CN103369855A - Automatic insert pin supply equipment - Google Patents
Automatic insert pin supply equipment Download PDFInfo
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- CN103369855A CN103369855A CN2013103175817A CN201310317581A CN103369855A CN 103369855 A CN103369855 A CN 103369855A CN 2013103175817 A CN2013103175817 A CN 2013103175817A CN 201310317581 A CN201310317581 A CN 201310317581A CN 103369855 A CN103369855 A CN 103369855A
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Abstract
The invention provides automatic insert pin supply equipment which comprises a pin storage device, a pin conveying device, a pin jacking device, a pin taking device, a pin collecting device and a control system; the pin storage device is connected with one end of the pin conveying device; the pin jacking device is arranged at the other end of the pin conveying device; the pin taking device is located above the pin jacking device; the pin collecting device is located below the pin taking device; the control system is connected with and controls pin storage device, the pin conveying device, the pin jacking device, the pin taking device and the pin collecting device. The automatic insert pin supply equipment has the advantages that the degree of automation of the equipment can be improved; the pin taking action and the correction action are combined to achieve the purposes of reducing the times of pin taking, shortening the action cycle of the equipment and improving the recovery rate of the equipment; inserted pins are loaded into the module of an injection machine with the aid of a mechanical hand, no worker is needed in the whole process, the equipment has high efficiency and is safe and reliable.
Description
Technical field
The present invention relates to injection moulding industrial technology field, in particular to a kind of injection moulding automatic needle inserting supply arrangement.
Background technology
Along with the development of injection moulding industry, peripheral feed just experienced by the stage of semi-automation to full-automatic future development.Although there is at present the pin machine of automation good cushion, but these equipment contact pin cycles are long, but also need to be equipped with the operator whether pin holes stuck with pin inspection fully, and the row of contact pin also is limited in a row, need simultaneously manually mould to be changed, cause the efficient of equipment not high.
Prior art discloses a kind of pcb board pin machine, after the liftout attachment that arranges on it will move pin on the pin piece and eject, the pin that is ejected is moved in the rectification plate pin is proofreaied and correct by getting the pin manipulator, the pin after will being proofreaied and correct by pointer assembling machine tool hand again moves in the dress needle plate.Need to get pin-once get pin manipulator contact pin-adjusting pin-time pointer assembling machine tool hand to get pin-time pointer assembling machine tool hand contact pin process through once getting the pin manipulator, it is loaded down with trivial details to get the pin process, causes the device action Period Process long; And get the pin manipulator and get before the pin pin and can not accurately locate, cause getting very easily occuring when the pin manipulator is got pin to leak and get or fall the pin phenomenon; Whether in addition, need to be equipped with special operator in the equipment operation process sticks with fully the pin on the dress needle plate and checks.
The problem that correlation technique exists:
1. to get the pin process loaded down with trivial details for equipment, causes the device action Period Process long;
2. get the pin manipulator and get before the pin pin and can not accurately locate, cause getting very easily occuring when the pin manipulator is got pin to leak and get or fall the pin phenomenon;
3. whether need to be equipped with special operator in the equipment operation process sticks with fully the pin on the dress needle plate and checks.
Therefore, how can evade simultaneously to sum up defective, thereby greatly improve operating efficiency and further improve automation degree of equipment, reduce operating personnel's quantity, be the technical problem that needs to be resolved hurrily.
Summary of the invention
For solving the problems of the technologies described above or one of at least, the invention provides a kind of automatic needle inserting supply arrangement, can improve the automaticity of equipment, will get pin action and corrective action and combine, reduce the purpose of getting the pin number of times, shortening device action cycle and the raising equipment rate of recovery to reach.
In view of this, the invention provides a kind of automatic needle inserting supply arrangement, comprise storage needle device, the device of handling the needle, push pin device, get needle device, collection needle device and control system; Described storage needle device links to each other with an end of the described device of handling the needle, and described push pin device is arranged on the other end of the described device of handling the needle, and describedly gets the top that needle device is positioned at described push pin device, and described collection needle device is positioned at described below of getting needle device; Described control system connection is also controlled described storage needle device, the described device of handling the needle, described push pin device, described needle device and the described collection needle device got; Described storage needle device is used for the storage pin, and pin can be transported in the described device of handling the needle, pin can move in the described push pin device and hangs on described push pin device along the described device of handling the needle, after described push pin device is shifted the pin of hanging, the described needle device of getting compresses and locates the pin of hanging, after the part shank of the pin that described push pin device will compress and locate upwards ejects described push pin device, describedly get the shank that the needle device clamping is ejected, and with the cushion of clamping to described collection needle device.
The automatic needle inserting supply arrangement that this programme provides, can improve the automaticity of equipment, and will get pin action and corrective action combines, reduce the purpose of getting the pin number of times, shortening device action cycle and the raising equipment rate of recovery to reach, and the pin that the cooperative mechanical hand will have been inserted is packed in the injection machine mould, whole process need not artificial participation, and device efficiency is high and safe and reliable.
In the technique scheme, preferably, the described needle device of getting comprises the first fixed mount, the first translation mechanism, the first elevating mechanism, fixture and elastic locating mechanism, described the first fixed mount is fixed on the frame, described the first translation mechanism and described the first elevating mechanism are installed on described the first fixed mount after being assembled into siamese part, described fixture and described elastic locating mechanism all are fixed on the described siamese part and described elastic locating mechanism is positioned at described fixture, described fixture and described elastic locating mechanism are positioned at described push pin device top, described the first translation mechanism can drive described fixture and described elastic locating mechanism move left and right, and described the first elevating mechanism can drive described fixture and described elastic locating mechanism moves up and down.
This programme is by the elastic locating mechanism location and compress pin, behind the pin by fixture clamping position and compression, the pin of clamping is directly inserted in the collection needle device, can after once pressing from both sides the pin operation, directly finish contact pin, need not to carry out extra pilot pin, the action of secondary folder pin, the device action cycle is short, efficient is high, but the Effective Raise equipment rate of recovery improves enterprise income.
In the technique scheme, preferably, described the first translation mechanism is without the bar cylinder, and described the first elevating mechanism is three bar cylinders; Described three bar cylinders are fixed on described without on the bar cylinder, describedly are fixed on described the first fixed mount without the bar cylinder, describedly can drive described three bar cylinders without the bar cylinder and move horizontally, and described fixture and described elastic locating mechanism are fixed on the described three bar cylinders; Described elastic locating mechanism comprises locating piece and spring, and the lower surface of described locating piece is provided with the groove that cooperates with the pin cap, and the upper end of described locating piece is fixed on by spring on the expansion link of described three bar cylinders, and the telescopic end of described expansion link arranges down; Described fixture comprises two intermediate plates that are installed on the described expansion link, and two described intermediate plates are positioned at the both sides of described locating piece, and the lower surface of described locating piece is lower than described intermediate plate.
In this programme, elastic locating mechanism is arranged in two intermediate plates of fixture, its lower surface is lower than intermediate plate, getting needle device compresses and pilot pin by elastic locating mechanism first, the part shank of the pin that push pin device will compress and locate upwards ejects the upper surface of push pin device, after moving to the position, lower surface that is higher than intermediate plate in the lower surface of locating piece under the pressure-acting of pin, intermediate plate is by the shank that stretches out the push pin device upper surface of lower end clamping needle, and inserts the needle under the effect of the first elevating mechanism and the first translation mechanism in the collection needle device; Whole Equipment is compact to design, reasonable, and whole process operation is few, and fixture positions shank, and accurate positioning can be shortened the device action cycle, improves device efficiency.
In the technique scheme, preferably, described push pin device comprises the second fixed mount, the piece of pushing pin, the second translation mechanism, the second elevating mechanism and thimble rod; Described the second fixed mount is fixed on the described frame, and described the second translation mechanism and described the second elevating mechanism are fixed on described the second fixed mount from top to bottom successively, and described thimble rod is installed on described the second elevating mechanism and is positioned at the below of the described piece of pushing pin; The described piece of pushing pin is installed on described the second translation mechanism and is positioned at described below of getting needle device, and one end maintains a certain distance over against the end face of the described device other end of handling the needle and with described end face of handling the needle the device other end, and pin can and be lifted in the described device of handling the needle is transported to the described piece of pushing pin on the described piece of pushing pin.
The end face of piece one end face over against the second translation mechanism other end of pushing pin of this programme, push pin piece after the pin on it is shifted, and the end face over against the second translation mechanism of the piece of pushing pin can stop that the pin that is positioned on the device of handling the needle foremost outwards deviates from from the end of the device of handling the needle; Behind the piece return of pushing pin, be positioned at the device pin foremost of handling the needle and can again enter the piece of pushing pin, guarantee the continuous operation of equipment.
In the technique scheme, preferably, the described piece of pushing pin is provided with the first groove on the end face of the described device of handling the needle, pin can move in described the first groove and by the pin cap along the described device of handling the needle and hang on the upper surface of the described piece of pushing pin, and the lower surface passing described the first groove and stretch out the described piece of pushing pin, the lower end of pin; Described thimble rod is cylindric, and the one end is fixed on described the second elevating mechanism, and the other end is provided with tapered blind hole, and the needle point of pin can stretch in the described tapered blind hole; Described the second elevating mechanism is two bar cylinders, and described the second translation mechanism is single-rod cylinder.
In this programme, pin in the piece of pushing pin after will being shifted by the thimble rod jack-up that makes progress, thimble rod is provided with tapered blind hole, needle point stretches in the tapered blind hole, tapered blind hole can lead and locates needle point, match pin is positioned with getting needle device, can prevent from inaccurately the phenomenon that pin can not accurately insert in the collection needle device occurs occuring because locating.
In the technique scheme, preferably, described collection needle device comprises pin board, the 3rd translation mechanism and the first checkout gear, described pin board is fixed on described the 3rd translation mechanism, described the 3rd translation mechanism and described the first checkout gear are fixed on the described frame, and described the first checkout gear is positioned at the top of detection position; Be provided with many sockets pin hole on the described pin board, described get needle device and finish contact pin after, pin inserts in the described pin holes of a row, described the 3rd translation mechanism drives described pin board and moves, make the pin holes of described pin board next row move to the position at a socket pin hole place, this that finish contact pin arranged described pin holes and moved to described detection position, and described the first checkout gear can detect the described pin holes that is positioned at described detection position and whether stick with pin.
In this programme, finish contact pin one time, pin is inserted in the socket pin hole, the pin holes of next row moves to the position at a socket pin hole place, this socket pin hole moves to the detection position, the first checkout gear detects the pin of the pin holes that is positioned at the detection position, and when not having pin in the part pin holes in this socket pin hole, the first checkout gear can carry out alarm; This programme contact pin station need not operator's complete monitoring, and whole contact pin process has reduced the librarian use quantity of equipment, has improved automation degree of equipment.
In the technique scheme, preferably, described the 3rd translation mechanism comprises the 3rd fixed mount, motor and screw-nut structure; Described the 3rd fixed mount is fixed on the described frame, and described motor is fixed on described the 3rd fixed mount, and the described screw-nut structure of described motor-driven drives described pin board and moves; Described the first checkout gear is transducer, and described transducer is fixed on described the 3rd fixed mount by bracing frame.
The 3rd translation mechanism is selected motor and screw-nut structure transmission, and stable drive is reliable, and motor can be selected driven by servomotor, and control precision is high, and whole process control is good.
In the technique scheme, preferably, the described device of handling the needle is the rectilinear motion runner, and described rectilinear motion runner comprises straight-line oscillation device, runner and cover plate; Described cover plate is fixed on the described runner, the lower surface of described cover plate is positioned at described runner top, described runner is fixed on the described straight-line oscillation device, the upper surface of described runner is provided with the second groove along its length, described the second groove one end is communicated with described helical guideway, and the other end and described push pin device keep certain distance; Pin can move to described the second groove along described helical guideway, and can move in the described push pin device and hang on described push pin device along described the second groove.
The lower surface of the cover plate that arranges in this programme is positioned at the top of runner, and the pin cap of pin is arranged between the upper surface of the lower surface of cover plate and runner, can limit pin along the beating of axis direction, and prevents that pin from vertically outwards shaking from runner and be shed to device external.
In the technique scheme, preferably, described rectilinear motion runner also comprises second detection device, and described second detection device is fixed on the described cover plate, and whether the position that can detect in described runner below it has pin.
The second detection device setting on the cover board, whether the position that can detect its below in the runner has pin, if second detection device shows the position of its below and continues that pin is arranged, the position pin that then shows its place ahead is booked, and can stop to store up needle device and send pin this moment, reduces the waste of electric energy, when the second detection device below can not detect pin, the storage needle device starts, and continues as the device of handling the needle and send pin, can improve energy utilization rate.
In the technique scheme, preferably, described second detection device is transducer, described storage needle device is vibrating disk, be provided with three helical guideways on the described vibrating disk, described automatic needle inserting supply arrangement is finished the one-period action and is inserted three pins, and described storage needle device, the described device of handling the needle, described push pin device, described needle device, described collection needle device and the described control system of getting are installed on the described frame.
Be provided with three helical guideways on the vibrating disk, the automatic needle inserting supply arrangement can carry out the contact pin operation simultaneously to the pin in three helical guideways, and device efficiency further improves.
In sum, the automatic needle inserting supply arrangement that this programme provides, can improve the automaticity of equipment, to get pin action and corrective action combines, reduce the purpose of getting the pin number of times, shortening device action cycle and the raising equipment rate of recovery to reach, and the pin that the cooperative mechanical hand will have been inserted is packed in the injection machine mould, and whole process need not artificial participation, and device efficiency is high and safe and reliable; And be equipped with checkout gear device action is detected, reduced the librarian use quantity of equipment, improved the automaticity of equipment.
Description of drawings
Fig. 1 is the perspective view of automatic needle inserting supply arrangement according to an embodiment of the invention;
Fig. 2 is the perspective view of getting needle device among Fig. 1;
Fig. 3 is the perspective view of push pin device among Fig. 1;
Fig. 4 is the perspective view of collection needle device among Fig. 1;
Fig. 5 is the perspective view of device of handling the needle among Fig. 1;
Fig. 6 is the perspective view of storage needle device among Fig. 1;
Fig. 7 is the perspective view of control system among Fig. 1;
Fig. 8 is the perspective view according to one embodiment of the invention pin.
Wherein, the corresponding relation between Reference numeral and the component names is among Fig. 1 to Fig. 8:
1 storage needle device, 11 vibrating disks, 111 helical guideways, 112 vibrators, 2 devices of handling the needle, 21 rectilinear motion runners, 211 straight-line oscillation devices, 2111 seats that directly shake, 212 runners, 2,121 second grooves, 213 cover plates, 214 second detection devices, 3 push pin device, 31 second fixed mounts, 311 mounting panels, 32 pieces of pushing pin, 321 second guide rods, 322 first grooves, 33 second translation mechanisms, 331 guide blocks of pushing pin, 332 oil buffers, 34 second elevating mechanisms, 341 cylinder fixed blocks, 3,411 first guide rods, 35 thimble rods, 351 Ejector Retainer Plates, 4 get needle device, 41 first fixed mounts, 4111 square tube supports, 4112 square tubes, 4113 fixed floors, 4114 guide rod fixed base plates, 4115 air cylinder fixed plate, 4116 oil buffers, 4117 guide pillar slide rails, 4118 slide blocks, 4119 slide plates, 4120 descending air cylinder fixed plate, 4121 Pneumatic slid platforms, 4122 Pneumatic slid platform transfer blocks, 4123 blocks, 42 first translation mechanisms, 43 first elevating mechanisms, 44 fixtures, 45 elastic locating mechanisms, 451 locating pieces, 5 collection needle devices, 51 pin boards, 511 pin holes, 512 keysets, 513 nut transfer blocks, 514 support bars, 515 capsule covers, 52 the 3rd translation mechanisms, 521 the 3rd fixed mounts, 522 motors, 523 servomotor seats, 524 leading screws, 5241 leading screw bearings, 525 slide rails, 5251 slide blocks, 526 sliding track holders, 53 first checkout gears, 531 bracing frames, 5311 sense switch fixed heads, 54 proximity switch, 541 proximity switch seats, 542 induction iron plates, 6 control system, 61 starting switches, 62 vibrating disk controllers, 63 straight-line oscillation device controllers, 64 pairs of electricity combinations, 65 Damping cushions, 66 castors, 67 control units, 68 workbench base plates, 7 frames, 81 detection positions, 82 narrowing positions, 83 get the pin position, 84 contact pin positions, 91 pin caps, 92 shanks.
Embodiment
In order more clearly to understand above-mentioned purpose of the present invention, feature and advantage, below in conjunction with the drawings and specific embodiments the present invention is further described in detail.Need to prove that in the situation of not conflicting, the application's embodiment and the feature among the embodiment can make up mutually.
A lot of details have been set forth in the following description so that fully understand the present invention; but; the present invention can also adopt other to be different from mode described here and implement, and therefore, protection scope of the present invention is not subjected to the restriction of following public specific embodiment.
Automatic needle inserting supply arrangement provided by the invention as shown in Figure 1, comprises storage needle device 1, the device 2 of handling the needle, push pin device 3, gets needle device 4, collection needle device 5 and control system 6; Storage needle device 1 links to each other with an end of the device 2 of handling the needle, and push pin device 3 is arranged on the other end of the device 2 of handling the needle, and gets the top that needle device 4 is positioned at push pin device 3, and collection needle device 5 is positioned at the below of getting needle device 4; Control system 6 connects and control is stored up needle device 1, the device 2 of handling the needle, push pin device 3, got needle device 4 and collection needle device 5; Storage needle device 1 is used for the storage pin, and pin can be transported in the device 2 of handling the needle, pin can move in the push pin device 3 and hangs on push pin device 3 along the device 2 of handling the needle, after push pin device 3 is shifted the pin of hanging, get the pin that needle device 4 compresses and hang the location, after the part shank of the pin that push pin device 3 will compress and locate upwards ejects push pin device 3, get the shank 92 that needle device 4 clampings are ejected, and with the cushion of clamping to collection needle device 5.
Wherein, storage needle device 1, the device 2 of handling the needle, push pin device 3, get needle device 4, collection needle device 5 and control system 6 can be installed on the frame 7, certainly, also control system 6 can be arranged on the outside (as arranging on the ground) of frame 7, can realize equally the application's goal of the invention.
The automatic needle inserting supply arrangement that this programme provides, can improve the automaticity of equipment, and will get pin action and corrective action combines, reduce the purpose of getting the pin number of times, shortening device action cycle and the raising equipment rate of recovery to reach, and the pin that the cooperative mechanical hand will have been inserted is packed in the injection machine mould, whole process need not artificial participation, and device efficiency is high and safe and reliable.
Preferably, such as Fig. 1, shown in Figure 2, get needle device 4 and comprise the first fixed mount 41, the first translation mechanism 42, the first elevating mechanism 43, fixture 44 and elastic locating mechanism 45, the first fixed mount 41 is fixed on the frame 7, the first translation mechanism 42 and the first elevating mechanism 43 are installed on the first fixed mount 41 after being assembled into siamese part, fixture 44 and elastic locating mechanism 45 all are fixed on the siamese part and elastic locating mechanism 45 is positioned at fixture 44, fixture 44 and elastic locating mechanism 45 are positioned at push pin device 3 tops, the first translation mechanism 42 can drive fixture 44 and elastic locating mechanism 45 move left and right, and the first elevating mechanism 43 can drive fixture 44 and elastic locating mechanism 45 moves up and down.
This programme is by the elastic locating mechanism location and compress pin, behind the pin by fixture clamping position and compression, the pin of clamping is directly inserted in the collection needle device, can after once pressing from both sides the pin operation, directly finish contact pin, need not to carry out extra pilot pin, the action of secondary folder pin, the device action cycle is short, efficient is high, but the Effective Raise equipment rate of recovery improves enterprise income.
Wherein, the first translation mechanism 42 is without the bar cylinder, and the first elevating mechanism 43 is three bar cylinders; Three bar cylinders are fixed on without on the bar cylinder, are fixed on the first fixed mount 41 without the bar cylinder, can drive three bar cylinders without the bar cylinder and move horizontally, and fixture 44 and elastic locating mechanism 45 are fixed on the three bar cylinders; Elastic locating mechanism 45 comprises locating piece 451 and spring, and the lower surface of locating piece 451 is provided with the groove that cooperates with pin cap 91, and the upper end of locating piece 451 is fixed on by spring on the expansion link of three bar cylinders, and the telescopic end of expansion link arranges down; Fixture 44 comprises two intermediate plates that are installed on the expansion link, and two intermediate plates are positioned at the both sides of locating piece 451, and the lower surface of locating piece 451 is lower than intermediate plate.
In this programme, elastic locating mechanism is arranged in two intermediate plates of fixture, its lower surface is lower than intermediate plate, getting needle device compresses and pilot pin by elastic locating mechanism first, the part shank of the pin that push pin device will compress and locate upwards ejects the upper surface of push pin device, after moving to the position, lower surface that is higher than intermediate plate in the lower surface of locating piece under the pressure-acting of pin, intermediate plate is by the shank that stretches out the push pin device upper surface of lower end clamping needle, and inserts the needle under the effect of the first elevating mechanism and the first translation mechanism in the collection needle device; Whole Equipment is compact to design, reasonable, and whole process operation is few, and fixture positions shank, and accurate positioning can be shortened the device action cycle, improves device efficiency.
Fixture 44 among the application can adopt air pressure to drive.
The application provides gets needle device one embodiment, and as shown in Figure 2, the installation relation between each parts is as follows:
The first fixed mount 41 comprises that square tube support 4111, square tube 4112 are fixed on the square tube support 4111, fixed base plate 4113 across be fixed on two square tubes 4112, guide rod fixed base plate 4114 and air cylinder fixed plate 4115 are fixed on the fixed base plate 4113, be fixed on the air cylinder fixed plate 4115 without the oil buffer 4116 of bar cylinder and setting; The guide pillar slide rail 4117 that arranges is fixed on the guide rod fixed base plate 4114, and guide pillar slide rail 4117 leads for three bar cylinders are moved in the horizontal direction; Slide block 4118 is fixed on the guide pillar slide rail 4117, slide plate 4119 is fixed on the slide block 4118, the block 4123 that cooperates with oil buffer 4116 is fixed on the slide plate 4119, can avoid three bar cylinders to contact in the end and produce rigid shock moving horizontally process middle slide plate 4119 and air cylinder fixed plate 4115; Three bar cylinders couple together with slide plate 4119 by descending cylinder fixed block 4120; Pneumatic slid platform 4121 is fixed on the expansion link end face of three bar cylinder lower ends by Pneumatic slid platform transfer block 4122; Two intermediate plates are fixed on the Pneumatic slid platform 4121, and locating piece 451 is fixed on Pneumatic slid platform transfer block 4122 lower ends by fixed head, and locating piece 451 links to each other by spring with fixed head.
Preferably, such as Fig. 1, shown in Figure 3, push pin device 3 comprises the second fixed mount 31, push pin piece 32, the second translation mechanisms 33, the second elevating mechanism 34 and thimble rod 35; The second fixed mount 31 is fixed on the frame 7, and the second translation mechanism 33 and the second elevating mechanism 34 are fixed on the second fixed mount 31 from top to bottom successively, and thimble rod 35 is installed on the second elevating mechanism 34 and is positioned at the below of the piece 32 of pushing pin; The piece 32 of pushing pin is installed on the second translation mechanism 33 and is positioned at the below of getting needle device 4, and one end keeps certain distance over against the end face of device 2 other ends of handling the needle and with the end face of device 2 other ends of handling the needle, and the pin device 2 of can certainly handling the needle is transported in the piece 32 of pushing pin and is lifted on the piece 32 of pushing pin.
Distance between the end face of push pin piece 32 and device 2 other ends of handling the needle in this programme is less than the diameter of shank.
The end face that the piece one of pushing pin of this programme is rectified the second translation mechanism other end, push pin piece after the pin on it is shifted, and the end face over against the second translation mechanism of the piece of pushing pin can stop that the pin that is positioned on the device of handling the needle foremost outwards deviates from from the end of the device of handling the needle; Behind the piece return of pushing pin, be positioned at the device pin foremost of handling the needle and can again enter the piece of pushing pin, guarantee the continuous operation of equipment.
Wherein, the piece 32 of pushing pin is provided with the first groove 322 on the end face of the device 2 of handling the needle, pin can move in the first groove 322 and by pin cap 91 along the device 2 of handling the needle and hang on the upper surface of piece 32 of pushing pin, and the lower surface passing the first groove 322 and stretch out the piece 32 of pushing pin, the lower end of pin; Thimble rod 35 is cylindric, and the one end is fixed on the second elevating mechanism 34, and the other end is provided with tapered blind hole, and the needle point of pin can stretch in the tapered blind hole; The second elevating mechanism 34 is two bar cylinders, and the second translation mechanism 33 is single-rod cylinder.
In this programme, pin in the piece of pushing pin after will being shifted by the thimble rod jack-up that makes progress, thimble rod is provided with tapered blind hole, needle point stretches in the tapered blind hole, tapered blind hole can lead and locates needle point, match pin is positioned with getting needle device, can prevent from inaccurately the phenomenon that pin can not accurately insert in the collection needle device occurs occuring because locating.
The shank 92 that wherein, only can hold a pin in the first groove 322.
Push pin device one embodiment that the application provides, as shown in Figure 3, the installation relation between each parts is as follows:
The second fixed mount 31 of push pin device 3 is fixed on the square tube support 4111 by the mounting panel 311 of bottom; Two bar cylinders are fixed on the second fixed mount 31 by cylinder fixed block 341, bearing and the first guide rod 3411 are housed on the cylinder fixed block 341, the guiding that is used for two bar cylinders, Ejector Retainer Plate 351 are fixed on the expansion link of two bar cylinders, and thimble rod 35 is fixed on the Ejector Retainer Plate 351; The guide block 331 of pushing pin is positioned at the top of thimble rod 35, and 331 pairs of the guide blocks of the pushing pin piece 32 of pushing pin plays the horizontally-guided effect, and single-rod cylinder is fixed on push pin guide block 331 and the piece 32 of pushing pin; The piece 32 of pushing pin is fixed on the guide block 331 of pushing pin by the interior bearing that is equipped with and the second guide rod 321, and the oil buffer 332 of shock absorbing effect also has been housed on the guide block 331 of pushing pin.
The second elevating mechanism among the application, the second translation mechanism, the first elevating mechanism and the first translation mechanism can be cylinder-driven mechanism, hydraulic cylinder transmission mechanism, chain-drive mechanism or belt gear etc., and the first translation mechanism also can be arranged on the first elevating mechanism, fix by the first elevating mechanism and the first fixed mount, fixture and elastic locating mechanism are arranged on the first translation mechanism; These variations all can realize purpose of the present invention, and its aim does not break away from design philosophy of the present invention, should belong to the protection range of this patent.
In conjunction with Fig. 1 to Fig. 4, the push pin device among the application is as follows with the action convergence process of getting needle device:
Pin moves on the piece 32 of pushing pin that is positioned at narrowing position 82 and is lifted on the piece 32 of pushing pin from the device 2 of handling the needle, 33 actions of the second translation mechanism, drive pin on it by the piece 32 of pushing pin and move to the direction of collection needle device 5 one sides and get pin position 83, and the pin on the piece 32 of will pushing pin separates with pin on the device 2 of handling the needle; Being positioned at the first elevating mechanism 43 of getting 83 tops, pin position drives fixtures 44 and elastic locating mechanism 45 and moves downward and get pin position 83, after the lower end that makes elastic locating mechanism 45 cooperates with the pin cap 91 of pin upper end and compresses pin cap 91, thimble rod 35 promotes the move upward lower surface of locating piece 451 of elasticity of compression detent mechanism 45 of pin and moves to the position that is higher than fixture 44 under the effect of the second elevating mechanism 34, part shank 92 is exposed push pin the upper surface of piece 32, at this moment, two intermediate plates of fixture 44 clamp the shank 92 that exposes, after fixture 44 clamps shank 92, the first elevating mechanism 43 drives and moves the pin that makes clamping on fixtures 44 and the elastic locating mechanism 45 and deviate to push pin behind the piece 32, the first translation mechanism 42 drives the first elevating mechanism 43 pin that clamps is moved to 84 tops, contact pin position, and the first elevating mechanism 43 drives fixture 44 and moves down on the pin board 51 that inserts a needle into the collection needle device 5 that is positioned at contact pin position 84.
Preferably, such as Fig. 1, shown in Figure 4, collection needle device 5 comprises pin board 51, the 3rd translation mechanism 52 and the first checkout gear 53, pin board 51 is fixed on the 3rd translation mechanism 52, the 3rd translation mechanism 52 and the first checkout gear 53 are fixed on the frame 7, and the first checkout gear 53 is positioned at the top of detection position 81; Be provided with many sockets pin hole 511 on the pin board 51, after getting needle device 4 and finishing contact pin, pin inserts in the socket pin hole 511, the 3rd translation mechanism 52 drives pin board 51 and moves, make the pin holes 511 of pin board 51 next rows move to the position at a socket pin hole 511 places, this socket pin hole 511 of finishing contact pin moves to detection position 81, the first checkout gears 53 and can detect the pin holes 511 that is positioned at detection position 81 and whether stick with pin (" sticking with pin " namely: three pin holes are all inserted pin).
In this programme, finish contact pin one time, pin is inserted in the socket pin hole, the pin holes of next row moves to the position at a socket pin hole place, this socket pin hole moves to the detection position, the first checkout gear detects the pin of the pin holes that is positioned at the detection position, and when not having pin in the part pin holes in this socket pin hole, the first checkout gear can carry out alarm; This programme contact pin station need not operator's complete monitoring, and whole contact pin process has reduced the librarian use quantity of equipment, has improved automation degree of equipment.
Wherein, the 3rd translation mechanism 52 comprises the 3rd fixed mount 521, motor 522 and screw-nut structure; The 3rd fixed mount 521 is fixed on the frame 7, and motor 522 is fixed on the 3rd fixed mount 521, and motor 522 drives screw-nut structure drive pin board 51 and moves; The first checkout gear 53 is transducer, and transducer is fixed on the 3rd fixed mount 521 by bracing frame 531.
The 3rd translation mechanism is selected motor and screw-nut structure transmission, and stable drive is reliable, and motor can be selected driven by servomotor, and control precision is high, and whole process control is good.
Certainly, the 3rd translation mechanism also can be selected cylinder-driven, hydraulic cylinder transmission, chain gear transmission or belt transmission etc., and these variations can realize that all purpose of the present invention, its aim do not break away from design philosophy of the present invention, should belong to the protection range of this patent.
Collection needle device one embodiment that the application provides, as shown in Figure 4, the installation relation between each parts is as follows:
Motor 522 is fixed on the servomotor seat 523, leading screw 524 is fixed on servomotor seat 523 and the leading screw bearing 5241 by double-row angular contact bal bearing and deep groove ball bearing, leading screw 524 and motor 522 link to each other by shaft coupling, sliding track holder 526 is fixed on the 3rd fixed mount 521, slide rail 525 is fixed on the sliding track holder 526, slide block 5251 is connected with slide rail 525, keyset 512 is connected by nut transfer block 513 with slide block 5251, nut is positioned on the nut transfer block 513, pin board 51 is fixed on the keyset 512 by support bar 514, the height of pin board 51 can be regulated by support bar 514, stud with cover 515 on the pin board 51, edge cover 515 is positioned at pin holes 511, is used for the location of pin, and bracing frame 531 is fixed on the sliding track holder 526; The first checkout gear 53 is fixed on the sense switch fixed head 5311 on bracing frame 531 tops, and the first checkout gear 53 is positioned at 81 tops, detection position; Proximity switch 54 is fixed on the sliding track holder 526 by proximity switch seat 541, and induction iron plate 542 is fixed on the nut transfer block 513, is used for the position adjustments of pin board 51 reciprocating motion processes.
Preferably, such as Fig. 1, shown in Figure 5, the device 2 of handling the needle is rectilinear motion runner 21, and rectilinear motion runner 21 comprises straight-line oscillation device 211, runner 212 and cover plate 213; Cover plate 213 is fixed on the runner 212, the lower surface of cover plate 213 is positioned at runner 212 tops, runner 212 is fixed on the straight-line oscillation device 211, the upper surface of runner 212 is provided with the second groove 2121 along its length, the second groove 2,121 one ends are communicated with helical guideway 111, and the other end and push pin device 3 keep certain distance; Pin can move in the second groove 2121 along helical guideway 111, and can move in the push pin device 3 and hang on push pin device 3 along the second groove 2121.
The lower surface of the cover plate that arranges in this programme is positioned at the top of runner, and the pin cap of pin can limit pin along the beating of axis direction between the upper surface of the lower surface of cover plate and runner, prevents that pin from vertically outwards shaking from runner and be shed to device external.
Preferably, rectilinear motion runner 21 also comprises second detection device 214, and second detection device 214 is fixed on the cover plate 213, can detect whether its lower position has pin in runner 212.
The second detection device setting on the cover board, whether the position that can detect its below in the runner has pin, if second detection device shows the position of its below and continues that pin is arranged, the position pin that then shows its place ahead is booked, and can temporarily stop to store up needle device and send pin this moment, reduces the waste of electric energy, when the second detection device below can not detect pin, the storage needle device starts, and continues as the device of handling the needle and send pin, can improve energy utilization rate.
Wherein, second detection device 214 is transducer.
Device one embodiment that handles the needle that the application provides, as shown in Figure 5, the installation relation between each parts is as follows:
Straight-line oscillation device 211 is fixed on the seat 2111 that directly shakes; Runner 212 is arranged on the straight-line oscillation device 211, runner 212 interior second grooves 2121 that arrange, pin can move along the second groove 2121; Cover plate 213 is fixed in runner 2121 tops, and is positioned at a side of the second groove 2121, and equipment operation hour hands cap 91 is between the upper surface of the lower surface of cover plate 213 and runner 212; Second detection device 214 is equipped with on each cover plate 213 top.
Wherein, cover plate 213 stretches out the end of runner 212 near an end of the pieces 32 of pushing pin and extends to the top of the piece 32 of pushing pin.
Transducer among the application can be selected infrared sensor.
The application also provides an embodiment of storage needle device, and such as Fig. 1, shown in Figure 6, the installation relation between each parts is as follows:
Be provided with three helical guideways on the vibrating disk, the automatic needle inserting supply arrangement can carry out the contact pin operation simultaneously to the pin in three helical guideways, and device efficiency further improves.
Corresponding with this enforcement, pushing pin, correspondence is provided with three the first grooves 322 on the end face of piece 21, correspondence is provided with three thimble rods 35 on the Ejector Retainer Plate 351, equally, fixture 44 and elastic locating mechanism 45 combined structures also correspondence are provided with three, every row arranges three pin holes 511 on the pin board 51, and detection position 81 top correspondences are provided with three the first checkout gears 53.
Wherein, a circulation is for finishing once continuously the contact pin process of whole pin board, the cycle that is spaced apart automatic needle inserting supply arrangement contact pin of adjacent twice contact pin (being that one-period can be understood as: in a circulation contact pin process, finish to the time that the second time, contact pin finished Zi contact pin for the first time).
The application also provides an embodiment of control system, and such as Fig. 1, shown in Figure 7, the installation relation between each parts is as follows:
The pin of being inserted among the application comprises pin cap 91 and shank 92 as shown in Figure 8.
The process that the automatic needle inserting supply arrangement contact pin that the application provides is supplied with is as follows, and is extremely shown in Figure 7 such as Fig. 1:
The first step to the storage device 1 interior continuous input pin to be inserted of automatic needle inserting supply arrangement, and starts the automatic needle inserting supply arrangement, and storage needle device 1 can be transported to pin on the device 2 of handling the needle successively;
Second step, the pin that is positioned on the device 2 foremost of handling the needle enters the first groove 322 that is positioned at narrowing position 82, under the driving of the second translation mechanism 33, the piece 32 of pushing pin is got pin position 83 along moving to over against the end face displacement of runner 212 and with the first groove 322 interior pins it on, and the pin on the piece 32 of pushing pin is separated with pin on the device 2 of handling the needle;
In the 3rd step, the first elevating mechanism 43 drives and is positioned at elastic locating mechanism 45 and the fixture 44 of getting 83 tops, pin position and moves down, and the lower surface of elastic locating mechanism 45 is cooperated with the pin cap 91 that is positioned at the pin of getting pin position 83 and compresses;
The 4th step, under the driving of the second elevating mechanism 34, be positioned to move on the lower surface of pin elasticity of compression detent mechanism 45 that the thimble rod 35 of getting 83 belows, pin position promotes the first groove 322 and be higher than the upper surface that fixture 44 positions are exposed part shank 92 to push pin piece 32;
In the 5th step, move the pin that makes its clamping on shank 92, the first elevating mechanisms 43 driving fixtures 44 that fixture 44 clampings are exposed and deviate from the first groove 322;
The 6th step, the first translation mechanism 42 drives the first elevating mechanism 43 pin that clamps is moved to 84 tops, contact pin position, the first elevating mechanism 43 moves down after the pin holes that is positioned at contact pin position 84 511 that inserts a needle into pin board 51, and fixture 44 unclamps folded pin;
The 7th step; Under the driving of the 3rd translation mechanism 52, pin board 51 moves a distance, make the former pin holes 511 that is positioned at contact pin position 84 next rows move to contact pin position 84, the former pin holes 511 that is positioned at the contact pin position moves to detection position 84, push pin device 3 and get needle device 4 and in succession get back to initial position is carried out the contact pin action in next cycle.
When the pin holes 511 below the first checkout gear 53 that is positioned at 84 tops, detection position detects it was not stuck with pin, the first checkout gear 53 was reported to the police, and equipment stops, at this moment, device operator can fill the pin in this socket pin hole 511, and starting device remains in operation equipment; If the first checkout gear 53 detects in the pin holes 511 of its below when sticking with pin, equipment runs well.
In sum, the automatic needle inserting supply arrangement that the application provides, can improve the automaticity of equipment, to get pin action and corrective action combines, reduce the purpose of getting the pin number of times, shortening device action cycle and the raising equipment rate of recovery to reach, and the pin that the cooperative mechanical hand will have been inserted is packed in the injection machine mould, and whole process need not artificial participation, and device efficiency is high and safe and reliable; And be equipped with checkout gear device action is detected, reduced the librarian use quantity of equipment, improved the automaticity of equipment.
In the present invention, term " first ", " second ", " the 3rd " only are used for the purpose of description, and can not be interpreted as indication or hint relative importance; Unless clear and definite regulation and restriction are arranged in addition, broad understanding all should be done in the terms such as term " installation ", " linking to each other ", " connection ", " fixing ", for example, can be to be fixedly connected with, and also can be to removably connect, or connect integratedly; Can be directly to link to each other, also can indirectly link to each other by intermediary.For the ordinary skill in the art, can understand as the case may be above-mentioned term concrete meaning in the present invention.
The above is the preferred embodiments of the present invention only, is not limited to the present invention, and for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any modification of doing, be equal to replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (10)
1. an automatic needle inserting supply arrangement is characterized in that, comprises storage needle device (1), the device of handling the needle (2), push pin device (3), gets needle device (4), collection needle device (5) and control system (6);
Described storage needle device (1) links to each other with an end of the described device of handling the needle (2), described push pin device (3) is arranged on the other end of the described device of handling the needle (2), describedly get the top that needle device (4) is positioned at described push pin device (3), described collection needle device (5) is positioned at described below of getting needle device (4); Described control system (6) connects and controls described storage needle device (1), the described device of handling the needle (2), described push pin device (3), described needle device (4) and the described collection needle device (5) got;
Described storage needle device (1) is used for the storage pin, and pin can be transported in the described device of handling the needle (2), pin can move in the described push pin device (3) and hangs on described push pin device (3) along the described device of handling the needle (2), after described push pin device (3) is shifted the pin of hanging, the described needle device (4) of getting compresses and locates the pin of hanging, after the part shank (92) of the pin that described push pin device (3) will compress and locate upwards ejects described push pin device (3), describedly get the shank (92) that needle device (4) clamping is ejected, and with the cushion of clamping to described collection needle device (5).
2. automatic needle inserting supply arrangement according to claim 1 is characterized in that,
The described needle device (4) of getting comprises the first fixed mount (41), the first translation mechanism (42), the first elevating mechanism (43), fixture (44) and elastic locating mechanism (45), described the first fixed mount (41) is fixed on the frame (7), described the first translation mechanism (42) and described the first elevating mechanism (43) are installed on described the first fixed mount (41) after being assembled into siamese part, described fixture (44) and described elastic locating mechanism (45) all are fixed on the described siamese part and described elastic locating mechanism (45) is positioned at described fixture (44), described fixture (44) and described elastic locating mechanism (45) are positioned at described push pin device (3) top, described the first translation mechanism (42) can drive described fixture (44) and described elastic locating mechanism (45) move left and right, and described the first elevating mechanism (43) can drive described fixture (44) and described elastic locating mechanism (45) moves up and down.
3. automatic needle inserting supply arrangement according to claim 2 is characterized in that, described the first translation mechanism (42) is without the bar cylinder, and described the first elevating mechanism (43) is three bar cylinders; Described three bar cylinders are fixed on described without on the bar cylinder, describedly be fixed on described the first fixed mount (41) without the bar cylinder, describedly can drive described three bar cylinders without the bar cylinder and move horizontally, described fixture (44) and described elastic locating mechanism (45) are fixed on the described three bar cylinders;
Described elastic locating mechanism (45) comprises locating piece (451) and spring, the lower surface of described locating piece (451) is provided with the groove that cooperates with the pin cap, the upper end of described locating piece (451) is fixed on by spring on the expansion link of described three bar cylinders, and the telescopic end of described expansion link arranges down;
Described fixture (44) comprises two intermediate plates that are installed on the described expansion link, and two described intermediate plates are positioned at the both sides of described locating piece (451), and the lower surface of described locating piece (451) is lower than described intermediate plate.
4. automatic needle inserting supply arrangement according to claim 1 is characterized in that,
Described push pin device (3) comprises the second fixed mount (31), the piece of pushing pin (32), the second translation mechanism (33), the second elevating mechanism (34) and thimble rod (35); Described the second fixed mount (31) is fixed on the frame (7), described the second translation mechanism (33) and described the second elevating mechanism (34) are fixed on described the second fixed mount (31) from top to bottom successively, and described thimble rod (35) is installed in described the second elevating mechanism (34) upward and is positioned at the below of the described piece of pushing pin (32); The described piece of pushing pin (32) is installed in described the second translation mechanism (33) upward and is positioned at described below of getting needle device (4), and one end maintains a certain distance over against the end face of the described device of handling the needle (2) other end and with the end face of the described device of handling the needle (2) other end, and pin can and be lifted in the described device of handling the needle (2) is transported to the described piece of pushing pin (32) on the described piece of pushing pin (32).
5. automatic needle inserting supply arrangement according to claim 4 is characterized in that,
The described piece of pushing pin (32) is provided with the first groove (322) on the end face of the described device of handling the needle (2), pin can move in described the first groove (322) and hangs on the upper surface of the described piece of pushing pin (32) by pin cap (91) along the described device of handling the needle (2), and the lower surface passing described the first groove (322) and stretch out the described piece of pushing pin (32), the lower end of pin;
Described thimble rod (35) is cylindric, and the one end is fixed on described the second elevating mechanism (34), and the other end is provided with tapered blind hole, and the needle point of pin can stretch in the described tapered blind hole;
Described the second elevating mechanism (34) is two bar cylinders, and described the second translation mechanism (33) is single-rod cylinder.
6. each described automatic needle inserting supply arrangement in 5 according to claim 1 is characterized in that,
Described collection needle device (5) comprises pin board (51), the 3rd translation mechanism (52) and the first checkout gear (53), described pin board (51) is fixed on described the 3rd translation mechanism (52), described the 3rd translation mechanism (52) and described the first checkout gear (53) are fixed on the frame (7), and described the first checkout gear (53) is positioned at the top of detection position (81);
Be provided with many sockets pin hole (511) on the described pin board (51), described get needle device (4) and finish contact pin after, pin inserts in the described pin holes of row (511), it is mobile that described the 3rd translation mechanism (52) drives described pin board (51), make the pin holes (511) of described pin board (51) next row move to the position at socket pin hole (a 511) place, this that finish contact pin arranged described pin holes (511) and moved to described detection position (81), and described the first checkout gear (53) can detect the described pin holes (511) that is positioned at described detection position (81) and whether stick with pin.
7. automatic needle inserting supply arrangement according to claim 6 is characterized in that,
Described the 3rd translation mechanism (52) comprises the 3rd fixed mount (521), motor (522) and screw-nut structure; Described the 3rd fixed mount (521) is fixed on the described frame (7), and described motor (522) is fixed on described the 3rd fixed mount (521), and it is mobile that the described screw-nut structure of described motor (522) driving drives described pin board (51);
Described the first checkout gear (53) is transducer, and described transducer is fixed on described the 3rd fixed mount (521) by bracing frame (531).
8. automatic needle inserting supply arrangement according to claim 6 is characterized in that,
The described device of handling the needle (2) is rectilinear motion runner (21), and described rectilinear motion runner (21) comprises straight-line oscillation device (211), runner (212) and cover plate (213); Described cover plate (213) is fixed on the described runner (212), the lower surface of described cover plate (213) is positioned at described runner (212) top, described runner (212) is fixed on the described straight-line oscillation device (211), the upper surface of described runner (212) is provided with the second groove (2121) along its length, described the second groove (2121) one ends are communicated with described helical guideway (111), and the other end and described push pin device (3) keep certain distance; Pin can move to described the second groove (2121) along described helical guideway (111), and can move in the described push pin device (3) and hang on described push pin device (3) along described the second groove (2121).
9. automatic needle inserting supply arrangement according to claim 8 is characterized in that,
Described rectilinear motion runner (21) also comprises second detection device (214), and described second detection device (214) is fixed on the described cover plate (213), and whether the position that can detect its below in described runner (212) has pin.
10. automatic needle inserting supply arrangement according to claim 9 is characterized in that,
Described second detection device (214) is transducer, and described storage needle device (1) is vibrating disk (11), is provided with three helical guideways (111) on the described vibrating disk (11), and described automatic needle inserting supply arrangement is finished the one-period action and inserted three pins; Described storage needle device (1), the described device of handling the needle (2), described push pin device (3), described needle device (4), described collection needle device (5) and the described control system (6) of getting are installed on the described frame (7).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310317581.7A CN103369855B (en) | 2013-07-24 | 2013-07-24 | Automatic needle inserting supply arrangement |
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| CN201310317581.7A CN103369855B (en) | 2013-07-24 | 2013-07-24 | Automatic needle inserting supply arrangement |
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| CN103369855B CN103369855B (en) | 2016-01-27 |
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| CN104670879A (en) * | 2013-11-29 | 2015-06-03 | 深圳富泰宏精密工业有限公司 | Separating device |
| CN103290534B (en) * | 2013-06-07 | 2015-09-16 | 天津工业大学 | A kind of integrated piercing draw point array arranging device |
| CN104959443A (en) * | 2015-06-03 | 2015-10-07 | 宁波杰克龙精工有限公司 | Automatic feeding and grabbing device for automatic trimming machine |
| CN104972600A (en) * | 2015-07-09 | 2015-10-14 | 濠玮精密科技（深圳）有限公司 | Four-axis robot pin inserting machine |
| CN105345436A (en) * | 2015-11-27 | 2016-02-24 | 苏州中悦行自动化机械科技有限公司 | Automatic needle-threading robot |
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| CN103290534B (en) * | 2013-06-07 | 2015-09-16 | 天津工业大学 | A kind of integrated piercing draw point array arranging device |
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| CN104959443A (en) * | 2015-06-03 | 2015-10-07 | 宁波杰克龙精工有限公司 | Automatic feeding and grabbing device for automatic trimming machine |
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| CN106102440B (en) * | 2016-08-24 | 2022-02-15 | 苏州骏昌通讯科技股份有限公司 | Automatic capping mechanism of electronic connector |
| CN106269415B (en) * | 2016-09-22 | 2019-03-19 | 深圳市吉百顺科技有限公司 | A kind of dispenser |
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| CN108000102A (en) * | 2017-12-29 | 2018-05-08 | 浙江宏日自动化科技有限公司 | Contact pin mechanism |
| CN109607057A (en) * | 2019-01-07 | 2019-04-12 | 东莞市浩信精密机械有限公司 | A kind of interval Song Shu mechanism of gluing machine |
| CN109760868A (en) * | 2019-03-20 | 2019-05-17 | 温州深极电子科技有限公司 | A kind of needle pushing-up device and PP Pipe Compound band |
| CN111531347A (en) * | 2020-05-11 | 2020-08-14 | 深圳市维拉斯电气有限公司 | High-precision tuning fork assembly equipment and tuning fork assembly process |
| CN111531347B (en) * | 2020-05-11 | 2021-10-15 | 深圳市维拉斯电气有限公司 | High-precision tuning fork assembly equipment and tuning fork assembly process |
| CN114102080A (en) * | 2021-11-12 | 2022-03-01 | 东莞市臻荣自动化设备有限公司 | Pin inserting device |
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