CN105405803A - 抗干扰厚膜混合集成电路的集成方法 - Google Patents

抗干扰厚膜混合集成电路的集成方法 Download PDF

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CN105405803A
CN105405803A CN201510882055.4A CN201510882055A CN105405803A CN 105405803 A CN105405803 A CN 105405803A CN 201510882055 A CN201510882055 A CN 201510882055A CN 105405803 A CN105405803 A CN 105405803A
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杨成刚
苏贵东
赵晓辉
黄晓山
刘学林
路兰艳
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Guizhou Zhenhua Fengguang Semiconductor Co Ltd
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    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/44Structure, shape, material or disposition of the wire connectors prior to the connecting process
    • H01L2224/45Structure, shape, material or disposition of the wire connectors prior to the connecting process of an individual wire connector
    • H01L2224/45001Core members of the connector
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    • H01L2224/451Material with a principal constituent of the material being a metal or a metalloid, e.g. boron (B), silicon (Si), germanium (Ge), arsenic (As), antimony (Sb), tellurium (Te) and polonium (Po), and alloys thereof
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Abstract

抗干扰厚膜混合集成电路的集成方法,是将金属与陶瓷的复合材料用作管基和管帽外层的材料,以满足从低频、中频到高频全频段的屏蔽要求,具体的集成方法是:在预先烧结成型的陶瓷管基、陶瓷管帽的外表面,采用涂覆金属浆料烧结或化学电镀的方式生长所需金属层,再进行半导体集成电路芯片和片式元器件的装贴、引线键合和封帽;这样,管基和管帽用陶瓷材料和金属材料二者有机结合,即实现从低频到高频的电磁屏蔽,使封装内外电磁环境达到良好的隔离,从而实现提高厚膜混合集成电路抗干扰能力的目的。用本方法生产的器件广泛应用于航天、航空、船舶、电子、通讯、医疗设备、工业控制等领域,特别适用于装备系统小型化、高频、高可靠的领域。

Description

抗干扰厚膜混合集成电路的集成方法
技术领域
本发明涉及集成电路,具体来说,涉及厚膜混合集成电路,更进一步来说,涉及抗干扰厚膜混合集成电路。
技术背景
原有厚膜混合集成电路的集成技术中,先将厚膜陶瓷基片装贴在金属管基上,再将半导体芯片、片式元器件直接装贴在厚膜基片上,再采用键合丝(金丝或硅铝丝)进行芯片与基片的引线键合,基片和管脚的引线键合,完成整个电器连接,最后在高真空、高纯氮气或高纯氩气等特定的气氛中将金属管基和金属管帽(或陶瓷管基和陶瓷管帽)进行密封而成。此方法存在的主要问题是在高频或电磁干扰的环境中,金属能有效地屏蔽低频、中频和部分高频干扰的影响,当频率继续增高时,金属的屏蔽作用就会变差。相反,陶瓷对低频、中频没有屏蔽能力,但对高频有良好的屏蔽能力。因此,采用金属封装、陶瓷封装均不能满足从低频、中频到高频全频段的屏蔽要求。导致厚膜混合集成电路在要求抗干扰的环境中使用时,需要在使用系统中增加大量的屏蔽措施,给使用造成诸多不便,不利于装备系统的小型化、集成化和轻便化。
中国专利数据库中,涉及厚膜混合集成电路的专利以及专利申请件有十余件,如2011104461041号《高集成高可靠工作温度可控厚膜混合集成电路的集成方法》、2012105301453号《一种用于厚膜混合集成电路的成膜工艺》、ZL2012103961942号《高灵敏温控厚膜混合集成电路的集成方法》、ZL2012105353566号《三维集成功率厚膜混合集成电路的集成方法》、ZL201210535366X号《一种高集成度功率厚膜混合集成电路的集成方法》、2012105373165号《改善厚膜混合集成电路同质键合系统质量一致性的方法》等。迄今为止,尚无抗干扰厚膜混合集成电路的专利申请件。
发明内容
本发明旨在提供抗干扰厚膜混合集成电路的集成方法,将金属和陶瓷的特性有机地结合在一起,实现从低频到高频的电磁屏蔽,增加厚膜混合集成电路的抗干扰能力。
为实现上述的目标,发明人将金属与陶瓷的复合材料用作封装外壳的管基和管帽材料,以满足从低频、中频到高频全频段的屏蔽要求,提供的集成方法是:在预先烧结成型的陶瓷管基、陶瓷管帽的外表面,采用涂覆金属浆料烧结或化学电镀的方式生长所需金属层,再进行半导体集成电路芯片和片式元器件的装贴、引线键合和封帽;这样,管基和管帽将陶瓷材料和金属材料二者有机结合,即实现从低频到高频的电磁屏蔽,使封装内外电磁环境达到良好的隔离,从而实现提高厚膜混合集成电路的抗干扰能力的目的。
上述方法中,所述管帽金属层和管基金属层的金属是铬和金。
本发明的方法具有以下优点:①从低频到高频的电磁屏蔽,使封装内外电磁环境达到良好的隔离,提升厚膜混合集成电路的抗干扰能力;②陶瓷高温烧结成型与金属层成型的工艺兼容性;③提高装备系统的可靠性;④可扩展到其他电路模块的电磁屏蔽。
用本发明方法生产的器件广泛应用于航天、航空、船舶、电子、通讯、医疗设备、工业控制等领域,特别适用于装备系统小型化、高频、高可靠的领域,具有广阔的市场前景和应用空间。
附图说明
图1为原有厚膜混合集成电路的管基示意图,图2为原有管帽示意图,图3为原有厚膜混合集成电路组装示意图,图4为本发明的管帽结构示意图,图5为本发明的厚膜混合集成电路示意图。
图中,1为金属管基,2为金属底座,3为金属管脚,4为金属管帽,5为半导体集成电路芯片,6为键合丝,7为厚膜电阻,8为厚膜导带/键合区,9为厚膜陶瓷基片背面金属层,10为厚膜陶瓷基片,11为管帽陶瓷基体,12为管帽外表面金属镀层,13为管基陶瓷基体,14为管基外表面金属镀层,15为片式元器件。
具体实施方式
实施例:以下为本发明的抗干扰厚膜混合集成电路的集成工艺:
(1)陶瓷管基、陶瓷管帽、镀层材料的准备;
(2)在陶瓷管基、陶瓷管帽的外表面化学镀铬;
(3)在陶瓷管基、陶瓷管帽的外表面电镀金;
(4)电镀后陶瓷管基、陶瓷管帽的清洗与烘干;
(5)基片清洗与烘干;
(6)在基片正面按设计图形要求进行厚膜导体浆料的印刷与烘干(150℃、10min);
(7)在基片背面进行厚膜导体浆料的印刷与烘干(150℃、10min)
(8)在基片正面按设计图形要求进行厚膜电阻浆料的印刷和烘干(150℃、10min);
(9)成膜烧结(850℃、10min,总时间35min);
(10)调整电阻(激光调阻);
(11)参数及功能测试;
(12)划片分离;
(13)将厚膜基片组装到管基的底座上;
(14)组装半导体芯片和片式元器件;
(15)用硅-铝丝或金丝键合以完成半导体芯片的电路连接、基片与管脚的电路连接;
(16)封帽;
(17)性能测试;
(18)老化筛选测试、密封性检查;
(19)产品编号打印、包装入库。
结果示意图如图5所示,实现本发明的目的。

Claims (3)

1.抗干扰厚膜混合集成电路的集成方法,其特征是将金属与陶瓷的复合材料用作管基和管帽的材料,以满足从低频、中频到高频全频段的屏蔽要求,具体的集成方法是:在预先烧结成型的陶瓷管基、陶瓷管帽的外表面,采用涂覆金属浆料烧结或化学电镀的方式生长所需金属层,再进行半导体集成电路芯片和片式元器件的装贴、引线键合和封帽;这样,管基和管帽将陶瓷材料和金属材料二者有机结合,即实现从低频到高频的电磁屏蔽,使封装内外电磁环境达到良好的隔离,从而实现提高厚膜混合集成电路抗干扰能力的目的。
2.如权利要求1所述的方法,详细的工艺流程是:
陶瓷管基、陶瓷管帽、镀层材料的准备;
在陶瓷管基、陶瓷管帽的外表面化学镀铬;
在陶瓷管基、陶瓷管帽的外表面电镀金;
电镀后陶瓷管基、陶瓷管帽的清洗与烘干;
基片清洗与烘干;
在基片正面按设计图形要求进行厚膜导体浆料的印刷与烘干,烘干温度150℃,烘干时间10min;
在基片背面进行厚膜导体浆料的印刷与烘干,烘干温度150℃,烘干时间10min;
在基片正面按设计图形要求进行厚膜电阻浆料的印刷和烘干,烘干温度150℃,烘干时间10min;
成膜烧结,峰值温度850℃、峰值温度时间10min,总时间35min;
激光调阻;
参数及功能测试;
划片分离;
将厚膜基片组装到管基的底座上;
组装半导体芯片和片式元器件;
用硅-铝丝或金丝键合以完成半导体芯片的电路连接、基片与管脚的电路连接;
封帽;
性能测试;
老化筛选测试、密封性检查;
产品编号打印、包装入库。
3.如权利要求1所述的方法,其特征在于所述管帽金属层和管基金属层的金属是铬和金。
CN201510882055.4A 2015-12-04 2015-12-04 抗干扰厚膜混合集成电路的集成方法 Pending CN105405803A (zh)

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CN107640738A (zh) * 2017-07-24 2018-01-30 中北大学 一种用于射频mems开关的封装方法
CN112067931A (zh) * 2020-09-16 2020-12-11 中国电子科技集团公司第二十四研究所 厚膜电阻可靠性测试结构及测试方法

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CN104485324A (zh) * 2014-12-15 2015-04-01 贵州振华风光半导体有限公司 无引线球脚表贴式微波薄膜混合集成电路及其集成方法

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CN107640738B (zh) * 2017-07-24 2019-05-28 中北大学 一种用于射频mems开关的封装方法
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