CN105406656B - Rotor kludge - Google Patents
Rotor kludge Download PDFInfo
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- CN105406656B CN105406656B CN201410409741.5A CN201410409741A CN105406656B CN 105406656 B CN105406656 B CN 105406656B CN 201410409741 A CN201410409741 A CN 201410409741A CN 105406656 B CN105406656 B CN 105406656B
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Abstract
Sheet of the present invention is rotor kludge, the rack including placing rotor kludge, be equipped in rack feed device connected to the controller, magnetic device, E circle insertion apparatus, bearing press-in device, scrap-removing apparatus.It is an advantage of the invention that it provides it is a kind of arbitrary rotor can be detected, magnetic, indentation circlip, bearing, anti-dandruff several or whole process step combinations form linking flow production line, and rotor assembles the small rotor automatic assembling machine of high-efficient, stable product quality, complete machine occupied area.
Description
Technical field
The present invention relates to the assembling device of each component on rotor, especially one kind be able to achieve rotor detect, magnetic,
It is pressed into circlip and bearing, rotor case debris removal these several or repertoire automatic assembling machines.
Background technique
In micro-motor rotor production process, need to detect by rotor, magnetic, indentation circlip and bearing and outer ring remove
The processes such as bits.Have in the past using manual mode, i.e., using manual feeding magnetic, or is manually pressed into the processes such as circlip, bearing, by hand
Mode not only low efficiency, disqualification rate is also high, is gradually eliminated.
There is also the artificial of local program to combine mechanical semi-automatic production method for production at present.As Authorization Notice No. is
Chinese utility model patent disclosed in CN201856075 U " a kind of bearing pressing machine ", the machine are to realize bearing indentation axle center
Process, specific operation process is to place bearing using manually shaft is placed on support base, and in both ends of the shaft, is then started
Machine, bearing pressing machine indentation axle center bearing is quick, stable as power using screw mechanism.But the machine can only be realized
One process of bearing indentation, and using horizontal, biggish operating table surface is occupied, is unfavorable for the machine and other automations is grasped
Make the combination linking of process.
The fully-automatic production mechanism that above-mentioned single process also has Automatic-feeding, is automatically brought into operation.If Authorization Notice No. is CN
Chinese invention patent disclosed in 102371478B " a kind of E type retainer ring pressing machine " uses multistation, feed zone and indentation station
Component separate mode, reclaiming process use clamping type, the course of work for realizing Automatic-feeding and being pressed into automatically.But it is equally adopted
With horizontal, biggish operating table surface is occupied, is unfavorable for the machine and is connected with the combination of other automatic operation processes.
Summary of the invention
The purpose of the present invention is to provide it is a kind of arbitrary rotor can be detected, magnetic, indentation circlip, bearing, anti-dandruff
Several or whole process step combinations form linking flow production line, and rotor assembling is high-efficient, stable product quality, complete machine account for
The small rotor automatic assembling machine of ground area.
The object of the present invention is achieved by the following technical solutions, rotor kludge, including places rotor kludge
Rack,
E circle insertion apparatus connected to the controller, bearing press-in device are installed in rack, it is characterised in that:
It further include that the conveying of rotor feeding, feeding can be filled between the E circle insertion apparatus, bearing press-in device
It sets, which includes conveying mounting plate, and one or so telephone-moving structures are arranged on the mounting plate, front and back is arranged on the left and right telephone-moving structure
Telephone-moving structure, the front and back telephone-moving structure, which are equipped with, takes discharge mechanism；It is described that take discharge mechanism include that several can vertically clamp rotor body
Clamper；It is designed on the E circle insertion apparatus, bearing press-in device by the fixing seat of the axially vertical fixation in axle center, E circle is inserted
Enter fixing seat, bearing is pressed into fixing seat and is in same level, and E circle insertion fixing seat, bearing indentation fixing seat two o'clock company
Line is parallel with the left and right telephone-moving structure of carrying device, and several clampers being installed on left and right telephone-moving structure is enable to pick and place E circle simultaneously
Rotor in insertion fixing seat, bearing indentation fixing seat.
The conveying mounting plate of the carrying device is fixed on the rack by column, connects four along Y-axis on the mounting plate
Guide sleeve and guide post, mounting plate lower section are equipped with elevating mechanism, which is the motor-driven elevating screw component of lift servo,
Lift servo motor drives telephone-moving structure in left and right to move up and down by elevating screw component, and elevating mechanism further includes being arranged in column control
System moves up and down the heave sensor component of speed.
The left and right telephone-moving structure includes sliding rail, the sliding block that two levels are arranged along X-axis, and the left and right that driving sliding block is mobile
Servo motor, left and right silk shifting rod component are moved, which fixes with four guide posts respectively；The front and back telephone-moving structure
Move mounting plate including being fixed on front and back on left and right telephone-moving structure sliding block, on the mounting plate it is horizontal set there are two the sliding rail along Z axis,
Sliding block, and be fixed on the front and back that front and back is moved on mounting plate and move servo motor, front and back silk shifting rod component, sliding block, front and back are moved in front and back
Sliding panel is moved in fixed front and back on silk shifting rod component.
Described to take discharge mechanism include clamper fixed frame, and the fixed frame is along X-axis horizontal distribution and is fixed on front and back and moves and slides
On movable plate, clamper is pneumatic clamper and a pair of of the clamping jaw being mounted in pneumatic clamper, and the pair of clamping jaw opposite face forms semi-circular recesses,
And groove surface is equipped with shaggy tooth.
The present invention has the advantage that:
1, reclaimer is arranged using three or so, upper and lower, front and back combination mobile mechanism in carrying device in mobile mechanism
The clamper of structure, the mechanism can vertical grip roll ontology.Since mobile mechanism can realize the movement of three dimensions, guarantee clamping
The pick-and-place material function of device.
2, simultaneously, rotor detect, magnetic, indentation circlip, bearing, anti-dandruff whole process devices all turned using vertical fixed
Minor structure, the station (rotor fixing seat) of each operational sequence is all in same straight line, and the clamper of carrying device and each
Station (rotor fixing seat) side by side parallel of a operational sequence, clamper number, position are corresponding with process operations device, thus
Can guarantee first, carrying device can while rotor be detected, magnetic, indentation circlip, bearing, anti-dandruff whole process devices carry out
Feed, feeding；It is convenient with other rotor assembly process groups compared to traditional horizontal saving space second, structure is using vertical
It closes；Third, machine process can arbitrarily increase or decrease various processes device, because of the same straight line of each process station, equidistant row
Column, as long as the corresponding clamper increased or decreased in carrying device can be realized.
3, in the fixation to rotor, using claw bullet formula clamper, increase the flexibility of device, suitable for different-diameter
Rotor clamping.
Detailed description of the invention
Fig. 1 is the stereo amplification figure of rotor assembly, including rotor and is mounted on E type circle, the bearing at axle center both ends.
Fig. 2 is the structural schematic diagram including rack and controller of rotor kludge better embodiment of the present invention.
Fig. 3 is the main view of rotor kludge better embodiment removal rack of the present invention.
Fig. 4 is the top view of Fig. 3.
Fig. 5 is the stereoscopic schematic diagram of Fig. 3.
Fig. 6 is the schematic perspective view in a direction of carrying device.
Fig. 7 is the schematic perspective view in another direction of carrying device.
Fig. 8 is the structural schematic diagram of carrying device elevating mechanism.
Fig. 9 is the structural schematic diagram of carrying device or so telephone-moving structure.
Figure 10 is the stereo amplification figure of screw rod group in carrying device or so telephone-moving structure.
Figure 11 is the structural schematic diagram of the fixed front and back shifting mounting plate of sliding block on carrying device or so telephone-moving structure.
Figure 12 is the stereo amplification figure of the fixed sliding panel of sliding rail on the telephone-moving structure of carrying device front and back.
Figure 13 is the top view of Fig. 6, Fig. 7.
Figure 14 is the stereo amplification figure of the material fetching mechanism of carrying device.
Figure 15 is the stereo amplification figure of carrying device material fetching mechanism pneumatic clamper.
Figure 16 is the structural schematic diagram of feed device.
Figure 17 is the stereo amplification figure of feed device rotary shafts.
Figure 18 is the stereo amplification figure of the top measuring mechanism of carrying device.
Figure 19 is the sectional view of Figure 18.
Figure 20 is the stereo amplification figure of magnetic device.
Figure 21 is 20 main view.
Figure 22 is the AA of Figure 21 to sectional view.
Figure 23 is the stereo amplification figure of E circle insertion apparatus.
Figure 24 is the stereo amplification figure of E circle another angle of insertion apparatus.
Figure 25 is the stereo amplification figure that E circle insertion apparatus is partially inserted into mechanism.
Figure 26 is the stereo amplification figure of E circle insertion apparatus pneumatic gripper mechanism.
Figure 27 is the stereoscopic schematic diagram of bearing press-in device.
Figure 28 is the stereo amplification figure of bearing press-in device clamper, is the matching relationship convenient for determining and bearing in figure,
Conceal a claw.
Figure 29 is the three-dimensional amplification that the first cylinder assembly of bearing press-in device is matched with rotor axis and the first clamper
Figure.
Figure 30 is the stereo amplification figure that the second cylinder assembly of bearing press-in device passes through sliding equipment and bearing fit.
Figure 31 is the stereo amplification figure of bearing press-in device first bearing feeding machanism.
Figure 32 is the structural schematic diagram of the guide groove and the first clamper fed bearings in Figure 31 mounting plate.
Figure 33 is the structural schematic diagram that the push rod of Figure 32 middle (center) bearing actuator cooperates in holding tank and guide groove.
Figure 34 is the stereo amplification figure of scrap-removing apparatus.
Figure 35 is the stereo amplification figure of scrap-removing apparatus rotary shafts.
Figure 36 is the structural schematic diagram of anti-dandruff mechanism.
Figure 37 is the top view of Figure 36.
Main element symbol description:
| Rotor | 100 |
| Axle center | 101 |
| Iron core | 102 |
| Magnetic shoe | 103 |
| Bearing | 104 |
| E type circle | 105 |
| Controller | 200 |
| Rack | 300 |
| Feeding device | 400 |
| Rotary shafts | 410 |
| Top measuring mechanism | 420 |
| Lower part measuring mechanism | 430 |
| Magnetic device | 500 |
| Mounting plate | 510 |
| Elevating mechanism | 520 |
| Ejecting mechanism | 530 |
| E type circle insertion apparatus | 600 |
| Mounting plate | 610 |
| Feeding machanism | 620 |
| Interposer | 630 |
| Positioning mechanism | 640 |
| Bearing press-in device | 700 |
| Controller | 720 |
| Mounting base | 730 |
| The first rotor positioning mechanism | 740 |
| First clamper | 742 |
| First cylinder assembly | 744 |
| Second rotor positioning mechanism | 750 |
| Second clamper | 752 |
| Second cylinder assembly | 754 |
| First bearing feeding machanism | 760 |
| Mounting plate | 761 |
| Index dial | 762 |
| Bearing actuator | 764 |
| Column | 765 |
| Disc | 766 |
| Expect bar | 767 |
| Second bearing feeding machanism | 770 |
| Bearing is pushed into mechanism | 780 |
| Sliding equipment | 782 |
| First actuator | 784 |
| Scrap-removing apparatus | 800 |
| Anti-dandruff mechanism | 820 |
| Feeding rack | 840 |
| Carrying device | 900 |
| Conveying installation, | 910 |
| Elevating mechanism | 920 |
| Left and right telephone-moving structure | 930 |
| Front and back telephone-moving structure | 940 |
| Take discharge mechanism | 950 |
Specific embodiment
Below in conjunction with attached drawing, the present invention will be described in detail:
Referring to Fig. 1, rotor 100 includes axle center 101, the iron core 102 on axle center and is wrapped in outer diameter
Magnetic shoe 103.Rotor kludge of the invention realizes that process most major general E type circle 105 and bearing 104 are mounted on the both ends in axle center 101.
Fig. 2,3,4,5 are please referred to, rotor assembling device better embodiment of the present invention, the i.e. device include by E type circle 105
And bearing 104 is mounted on outside the mechanism in axle center 101, further includes rotor feeding, detect, magnetic, the anti-dandruff, process of removing material.
Rotor kludge includes controller 200, rack 300, and is installed in rack and send with what controller was electrically connected
Expect device 400, magnetic device 500, E enclose insertion apparatus 600, bearing press-in device 700, scrap-removing apparatus 800, and can be to feeding
Device 400, magnetic device 500, E circle insertion apparatus 600, bearing press-in device 700, scrap-removing apparatus 800 simultaneously carry out feeding and
The carrying device 900 of blowing.Feed device 400, magnetic device 500, E circle insertion apparatus 600, bearing press-in device 700, anti-dandruff
Device 800. is arranged successively in rack, specific rotor detects, magnetic, indentation circlip, bearing, anti-dandruff whole process devices
Vertical fixed rotor structure is all used, the station (rotor fixing seat) of each operational sequence all in same level and is lined up
Same straight line, and carrying device 900 takes the station of clamper in discharge mechanism 950 and each operational sequence (rotor is fixed
Seat) it is parallel, corresponding, there are four clampers, guarantees to complete within the same time with the feeding blowing process of five processes, that is, removes
Send device one-off can by feed device 400, magnetic device 500, E circle insertion apparatus 600, in bearing press-in device 700
Rotor is corresponding to be transported to magnetic device 500, E circle insertion apparatus 600, bearing press-in device 700, scrap-removing apparatus 800, in this way, turning
Just successively by the processing of 5 devices on being transported to scrap-removing apparatus, subsequent scrap-removing apparatus will be completed all to add son by rack
The rotor of work process is sent out.
It works under dustless and certain temperature further, since each process needs to be maintained at, rack 300 can use totally-enclosed
Formula, and the equipment such as dedusting fan, mesh enclosure are set.Be additionally provided in rack the circuit arrangement that facilitates controller to be connected to each device and
Interface.
Carrying device 900 is illustrated in conjunction with attached drawing first below.
Fig. 6 is referred to, which is shown the structure of carrying device entirety, which includes conveying mounting plate 910,
Setting front and back telephone-moving structure 940, the front and back telephone-moving structure on one or so telephone-moving structures 930 of mounting plate top setting, the left and right telephone-moving structure
It is equipped with and takes discharge mechanism 950, elevating mechanism 920 is arranged in mounting plate lower part.
Specifically, referring to Fig. 7,8, carrying device includes that conveying mounting plate 910 is fixed on the rack by column 911,
Four guide sleeves 913 are connected along Y-axis on the mounting plate, are slidably connected guide post 912 by guide sleeve, elevating mechanism is equipped with below mounting plate
920, which is the elevating screw component 922 that lift servo motor 921 is driven by belt pulley, and lift servo motor is logical
Crossing elevating screw component drives left and right telephone-moving structure 930 is whole to move up and down, and elevating mechanism further includes setting above and below column control
The heave sensor component 923 of movement speed.Heave sensor component includes the alignment sensor 924 being arranged on column 911,
And the sensing chip 925 fixed with left and right telephone-moving structure 930, sensing chip with the Distance-sensing speed control of alignment sensor by believing
Number.
Fig. 9 is referred to, left and right telephone-moving structure 930 includes sliding rail 931, the sliding block 932 that two levels are arranged along X-axis, and is driven
Servo motor 933, left and right silk shifting rod component 934 are moved in the mobile left and right of movable slider, this two pairs symmetrical sliding rails 931 respectively with
Four guide posts 912 are fixed.Left and right silk shifting rod component 934 referring to Figure 10, including screw rod 934a, feed screw nut pair 934b, and
The fixed block 934c of connection is played at both ends, and feed screw nut pair 934b is equipped with link block.Sensing is again provided on the left and right telephone-moving structure
Device assembly, the sensor module structure is identical as heave sensor component, and sensor is arranged on the slide rail, and sensing chip is arranged in cunning
On block.
Referring to Figure 11,12, front and back telephone-moving structure 940 includes being fixed on left and right telephone-moving structure sliding block 932 and feed screw nut pair
Mounting plate 941 is moved in front and back on 934b link block, and level is set there are two sliding rail 942, the sliding block 943 along Z axis on the mounting plate,
And be fixed on the front and back that front and back is moved on mounting plate and move servo motor 944, front and back silk shifting rod component 945, sliding-rail sliding is moved in front and back
Upper fixed sliding panel 946.It is again provided with sensor module on the front and back telephone-moving structure, the sensor module structure and lifting sense
Device assembly is identical, and sensor 947 is arranged on the slide rail, and the fixation sliding panel 946 on sliding block is arranged in sensing chip 948.
Referring to Figure 13,14,15, taking discharge mechanism 950 includes clamper fixed frame 952, which is arranged simultaneously along X-axis
Front and back is fixed on to move on sliding panel 946, clamper 951 is the pneumatic clamper for being electrically connected controller, and there are four, it is equally distributed on solid
Determine on frame.A pair of of clamping jaw 951a of rotor is clamped in the pneumatic clamper structure for front end, a pair of of clamping jaw opposite face forms semicircle receiving
The groove 951b of rotor body, and groove surface is equipped with shaggy tooth 951c, makes to clamp between clamping jaw and rotor so tighter
Gu.
Feed device 400 is illustrated in conjunction with attached drawing first below.
Referring to Figure 16, feed device is located at the left end of assembling device, which includes rotary shafts 410, including slot
Synchronizing wheel 412 and synchronous belt 413 is respectively arranged in type ontology 411, groove profile body recess inner wall two sides, and groove profile ontology both ends are equipped with feeding
Motor 414, motor drive synchronizing wheel 412 by shaft coupling 415.By this structure, rotor is placed in groove profile ontology, synchronous belt
Rotor movement is moved with regard to energy band.
Referring to Figure 17,411 one end of rotary shafts groove profile ontology is equipped with the band U-type groove for playing grip roll along the y axis
Fixing seat 416 and the riser 417 connecting with fixing seat are additionally provided with the sensor of detection rotor in the U-type groove of fixing seat 416.
The fixing seat and E circle insertion fixing seat, bearing are pressed into fixing seat and are in same level straight line along X-axis, make to be installed on carrying device
Left and right telephone-moving structure on clamper can pick and place simultaneously U-type groove fixing seat, E circle insertion fixing seat, bearing indentation fixing seat in
Rotor.
Referring to Figure 18,19 and combine 16, the riser it is setting up and down in the Y-axis direction with fixing seat U-type groove concentric alignment
Top measuring mechanism 420 and lower part measuring mechanism 430.Top measuring mechanism includes the upper positioning cylinder for being fixed on riser upper end
421, movable block 423 is arranged on the sliding block for upper slide rail group 422, the piston rod of cylinder 421 vertical 422 sliding block of connecting sliding rail group, should
Pressure head 424 with the cooperation positioning of rotor upper end is formed at movable block lower part, and upper run is arranged in the top of the movable block vertical head
The piston rod of readable cylinder 425, cylinder 425 can be pierced by from 424 inner hole of pressure head.
Lower part measuring mechanism 430 includes the glidepath group 431 for being fixed on riser lower end, and lower part is arranged on glidepath group sliding block
The readable cylinder 432 of stroke, the piston rod of the cylinder is located at below U-type groove fixing seat and vertically-aligned U-type groove, the piston rod are removable
It moves to fixing seat U-type groove, lower part measuring mechanism 430 further includes that lower positioning cylinder 433 is used to control the lower run on sliding block
Readable 432 position of cylinder.
The measuring principle of feeding mechanism is: rotor is transmitted in fixing seat U-type groove by rotary shafts by conveyer belt, sensing
After device detects rotor, controller controls upper positioning cylinder 421,433 piston rod of lower positioning cylinder to fixing seat movement, i.e., above determines
Position cylinder 421 pushes movable block to move down, until pressure head 424 is pressed in above rotor, while the piston of the readable cylinder 425 of upper run
Bar is moved down up to pushing tow to rotor axis.And lower 433 pushing tow of positioning cylinder makes the readable cylinder 432 of lower run be located at fixing seat U
Below type groove, subsequent readable 432 piston rod of cylinder of lower run passes through the axle center below U-type groove pushing tow fixing seat internal rotor.This
Sample just passes through the clamping of two readable cylinders of stroke, calculates the length of rotor axis.
It is illustrated first below in conjunction with attached drawing against magnetic device 500.
Please refer to Figure 20-22, assembling device further includes magnetic device, magnetic device include mounting plate 510, elevating mechanism
520, ejecting mechanism 530, elevating mechanism 520 include the fixed guide post 521 of mounting plate surrounding, be connected and fixed at the top of guide post plate 522,
Centre connects movable plate 523 by guide sleeve, and movable plate 523 is equipped with the fixing seat 524 that rotor is positioned along Y-axis, above mounting plate
Equipped with servo motor 525, which connects movable plate by the pair of nut of screw rod 526.Fixed plate be equipped with on rotor
The modeling magnetic jig 527 of cooperation is held, modeling magnetic jig 527 includes magnetic coil and sheath, and fixing seat 524 and modeling magnetic jig 527 are along Y-axis
It is corresponding up and down with one heart.
And being somebody's turn to do magnetically fixed seat 524 and E circle insertion fixing seat, bearing indentation fixing seat, along X-axis to be in same level straight
Line enables several clampers on the left and right telephone-moving structure for being installed on carrying device to pick and place magnetically fixed seat, E circle insertion fixation simultaneously
Rotor in seat, bearing indentation fixing seat.
Fixed plate is installed with modeling magnetic jig back side corresponding position and is equipped with ejecting mechanism 530, which, which includes two, leads
Connecting plate 532 at the top of column 531, guide post, the pushing tow cylinder 533 being fixed on connecting plate, the cylinder piston rod expansion fit
Modeling magnetic jig inner hole.
Rotor is placed in fixing seat by the course of work of the present apparatus, first carrying device, and elevating mechanism pushes movable plate
It moves up, until rotor body is pushed into modeling magnetic jig, magnetic history is then carried out by modeling magnetic jig.After, pusher
Structure ejects rotor in modeling magnetic jig, then moves sheet reset.
E circle insertion apparatus 600 is illustrated in conjunction with attached drawing first below.
Figure 23-27 is please referred to, E encloses insertion apparatus, including E encloses insertion apparatus mounting plate 610, and mounting plate is equipped with and control
Device connection feeding machanism 620, interposer 630, positioning mechanism 640, the positioning mechanism include along Y-axis it is concentrically aligned outside on
Positioning component, lower positioning component, and the horizontal location component moved along the x-axis, upper positioning component, lower positioning component, level are fixed
Hyte part fixes rotor up and down in order to which E type circle is inserted into both ends of the shaft by interposer vertically.
Upper positioning component includes two guide posts 6401 being fixed on E circle insertion mounting plate, fixed connecting plate at the top of guide post
6402, intermediate that movable plate 6403 is connected by guide sleeve, it is equipped with servo motor 6404 above connecting plate, which passes through screw rod
6405 pair of nut connects movable plate；The movable plate is equipped with the upper positioning pressure head 6406. cooperated with rotor upper end.
E encloses insertion apparatus mounting plate lower part and lower positioning component is arranged, and lower positioning component includes two and is fixed on E circle insertion dress
The guide post 6407 on mounting plate is set, fixed connecting plate 6408, centre pass through guide sleeve connection movable plate 6409, connecting plate at the top of guide post
It is equipped with cylinder 6410 above, which connects movable plate by piston rod, and the movable plate is equipped with cooperating with rotor lower end
Lower positioning pressure head 6411.Horizontal location component includes two groups of sliding rails 6412 and air cylinder group 6413, and connection is solid between cylinder piston rod
Fixed board, fixed plate are mounted on sliding-rail sliding, and fixed plate is equipped with the protective cradle with rotor engagement.
Feeding machanism 620 is the feeding rod along Y-axis setting for being set with E type circle.Interposer 630 includes the riser along Z axis
631, a horizontal slide rail 632, the fixed pneumatic clamper component 633 being arranged along X-axis on sliding-rail sliding, along the sliding rail of Z axis are fixed on riser
It is parallel with the feeding rod, upper positioning component and the lower horizontal line of positioning component two o'clock being arranged along Y-axis, cylinder is additionally provided on riser
634 grab the work that upper positioning component, lower positioning component fixed rotor are moved to after E type circle to guarantee pneumatic clamper component on feeding rod
Position carries out the circle insert action of E type.Pneumatic clamper component 633 includes the intermediate plate on head, which forms the oblique of clamping E type circle
Face, while the sensor of detection E type circle is also set up at intermediate plate both ends.
The course of work of the device is: rotor body is put into device, upper positioning component, lower positioning component, and along X-axis
Rotor is fixed mobile horizontal location component, meanwhile, the E type on the pneumatic clamper component clamping feeding machanism of interposer
Circle, then, cylinder action pneumatic clamper component is moved into the station of positioning component, lower positioning component fixed rotor, works as pneumatic clamper
After component is inserted into a piece of E type circle, resets and clamp next E type circle, then move again to positioning component, lower positioning component is fixed
The station of rotor, while upper positioning component, lower positioning component are mobile by rotors normal, to facilitate pneumatic clamper component insertion axle center another
The E type circle at end.
Bearing press-in device 700 is illustrated in conjunction with attached drawing first below.
Refer to Figure 28-33, bearing press-in device, including controller 720, mounting base 730, the first rotor positioning mechanism
740, the second rotor positioning mechanism 750, to the first rotor positioning mechanism 740 be fed first bearing feeding machanism 760, give second
The first bearing feeding machanism 770 and the bearing push-in mechanism 780 being mounted in fixing seat that rotor positioning mechanism 750 is fed.
The first rotor positioning mechanism 740 includes the first clamper 742, the first cylinder assembly 744, the second rotor positioning mechanism
750 include the second clamper 752, the second cylinder assembly 754.
This assembling device uses vertical structure on the whole, i.e., places rotor axis vertically, hangs down from top to bottom around rotor
The first cylinder assembly 744 of straight setting, the first clamper 742, the second clamper 752, the second cylinder assembly 754, bearing are pushed into machine
Structure 780.
The first actuator 784 that bearing push-in mechanism 780 includes sliding equipment 782, slides up and down sliding equipment, sliding
Mechanism, which moves down, is nested with bearing in rotor axis.Sliding equipment 782 includes the first connecting column being fixed in mounting base
7821 and second connecting column 7822, top is connected with fixed plate 7823 between two connecting columns, and centre is connected with sliding panel 7824,
The sliding panel is slided up and down along connecting column；The first driving 784 of installation in the fixed plate, the first actuator are servo motor drive
Belt pulley simultaneously drives sliding panel to slide up and down by screw rod.
The position corresponding with the bearing 18 in the second clamper 752 of sliding panel 7824 is further fixed on truncated cone-shaped resistance material block
7825, which forms the second resistance material ring 7826 corresponding with bearing inner race.Resistance material block on sliding equipment, the resistance material
Block boss forms resistance material ring corresponding with bearing inner race size, pushes bearing to pass through axle center when sliding equipment moves down, guarantees resistance material
In bearing inner race, this is avoided damage of the pushing tow outer ring to bearing in assembling process, protected simultaneously the acting surface and guarantee power pushing tow of ring
Demonstrate,prove the assembling quality in axle center and bearing.
Since the first clamper and the second holder structure are identical, it is illustrated by taking the first clamper as an example herein.
There are a pair of of claw 7421 and a material blocking block 7422 in the clamper front end, which forms and bearing feeding machanism
The holding tank 7423 of the bearing fit pushed accommodates trench bottom setting material blocking block 7422 to position bearing, on two claws
There are also symmetrical semi-circular shape hole slot 7424, the circular hole 7425 which forms passes through for axle center and makes axle center and rotors normal to erect.
There are also concave cone shape block face 7426, the concave cones of two claws with the hole slot end face of axle center cooperation on first gripper jaws
Shape block face 7426 just forms a recessed tapered surface, should when rotor axis is placed on the first clamper top and moves downward
Recessed tapered surface is just able to guide in the circular hole 7425 that axle center accurately slides between claw, facilitates positioning.
The optoelectronic switch that detection bearing is located in claw circular hole positioned at receiving trench bottom, axle center is additionally provided on first clamper
Element 7427.
When bearing push-in, mechanism is acted in rotor axis, in order to keep rotor to be fixed on the first clamper and sliding equipment
Between, the first rotor positioning mechanism further includes the first cylinder assembly 744 with the cooperation of the first clamper, which includes top
Bar 7441 and spring assembly 7442, spring assembly 7442 are fixed in mounting base, which may pass through claw circle
Hole and pushing tow rotor axis, 7441 other end acting in opposition of mandril is on spring assembly.First cylinder assembly 744 plays fixation
Thrusting action guarantees bearing holder (housing, cover) on axle center.Simultaneously because being equipped with spring assembly 7442, there is elastic buffer effect, avoid
The shock of bearing, rotor improves the assembling quality in axle center and bearing.
Assembling device has the first clamper to be fixed on above mounting base, and the first cylinder assembly is located at below mounting base, the gas
The mandril of cylinder component may pass through mounting base, the first gripper jaws circular hole, bearing inner race and axle center pushing tow and cooperate.Assembling device is also
There is the second clamper to be fixed on the lower section of sliding equipment sliding panel, the second cylinder assembly is located at the top of sliding panel, the air cylinder group
The mandril of part may pass through sliding panel, the first gripper jaws circular hole, bearing inner race and axle center pushing tow and cooperate.Turned by upper and lower two
Sub- positioning mechanism is just able to maintain rotor vertical state, and concentric with bearing to be assembled, and bearing is facilitated to push away robot mechanism for bearing pressure
Enter axle center.
First bearing feeding machanism 760, second bearing feeding machanism 770 are supplied to the first clamper, the second clamper respectively
Material, the holding tank level of the first gripper jaws are correspondingly connected with first bearing feeding machanism, the holding tank of the second gripper jaws
Level is correspondingly connected with second bearing feeding machanism.Referring particularly to Fig. 6-8, since first bearing feeding machanism and second bearing are fed
Mechanism structure is identical, so being said by taking first bearing feeding machanism as an example, first bearing feeding machanism includes being set to fixing seat
On mounting plate 761, the index dial 762 on mounting plate, index dial rotary drive, bearing actuator 764 and column
765, be equipped with disc 766 at the top of column, which is fixed with the material bar 767 of concatenation bearing 18, column bottom pass through index dial with
Mounting plate 761 is fixed, and index dial is uniformly distributed along the circumference the round holes 7621 of 12 receiving bearings in index dial, on the mounting plate also
There is a guide groove 7611, indexing disc spins are overlapped any round hole with guide groove, and the bearing in round hole just falls in guide groove,
The bearing actuator is pneumatic element, and the push rod 7641 being equipped with releases bearing in guide groove.Photoelectricity is set on index dial 762
Switch 7622 and close switch 7623, make bearing actuator pushrod movement to detect the bearing in round hole and generate signal.
First bearing feeding machanism 760, second bearing feeding machanism 770 respectively with the first clamper, the second clamper it
Between bearing conveying, the holding tank level of the first gripper jaws is correspondingly connected with the guide groove of first bearing feeding machanism, and bearing drives
The push rod that moving part is equipped with linear reciprocating motion in guide groove and holding tank.
The holding tank of the corresponding second gripper jaws also horizontal guide groove for being correspondingly connected with second bearing feeding machanism, axis
Hold push rod that actuator the is equipped with linear reciprocating motion in guide groove and holding tank.
Bearing feeding machanism indexes one station of disc spins first, expects that the bearing in bar is placed into the corresponding round hole in lower part
It is interior, meanwhile, and fallen in guide groove under the bearing in the round hole of guide groove overlapping positions, optoelectronic switch detection signal simultaneously indicates next
The work of bearing actuator is walked, the push rod of pneumatic bearing actuator pushes out, and the bearing in guide groove is made to be placed into the appearance in clamper
It receives in slot, subsequent pneumatic bearing actuator resets push rod.Primary bearing feeding is completed as a result,.
Scrap-removing apparatus 800 is illustrated in conjunction with attached drawing first below.
Figure 34-37 is please referred to, assembling device includes anti-dandruff mechanism 820, which includes mounting plate 821, elevator
Structure 822, rotor transverse moving mechanism 823, anti-dandruff adhesive tape mechanism 824, mounting plate pass through solid at the top of 822 column 8221 of elevating mechanism
Determine connecting plate 8222, anti-dandruff adhesive tape mechanism is set on the connecting plate, which includes three related roller bearings of motor,
Between motor shaft and idler wheel vertically place and between be connected to by anti-dandruff adhesive tape.There is elevating mechanism between connecting plate and mounting plate,
The elevating mechanism includes two columns being made of guide post, movable plate, motor-driven screw rod group, and two guide post guide sleeves are fixed to be moved
Movable plate, the pair of nut of lead screw group are fixed on movable plate.
Rotor transversing gear includes U-shaped stand 8231, slide rail group 8232 and the reset cylinder 8233 of grip roll, slide rail group
It is fixed on movable plate, U-shaped stand is fixed on sliding block, the U-shaped stand of reset cylinder piston rod face.U-shaped stand is perpendicular in Y-axis
It is overlapped upwards with the anti-dandruff adhesive tape position of anti-dandruff adhesive tape mechanism.
Specifically, anti-dandruff adhesive tape mechanism includes two symmetrically arranged anti-dandruff motors 8241, there is adhesive tape on the machine shaft
Roll spindle is correspondingly provided with Belt Transmission roller bearing 8242 with adhesive tape roll spindle, there are also third roller bearing between the roller bearing, on the roller bearing
It is cased with cylinder cavernous body 8243.
Scrap-removing apparatus further includes material rack group 840, which includes two, and groove profile ontology 841, groove profile ontology are recessed side by side
Synchronizing wheel and synchronous belt is respectively arranged in slot inner wall two sides, and material motor is gone to drive synchronizing wheel by shaft coupling；The sliding-rail sliding is fixed
U-shaped stand position with two side by side groove profile ontology one end be overlapped.
Specific work process: go material rack that rotor is transmitted on U-shaped stand 8231, rotor is lifted to by elevating mechanism
Consider 824 horizontal position of adhesive tape mechanism to be worth doing, the anti-dandruff rotation of adhesive tape mechanism 824 makes anti-dandruff adhesive tape friction bowl outer ring, meanwhile, rotor is lateral
Rotor movement is gone the groove profile ontology of material rack to send out rotor by mobile mechanism 823 to the other side, and by the other half.
Claims (14)
1. rotor kludge, the rack including placing rotor kludge is equipped with E circle insertion dress connected to the controller in rack
It sets, bearing press-in device, it is characterised in that:
It further include that rotor feeding, feeding can be removed between described E circle insertion apparatus (600), the bearing press-in device (700)
It send device (900), which includes conveying mounting plate (910), and one or so telephone-moving structures (930) are arranged on the mounting plate, are somebody's turn to do
Setting front and back telephone-moving structure (940), the front and back telephone-moving structure, which are equipped with, on left and right telephone-moving structure takes discharge mechanism (950)；
It is described that take discharge mechanism include several clampers that can vertically clamp rotor body；
It is designed on the E circle insertion apparatus, bearing press-in device by the fixing seat of the axially vertical fixation in axle center, E circle insertion is solid
Reservation, bearing indentation fixing seat be in same level, and E circle insertion fixing seat, bearing indentation fixing seat two o'clock line and
The left and right telephone-moving structure of carrying device is parallel, and several clampers being installed on left and right telephone-moving structure is enable to pick and place E circle insertion simultaneously
Rotor in fixing seat, bearing indentation fixing seat；
In addition E enclose insertion apparatus (600) before be additionally provided with the feed device (400) with detection function, magnetic device (500)；Axis
It holds press-in device (700) and is equipped with scrap-removing apparatus (800) afterwards.
2. rotor kludge according to claim 1, which is characterized in that the conveying mounting plate (910) of the carrying device
It is fixed on the rack by column (911), is slidably connected along Y-axis connection guide sleeve (913) on the mounting plate and with guide post (912),
Elevating mechanism (920) are equipped with below mounting plate, which is the elevating screw component that lift servo motor (921) drive
(922), lift servo motor drives telephone-moving structure in left and right to move up and down by elevating screw component.
3. rotor kludge according to claim 2, which is characterized in that the left and right telephone-moving structure includes that level is set along X-axis
Sliding rail (931), the sliding block (932) set, and left and right shifting servo motor (933), left and right silk shifting rod component that driving sliding block is mobile
(934), which fixes with guide post respectively；The front and back telephone-moving structure includes that the front and back being fixed on left and right telephone-moving structure sliding block is moved
Mounting plate (941), horizontal sliding rail (942), the sliding block (943) being equipped with along Z axis on the mounting plate, and be fixed on front and back and move installation
Servo motor, front and back silk shifting rod component are moved in front and back on plate, and front and back is moved on sliding-rail sliding and fixes sliding panel (946).
4. rotor kludge according to claim 3, which is characterized in that described to take discharge mechanism include clamper fixed frame
(952), which along X-axis horizontal distribution and is fixed in front and back shifting sliding panel (946), and clamper is pneumatic clamper (951) and pacifies
A pair of of clamping jaw in pneumatic clamper, the pair of clamping jaw opposite face forms semi-circular recesses, and groove surface is equipped with shaggy tooth.
5. rotor kludge according to claim 1, which is characterized in that the E encloses insertion apparatus (600), including E circle is inserted
Enter device mounting plate (610), mounting plate is equipped with feeding machanism connected to the controller (620), interposer (630), positioning
Mechanism (640), the positioning mechanism include and moving along the x-axis along the concentrically aligned outside upper positioning component of Y-axis, lower positioning component
Horizontal location component, upper positioning component, lower positioning component, horizontal location component by rotor up and down vertically fix in order to be inserted into
E type circle is inserted into both ends of the shaft by mechanism.
6. rotor kludge according to claim 5, which is characterized in that the upper positioning component includes being fixed on E circle to insert
Entering the guide post (6401) on mounting plate, fixed connecting plate (6402), centre connect movable plate (6403) by guide sleeve at the top of guide post,
Servo motor (6404) are equipped with above connecting plate, which connects movable plate by the pair of nut of screw rod；The movable plate
It is equipped with the upper positioning pressure head (6406) cooperated with rotor upper end；Lower positioning group is arranged in E circle insertion apparatus mounting plate lower part
Part, lower positioning component include two guide posts (6407) being fixed on E circle insertion apparatus mounting plate, fixed connecting plate at the top of guide post
(6408), intermediate that movable plate (6409) are connected by guide sleeve, cylinder (6410) are equipped with above connecting plate, which passes through piston rod
Movable plate is connected, the movable plate is equipped with the lower positioning pressure head (6411) cooperated with rotor lower end；The horizontal location component
Including two groups of sliding rails (6412) and air cylinder group (6413), plate is connected and fixed between cylinder piston rod, it is sliding that fixed plate is mounted on sliding rail
On block, fixed plate is equipped with the protective cradle with rotor engagement.
7. rotor kludge according to claim 5, which is characterized in that the feeding machanism is suit E type circle along Y-axis
The feeding rod of setting, the interposer include the riser along Z axis, and a horizontal slide rail is fixed on riser, is fixed on sliding-rail sliding
Along the pneumatic clamper component of X-axis setting, along sliding rail and feeding rod, upper positioning component and the lower positioning component two o'clock along Y-axis setting of Z axis
Horizontal line is parallel, is moved to after cylinder (634) is additionally provided on riser grabbing E type circle to guarantee pneumatic clamper component on feeding rod
The station of upper positioning component, lower positioning component fixed rotor.
8. rotor kludge according to claim 1, which is characterized in that assembling device further includes bearing press-in device
(700), the bearing press-in device includes that controller (720), mounting base (730), the first rotor positioning mechanism, the second rotor are fixed
Position mechanism, to the first rotor positioning mechanism be fed first bearing feeding machanism, to the second rotor positioning mechanism be fed second
Bearing feeding machanism and the bearing pressing machine structure being mounted in fixing seat；
Rotor positioning mechanism is fixed vertically by rotor axis and makes the axially vertical arrangement in axle center, bearing；
The bearing pressing machine structure is set to above the rotor positioning mechanism, and makes the bearing fixed with one heart, rotor axis
It does and vertically moves toward one another until being threaded through bearing on axle center.
9. rotor kludge according to claim 8, which is characterized in that the bearing pressing machine structure include sliding equipment,
Make the first actuator that sliding equipment slides up and down, sliding equipment, which moves down, is nested with bearing in rotor axis；The cunning
Motivation structure includes the first connecting column and the second connecting column being fixed in mounting base, and top is connected with fixation between two connecting columns
Plate, centre are connected with sliding panel, which slides up and down along connecting column；First actuator is installed, first drives in the fixed plate
Moving part drives sliding panel to slide up and down by screw rod.
10. rotor kludge according to claim 1, which is characterized in that assembling device further includes feed device, the device
Including rotary shafts, rotary shafts one end is equipped with the U-type groove fixing seat along Y-axis grip roll, and the U-type groove fixing seat and E are enclosed
Insertion fixing seat, bearing indentation fixing seat are in same level straight line along X-axis, make to be installed on the left and right telephone-moving structure of carrying device
Several clampers can pick and place simultaneously rotary shafts fixing seat, E circle insertion fixing seat, bearing indentation fixing seat in rotor.
11. rotor kludge according to claim 10, which is characterized in that the rotary shafts include groove profile ontology, slot
Synchronizing wheel and synchronous belt is respectively arranged in type body recess inner wall two sides, and groove profile ontology both ends are equipped with feeding motor, and motor passes through shaft coupling
Device drives synchronizing wheel.
12. rotor kludge according to claim 10, which is characterized in that the feed device further includes with U-type groove
Fixing seat connection riser, the riser it is setting up and down in the Y-axis direction with the concentrically aligned outside top measuring mechanism of fixing seat and under
Portion's measuring mechanism；Top measuring mechanism includes the readable cylinder of upper run for being fixed on riser upper end, upper slide rail group, the cylinder
Movable block is arranged on the sliding block in piston rod vertical connection sliding block, which forms the pressure with the cooperation positioning of rotor upper end
Upper positioning cylinder is arranged in head, the top of the movable block vertical head；Lower part measuring mechanism includes the downslide for being fixed on riser lower end
Rail group, the readable cylinder of lower run is arranged on glidepath group sliding block, and the piston rod of the cylinder is located at fixing seat underface, lower part row
Lower positioning cylinder is formed at the readable cylinder lower part of journey.
13. rotor kludge according to claim 1, which is characterized in that assembling device further includes magnetic device, magnetic dress
The fixing seat along Y-axis positioning rotor is installed, the fixing seat and E circle insertion fixing seat, bearing are pressed into fixing seat and are in same along X-axis
One horizontal linear enables several clampers on the left and right telephone-moving structure for being installed on carrying device to pick and place magnetically fixed seat, E circle simultaneously
Rotor in insertion fixing seat, bearing indentation fixing seat.
14. rotor kludge according to claim 1, which is characterized in that assembling device further includes scrap-removing apparatus, this is anti-dandruff
Device includes mounting plate, elevating mechanism, rotor transverse moving mechanism, anti-dandruff adhesive tape mechanism, and mounting plate passes through fixed at the top of column
Anti-dandruff adhesive tape mechanism is arranged on the connecting plate in connecting plate, which includes the related several roller bearings of motor, motor shaft
Between idler wheel vertically place and between be connected to by anti-dandruff adhesive tape；There is elevating mechanism between connecting plate and mounting plate, the lifting
Mechanism includes two columns being made of guide post, movable plate, motor-driven screw rod group, and two guide post guide sleeves fix movable plate,
The pair of nut of lead screw group is fixed on movable plate；Rotor transversing gear includes the U-shaped stand of rotor, slide rail group and reset cylinder, is slided
Rail group is fixed on movable plate, and U-shaped stand is fixed on sliding block, the U-shaped stand of reset cylinder piston rod face；U-shaped stand is in Y-axis
It is vertical to be above overlapped with the anti-dandruff adhesive tape position of anti-dandruff adhesive tape mechanism.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410409741.5A CN105406656B (en) | 2014-08-20 | 2014-08-20 | Rotor kludge |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410409741.5A CN105406656B (en) | 2014-08-20 | 2014-08-20 | Rotor kludge |
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| CN105406656A CN105406656A (en) | 2016-03-16 |
| CN105406656B true CN105406656B (en) | 2019-01-01 |
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| CN105406656A (en) | 2016-03-16 |
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Denomination of invention: Rotor assembly machine Effective date of registration: 20230105 Granted publication date: 20190101 Pledgee: Hangzhou United Rural Commercial Bank Co.,Ltd. Xiasha sub branch Pledgor: Hangzhou Shanbo Automation Equipment Co.,Ltd. Registration number: Y2023980030308 |
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