CN105347830A - Novel quartz refractory material for pipelines - Google Patents
Novel quartz refractory material for pipelines Download PDFInfo
- Publication number
- CN105347830A CN105347830A CN201510978106.3A CN201510978106A CN105347830A CN 105347830 A CN105347830 A CN 105347830A CN 201510978106 A CN201510978106 A CN 201510978106A CN 105347830 A CN105347830 A CN 105347830A
- Authority
- CN
- China
- Prior art keywords
- parts
- quartz sand
- silicon carbide
- boric acid
- refractory
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 title claims abstract description 64
- 239000011819 refractory material Substances 0.000 title claims abstract description 19
- 239000010453 quartz Substances 0.000 title abstract 4
- 239000006004 Quartz sand Substances 0.000 claims abstract description 22
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 claims abstract description 13
- 239000004327 boric acid Substances 0.000 claims abstract description 13
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 claims abstract description 13
- 239000000292 calcium oxide Substances 0.000 claims abstract description 13
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims abstract description 13
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 claims abstract description 13
- 239000000391 magnesium silicate Substances 0.000 claims abstract description 13
- 229910052919 magnesium silicate Inorganic materials 0.000 claims abstract description 13
- 235000019792 magnesium silicate Nutrition 0.000 claims abstract description 13
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims abstract description 13
- 229910010271 silicon carbide Inorganic materials 0.000 claims abstract description 13
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims abstract description 13
- 239000000377 silicon dioxide Substances 0.000 claims description 19
- 239000003795 chemical substances by application Substances 0.000 claims description 12
- 235000019353 potassium silicate Nutrition 0.000 claims description 12
- 229920003987 resole Polymers 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 abstract 1
- 239000004115 Sodium Silicate Substances 0.000 abstract 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 abstract 1
- 239000005011 phenolic resin Substances 0.000 abstract 1
- 229920001568 phenolic resin Polymers 0.000 abstract 1
- 229910052911 sodium silicate Inorganic materials 0.000 abstract 1
- 229910001928 zirconium oxide Inorganic materials 0.000 abstract 1
- 239000000463 material Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/66—Monolithic refractories or refractory mortars, including those whether or not containing clay
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3205—Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
- C04B2235/3208—Calcium oxide or oxide-forming salts thereof, e.g. lime
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3231—Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
- C04B2235/3244—Zirconium oxides, zirconates, hafnium oxides, hafnates, or oxide-forming salts thereof
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3409—Boron oxide, borates, boric acids, or oxide forming salts thereof, e.g. borax
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3418—Silicon oxide, silicic acids or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3427—Silicates other than clay, e.g. water glass
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3427—Silicates other than clay, e.g. water glass
- C04B2235/3436—Alkaline earth metal silicates, e.g. barium silicate
- C04B2235/3445—Magnesium silicates, e.g. forsterite
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/38—Non-oxide ceramic constituents or additives
- C04B2235/3817—Carbides
- C04B2235/3826—Silicon carbides
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/63—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
- C04B35/632—Organic additives
- C04B35/634—Polymers
- C04B35/63448—Polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C04B35/63472—Condensation polymers of aldehydes or ketones
- C04B35/63476—Phenol-formaldehyde condensation polymers
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Ceramic Products (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
Abstract
The invention belongs to the technical field of high-temperature resistance of pipelines and relates to manufacturing of a novel quartz refractory material for the pipelines, particularly to the novel quartz refractory material for the pipelines. The quartz refractory material is characterized by comprising components including quartz sand, boric acid, phenolic resin, zirconium oxide, magnesium silicate, sodium silicate, silicon carbide and calcium oxide.
Description
Technical field
The invention belongs to the high temperature resistant technical field of pipeline, relate to a kind of manufacture of novel pipeline silica refractory, particularly relate to a kind of novel pipeline silica refractory.
Background technology
Refractoriness is not less than a class ceramic of 1599 DEG C.Refractoriness refers to that refractory materials cone-shaped body sample is not having in loading situation, resists high temperature action and does not soften molten centigradetemperature.But only define with refractoriness and can not describe refractory materials, 1599 DEG C is not absolute comprehensively.Now be defined as the material that all physicochemical property allow it to use in high temperature environments and be called refractory materials.Refractory materials is widely used in the industrial circles such as metallurgy, chemical industry, oil, machinofacture, silicate, power, and in metallurgical industry, consumption is maximum, accounts for 69% ~ 60% of ultimate production.
Application to refractory is in the every field of the national economy such as iron and steel, non-ferrous metal, glass, cement, pottery, petrochemical industry, machinery, boiler, light industry, electric power, military project, be ensure above-mentioned industry production run and the requisite basic material of technical development, in hot industry production development, play irreplaceable vital role.
At the outside surface of novel material pipeline, the usual way that one deck refractory materials is this area pipeline is set, but due to technical limitation, this refractory materials intensity does not reach standard in the art, and work-ing life is not very long, is difficult to reach the requirement that this area pipeline needs to reach.
Summary of the invention
In order to solve the problems of the prior art, the invention provides a kind of novel pipeline silica refractory.
A kind of novel pipeline silica refractory, its feature comprises: silica refractory comprises following component: quartz sand, boric acid, resol, zirconium white, Magnesium Silicate q-agent, water glass, silicon carbide and calcium oxide.
Described a kind of novel pipeline silica refractory, is characterized by: quartz sand refractory materials contains following component, and the weight part of each component is:
Quartz sand 950-1200 part
Boric acid 15-25 part
Resol 20-35 part
Magnesium Silicate q-agent 35-55 part
Water glass 55-75 part
Silicon carbide 50-100 part
Calcium oxide 220-300 part.
Described a kind of novel pipeline silica refractory, is characterized by: quartz sand refractory materials contains following component, and the weight part of each component is:
Quartz sand 950 parts
Boric acid 15 parts
20 parts, resol
Magnesium Silicate q-agent 35 parts
Water glass 55 parts
50 parts, silicon carbide
220 parts, calcium oxide.
Described a kind of novel pipeline silica refractory, is characterized by: quartz sand refractory materials contains following component, and the weight part of each component is:
Quartz sand 1200 parts
Boric acid 25 parts
35 parts, resol
Magnesium Silicate q-agent 55 parts
Water glass 75 parts
100 parts, silicon carbide
300 parts, calcium oxide.
Embodiment
embodiment 1
A kind of novel pipeline silica refractory, its feature comprises: silica refractory comprises following component: quartz sand, boric acid, resol, zirconium white, Magnesium Silicate q-agent, water glass, silicon carbide and calcium oxide.
Described a kind of novel pipeline silica refractory, is characterized by: quartz sand refractory materials contains following component, and the weight part of each component is:
Quartz sand 950-1200 part
Boric acid 15-25 part
Resol 20-35 part
Magnesium Silicate q-agent 35-55 part
Water glass 55-75 part
Silicon carbide 50-100 part
Calcium oxide 220-300 part.
embodiment 2
Described a kind of silica refractory, is characterized by: quartz sand refractory materials contains following component, and the weight part of each component is:
Quartz sand 950 parts
Boric acid 15 parts
20 parts, resol
Magnesium Silicate q-agent 35 parts
Water glass 55 parts
50 parts, silicon carbide
220 parts, calcium oxide.
embodiment 3
Described a kind of novel pipeline silica refractory, is characterized by: quartz sand refractory materials contains following component, and the weight part of each component is:
Quartz sand 1200 parts
Boric acid 25 parts
35 parts, resol
Magnesium Silicate q-agent 55 parts
Water glass 75 parts
100 parts, silicon carbide
300 parts, calcium oxide.
Claims (4)
1. a novel pipeline silica refractory, its feature comprises: silica refractory comprises following component: quartz sand, boric acid, resol, Magnesium Silicate q-agent, water glass, silicon carbide and calcium oxide.
2. a kind of novel pipeline silica refractory according to claim 1, is characterized by: quartz sand refractory materials contains following component, and the weight part of each component is:
Quartz sand 950-1200 part
Boric acid 15-25 part
Resol 20-35 part
Magnesium Silicate q-agent 35-55 part
Water glass 55-75 part
Silicon carbide 50-100 part
Calcium oxide 220-300 part.
3. a kind of novel pipeline silica refractory according to claim 1, is characterized by: quartz sand refractory materials contains following component, and the weight part of each component is:
Quartz sand 950 parts
Boric acid 15 parts
20 parts, resol
Magnesium Silicate q-agent 35 parts
Water glass 55 parts
50 parts, silicon carbide
220 parts, calcium oxide.
4. a kind of novel pipeline silica refractory according to claim 1, is characterized by: quartz sand refractory materials contains following component, and the weight part of each component is:
Quartz sand 1200 parts
Boric acid 25 parts
35 parts, resol
Magnesium Silicate q-agent 55 parts
Water glass 75 parts
100 parts, silicon carbide
300 parts, calcium oxide.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201510978106.3A CN105347830A (en) | 2015-12-23 | 2015-12-23 | Novel quartz refractory material for pipelines |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201510978106.3A CN105347830A (en) | 2015-12-23 | 2015-12-23 | Novel quartz refractory material for pipelines |
Publications (1)
Publication Number | Publication Date |
---|---|
CN105347830A true CN105347830A (en) | 2016-02-24 |
Family
ID=55323923
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201510978106.3A Pending CN105347830A (en) | 2015-12-23 | 2015-12-23 | Novel quartz refractory material for pipelines |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN105347830A (en) |
-
2015
- 2015-12-23 CN CN201510978106.3A patent/CN105347830A/en active Pending
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C06 | Publication | ||
PB01 | Publication | ||
WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20160224 |
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WD01 | Invention patent application deemed withdrawn after publication |