CN105428298A - 抗干扰薄膜混合集成电路的集成方法 - Google Patents
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Abstract
抗干扰薄膜混合集成电路的集成方法,是将金属与陶瓷的复合材料用作管基和管帽材料,以满足从低频、中频到高频全频段的屏蔽要求,具体的集成方法是:在预先烧结成型的陶瓷管基、陶瓷管帽的外表面,采用涂覆金属浆料烧结或化学电镀的方式生长所需金属层,再进行半导体集成电路芯片和片式元器件的装贴、引线键合和封帽;这样,管基和管帽用陶瓷材料和金属材料二者有机结合,即实现从低频到高频的电磁屏蔽,使封装内外电磁环境达到良好的隔离,从而实现提高薄膜混合集成电路抗干扰能力的目的。用本方法生产的器件广泛应用于航天、航空、船舶、电子、通讯、医疗设备、工业控制等领域,特别适用于装备系统小型化、高频、高可靠的领域。
Description
技术领域
本发明涉及集成电路,具体来说,涉及薄膜混合集成电路,更进一步来说,涉及抗干扰薄膜混合集成电路。
技术背景
原有薄膜混合集成电路的集成技术中,先将薄膜陶瓷基片装贴在金属管基上,再将半导体芯片、片式元器件直接装贴在薄膜基片上,再采用键合丝(金丝或硅铝丝)进行芯片与基片的引线键合,基片和管脚的引线键合,完成整个电器连接,最后在高真空、高纯氮气或高纯氩气等特定的气氛中将金属管基和金属管帽(或陶瓷管基和陶瓷管帽)进行密封而成。此方法存在的主要问题是在高频或电磁干扰的环境中,金属能有效地屏蔽低频、中频和部分高频干扰的影响,当频率继续增高时,金属的屏蔽作用就会变差。相反,陶瓷对低频、中频没有屏蔽能力,但对高频有良好的屏蔽能力。因此,采用金属封装、陶瓷封装均不能满足从低频、中频到高频全频段的屏蔽要求。导致薄膜混合集成电路在要求抗干扰的环境中使用时,需要在使用系统中增加大量的屏蔽措施,给使用造成诸多不便,不利于装备系统的小型化、集成化和轻便化。
中国专利数据库中,涉及薄膜混合集成电路的专利以及专利申请件有十余件,如2011104457489号《高集成高可靠工作温度可控薄膜混合集成电路的集成方法》、ZL2012103962589号《高灵敏温控薄膜混合集成电路的集成方法》、ZL2012104928157号《高密度薄膜混合集成电路的集成方法》、ZL2012105350271号《一种高集成度功率薄膜混合集成电路的集成方法》、2012105373324号《三维集成功率薄膜混合集成电路的集成方法》、2012105941093号《一种薄膜混合集成电路电镀方法》、2014107757385号《无引线球脚表贴式微波薄膜混合集成电路及其集成方法》等。迄今为止,尚无抗干扰薄膜混合集成电路的专利申请件。
发明内容
本发明旨在提供抗干扰薄膜混合集成电路的集成方法,将金属和陶瓷的特性有机地结合在一起,实现从低频到高频的电磁屏蔽,增加薄膜混合集成电路的抗干扰能力。
为实现上述的目标,发明人将金属与陶瓷的复合材料用作封装外壳的管基和管帽材料,以满足从低频、中频到高频全频段的屏蔽要求,提供的集成方法是:在预先烧结成型的陶瓷管基、陶瓷管帽的外表面,采用涂覆金属浆料烧结或化学电镀的方式生长所需金属层,再进行半导体集成电路芯片和片式元器件的装贴、引线键合和封帽;这样,管基和管帽将陶瓷材料和金属材料二者有机结合,即实现从低频到高频的电磁屏蔽,使封装内外电磁环境达到良好的隔离,从而实现提高薄膜混合集成电路的抗干扰能力的目的。
上述方法中,所述管帽金属层和管基金属层的金属是铬和金。
本发明的方法具有以下优点:①从低频到高频的电磁屏蔽,使封装内外电磁环境达到良好的隔离,提升薄膜混合集成电路的抗干扰能力;②陶瓷高温烧结成型与金属层成型的工艺兼容性;③提高装备系统的可靠性;④可扩展到其他电路模块的电磁屏蔽。
用本发明方法生产的器件广泛应用于航天、航空、船舶、电子、通讯、医疗设备、工业控制等领域,特别适用于装备系统小型化、高频、高可靠的领域,具有广阔的市场前景和应用空间。
附图说明
图1为原有薄膜混合集成电路的管基示意图,图2为原有管帽示意图,图3为原有薄膜混合集成电路组装示意图,图4为本发明的管帽结构示意图,图5为本发明的薄膜混合集成电路组装示意图。
图中,1为金属管基,2为金属底座,3为金属管脚,4为金属管帽,5为半导体集成电路芯片,6为键合丝,7为薄膜电阻,8为薄膜导带/键合区,9为薄膜陶瓷基片背面金属层,10为薄膜陶瓷基片,11为管帽陶瓷基体,12为管帽外表面金属镀层,13为管基陶瓷基体,14为管基外表面金属镀层,15为片式元器件。
具体实施方式
实施例:以下为本发明的抗干扰薄膜混合集成电路的集成工艺:
(1)陶瓷管基、陶瓷管帽、镀层材料的准备;
(2)在陶瓷管基、陶瓷管帽的外表面化学镀铬;
(3)在陶瓷管基、陶瓷管帽的外表面电镀金;
(4)电镀后陶瓷管基、陶瓷管帽的清洗与烘干;
(5)基片清洗与烘干;
(6)采用真空溅射工艺或真空电子束蒸发工艺在基片正面形成电阻薄膜;
(7)接着采用真空溅射工艺或真空电子束蒸发工艺在电阻薄膜的表面及基片背面形成金属薄膜;
(8)采用光刻、选择性腐蚀的方法形成所需薄膜电阻、薄膜导带、键合区、装结区等图形网络;
(9)调整电阻(激光调阻);
(10)划片分离;
(11)在薄膜基片上组装半导体集成电路芯片和片式元器件;
(12)用硅-铝丝或金丝键合以完成半导体芯片的电路连接;
(13)封帽;
(14)性能测试;
(15)老化筛选测试、密封性检查;
(16)产品编号打印、包装入库。
结果示意图如图5所示,实现本发明的目的。
Claims (3)
1.抗干扰薄膜混合集成电路的集成方法,其特征是将金属与陶瓷的复合材料用作管基和管帽的材料,以满足从低频、中频到高频全频段的屏蔽要求,具体的集成方法是:在预先烧结成型的陶瓷管基、陶瓷管帽的外表面,采用涂覆金属浆料烧结或化学电镀的方式生长所需金属层,再进行半导体集成电路芯片和片式元器件的装贴、引线键合和封帽;这样,管基和管帽将陶瓷材料和金属材料二者有机结合,即实现从低频到高频的电磁屏蔽,使封装内外电磁环境达到良好的隔离,从而实现提高薄膜混合集成电路抗干扰能力的目的。
2.如权利要求1所述的方法,详细的集成工艺是:
陶瓷管基、陶瓷管帽、镀层材料的准备;
在陶瓷管基、陶瓷管帽的外表面化学镀铬;
在陶瓷管基、陶瓷管帽的外表面电镀金;
电镀后陶瓷管基、陶瓷管帽的清洗与烘干;
基片清洗与烘干;
采用真空溅射工艺或真空电子束蒸发工艺在基片正面形成电阻薄膜;
接着采用真空溅射工艺或真空电子束蒸发工艺在电阻薄膜的表面及基片背面形成金属薄膜;
采用光刻、选择性腐蚀的方法形成所需薄膜电阻、薄膜导带、键合区、装结区等图形网络;
调整电阻(激光调阻);
划片分离;
在薄膜基片上组装半导体集成电路芯片和片式元器件;
用硅-铝丝或金丝键合以完成半导体芯片的电路连接;
封帽;
性能测试;
老化筛选测试、密封性检查;
产品编号打印、包装入库。
3.如权利要求1所述的方法,其特征在于所述管帽金属层和管基金属层的金属层结构是铬和金。
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