CN105401464A - Technology for printing and dyeing artificial leather by using kiwi fruit juice - Google Patents
Technology for printing and dyeing artificial leather by using kiwi fruit juice Download PDFInfo
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- CN105401464A CN105401464A CN201510992727.7A CN201510992727A CN105401464A CN 105401464 A CN105401464 A CN 105401464A CN 201510992727 A CN201510992727 A CN 201510992727A CN 105401464 A CN105401464 A CN 105401464A
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- China
- Prior art keywords
- artificial leather
- dyestuff
- fruit juice
- dyeing
- printing
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Links
- 239000002649 leather substitute Substances 0.000 title claims abstract description 101
- 238000004043 dyeing Methods 0.000 title claims abstract description 46
- 238000007639 printing Methods 0.000 title claims abstract description 43
- 238000005516 engineering process Methods 0.000 title abstract description 5
- 244000298697 Actinidia deliciosa Species 0.000 title abstract description 4
- 235000009436 Actinidia deliciosa Nutrition 0.000 title abstract description 4
- 235000011389 fruit/vegetable juice Nutrition 0.000 title abstract 2
- 239000000975 dye Substances 0.000 claims abstract description 80
- 238000000034 method Methods 0.000 claims description 104
- 235000015203 fruit juice Nutrition 0.000 claims description 32
- 238000006386 neutralization reaction Methods 0.000 claims description 32
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 30
- 238000007598 dipping method Methods 0.000 claims description 30
- 239000000706 filtrate Substances 0.000 claims description 30
- 239000002253 acid Substances 0.000 claims description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 26
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 20
- 238000002360 preparation method Methods 0.000 claims description 20
- 238000009288 screen filtration Methods 0.000 claims description 20
- 235000018553 tannin Nutrition 0.000 claims description 20
- 229920001864 tannin Polymers 0.000 claims description 20
- 239000001648 tannin Substances 0.000 claims description 20
- 239000003795 chemical substances by application Substances 0.000 claims description 16
- 238000000227 grinding Methods 0.000 claims description 10
- 238000002156 mixing Methods 0.000 claims description 10
- 238000002791 soaking Methods 0.000 claims description 10
- 239000011780 sodium chloride Substances 0.000 claims description 10
- 239000007787 solid Substances 0.000 claims description 10
- 238000003756 stirring Methods 0.000 claims description 10
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 9
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 9
- -1 neopelex Chemical compound 0.000 claims description 9
- 239000003513 alkali Substances 0.000 claims description 8
- 239000004094 surface-active agent Substances 0.000 claims description 8
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 claims description 7
- WSLDOOZREJYCGB-UHFFFAOYSA-N 1,2-Dichloroethane Chemical compound ClCCCl WSLDOOZREJYCGB-UHFFFAOYSA-N 0.000 claims description 5
- IIZPXYDJLKNOIY-JXPKJXOSSA-N 1-palmitoyl-2-arachidonoyl-sn-glycero-3-phosphocholine Chemical compound CCCCCCCCCCCCCCCC(=O)OC[C@H](COP([O-])(=O)OCC[N+](C)(C)C)OC(=O)CCC\C=C/C\C=C/C\C=C/C\C=C/CCCCC IIZPXYDJLKNOIY-JXPKJXOSSA-N 0.000 claims description 5
- 229960001927 cetylpyridinium chloride Drugs 0.000 claims description 5
- YMKDRGPMQRFJGP-UHFFFAOYSA-M cetylpyridinium chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCC[N+]1=CC=CC=C1 YMKDRGPMQRFJGP-UHFFFAOYSA-M 0.000 claims description 5
- KWABLUYIOFEZOY-UHFFFAOYSA-N dioctyl butanedioate Chemical compound CCCCCCCCOC(=O)CCC(=O)OCCCCCCCC KWABLUYIOFEZOY-UHFFFAOYSA-N 0.000 claims description 5
- 239000000787 lecithin Substances 0.000 claims description 5
- 235000010445 lecithin Nutrition 0.000 claims description 5
- 229940067606 lecithin Drugs 0.000 claims description 5
- 235000010482 polyoxyethylene sorbitan monooleate Nutrition 0.000 claims description 4
- 229920000053 polysorbate 80 Polymers 0.000 claims description 4
- 241001070941 Castanea Species 0.000 claims description 3
- 235000014036 Castanea Nutrition 0.000 claims description 3
- 229910000288 alkali metal carbonate Inorganic materials 0.000 claims description 3
- 150000008041 alkali metal carbonates Chemical class 0.000 claims description 3
- 229910000318 alkali metal phosphate Inorganic materials 0.000 claims description 3
- 229910000030 sodium bicarbonate Inorganic materials 0.000 claims description 3
- 235000017557 sodium bicarbonate Nutrition 0.000 claims description 3
- 239000010985 leather Substances 0.000 abstract description 30
- 241000196324 Embryophyta Species 0.000 abstract 1
- 230000008020 evaporation Effects 0.000 abstract 1
- 238000001704 evaporation Methods 0.000 abstract 1
- 238000010438 heat treatment Methods 0.000 abstract 1
- 230000000052 comparative effect Effects 0.000 description 12
- 239000000835 fiber Substances 0.000 description 10
- 235000013311 vegetables Nutrition 0.000 description 8
- 239000000853 adhesive Substances 0.000 description 7
- 230000001070 adhesive effect Effects 0.000 description 7
- 229920000915 polyvinyl chloride Polymers 0.000 description 7
- 239000004800 polyvinyl chloride Substances 0.000 description 7
- 239000004744 fabric Substances 0.000 description 4
- 238000005562 fading Methods 0.000 description 4
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 4
- NIPNSKYNPDTRPC-UHFFFAOYSA-N N-[2-oxo-2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 NIPNSKYNPDTRPC-UHFFFAOYSA-N 0.000 description 3
- 238000000605 extraction Methods 0.000 description 3
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 238000001764 infiltration Methods 0.000 description 2
- 230000008595 infiltration Effects 0.000 description 2
- 239000003446 ligand Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- LWIHDJKSTIGBAC-UHFFFAOYSA-K tripotassium phosphate Chemical compound [K+].[K+].[K+].[O-]P([O-])([O-])=O LWIHDJKSTIGBAC-UHFFFAOYSA-K 0.000 description 2
- 241000218652 Larix Species 0.000 description 1
- 235000005590 Larix decidua Nutrition 0.000 description 1
- 229930182559 Natural dye Natural products 0.000 description 1
- 238000001311 chemical methods and process Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000978 natural dye Substances 0.000 description 1
- 235000008935 nutritious Nutrition 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 229910000160 potassium phosphate Inorganic materials 0.000 description 1
- 235000011009 potassium phosphates Nutrition 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000000979 synthetic dye Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/34—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using natural dyestuffs
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/60—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing polyethers
- D06P1/613—Polyethers without nitrogen
- D06P1/6131—Addition products of hydroxyl groups-containing compounds with oxiranes
- D06P1/6133—Addition products of hydroxyl groups-containing compounds with oxiranes from araliphatic or aliphatic alcohols
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/62—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing low-molecular-weight organic compounds with sulfate, sulfonate, sulfenic or sulfinic groups
- D06P1/621—Compounds without nitrogen
- D06P1/622—Sulfonic acids or their salts
- D06P1/623—Aliphatic, aralophatic or cycloaliphatic
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/64—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing low-molecular-weight organic compounds without sulfate or sulfonate groups
- D06P1/651—Compounds without nitrogen
- D06P1/65106—Oxygen-containing compounds
- D06P1/65125—Compounds containing ester groups
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/667—Organo-phosphorus compounds
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/673—Inorganic compounds
- D06P1/67333—Salts or hydroxides
- D06P1/6735—Salts or hydroxides of alkaline or alkaline-earth metals with anions different from those provided for in D06P1/67341
- D06P1/67358—Halides or oxyhalides
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/02—After-treatment
- D06P5/04—After-treatment with organic compounds
- D06P5/06—After-treatment with organic compounds containing nitrogen
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/02—After-treatment
- D06P5/04—After-treatment with organic compounds
- D06P5/08—After-treatment with organic compounds macromolecular
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Treatment And Processing Of Natural Fur Or Leather (AREA)
- Coloring (AREA)
Abstract
The invention relates to a technology for printing and dyeing artificial leather by using a kiwi fruit juice. The technology comprises the following steps: 1, preparing a kiwi fruit dye; 2, preparing a dye; 3, processing artificial leather; 4, dyeing the artificial leather; 5, carrying out heating evaporation on the artificial leather; and 6, after-finishing the artificial leather. The printing and dyeing technology can improve the adhesion of plant dyes on leather, and makes the color of the printed and dyed leather difficultly fade.
Description
Technical field
The present invention relates to leather dyeing and printing process field, be specifically related to a kind of technique utilizing unusual fruit juice printing and dyeing artificial leather.
Background technology
Printing and dyeing are referred to as dyeing and finishing again.Dye molecule is stably combined by being formed with cloth or leather base substrate after physical and chemical process process.In dyeing process, common chemical synthetic dye can produce a large amount of pollutions, and on cloth after dye transfer or leather, also can there is the material of more multipair human health, be unfavorable for the health of human body.For this reason, people are in dyeing process, find natural dye, be mainly vegetable colour to print and dye to cloth, leather etc., effect of printing and dyeing preferably can either be reached like this, also harmful substance can be avoided to remain in leather, cloth, be conducive to the health of human body, also can reduce the generation of pollutant in dyeing process simultaneously.But have to, vegetable colour, the tack on leather is poor, in the process that printing and dyeing use afterwards, easily produces the situation of fading, fading.
Summary of the invention
The object of the present invention is to provide and a kind ofly can promote the adhesive force of vegetable colour on leather, fugitive color, the unusual fruit juice that utilizes that fades are not printed and dyed the technique of artificial leather to make the leather after printing and dyeing.
For solving the problem, the technical solution adopted in the present invention is as follows:
Utilize a technique for unusual fruit juice printing and dyeing artificial leather, comprise the steps:
A. Chinese grooseberry preparation of dyestuff: get Chinese grooseberry pulp, ultramicro grinding, obtain unusual fruit juice and then add the alcohol that concentration is 80%, the volume of described alcohol and the mass ratio of Chinese grooseberry are 5-10:1, dipping 12-24h, with 80-100 object screen filtration, collect filtrate; Then filter residue is adopted identical soaking in alcohol, 12-24h, with 80-100 object screen filtration, collect filtrate; Merge the filtrate of collecting for twice, concentrated, vacuumize, obtains solid, i.e. Chinese grooseberry dyestuff;
B. dyestuff preparation: get the following component according to parts by weight: the Chinese grooseberry dyestuff 28-32 part obtained through a step, tannin extract 4-6 part, color-fixing agent 1.5-2.5 part, surfactant 0.8-1.2 part, sodium chloride 0.2-0.5 part and water 40-60 part; By upper each component mixing, homogeneous stirs, and obtains dyestuff;
C. artificial leather process: the artificial leather after tanning process of learning from else's experience carries out acidleach, neutralisation treatment, the acid solution pH value that acidleach adopts is 1.5-2.5; Neutralisation treatment is specially: in the acid solution of dipping, add alkali carry out neutralisation treatment 30-45min, and every 5min improves pH value 0.4-0.6;
D. dye: the artificial leather after step c process is immersed within 30s in the dyestuff that b step is obtained, at the temperature of 30-40 DEG C, dipping 25-35min;
E. heat is steamed: by the artificial leather after Step d process temperature be 80-120 DEG C, pressure is 0.5-1.5kg/cm
2steam under heat steam 30-90min;
F. Final finishing: by the clean water used for artificial leather through step e process, shady and cool place is air-dry.
In the present invention, preferred scheme is the tannin extract in described step b is chestnut extract.
In the present invention, the preferred scheme at least one that to be the color-fixing agent in step b be in cetylpyridinium chloride, brocide and crosslinked color-fixing agent DE.
In the present invention, the preferred scheme at least one that to be the surfactant in described b step be in lecithin, neopelex, dioctyl succinate disulfonate acid, Tween-80.
In the present invention, preferred scheme is also comprise steps d 1. stamp between described Step d and step e: adopt printing machine to carry out stamp process to the artificial leather through Step d process, and the environment temperature of stamp process is 25-35 DEG C, humidity is 35-50%.
In the present invention, preferred scheme is that the alkali that described step c adopts is selected from alkali-metal carbonate, alkali-metal phosphate, NaOH and potassium hydroxide.
In the present invention, preferred scheme is that the clean water in described f step is specially: with the artificial leather 30s of clean water through step e process, clean 2-3 time.
In the present invention, preferred scheme is, the described technique utilizing unusual fruit juice printing and dyeing artificial leather, comprises the steps:
A. Chinese grooseberry preparation of dyestuff: get Chinese grooseberry pulp, ultramicro grinding, obtain unusual fruit juice and then add the alcohol that concentration is 80%, the volume of described alcohol and the mass ratio of Chinese grooseberry are 7:1, dipping 15h, with 100 object screen filtrations, collect filtrate; Then filter residue is adopted identical soaking in alcohol, 14h, with 100 object screen filtrations, collect filtrate; Merge the filtrate of collecting for twice, concentrated, vacuumize, obtains solid, i.e. Chinese grooseberry dyestuff;
B. dyestuff preparation: get the following component according to parts by weight: the Chinese grooseberry dyestuff 30 parts, tannin extract 5 parts, 2.3 parts, color-fixing agent, 1.1 parts, surfactant, 0.3 part, sodium chloride and 50 parts, the water that obtain through a step; By upper each component mixing, homogeneous stirs, and obtains dyestuff;
C. artificial leather process: the artificial leather after tanning process of learning from else's experience carries out acidleach, neutralisation treatment, the acid solution pH value that acidleach adopts is 1.8; Neutralisation treatment is specially: in the acid solution of dipping, add sodium bicarbonate carry out neutralisation treatment 40min, and every 5min improves pH value 0.4;
D. dye: the artificial leather after step c process is immersed within 30s in the dyestuff that b step is obtained, at the temperature of 35 DEG C, dipping 30min;
E. heat is steamed: by the artificial leather after Step d process temperature be 95 DEG C, pressure is 1.2kg/cm
2steam under heat steam 60min;
F. Final finishing: by the clean water used for artificial leather 2 times through step e process, shady and cool place is air-dry.
Compared with prior art, tool of the present invention has the following advantages:
1, in dyeing and printing process of the present invention, by add color-fixing agent and containing the tannin extract of tannin as mordant, the contained ligand such as hydroxyl, carboxyl can be made on phytochrome molecule and forms complicated multicomponent complex with contained hydroxyl on fiber molecule on artificial leather, active force between fiber molecule on phytochrome and artificial leather is increased, promotes the adhesive force of vegetable colour on leather;
2, by neutralisation treatment, neutralize the free acid on leather, strengthen infiltration and the combination of the fiber molecule on artificial leather and dyestuff, make to dye more even; In addition, in N-process, promote pH value slowly, the passage between fiber molecule can be opened further, the depths and the fiber molecule that make phytochrome molecule further can penetrate into artificial leather leather form multicomponent complex, the adhesive force of further lifting vegetable colour on leather;
3, after dyeing, carry out heat and steam process, the motion of leather surface phytochrome molecule can be accelerated, and gap between collagenous fibres is opened further, make phytochrome molecule enter the comparatively depths of leather, make the phytochrome molecule of leather surface less, the fixation ability of leather is stronger.
Below in conjunction with detailed description of the invention, the present invention is described in detail.
Detailed description of the invention
Utilize a technique for unusual fruit juice printing and dyeing artificial leather, comprise the steps:
A. Chinese grooseberry preparation of dyestuff: get Chinese grooseberry pulp, ultramicro grinding, obtain unusual fruit juice and then add the alcohol that concentration is 80%, the volume of described alcohol and the mass ratio of Chinese grooseberry are 5-10:1, dipping 12-24h, with 80-100 object screen filtration, collect filtrate; Then filter residue is adopted identical soaking in alcohol, 12-24h, with 80-100 object screen filtration, collect filtrate; Merge the filtrate of collecting for twice, concentrated, vacuumize, obtains solid, i.e. Chinese grooseberry dyestuff;
Chinese grooseberry, also known as Kiwi fruit, pulp is green, is that a kind of quality is fresh and tender, nutritious, the fruit of local flavor deliciousness; Wherein containing abundant phytochrome, may be used for printing and dyeing;
B. dyestuff preparation: get the following component according to parts by weight: the Chinese grooseberry dyestuff 28-32 part obtained through a step, tannin extract 4-6 part, color-fixing agent 1.5-2.5 part, surfactant 0.8-1.2 part, sodium chloride 0.2-0.5 part and water 40-60 part; By upper each component mixing, homogeneous stirs, and obtains dyestuff;
Tannin extract in this step, the general name of the native compound of a class complexity.Wherein except main component tannin, also have non-tannis and insoluble matter, include but not limited to chestnut extract, oak tannin extract and larch bark tannin extract; Color-fixing agent in this step can be the color-fixing agent of field of printing and dyeing, includes but not limited to cetylpyridinium chloride and brocide and crosslinked color-fixing agent DE; Color-fixing agent in this step, can be the surfactant of field of printing and dyeing, include but not limited to lecithin, neopelex, dioctyl succinate disulfonate acid and Tween-80;
The general adhesive force of phytochrome is lower, in dyeing and printing process of the present invention, by add color-fixing agent and containing the tannin extract of tannin as mordant, the contained ligand such as hydroxyl, carboxyl can be made on phytochrome molecule and forms complicated multicomponent complex with contained hydroxyl on fiber molecule on artificial leather, active force between fiber molecule on phytochrome and artificial leather is increased, promotes the adhesive force of vegetable colour on leather;
C. artificial leather process: the artificial leather after tanning process of learning from else's experience carries out acidleach, neutralisation treatment, the acid solution pH value that acidleach adopts is 1.5-2.5; Neutralisation treatment is specially: in the acid solution of dipping, add alkali carry out neutralisation treatment 30-45min, and every 5min improves pH value 0.4-0.6;
Alkali in this step can be highly basic, weak base or salt of weak acid, includes but not limited to alkali-metal carbonate, alkali-metal phosphate, NaOH and potassium hydroxide; Artificial leather in the present invention can be various artificial leather, includes but not limited to PVC artificial leather, PU artificial leather and artificial polyvinyl chloride leather;
By neutralisation treatment, neutralize the free acid on leather, strengthen infiltration and the combination of the fiber molecule on artificial leather and dyestuff, make to dye more even; In addition, in N-process, promote pH value slowly, the passage between fiber molecule can be opened further, the depths and the fiber molecule that make phytochrome molecule further can penetrate into artificial leather leather form multicomponent complex, the adhesive force of further lifting vegetable colour on leather;
D. dye: the artificial leather after step c process is immersed within 30s in the dyestuff that b step is obtained, at the temperature of 30-40 DEG C, dipping 25-35min;
E. heat is steamed: by the artificial leather after Step d process temperature be 80-120 DEG C, pressure is 0.5-1.5kg/cm
2steam under heat steam 30-90min;
After dyeing, carry out heat and steam process, the motion of leather surface phytochrome molecule can be accelerated, and gap between collagenous fibres is opened further, make phytochrome molecule enter the comparatively depths of leather, make the phytochrome molecule of leather surface less, the fixation ability of leather is stronger;
F. Final finishing: by the clean water used for artificial leather through step e process, shady and cool place is air-dry.
In the present invention, preferred scheme is also comprise steps d 1. stamp between described Step d and step e: adopt printing machine to carry out stamp process to the artificial leather through Step d process, and the environment temperature of stamp process is 25-35 DEG C, humidity is 35-50%.Adopt the stamp processing environment of said temperature and humidity range, printing quality can be made better.
In the present invention, preferred scheme is that the clean water in described f step is specially: with the artificial leather 30s of clean water through step e process, clean 2-3 time.
Embodiment 1
Utilize the technique of unusual fruit juice printing and dyeing artificial leather, comprise the steps:
A. Chinese grooseberry preparation of dyestuff: get Chinese grooseberry pulp, ultramicro grinding, obtain unusual fruit juice and then add the alcohol that concentration is 80%, the volume of described alcohol and the mass ratio of Chinese grooseberry are 7:1, dipping 15h, with 100 object screen filtrations, collect filtrate; Then filter residue is adopted identical soaking in alcohol, 14h, with 100 object screen filtrations, collect filtrate; Merge the filtrate of collecting for twice, concentrated, vacuumize, obtains solid, i.e. Chinese grooseberry dyestuff;
B. dyestuff preparation: get the following component according to parts by weight: the Chinese grooseberry dyestuff 30 parts, tannin extract 5 parts, cetylpyridinium chloride 2.3 parts, dioctyl succinate disulfonate acid 1.1 parts, 0.3 part, sodium chloride and 50 parts, the water that obtain through a step; By upper each component mixing, homogeneous stirs, and obtains dyestuff;
C. artificial leather process: the artificial leather after tanning process of learning from else's experience carries out acidleach, neutralisation treatment, the acid solution pH value that acidleach adopts is 1.8; Neutralisation treatment is specially: in the acid solution of dipping, add sodium bicarbonate carry out neutralisation treatment 40min, and every 5min improves pH value 0.4;
D. dye: the artificial leather after step c process is immersed within 30s in the dyestuff that b step is obtained, at the temperature of 35 DEG C, dipping 30min;
E. heat is steamed: by the artificial leather after Step d process temperature be 95 DEG C, pressure is 1.2kg/cm
2steam under heat steam 60min;
F. Final finishing: by the clean water used for artificial leather 2 times through step e process, each 30s, shady and cool place is air-dry.
Embodiment 2
Utilize a technique for unusual fruit juice printing and dyeing artificial leather, comprise the steps:
A. Chinese grooseberry preparation of dyestuff: get Chinese grooseberry pulp, ultramicro grinding, obtain unusual fruit juice and then add the alcohol that concentration is 80%, the volume of described alcohol and the mass ratio of Chinese grooseberry are 5:1, dipping 12h, with 80 object screen filtrations, collect filtrate; Then filter residue is adopted identical soaking in alcohol, 12h, with 80 object screen filtrations, collect filtrate; Merge the filtrate of collecting for twice, concentrated, vacuumize, obtains solid, i.e. Chinese grooseberry dyestuff;
B. dyestuff preparation: get the following component according to parts by weight: the Chinese grooseberry dyestuff 28 parts, tannin extract 4 parts, brocide 1.5 parts, 0.8 part, lecithin, 0.2 part, sodium chloride and 40 parts, the water that obtain through a step; By upper each component mixing, homogeneous stirs, and obtains dyestuff;
C. artificial leather process: the artificial leather after tanning process of learning from else's experience carries out acidleach, neutralisation treatment, the acid solution pH value that acidleach adopts is 1.5; Neutralisation treatment is specially: in the acid solution of dipping, add saleratus carry out neutralisation treatment 30min, and every 5min improves pH value 0.6;
D. dye: the artificial leather after step c process is immersed within 30s in the dyestuff that b step is obtained, at the temperature of 30 DEG C, dipping 35min;
E. heat is steamed: by the artificial leather after Step d process temperature be 80 DEG C, pressure is 0.5kg/cm
2steam under heat steam 90min;
F. Final finishing: by the clean water used for artificial leather 3 times through step e process, each 30s, shady and cool place is air-dry.
Embodiment 3
Utilize a technique for unusual fruit juice printing and dyeing artificial leather, comprise the steps:
A. Chinese grooseberry preparation of dyestuff: get Chinese grooseberry pulp, ultramicro grinding, obtain unusual fruit juice and then add the alcohol that concentration is 80%, the volume of described alcohol and the mass ratio of Chinese grooseberry are 10:1, dipping 24h, with 100 object screen filtrations, collect filtrate; Then filter residue is adopted identical soaking in alcohol, 24h, with 100 object screen filtrations, collect filtrate; Merge the filtrate of collecting for twice, concentrated, vacuumize, obtains solid, i.e. Chinese grooseberry dyestuff;
B. dyestuff preparation: get the following component according to parts by weight: the Chinese grooseberry dyestuff 32 parts obtained through a step, tannin extract 6 parts, crosslinked color-fixing agent DE2.5 part, dioctyl succinate disulfonate acid 1.2 parts, 0.5 part, sodium chloride and 60 parts, water; By upper each component mixing, homogeneous stirs, and obtains dyestuff;
C. artificial leather process: the artificial leather after tanning process of learning from else's experience carries out acidleach, neutralisation treatment, the acid solution pH value that acidleach adopts is 2.5; Neutralisation treatment is specially: in the acid solution of dipping, add alkali carry out neutralisation treatment 45min, and every 5min improves pH value 0.42;
D. dye: the artificial leather after step c process is immersed within 30s in the dyestuff that b step is obtained, at the temperature of 40 DEG C, dipping 25min;
E. heat is steamed: by the artificial leather after Step d process temperature be 120 DEG C, pressure is 1.5kg/cm
2steam under heat steam 90min;
F. Final finishing: by the clean water used for artificial leather 3 times through step e process, each 30s, shady and cool place is air-dry.
Embodiment 4
Utilize a technique for unusual fruit juice printing and dyeing artificial leather, comprise the steps:
A. Chinese grooseberry preparation of dyestuff: get Chinese grooseberry pulp, ultramicro grinding, obtain unusual fruit juice and then add the alcohol that concentration is 80%, the volume of described alcohol and the mass ratio of Chinese grooseberry are 8:1, dipping 18h, with 95 object screen filtrations, collect filtrate; Then filter residue is adopted identical soaking in alcohol, 20h, with 100 object screen filtrations, collect filtrate; Merge the filtrate of collecting for twice, concentrated, vacuumize, obtains solid, i.e. Chinese grooseberry dyestuff;
B. dyestuff preparation: get the following component according to parts by weight: the Chinese grooseberry dyestuff 31 parts, tannin extract 6 parts, cetylpyridinium chloride 2.3 parts, Tween-80 1.1 parts, 0.4 part, sodium chloride and 55 parts, the water that obtain through a step; By upper each component mixing, homogeneous stirs, and obtains dyestuff;
C. artificial leather process: the artificial leather after tanning process of learning from else's experience carries out acidleach, neutralisation treatment, the acid solution pH value that acidleach adopts is 2; Neutralisation treatment is specially: in the acid solution of dipping, add potassium phosphate carry out neutralisation treatment 40min, and every 5min improves pH value 0.45;
D. dye: the artificial leather after step c process is immersed within 30s in the dyestuff that b step is obtained, at the temperature of 38 DEG C, dipping 30min;
E. heat is steamed: by the artificial leather after Step d process temperature be 100 DEG C, pressure is 0.8kg/cm
2steam under heat steam 80min;
F. Final finishing: by the clean water used for artificial leather through step e process, shady and cool place is air-dry.
Embodiment 5
Utilize a technique for unusual fruit juice printing and dyeing artificial leather, comprise the steps:
A. Chinese grooseberry preparation of dyestuff: get Chinese grooseberry pulp, ultramicro grinding, obtain unusual fruit juice and then add the alcohol that concentration is 80%, the volume of described alcohol and the mass ratio of Chinese grooseberry are 9:1, dipping 20h, with 100 object screen filtrations, collect filtrate; Then filter residue is adopted identical soaking in alcohol, 18h, with 100 object screen filtrations, collect filtrate; Merge the filtrate of collecting for twice, concentrated, vacuumize, obtains solid, i.e. Chinese grooseberry dyestuff;
B. dyestuff preparation: get the following component according to parts by weight: the Chinese grooseberry dyestuff 31 parts, tannin extract 5.5 parts, brocide 2.2 parts, 0.9 part, lecithin, 0.3 part, sodium chloride and 53 parts, the water that obtain through a step; By upper each component mixing, homogeneous stirs, and obtains dyestuff;
C. artificial leather process: the artificial leather after tanning process of learning from else's experience carries out acidleach, neutralisation treatment, the acid solution pH value that acidleach adopts is 2.1; Neutralisation treatment is specially: in the acid solution of dipping, add alkali carry out neutralisation treatment 35min, and every 5min improves pH value 0.6;
D. dye: the artificial leather after step c process is immersed within 30s in the dyestuff that b step is obtained, at the temperature of 37 DEG C, dipping 30min;
E. heat is steamed: by the artificial leather after Step d process temperature be 110 DEG C, pressure is 1.3kg/cm
2steam under heat steam 45min;
F. Final finishing: by the clean water used for artificial leather through step e process, shady and cool place is air-dry.
Comparative example 1
Utilize a technique for unusual fruit juice printing and dyeing artificial leather, do not comprise step c and step e as different from Example 1, all the other are all identical with embodiment 1.
Comparative example 2
Utilize a technique for unusual fruit juice printing and dyeing artificial leather, do not comprise step c as different from Example 1, all the other are all identical with embodiment 1.
Comparative example 3
Utilize a technique for unusual fruit juice printing and dyeing artificial leather, do not comprise step e as different from Example 1, all the other are all identical with embodiment 1.
Experimental example
Get 8 pieces of PVC artificial leather, the dyeing and printing process respectively through embodiment 1-5, comparative example 1-3 carries out printing and dyeing process, then cuts the skin bit of 1 piece of 5cm × 5cm size from the PVC artificial leather after every block printing and dyeing, carry out stripping extraction experiments, extract selects the pyridine solution of 25%, above-mentioned skin bit is placed in respectively the flask of 50mL, adds 10mL extract, then 60 DEG C are heated to, constant temperature 25min, pulls out, cleaning, dry, observe situation of stripping; Concrete outcome refers to following table 1:
Table 1: to strip information slip through the extraction of stripping of the PVC artificial leather of embodiment 1-5, comparative example 1-3 process
| Experimental group | Embodiment 1 | Embodiment 2 | Embodiment 3 | Embodiment 4 |
| To strip situation | Minute quantity is stripped | Minute quantity is stripped | Minute quantity is stripped | Minute quantity is stripped |
| Experimental group | Embodiment 5 | Comparative example 1 | Comparative example 2 | Comparative example 3 |
| To strip situation | Minute quantity is stripped | Strip in a large number | Strip on a small quantity | Strip on a small quantity |
Adopt above-mentioned PVC artificial leather, after drying, repeat aforesaid operations, observe and record the required number of times through extraction experiments of stripping that leather strips completely, concrete data refer to following table 2:
Table 2: to strip completely data logger through the PVC artificial leather of embodiment 1-5, comparative example 1-3 process
| Experimental group | Embodiment 1 | Embodiment 2 | Embodiment 3 | Embodiment 4 |
| Number of processes | 9 times | 7 times | 7 times | 6 times |
| Experimental group | Embodiment 5 | Comparative example 1 | Comparative example 2 | Comparative example 3 |
| Number of processes | 5 times | 2 times | 4 times | 3 times |
As can be seen from the data in upper table 1-2, dyeing and printing process of the present invention, significantly can promote the adhesive ability of vegetable colour on leather, makes the leather after printing and dyeing process be not easy to produce the situation of fading, fading.
Above-mentioned embodiment is only the preferred embodiment of the present invention; can not limit the scope of protection of the invention with this, change and the replacement of any unsubstantiality that those skilled in the art does on basis of the present invention all belong to the present invention's scope required for protection.
Claims (8)
1. utilize a technique for unusual fruit juice printing and dyeing artificial leather, it is characterized in that comprising the steps:
A. Chinese grooseberry preparation of dyestuff: get Chinese grooseberry pulp, ultramicro grinding, obtain unusual fruit juice and then add the alcohol that concentration is 80%, the volume of described alcohol and the mass ratio of Chinese grooseberry are 5-10:1, dipping 12-24h, with 80-100 object screen filtration, collect filtrate; Then filter residue is adopted identical soaking in alcohol, 12-24h, with 80-100 object screen filtration, collect filtrate; Merge the filtrate of collecting for twice, concentrated, vacuumize, obtains solid, i.e. Chinese grooseberry dyestuff;
B. dyestuff preparation: get the following component according to parts by weight: the Chinese grooseberry dyestuff 28-32 part obtained through a step, tannin extract 4-6 part, color-fixing agent 1.5-2.5 part, surfactant 0.8-1.2 part, sodium chloride 0.2-0.5 part and water 40-60 part; By upper each component mixing, homogeneous stirs, and obtains dyestuff;
C. artificial leather process: the artificial leather after tanning process of learning from else's experience carries out acidleach, neutralisation treatment, the acid solution pH value that acidleach adopts is 1.5-2.5; Neutralisation treatment is specially: in the acid solution of dipping, add alkali carry out neutralisation treatment 30-45min, and every 5min improves pH value 0.4-0.6;
D. dye: the artificial leather after step c process is immersed within 30s in the dyestuff that b step is obtained, at the temperature of 30-40 DEG C, dipping 25-35min;
E. heat is steamed: by the artificial leather after Step d process temperature be 80-120 DEG C, pressure is 0.5-1.5kg/cm
2steam under heat steam 30-90min;
F. Final finishing: by the clean water used for artificial leather through step e process, shady and cool place is air-dry.
2. the technique utilizing unusual fruit juice printing and dyeing artificial leather according to claim 1, is characterized in that: the tannin extract in described step b is chestnut extract.
3. the technique utilizing unusual fruit juice printing and dyeing artificial leather according to claim 1, is characterized in that: the color-fixing agent in step b is at least one in cetylpyridinium chloride, brocide and crosslinked color-fixing agent DE.
4. the technique utilizing unusual fruit juice printing and dyeing artificial leather according to claim 1, is characterized in that: the surfactant in described b step is at least one in lecithin, neopelex, dioctyl succinate disulfonate acid, Tween-80.
5. the technique utilizing unusual fruit juice printing and dyeing artificial leather according to claim 1, it is characterized in that between described Step d and step e, also comprising steps d 1. stamp: adopt printing machine to carry out stamp process to the artificial leather through Step d process, the environment temperature of stamp process is 25-35 DEG C, humidity is 35-50%.
6. the technique utilizing unusual fruit juice printing and dyeing artificial leather according to claim 1, is characterized in that: the alkali that described step c adopts is selected from alkali-metal carbonate, alkali-metal phosphate, NaOH and potassium hydroxide.
7. the technique utilizing unusual fruit juice printing and dyeing artificial leather according to claim 1, is characterized in that the clean water in described f step is specially: with the artificial leather 30s of clean water through step e process, clean 2-3 time.
8. the technique utilizing unusual fruit juice printing and dyeing artificial leather according to claim 1, is characterized in that comprising the steps:
A. Chinese grooseberry preparation of dyestuff: get Chinese grooseberry pulp, ultramicro grinding, obtain unusual fruit juice and then add the alcohol that concentration is 80%, the volume of described alcohol and the mass ratio of Chinese grooseberry are 7:1, dipping 15h, with 100 object screen filtrations, collect filtrate; Then filter residue is adopted identical soaking in alcohol, 14h, with 100 object screen filtrations, collect filtrate; Merge the filtrate of collecting for twice, concentrated, vacuumize, obtains solid, i.e. Chinese grooseberry dyestuff;
B. dyestuff preparation: get the following component according to parts by weight: the Chinese grooseberry dyestuff 30 parts, tannin extract 5 parts, 2.3 parts, color-fixing agent, 1.1 parts, surfactant, 0.3 part, sodium chloride and 50 parts, the water that obtain through a step; By upper each component mixing, homogeneous stirs, and obtains dyestuff;
C. artificial leather process: the artificial leather after tanning process of learning from else's experience carries out acidleach, neutralisation treatment, the acid solution pH value that acidleach adopts is 1.8; Neutralisation treatment is specially: in the acid solution of dipping, add sodium bicarbonate carry out neutralisation treatment 40min, and every 5min improves pH value 0.4;
D. dye: the artificial leather after step c process is immersed within 30s in the dyestuff that b step is obtained, at the temperature of 35 DEG C, dipping 30min;
E. heat is steamed: by the artificial leather after Step d process temperature be 95 DEG C, pressure is 1.2kg/cm
2steam under heat steam 60min;
F. Final finishing: by the clean water used for artificial leather 2 times through step e process, shady and cool place is air-dry.
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