CN105347830A - Novel quartz refractory material for pipelines - Google Patents

Novel quartz refractory material for pipelines Download PDF

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Publication number
CN105347830A
CN105347830A CN201510978106.3A CN201510978106A CN105347830A CN 105347830 A CN105347830 A CN 105347830A CN 201510978106 A CN201510978106 A CN 201510978106A CN 105347830 A CN105347830 A CN 105347830A
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China
Prior art keywords
parts
quartz sand
silicon carbide
boric acid
refractory
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Pending
Application number
CN201510978106.3A
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Chinese (zh)
Inventor
唐刚全
张丰琼
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SICHUAN QUANFENG NEW MATERIALS TECHNOLOGY Co Ltd
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SICHUAN QUANFENG NEW MATERIALS TECHNOLOGY Co Ltd
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Priority to CN201510978106.3A priority Critical patent/CN105347830A/en
Publication of CN105347830A publication Critical patent/CN105347830A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/66Monolithic refractories or refractory mortars, including those whether or not containing clay
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • C04B2235/3208Calcium oxide or oxide-forming salts thereof, e.g. lime
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3231Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3244Zirconium oxides, zirconates, hafnium oxides, hafnates, or oxide-forming salts thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3409Boron oxide, borates, boric acids, or oxide forming salts thereof, e.g. borax
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3418Silicon oxide, silicic acids or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3427Silicates other than clay, e.g. water glass
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3427Silicates other than clay, e.g. water glass
    • C04B2235/3436Alkaline earth metal silicates, e.g. barium silicate
    • C04B2235/3445Magnesium silicates, e.g. forsterite
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/38Non-oxide ceramic constituents or additives
    • C04B2235/3817Carbides
    • C04B2235/3826Silicon carbides
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/632Organic additives
    • C04B35/634Polymers
    • C04B35/63448Polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B35/63472Condensation polymers of aldehydes or ketones
    • C04B35/63476Phenol-formaldehyde condensation polymers

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Ceramic Products (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)

Abstract

The invention belongs to the technical field of high-temperature resistance of pipelines and relates to manufacturing of a novel quartz refractory material for the pipelines, particularly to the novel quartz refractory material for the pipelines. The quartz refractory material is characterized by comprising components including quartz sand, boric acid, phenolic resin, zirconium oxide, magnesium silicate, sodium silicate, silicon carbide and calcium oxide.

Description

A kind of novel pipeline silica refractory
Technical field
The invention belongs to the high temperature resistant technical field of pipeline, relate to a kind of manufacture of novel pipeline silica refractory, particularly relate to a kind of novel pipeline silica refractory.
Background technology
Refractoriness is not less than a class ceramic of 1599 DEG C.Refractoriness refers to that refractory materials cone-shaped body sample is not having in loading situation, resists high temperature action and does not soften molten centigradetemperature.But only define with refractoriness and can not describe refractory materials, 1599 DEG C is not absolute comprehensively.Now be defined as the material that all physicochemical property allow it to use in high temperature environments and be called refractory materials.Refractory materials is widely used in the industrial circles such as metallurgy, chemical industry, oil, machinofacture, silicate, power, and in metallurgical industry, consumption is maximum, accounts for 69% ~ 60% of ultimate production.
Application to refractory is in the every field of the national economy such as iron and steel, non-ferrous metal, glass, cement, pottery, petrochemical industry, machinery, boiler, light industry, electric power, military project, be ensure above-mentioned industry production run and the requisite basic material of technical development, in hot industry production development, play irreplaceable vital role.
At the outside surface of novel material pipeline, the usual way that one deck refractory materials is this area pipeline is set, but due to technical limitation, this refractory materials intensity does not reach standard in the art, and work-ing life is not very long, is difficult to reach the requirement that this area pipeline needs to reach.
Summary of the invention
In order to solve the problems of the prior art, the invention provides a kind of novel pipeline silica refractory.
A kind of novel pipeline silica refractory, its feature comprises: silica refractory comprises following component: quartz sand, boric acid, resol, zirconium white, Magnesium Silicate q-agent, water glass, silicon carbide and calcium oxide.
Described a kind of novel pipeline silica refractory, is characterized by: quartz sand refractory materials contains following component, and the weight part of each component is:
Quartz sand 950-1200 part
Boric acid 15-25 part
Resol 20-35 part
Magnesium Silicate q-agent 35-55 part
Water glass 55-75 part
Silicon carbide 50-100 part
Calcium oxide 220-300 part.
Described a kind of novel pipeline silica refractory, is characterized by: quartz sand refractory materials contains following component, and the weight part of each component is:
Quartz sand 950 parts
Boric acid 15 parts
20 parts, resol
Magnesium Silicate q-agent 35 parts
Water glass 55 parts
50 parts, silicon carbide
220 parts, calcium oxide.
Described a kind of novel pipeline silica refractory, is characterized by: quartz sand refractory materials contains following component, and the weight part of each component is:
Quartz sand 1200 parts
Boric acid 25 parts
35 parts, resol
Magnesium Silicate q-agent 55 parts
Water glass 75 parts
100 parts, silicon carbide
300 parts, calcium oxide.
Embodiment
embodiment 1
A kind of novel pipeline silica refractory, its feature comprises: silica refractory comprises following component: quartz sand, boric acid, resol, zirconium white, Magnesium Silicate q-agent, water glass, silicon carbide and calcium oxide.
Described a kind of novel pipeline silica refractory, is characterized by: quartz sand refractory materials contains following component, and the weight part of each component is:
Quartz sand 950-1200 part
Boric acid 15-25 part
Resol 20-35 part
Magnesium Silicate q-agent 35-55 part
Water glass 55-75 part
Silicon carbide 50-100 part
Calcium oxide 220-300 part.
embodiment 2
Described a kind of silica refractory, is characterized by: quartz sand refractory materials contains following component, and the weight part of each component is:
Quartz sand 950 parts
Boric acid 15 parts
20 parts, resol
Magnesium Silicate q-agent 35 parts
Water glass 55 parts
50 parts, silicon carbide
220 parts, calcium oxide.
embodiment 3
Described a kind of novel pipeline silica refractory, is characterized by: quartz sand refractory materials contains following component, and the weight part of each component is:
Quartz sand 1200 parts
Boric acid 25 parts
35 parts, resol
Magnesium Silicate q-agent 55 parts
Water glass 75 parts
100 parts, silicon carbide
300 parts, calcium oxide.

Claims (4)

1. a novel pipeline silica refractory, its feature comprises: silica refractory comprises following component: quartz sand, boric acid, resol, Magnesium Silicate q-agent, water glass, silicon carbide and calcium oxide.
2. a kind of novel pipeline silica refractory according to claim 1, is characterized by: quartz sand refractory materials contains following component, and the weight part of each component is:
Quartz sand 950-1200 part
Boric acid 15-25 part
Resol 20-35 part
Magnesium Silicate q-agent 35-55 part
Water glass 55-75 part
Silicon carbide 50-100 part
Calcium oxide 220-300 part.
3. a kind of novel pipeline silica refractory according to claim 1, is characterized by: quartz sand refractory materials contains following component, and the weight part of each component is:
Quartz sand 950 parts
Boric acid 15 parts
20 parts, resol
Magnesium Silicate q-agent 35 parts
Water glass 55 parts
50 parts, silicon carbide
220 parts, calcium oxide.
4. a kind of novel pipeline silica refractory according to claim 1, is characterized by: quartz sand refractory materials contains following component, and the weight part of each component is:
Quartz sand 1200 parts
Boric acid 25 parts
35 parts, resol
Magnesium Silicate q-agent 55 parts
Water glass 75 parts
100 parts, silicon carbide
300 parts, calcium oxide.
CN201510978106.3A 2015-12-23 2015-12-23 Novel quartz refractory material for pipelines Pending CN105347830A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510978106.3A CN105347830A (en) 2015-12-23 2015-12-23 Novel quartz refractory material for pipelines

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510978106.3A CN105347830A (en) 2015-12-23 2015-12-23 Novel quartz refractory material for pipelines

Publications (1)

Publication Number Publication Date
CN105347830A true CN105347830A (en) 2016-02-24

Family

ID=55323923

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201510978106.3A Pending CN105347830A (en) 2015-12-23 2015-12-23 Novel quartz refractory material for pipelines

Country Status (1)

Country Link
CN (1) CN105347830A (en)

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Application publication date: 20160224

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