stuffing injecting function, the stuffing cutting and injecting device 300 cuts the stuffing 400 firstly, then the cut stuffing 400 is injected into the wrapper one by one, the forming die forms the wrapper and the stuffing in the wrapper, and the demolding device separates the formed stuffed food from the forming die. This application cuts injection device 300 through the filling material that sets up and has realized cutting and injecting into filling material 400, can handle if complete yolk class filling material is handled, will cut filling material 400 after and all the other filling materials and all inject into the wrapper, and final shaping is stuffed food, has richened stuffed food's filling material kind, has also avoided going the problem of cutting filling material 400 with the manual work.
Example 2
A forming method of stuffed food comprises the following steps: the wrapper is cut by the wrapper making device and then falls onto the forming die, the first stuffing injecting device injects stuffing into the wrapper, the first stuffing injecting device can use a mature stuffing injecting structure in the existing structure to realize a stuffing injecting function, the stuffing cutting and injecting device 300 cuts the stuffing 400 firstly, then the cut stuffing 400 is injected into the wrapper one by one, the forming die forms the wrapper and the stuffing in the wrapper, and the demolding device separates the formed stuffed food from the forming die. The stuffing 400 may be spherical stuffing such as yolk, etc., or cake-shaped stuffing such as haw flakes, etc.
The stuffing 400 enters the slitting device 200 one by one, the slitting device 200 simultaneously slits the stuffing 400 into a plurality of parts, each part of the stuffing falls into the injection device 300 one by one, and the injection device 300 sequentially injects each part of the stuffing into the stuffed food.
The stuffing 400 firstly enters the rotary leaking seat 202, then the dividing cutter 203 of the dividing and cutting device 200 enters the rotary leaking seat 202, the stuffing 400 located in the rotary leaking seat is divided, the bottom of the rotary leaking seat 202 supports the divided stuffing 400, the divided stuffing 400 is located in the gap of the dividing cutter 203, the hollow part 206 at the bottom of the rotary leaking seat 202 corresponds to the gap of one dividing cutter 203, the stuffing located at the corresponding position of the hollow part 206 can fall down to pass through the hollow part 206, at the moment, the rotary leaking seat 202 starts to rotate, the hollow part 206 stops rotating when rotating to the bottom of another stuffing, at the moment, the stuffing located at the position and in the gap of the dividing cutter 203 can fall down to pass through the hollow part 206 due to lack of support at the bottom.
The air holes blow up the cut spherical food at the hollow part, so that the food between the gaps of the cutting blades 203 is easier to separate from the cutting blades 203 and fall into the hollow part 206.
The stuffing enters the stuffing feeding pipe 302 from top to bottom through the hopper 301 of the injecting device 300, and the stuffing in the stuffing feeding pipe 302 pushes the cut stuffing 400 into the stuffing injecting pipe 304 for stuffing injection under the transverse pushing of the piston.
A plurality of fillings 400 are conveyed to the slitting device 200 through the sliding chute 201, and the plurality of fillings 400 in the sliding chute 201 are blocked and released by the rotating shifting rod 212.
Example 3
A forming method of stuffed food comprises the following steps:
the wrapper is cut by the wrapper making device and then falls onto the forming die, the first stuffing filling device fills stuffing into the wrapper, the stuffing cutting and filling device 300 cuts the stuffing 400 firstly, then the cut stuffing 400 is filled into the wrapper one by one, the forming die forms the wrapper and the stuffing in the wrapper, and the demoulding device separates the formed stuffed food from the forming die.
The stuffing 400 enters the slitting device 200 one by one, the slitting device 200 simultaneously slits the stuffing 400 into a plurality of parts, each part of the stuffing falls into the injection device 300 one by one, and the injection device 300 sequentially injects each part of the stuffing into the stuffed food.
The stuffing 400 firstly enters the rotary leaking seat 202, then the dividing cutter 203 of the dividing and cutting device 200 enters the rotary leaking seat 202, the stuffing 400 located in the rotary leaking seat is divided, the bottom of the rotary leaking seat 202 supports the divided stuffing 400, the divided stuffing 400 is located in the gap of the dividing cutter 203, the hollow part 206 at the bottom of the rotary leaking seat 202 corresponds to the gap of one dividing cutter 203, the stuffing located at the corresponding position of the hollow part 206 can fall down to pass through the hollow part 206, at the moment, the rotary leaking seat 202 starts to rotate, the hollow part 206 stops rotating when rotating to the bottom of another stuffing, at the moment, the stuffing located at the position and in the gap of the dividing cutter 203 can fall down to pass through the hollow part 206 due to lack of support at the bottom.
Set up on rotatory hourglass material seat 202 and put the venthole, the venthole links to each other with outside air supply, and the venthole blows to the spherical food that is cut that is located fretwork department, makes the food that is located between the cutter 203 clearance of dividing break away from more easily in cutter 203 falls into to fretwork portion 206 downwards.
The stuffing enters the stuffing feeding pipe 302 from top to bottom through the hopper 301 of the injecting device 300, and the stuffing in the stuffing feeding pipe 302 pushes the cut stuffing 400 into the stuffing injecting pipe 304 for stuffing injection under the transverse pushing of the piston.
A plurality of fillings 400 are conveyed to the slitting device 200 through the sliding chute 201, and the plurality of fillings 400 in the sliding chute 201 are blocked and released by the rotating shifting rod 212.
The equipment for realizing the method is filling food forming equipment, as shown in fig. 1 and fig. 2, the filling food forming equipment comprises a plurality of forming molds, the plurality of forming molds are surrounded into an annular structure and rotate along the annular structure, a wrapper making device, a first filling injection device, a filling material cutting injection device 300 and a demolding device are arranged around the annular structure, the wrapper making device cuts a wrapper into wrappers and places the wrappers on the forming molds, the first filling injection device injects filling the filling materials into the wrappers, the filling material cutting injection device 300 cuts the filling materials 400 firstly, then the cut filling materials 400 are injected into the wrappers one by one, the forming molds form the wrappers and the filling materials in the forming molds, and the demolding device separates the formed filling food from the forming molds. The skin-making device, the first filling device, the forming die and the demoulding device mentioned here can all be selected from commercially available equipment. The first filling injection device mainly refers to a device for injecting non-filling 400, such as fluid filling or small granular filling.
And a pressing molding device is arranged beside the annular structure of the forming die and is matched with the forming die to form the stuffed food. For dumplings, the pressing structure which is separately arranged outside can be used for forming if the pressed stuffed food needs pressing. For example, food such as shaomai can be molded by the structure of the molding die.
The first stuffing filling device and the stuffing cutting and injecting device 300 are communicated with the same stuffing filling pipe 304, and the stuffing filling pipe 304 injects stuffing conveyed by the two devices into the wrapper. According to the different time of the first stuffing filling device and the stuffing cutting and injecting device 300 for conveying the respective stuffing to the stuffing filling pipe 304, the stuffing filling pipe 304 can inject the two types of stuffing into the wrapper simultaneously or sequentially, and finally the two types of stuffing are injected into the wrapper together.
The first stuffing filling device and the stuffing cutting and injecting device 300 are respectively connected with a stuffing filling pipe 304, and the stuffing filling pipes 304 sequentially inject the stuffing conveyed by the corresponding devices into the wrapper. The different filling tubes 304 are responsible for filling only one filling so that the wrapper also achieves the final positioning of both types of filling together in the wrapper.
As shown in fig. 3 and 4, filling slitting injection device 300 comprises a mounting base 100, a slitting device 200 and an injection device 300, the slitting device 200 and the injection device 300 are respectively installed on the mounting base 100, the slitting device 200 is used for slitting filling 400, and the injection device 300 is used for injecting the slit filling one by one.
Further, the cutting device 200 comprises a chute 201, a rotatable rotary leaking seat 202 is arranged at an outlet end of the chute 201, a cutting knife 203 for cutting the stuffing 400 is arranged above the rotary leaking seat 202, and the bottom of the rotary leaking seat 202 is communicated with the injection device 300. After the stuffing 400 enters the rotary leaking seat 202, the dividing cutter 203 enters the rotary leaking seat 202 to cut the stuffing 400, the dividing cutter 203 still is located in the rotary leaking seat 202 after finishing cutting, and the whole stuffing to be cut falls down from the rotary leaking seat 202 one by one and is cut and reset.
The chute 201 is arranged obliquely, and the obliquely arranged chute 201 is fixed with the mounting base 100 through a chute stay bar 204.
As shown in fig. 6 and 7, a supporting surface 205 is disposed at the bottom of the rotary material leaking seat 202, and a hollow portion 206 is disposed on the supporting surface 205. The supporting surface 205 provides support for the stuffing 400 falling into the rotating stuffing seat 202 and also provides reverse supporting force for the slitting knife 203 during slitting, the hollow part 206 can enable the slit stuffing to fall out of the hollow part 206, and the shape of the hollow part 206 only needs to contain the size of the slit stuffing.
The rotary material leaking seat 202 comprises an outer shell 207 and an inner shell 208, an air inlet 209 is formed in the outer shell 207, an air outlet 210 is formed in the inner shell 208, a hollow structure is formed between the outer shell 207 and the inner shell 208, the hollow structure forms an air transmission channel, and the air outlet 210 is located in the position of the hollow part 206. Air tap is installed in air inlet 209 department, blows to gas outlet 210 department through external air supply, because gas outlet 210 is located the top of fretwork portion 206 all the time, so when the gas of gas outlet 210 blew out, the back cut partial filling 400 that is located on dividing cutter 203 can break away from with dividing cutter 203 at the in-process of blowing to make the filling more rapidly drop to fretwork department.
The hollow 206 is a quarter circle or an eighth circle. In theory, it is sufficient to accommodate a portion of the filling to be cut through.
The outer housing 207 is provided with a driving gear 211 at the outside, and the driving gear 211 is driven by a driving device to rotate. The driving device can be an existing power source such as a micro motor. Besides the driving gear 211, other existing transmission structures capable of driving rotation may also be used.
As shown in fig. 5, the cutting knife 203 is a cross-shaped cutting knife or a m-shaped cutting knife, and the cutting knife 203 is connected with a driving device. The cross-shaped cutter or the rice-shaped cutter can symmetrically cut the stuffing 400 into a plurality of parts, and the driving device can be a cylinder or other existing power source which can drive the cutting knife 203 to do reciprocating motion.
As shown in fig. 8, a shifting lever 212 for shifting the filling 400 in the chute 201 is disposed at an outlet end of the chute 201, the shifting lever 212 includes a rotating column 213 and a plurality of blocking rods 214 fixed on the rotating column 213, and the rotating column 213 is driven by a driving device to rotate. The driving device can be a micro motor and other existing power sources, the driving device drives the rotating column 213 to rotate, so as to drive the plurality of blocking rods 214 to rotate, the plurality of blocking rods 214 sequentially separate and separate the spherical food on the sliding chute 201 while rotating, and the separated stuffing 400 is pushed downwards by continuing to rotate, so that the material stirring of the single stuffing 400 is realized. The overall shape of the deflector rod 212 can be cross-shaped, straight-line-shaped or Y-shaped, and the like, as long as the stuffing can be released one by one through rotation.
The sliding chutes 201 are at least two groups arranged side by side, the rotating columns 213 between the sliding chutes 201 of each group are respectively connected with a gear, the gears are mutually meshed, and the driving device is connected with one of the gears and drives the gears to rotate. The two groups of the driving device can share the driving device, and the effect of one belt with two or more belts is achieved.
As shown in fig. 9, the injecting device 300 comprises a hopper 301 communicated with the cutting device 200, a horizontally arranged stuffing feeding tube 302 is connected below the hopper 301, a pushing piston 303 for horizontally pushing the cut stuffing is arranged in the stuffing feeding tube 302, and an outlet of the stuffing feeding tube 302 is communicated with a stuffing injecting tube 304. The stuffing feeding pipe 302 is horizontally arranged, the stuffing injecting pipe 304 is vertically arranged, and the cut stuffing falls into the stuffing feeding pipe 302, enters the stuffing injecting pipe 304 through horizontal pushing, and is injected into the wrapper downwards in the stuffing injecting structure of the stuffing injecting pipe 304. One end of the pushing piston 303 is driven by the driving device to horizontally reciprocate. The driving device can be realized by the existing power source equipment such as an electric cylinder, a servo motor and the like.
This application cuts injection device 300 through the filling material that sets up and has realized cutting and injecting into filling material 400, can handle if complete yolk class filling material is handled, will cut filling material 400 after and all the other filling materials and all inject into the wrapper, and final shaping is stuffed food, has richened stuffed food's filling material kind, has also avoided going the problem of cutting filling material 400 with the manual work. The slitting device 200 realizes the average slitting of the stuffing 400, the slit stuffing 400 can be sequentially injected into the stuffed food, the subsequent forming work is completed, and the automatic process of slitting the stuffing 400 is realized. The cutting device 200 realizes that each cut part of stuffing drops independently by setting the cutting knife 203 and the rotary leaking seat 202 matched with the cutting knife to rotate, and the hollow part 206 at the lower part of the rotary leaking seat 202 is matched with the cut stuffing in size, so that the problem that the cut stuffing can not fall down successively is avoided. Be provided with the gas outlet 210 of blowing on the rotatory hourglass material seat 202, take place the adhesion when filling and branch cutter 203, can't rely on gravity and branch cutter 203 to take place the separation the time, gas outlet 210 and outside air supply intercommunication blow to the filling of this position, make its whereabouts that can be faster. The driving lever 212 can put the stuffing 400 into the rotary leaking seat 202 in sequence, the effect of one current stuffing 400 is realized through the rotation of the driving lever 212, and when a plurality of sliding grooves 201 are arranged, a power source can be realized through gears or other structures to drive the rotating effect of the plurality of groups of driving levers 212.
Example 4
The embodiment is implemented independently or on the basis of the embodiments 1 to 3, the filling injecting tube comprises a filling injecting body 501, the filling injecting body 501 is internally of a hollow structure, a filling injecting outer tube 502 is arranged in the hollow structure, a filling pushing rod 503 which reciprocates in the filling injecting outer tube 502 is arranged in the filling injecting outer tube 502, at least two body through holes 504 are transversely distributed along the periphery of the filling injecting body 501, outer tube through holes 505 are arranged at the positions, corresponding to the filling injecting outer tube 502 and the body, of the filling injecting outer tube 502, each body through hole 504 is communicated with one filling inlet tube 506, and the filling inlet tube 506 is communicated with the outer tube through hole 505 at the corresponding position. Each stuffing feeding pipe 506 can convey one type of stuffing, when different types of stuffing are conveyed from the stuffing feeding pipe 506 to the stuffing filling pipe, the different types of stuffing can be compounded, the compounded stuffing forms a stuffing-in-stuffing structure, and then is pushed downwards by the stuffing pushing rod 503 which reciprocates from top to bottom, and is pushed out from the lower end of the stuffing filling pipe and injected into the wrapper.
The stuffing filling body 501 is a cubic structure or a cylindrical structure. Whether the stuffing is a cubic structure or a cylindrical structure, the stuffing filling body 501 includes four lateral surfaces in the front, rear, left and right directions in the horizontal direction.
Two sides of the opposite surface of the stuffing filling body 501 are respectively provided with a body through hole 504. The opposing faces mentioned here may be front and rear two side faces or left and right two side faces, and when a plurality of faces are provided, non-adjacent faces may be understood as opposing faces.
Or the two adjacent side surfaces of the stuffing filling body 501 are respectively provided with a body through hole 504.
There is a difference in level of the body through-holes 504 on both sides. The body through hole 504 having a height difference mentioned here means that the body through hole 504 has a height difference in the horizontal central axis. The height difference can enable the input stuffing to be better compounded.
Wherein the number of body through-holes 504 on the same side is two or more.
For example, one body through hole 504 is provided, and two body through holes 504 are provided, and the level of the body through hole 504 on one side is between the levels of the two body through holes 504 on the other side.
When two or more body through holes 504 are formed on one side, the body through holes 504 on the side are distributed in an up-down sequence. Or the body through holes 504 on the side are distributed horizontally side by side.
The body through holes 504 on the filling injection body 501 are distributed consistently with the outer tube through holes 505 on the filling injection outer tube 502 after installation, so the distribution mode of the outer tube through holes 505 on the filling injection outer tube 502 is not described again. Each of the pipe 506 of advancing that communicates with body through-hole 504 in this application can select the higher main filling of transport of height, and the lower pipe 506 of advancing of position transports inferior filling, like yolk, shelled shrimp, steamed meat etc. realizes the effect that main filling includes inferior filling, and whole filling is poured into in the face skin in the filling again.
This application is offered on annotating filling body 501 and is put two at least body through-holes 504 to outer tube through-hole 505 has been offered in annotating filling outer tube 502's the position that corresponds, can realize like this that two kinds or multiple filling materials annotate the effect of filling simultaneously, and annotate filling material more than two kinds simultaneously in a filling outer tube 502, can also realize the effect of another kind of filling material parcel, realize the effect of filling in the filling promptly. The body through hole 504 is consistent with the position of outer tube through hole 505, so when body through hole 504 was provided with the difference in height, outer tube through hole 505 also had the difference in height, and the difference in height can further guarantee that the effect after the filling parcel is better.
Reference herein to spherical fillings includes fillings having a perfect circular spherical, elliptical spherical structure or other regular or irregular spherical structures.

Claims (28)

1. A forming method of stuffed food is characterized in that: the method comprises the following steps:
the wrapper is cut by the wrapper making device and then falls onto the forming die, the first stuffing injecting device injects stuffing into the wrapper, the stuffing cutting and injecting device (300) cuts the stuffing (400) firstly, then the cut stuffing (400) is injected into the wrapper one by one, the forming die forms the wrapper and the stuffing positioned therein, and the demoulding device separates the formed stuffed food from the forming die.
2. The method for forming a stuffed food as claimed in claim 1, wherein: the stuffing (400) is spherical stuffing or round cake-shaped stuffing.
3. The method for forming a stuffed food as claimed in claim 1, wherein: stuffing (400) enters the slitting device (200) one by one, the slitting device (200) simultaneously slits the stuffing (400) into a plurality of parts, each part of stuffing falls into the injection device (300) one by one, and the injection device (300) sequentially injects each part of stuffing into the stuffed food.
4. A method of forming a filled food product according to claim 3, wherein: stuffing (400) firstly enters the rotary leaking seat (202), then a dividing cutter (203) of the dividing and cutting device (200) enters the rotary leaking seat (202), the stuffing (400) positioned in the rotary leaking seat is divided, the bottom of the rotary leaking seat (202) supports the divided and cut stuffing (400), the divided and cut stuffing (400) is positioned in a gap of the dividing cutter (203), a hollow part (206) at the bottom of the rotary leaking seat (202) corresponds to the gap of one dividing cutter (203), the stuffing positioned at the corresponding position of the hollow part (206) falls down to pass through the hollow part (206), at the moment, the rotary leaking seat (202) starts to rotate, the hollow part (206) stops rotating when rotating to the bottom of another stuffing, and the stuffing positioned at the position and in the gap of the dividing cutter (203) at the moment can fall down to pass through the hollow part (206) due to lack of support at the bottom.
5. The method for forming a stuffed food as claimed in claim 4, wherein: offer on rotatory hourglass material seat (202) and put the venthole, the venthole links to each other with outside air supply, and the venthole blows to the spherical food of being cut that is located fretwork department, makes the food that is located between branch cutter (203) clearance break away from more easily in dividing cutter (203) and fall into to fretwork portion (206) downwards.
6. The method for forming a stuffed food as claimed in claim 1, wherein: the stuffing enters the stuffing conveying pipe (302) from top to bottom through the hopper (301) of the injection device (300), and the cut stuffing (400) is pushed into the stuffing injection pipe (304) by the stuffing in the stuffing conveying pipe (302) under the transverse pushing of the piston for stuffing injection.
7. The method for forming a stuffed food as claimed in claim 1, wherein: a plurality of fillings (400) are conveyed to the slitting device (200) through the sliding grooves (201), and the plurality of fillings (400) in the sliding grooves (201) are blocked and released through the rotating shifting rods (212).
8. A method of forming a filled food product according to any one of claims 1 to 7, wherein: the equipment for realizing the method is stuffed food forming equipment which comprises a plurality of forming dies, wherein the forming dies are in an annular structure in a surrounding mode and rotate along the annular structure, a wrapper making device, a first stuffing injection device, a stuffing cutting and injecting device (300) and a demolding device are arranged around the annular structure, the wrapper making device cuts a flour belt into wrappers and places the wrappers on the forming dies, the stuffing is injected into the wrappers by the first stuffing injection device, the stuffing cutting and injecting device (300) cuts the stuffing (400) firstly and then injects the cut stuffing (400) into the wrappers one by one, the forming dies form the wrappers and the stuffing in the forming dies, and the demolding device separates the formed stuffed food from the forming dies.
9. The method for forming a stuffed food as claimed in claim 8, wherein: and a pressing forming device is arranged beside the annular structure of the forming die and is matched with the forming die to form the stuffed food.
10. The method for forming a stuffed food as claimed in claim 8, wherein: the first stuffing filling device and the stuffing cutting and injecting device (300) are communicated with the same stuffing filling pipe (304), and the stuffing filling pipe (304) injects stuffing conveyed by the two devices into the wrapper.
11. The method for forming a stuffed food as claimed in claim 8, wherein: the first stuffing filling device and the stuffing cutting and injecting device (300) are respectively connected with a stuffing filling pipe (304), and the stuffing conveyed by the corresponding devices is injected into the wrapper by the two stuffing filling pipes (304) in sequence.
12. The method for forming a stuffed food as claimed in claim 8, wherein: filling material is cut injection device (300) and is included mount pad (100), cut device (200) and injection device (300) and install respectively on mount pad (100), cut device (200) and be used for cutting filling material (400), injection device (300) are used for annotating filling one by one with the filling material after cutting.
13. The method of claim 12, wherein the step of forming the stuffed food comprises: cut device (200) and include spout (201), but the exit end department of spout (201) is provided with rotatory hourglass material seat (202) of rotation, the top of rotatory hourglass material seat (202) is provided with branch cutter (203) that are used for cutting filling (400), rotatory hourglass material seat (202) bottom and injection device (300) intercommunication.
14. The method of claim 13, wherein the step of forming the stuffed food comprises: the sliding chute (201) is obliquely arranged, and the obliquely arranged sliding chute (201) is fixed with the mounting seat (100) through a sliding chute support rod (204).
15. The method of claim 13, wherein the step of forming the stuffed food comprises: the bottom of the rotary material leaking seat (202) is provided with a supporting surface (205), and a hollow-out part (206) is arranged on the supporting surface (205).
16. The method of claim 15, wherein the step of forming the stuffed food comprises: rotatory hourglass material seat (202) is including shell body (207) and interior casing (208), be provided with air inlet (209) on shell body (207), be provided with gas outlet (210) on interior casing (208), be hollow structure between shell body (207) and interior casing (208), hollow structure forms gas transmission channel, gas outlet (210) are located the position at fretwork portion (206) place.
17. The method of claim 13, wherein the step of forming the stuffed food comprises: the cutting knife (203) is a cross-shaped cutting knife or a rice-shaped cutting knife, and the cutting knife (203) is connected with the driving device.
18. The method of claim 15, wherein the step of forming the stuffed food comprises: the hollow-out part (206) is a quarter circle or an eighth circle.
19. The method of claim 16, wherein: the outer portion of shell body (207) is provided with drive gear (211), drive gear (211) rotate under drive arrangement's drive.
20. The method of claim 13, wherein the step of forming the stuffed food comprises: the outlet end of the sliding chute (201) is provided with a shifting lever (212) for shifting the stuffing (400) in the sliding chute (201), the shifting lever (212) comprises a rotating column (213) and a plurality of blocking rods (214) fixed on the rotating column (213), and the rotating column (213) is driven by a driving device to rotate.
21. The method of claim 20, wherein the step of forming the stuffed food comprises: the sliding chutes (201) are at least two groups arranged side by side, the rotating columns (213) between the sliding chutes (201) of each group are respectively connected with one gear, the gears are meshed with each other, and the driving device is connected with one gear and drives the gear to rotate.
22. The method of claim 12, wherein the step of forming the stuffed food comprises: the filling device (300) comprises a hopper (301) communicated with the cutting device (200), a horizontally arranged stuffing conveying pipe (302) is connected to the lower portion of the hopper (301), a pushing piston (303) used for horizontally pushing cut stuffing is arranged in the stuffing conveying pipe (302), and an outlet of the stuffing conveying pipe (302) is communicated with the stuffing injection pipe (304).
23. The method of claim 22, wherein: one end of the pushing piston (303) is driven by the driving device to horizontally reciprocate.
24. The method for forming a stuffed food as claimed in claim 6, wherein: the stuffing feeding pipe (302) inputs two or more stuffing materials simultaneously for stuffing filling.
25. The method of claim 24, wherein the step of forming the stuffed food comprises: the stuffing injection pipe (304) comprises a stuffing injection body (501), a hollow structure is arranged in the stuffing injection body (501), a stuffing injection outer pipe (502) is arranged in the hollow structure, a stuffing push rod (503) which reciprocates in the stuffing injection outer pipe (502) is arranged in the stuffing injection outer pipe (502), at least two body through holes (504) are transversely distributed along the periphery of the stuffing injection body (501), outer pipe through holes (505) are arranged at positions, corresponding to the stuffing injection outer pipe (502) and the body, of each body through hole (504) are communicated with one stuffing inlet pipe (506), and the stuffing inlet pipes (506) are communicated with the outer pipe through holes (505) at the corresponding positions.
26. The method of claim 25, wherein the step of forming the stuffed food comprises: two sides of the opposite surface of the stuffing filling body (501) are respectively provided with a body through hole (504) or two adjacent side surfaces are respectively provided with a body through hole (504).
27. The method of claim 25, wherein the step of forming the stuffed food comprises: the body through holes (504) on both sides have a difference in level.
28. The method of claim 25, wherein the step of forming the stuffed food comprises: the number of the body through holes (504) on the same side is two or more.
CN202110237920.5A 2021-03-04 2021-03-04 Stuffing food forming method Active CN112790207B (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001037407A (en) * 1999-07-26 2001-02-13 Rheon Autom Mach Co Ltd Wrapping and cutting machine, and its usage
US6802248B1 (en) * 2003-12-08 2004-10-12 Chin-Ta Chiang Automatic filling stuffing apparatus
TW201328603A (en) * 2012-01-13 2013-07-16 Semlima Ind Co Ltd Cutting structure of wrapping stuffing machine for material-feeding
CN105410091A (en) * 2015-12-29 2016-03-23 成都松川雷博机械设备有限公司 Double-layer-wrapper multi-stuffing encrusting food moulding method
CN205284953U (en) * 2015-11-24 2016-06-08 成都松川雷博机械设备有限公司 But first device of novel complex of multiple filling of inclusion material
CN207428339U (en) * 2017-12-28 2018-06-01 河南省豫阳光食品机械有限公司 Duplex fills cake feeding machine
CN110169581A (en) * 2019-04-02 2019-08-27 安徽文质信息科技有限公司 A kind of draining device for fruit process
CN209615690U (en) * 2019-03-11 2019-11-12 无锡华顺民生食品有限公司 A kind of cutting of food falls box device

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001037407A (en) * 1999-07-26 2001-02-13 Rheon Autom Mach Co Ltd Wrapping and cutting machine, and its usage
US6802248B1 (en) * 2003-12-08 2004-10-12 Chin-Ta Chiang Automatic filling stuffing apparatus
TW201328603A (en) * 2012-01-13 2013-07-16 Semlima Ind Co Ltd Cutting structure of wrapping stuffing machine for material-feeding
CN205284953U (en) * 2015-11-24 2016-06-08 成都松川雷博机械设备有限公司 But first device of novel complex of multiple filling of inclusion material
CN105410091A (en) * 2015-12-29 2016-03-23 成都松川雷博机械设备有限公司 Double-layer-wrapper multi-stuffing encrusting food moulding method
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CN209615690U (en) * 2019-03-11 2019-11-12 无锡华顺民生食品有限公司 A kind of cutting of food falls box device
CN110169581A (en) * 2019-04-02 2019-08-27 安徽文质信息科技有限公司 A kind of draining device for fruit process

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