CN105249381A - Processing technology for powder of white lotus seeds without plumule and device - Google Patents
Processing technology for powder of white lotus seeds without plumule and device Download PDFInfo
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- CN105249381A CN105249381A CN201510556370.8A CN201510556370A CN105249381A CN 105249381 A CN105249381 A CN 105249381A CN 201510556370 A CN201510556370 A CN 201510556370A CN 105249381 A CN105249381 A CN 105249381A
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- white lotus
- lotus
- whirlwind
- plumule
- powder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
- B02C19/06—Jet mills
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
Abstract
The invention discloses a processing technology for powder of white lotus seeds without plumule. The processing technology comprises the following steps: (1) planting white lotus, harvesting the lotus after maturity; (2) airing the white lotus seeds without plumule to dehydrate the white lotus seeds without plumule for 24-38 hours; (3) cutting up the white lotus seeds without plumule with the length of 1-4 cm; (4) airing the white lotus seeds without plumule to dehydrate the white lotus seeds without plumule for 12-30 hours; (5) drying the material when the inlet temperature controls at 60-75 DEG C and the outlet temperature controls at 92-120 DEG C; and (6) performing crushing and pulverizing by using a spiral gas flow pulverizer. The invention also discloses the spiral gas flow pulverizer. The powder of white lotus seeds without plumule has no additive, is pure natural high-quality food, has good dissolvability, adsorptivity and dispersibility, is easy to assimilate, and can be used as diet food, special food for diabetic patients, food for middle aged and old people, health food, enriched food and special nutritious food. The processing technology is simple and has high efficiency, and the prepared powder of white lotus seed has good quality.
Description
Technical field
The present invention relates to a kind of processing technology and equipment of logical core white lotus powder.
Background technology
Shicheng space leads to that core lotus is large with grain, look white, taste is sweet, interior tender famous, be regarded as imperial palace treasure.White lotus is rich in the useful nutritional labeling of human body and trace element, according to surveying and determination, dry lotus-seed kernel contains protein 20%, and sugary 11.4% ~ 12.8%, starch 45.1% ~ 49.2, fat 2.4% ~ 2.58%, crude fibre 2.5% ~ 2.93%, phosphorus 0.75% ~ 0.79%, iron 0.008 ~ 0.012%, calcium 0.19 ~ 0.26%, moisture 7.24 ~ 9.36%.Every 100g white lotus is 13.2 ~ 18.5mg containing each seed amino acid summation of needed by human, and vitamin B1, B2, B6 are respectively 0.12 ~ 0.126mg, 0.41 ~ 0.077mg, 0.061 ~ 0.087mg; Sub-lotus is also containing a kind of material for oxidation gold zone tree lemon alkali in addition, has inhibitory action to human body cigarette cancer.Shicheng space leads to that core is large with grain, look white, taste is sweet, interior tender famous, be regarded as imperial palace treasure.Have that moistening lung is nourished heart, nourishing yin and supplementing blood, strong stomach invigorating the spleen, controlling nocturnal emission with astringent drugs liver and kidney benefiting and anticancer, anti-ageing function of waiting for a long time, to be China's tradition be wants dual-purpose health-care good product, element, with white, large, the logical core of grain, the characteristic such as nutritious and of many uses and having won fame both at home and abroad, is national brand name and quality products and exporting.
Lotus seeds from after gathering out lotus seeds are fluffy, after the elementary processing such as epidermis of peeling off, go, logical lotus core, at sorting, roguing, dark addition lotus nut starch.Nuisanceless lotus nut starch does not add any batching in process, high-quality and safety, nutrient health.The processing technology more complicated of existing white lotus powder, working (machining) efficiency is low, and the white lotus powder processed is of poor quality, the demand that can not meet existing market.
Summary of the invention
The technical problem to be solved in the present invention is the defect overcoming prior art, provides a kind of processing technology and equipment of logical core white lotus powder.
In order to solve the problems of the technologies described above, the invention provides following technical scheme:
The processing technology of a kind of logical core white lotus powder of the present invention, it comprises the following steps:
(1) the logical core white lotus of plantation, gathers after maturation;
(2) will lead to the airing of core white lotus and dehydration, the time is 24-38 hour;
(3) shred, length is 1-4cm;
(4) airing and dehydration, the time is 12-30 hour;
(5) drying materials, inlet temperature controls at 60 ~ 75 DEG C, and outlet temperature controls at 92 ~ 120 DEG C;
(6) spiral gas flow pulverizer is used to carry out pulverizing and powder process.
Further, in step (1), the implantation methods of described logical core white lotus is:
(1) selection of land: soil types is red soil, wherein the content of organic matter is >=2.0%, arable layer thickness >=30cm, pH value 6.5 to 7.5;
(2) select lotus root: select lotus root body flat sturdy, lovely luster, short, the anosis pityriasis simplex of internode, not damaged, terminal bud are complete, have the above female lotus root of three joints or the above sub-lotus roots of two joints for planting a lotus root;
(3) plant: annual late March, to early April, is selected fine warm weather, entreated by kind of a lotus root terminal bud towards Tanaka, in burying in 45 ° of oblique cuttings, degree of depth 10cm to 15cm, plantation density is every 667m
2(mu) 150 to 220 bud;
(4) apply fertilizer: take decomposed manure as base manure, every 667m
2(mu) executes decomposed manure>=2000KG, and chemical fertilizer topdresses, and uses according to the principle gradation of " seed manure is light, chemical fertilizer is heavy, son fertile complete ";
(5) pour water: the principle following " early stage fills with shallow water, and mid-term fills with deep water, and the later stage fills with shallow water ".Early growth period keeps 3cm and 6cm shallow water, and enter flowering fruit bearing stage depth of water 7cm and 10cm, summer High Temperature fills with 15cm to 20cm dark circulating water season, and lotus seeds complete filling shallow water of gathering guarantees lotus rhizome safe overwintering.
Further, after seedling all sprouts, should control soil moisture, in case samping off occurs, height of seedling 6-7cm, has 3-4 can transplant during true leaf.
Further, when long 6 cm of seedling, transplant when growing 3 ~ 4 true leaves, water and be convenient to be with native lifting in cultivation seedbed the previous day, choosing cloudy day or dusk carry out, and by distance between rows and hills 24 ~ 30 centimetres, line-spacing 15 ~ 25 centimetres, make seed-breeding field line-spacing 45 ~ 60 centimetres, spacing in the rows 30 ~ 45 centimetres, waters after cultivation all at once.
The present invention provides a kind of spiral gas flow pulverizer on the other hand, comprise vibrating feeder, airflow milling and dust arrester, it is characterized in that, described vibrating feeder lower end connects airflow milling, described airflow milling lower end connects the first whirlwind by pipeline, described first whirlwind upper end connects the second whirlwind by pipeline, and described second whirlwind upper end connects dust arrester by pipeline, and the pipeline that described second whirlwind connects dust arrester is provided with chuck mode butterfly valve sanitation-grade.
As a preferred technical solution of the present invention, between described first whirlwind and the second whirlwind, be provided with gas bag.
As a preferred technical solution of the present invention, described dust arrester, the first whirlwind are all connected aggregate tank with the second whirlwind lower end.
The present invention adopts ultramicro grinding process technology, dust Lovell is adopted to send powder technology, utilize spiral gas flow pulverizer, material is milled, impact, shear, by the subparticle of particle diameter at the crushing material to less than 10-25 μm of more than 3mm, thus make product have interfacial activity, present the process of specific function.With traditional pulverizing, fragmentation, to pulverize etc. compared with process technology, ultramicro grinding product is more small.Ultra-Micro Grinding Equipment utilizes rotor high-speed to rotate the turbulent flow produced, and is added to by material in this hypervelocity air-flow.Rotor is set up extremely staggered some cells can produce speed change eddy current, thus formation high frequency oscillation, the direction of motion of material and speed is made to produce acute variation instantaneously, impel between material and hurriedly rub, clash into, be cracked into fine powder through impact several times repeatedly and utilize various special disintegrating apparatus, by certain processing process, material carried out mill, impact, shearing etc., by particle diameter at the crushing material of more than 3mm to the process of the subparticle of less than 10-25 μm.
The present invention adopts Ultra-Micro Grinding Equipment.Superfine communication technique has following characteristics: 1, control Powder Particle Size scope at 10 μm, powder particle diameter is little, is evenly distributed, and profile is neat, and quality is good, is convenient to application; 2 equipment refluxes can pulverized in the particle auto-returned vortex cavity after selection by winnowing, and pulverize speed fast, the time is short, shortens the production cycle, increases work efficiency; 3 have evaporation to dewater and cold-hot wind functions/drying, without superheating phenomenon, are conducive to retaining powder bioactive ingredients; The material of the 4 pairs of thermal sensitivity, fragrant has preservation, can significantly improve the effective active of preparation; 5 multifilaments, elasticity, viscous material also can process desired level, improve the dissolution rate of active ingredient, are conducive to absorbing; 6 have certain sterilization functions, pollute little, improve living-hygienic level, meet GMP requirement.Air-flowing type disintegrating apparatus is the high velocity air utilizing rotor line speed to produce, product is accelerated in high velocity air, rotor is arranged some staggered, cells that can produce speed change eddy current, form dither, the direction of motion of product and speed is made to produce acute variation instantaneously, impel between product particle and hurriedly clash into, rub, thus reach the object of pulverizing.Surpass compared with prestige pulverizes with standard machinery formula, product can be pulverized very thin by air-flow crushing, and particle size distribution is very narrow, namely granularity evenly.Can lower the temperature because gas expands at nozzle place again, crushing process does not produce heat, so pulverizing temperature rise is very low.This characteristic is for the ultramicro grinding particular importance of low melting point and thermal sensitivity.
The beneficial effect that the present invention reaches is:
The present invention make logical core white lotus powder without any additive, natural quality food; Dissolubility, adsorptivity and good dispersion; Absorption easy to digest; Diet food, the exclusive food of diabetes patient, middle-aged and old food, health food, condensed food and food of special nutrients can be made.Present invention process is simple, and efficiency is high, and the white lotus opaque amount of making is good.
Accompanying drawing explanation
Accompanying drawing is used to provide a further understanding of the present invention, and forms a part for description, together with embodiments of the present invention for explaining the present invention, is not construed as limiting the invention.In the accompanying drawings:
Fig. 1 is structural representation of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, the preferred embodiments of the present invention are described, should be appreciated that preferred embodiment described herein is only for instruction and explanation of the present invention, is not intended to limit the present invention.
The processing technology of a kind of logical core white lotus powder of the present invention, it comprises the following steps:
(1) the logical core white lotus of plantation, gathers after maturation;
(2) will lead to the airing of core white lotus and dehydration, the time is 24-38 hour;
(3) shred, length is 1-4cm;
(4) airing and dehydration, the time is 12-30 hour;
(5) drying materials, inlet temperature controls at 60 ~ 75 DEG C, and outlet temperature controls at 92 ~ 120 DEG C;
(6) spiral gas flow pulverizer is used to carry out pulverizing and powder process.
In the present embodiment, in step (1), the implantation methods of described logical core white lotus is:
(1) selection of land: soil types is red soil, wherein the content of organic matter is >=2.0%, arable layer thickness >=30cm, pH value 6.5 to 7.5;
(2) select lotus root: select lotus root body flat sturdy, lovely luster, short, the anosis pityriasis simplex of internode, not damaged, terminal bud are complete, have the above female lotus root of three joints or the above sub-lotus roots of two joints for planting a lotus root;
(3) plant: annual late March, to early April, is selected fine warm weather, entreated by kind of a lotus root terminal bud towards Tanaka, in burying in 45 ° of oblique cuttings, degree of depth 10cm to 15cm, plantation density is every 667m
2(mu) 150 to 220 bud;
(4) apply fertilizer: take decomposed manure as base manure, every 667m
2(mu) executes decomposed manure>=2000KG, and chemical fertilizer topdresses, and uses according to the principle gradation of " seed manure is light, chemical fertilizer is heavy, son fertile complete ";
(5) pour water: the principle following " early stage fills with shallow water, and mid-term fills with deep water, and the later stage fills with shallow water ".Early growth period keeps 3cm and 6cm shallow water, and enter flowering fruit bearing stage depth of water 7cm and 10cm, summer High Temperature fills with 15cm to 20cm dark circulating water season, and lotus seeds complete filling shallow water of gathering guarantees lotus rhizome safe overwintering.
In the present embodiment, after seedling all sprouts, should control soil moisture, in case samping off occurs, height of seedling 6-7cm, has 3-4 can transplant during true leaf.
In the present embodiment, when long 6 cm of seedling, transplant when growing 3 ~ 4 true leaves, water and be convenient to be with native lifting in cultivation seedbed the previous day, choosing cloudy day or dusk carry out, and by distance between rows and hills 24 ~ 30 centimetres, line-spacing 15 ~ 25 centimetres, make seed-breeding field line-spacing 45 ~ 60 centimetres, spacing in the rows 30 ~ 45 centimetres, waters after cultivation all at once.
As shown in Figure 1, the invention provides a kind of spiral gas flow pulverizer, comprise vibrating feeder 1, airflow milling 2 and dust arrester 7, described vibrating feeder 1 lower end connects airflow milling 2, described airflow milling 2 lower end connects the first whirlwind 3 by pipeline, described first whirlwind 4 upper end connects the second whirlwind 4 by pipeline, described second whirlwind 4 upper end connects dust arrester 7 by pipeline, the pipeline that described second whirlwind 4 connects dust arrester 7 is provided with chuck mode butterfly valve sanitation-grade 6, gas bag 5 is provided with between described first whirlwind 3 and the second whirlwind 4, described dust arrester 7, first whirlwind 3 is all connected aggregate tank 8 with the second whirlwind 4 lower end.
Ultramicro grinding process technology, dust Lovell is adopted to send powder technology, utilize various special installation as MQO10 series helix formula gas flow pulverizer, material is milled, impact, shear, by the subparticle of particle diameter at the crushing material to less than 10-25 μm of more than 3mm, thus make product have interfacial activity, present the process of specific function.With traditional pulverizing, fragmentation, to pulverize etc. compared with process technology, ultramicro grinding product is more small.Spiral gas flow pulverizer utilizes rotor high-speed to rotate the turbulent flow produced, and is added to by material in this hypervelocity air-flow.Rotor is set up extremely staggered some cells can produce speed change eddy current, thus formation high frequency oscillation, the direction of motion of material and speed is made to produce acute variation instantaneously, impel between material and hurriedly rub, clash into, be cracked into fine powder through impact several times repeatedly and utilize various special disintegrating apparatus, by certain processing process, material carried out mill, impact, shearing etc., by particle diameter at the crushing material of more than 3mm to the process of the subparticle of less than 10-25 μm.
Air-flowing type disintegrating apparatus is the high velocity air utilizing rotor line speed to produce, product is accelerated in high velocity air, rotor is arranged some staggered, cells that can produce speed change eddy current, form dither, the direction of motion of product and speed is made to produce acute variation instantaneously, impel between product particle and hurriedly clash into, rub, thus reach the object of pulverizing.Surpass compared with prestige pulverizes with standard machinery formula, product can be pulverized very thin by air-flow crushing, and particle size distribution is very narrow, namely granularity evenly.Can lower the temperature because gas expands at nozzle place again, crushing process does not produce heat, so pulverizing temperature rise is very low.This characteristic is for the ultramicro grinding particular importance of low melting point and thermal sensitivity.Its shortcoming is that energy consumption reaches, and it is generally acknowledged and will exceed other breaking method several times.
This kind of spiral gas flow pulverizer, can control Powder Particle Size scope at 10 μm, powder particle diameter is little, is evenly distributed, and profile is neat, and quality is good, is convenient to application; Equipment reflux can pulverized in the particle auto-returned vortex cavity after selection by winnowing, and pulverize speed fast, the time is short, shortens the production cycle, increases work efficiency; There is evaporation to dewater and cold-hot wind functions/drying, without superheating phenomenon, be conducive to retaining powder bioactive ingredients; There is preservation to the material of thermal sensitivity, fragrant, the effective active of preparation can be significantly improved; Multifilament, elasticity, viscous material also can process desired level, improve the dissolution rate of active ingredient, are conducive to absorbing; There is certain sterilization functions, pollute little, improve living-hygienic level, meet GMP requirement.
Last it is noted that the foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, although with reference to previous embodiment to invention has been detailed description, for a person skilled in the art, it still can be modified to the technical scheme described in foregoing embodiments, or carries out equivalent replacement to wherein portion of techniques feature.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (7)
1. a processing technology for logical core white lotus powder, is characterized in that, comprise the following steps:
(1) the logical core white lotus of plantation, gathers after maturation;
(2) will lead to the airing of core white lotus and dehydration, the time is 24-38 hour;
(3) shred, length is 1-4cm;
(4) airing and dehydration, the time is 12-30 hour;
(5) drying materials, inlet temperature controls at 60 ~ 75 DEG C, and outlet temperature controls at 92 ~ 120 DEG C;
(6) spiral gas flow pulverizer is used to carry out pulverizing and powder process.
2. the processing technology of a kind of logical core white lotus powder according to claim 1, is characterized in that, in step (1), the implantation methods of described logical core white lotus is:
(1) selection of land: soil types is red soil, wherein the content of organic matter is >=2.0%, arable layer thickness >=30cm, pH value 6.5 to 7.5;
(2) select lotus root: select lotus root body flat sturdy, lovely luster, short, the anosis pityriasis simplex of internode, not damaged, terminal bud are complete, have the above female lotus root of three joints or the above sub-lotus roots of two joints for planting a lotus root;
(3) plant: annual late March, to early April, is selected fine warm weather, entreated by kind of a lotus root terminal bud towards Tanaka, in burying in 45 ° of oblique cuttings, degree of depth 10cm to 15cm, plantation density is every 667m
2(mu) 150 to 220 bud;
(4) apply fertilizer: take decomposed manure as base manure, every 667m
2(mu) executes decomposed manure>=2000KG, and chemical fertilizer topdresses, and uses according to the principle gradation of " seed manure is light, chemical fertilizer is heavy, son fertile complete ";
(5) pour water: the principle following " early stage fills with shallow water, and mid-term fills with deep water, and the later stage fills with shallow water ".Early growth period keeps 3cm and 6cm shallow water, and enter flowering fruit bearing stage depth of water 7cm and 10cm, summer High Temperature fills with 15cm to 20cm dark circulating water season, and lotus seeds complete filling shallow water of gathering guarantees lotus rhizome safe overwintering.
3. the processing technology of a kind of logical core white lotus powder according to claim 2, is characterized in that, after seedling all sprouts, should control soil moisture, in case samping off occurs, height of seedling 6-7cm, has 3-4 can transplant during true leaf.
4. the processing technology of a kind of logical core white lotus powder according to claim 2, it is characterized in that, when long 6 cm of seedling, transplanting when growing 3 ~ 4 true leaves, waters and is convenient to be with native lifting in cultivation seedbed the previous day, and choosing cloudy day or dusk carry out, by distance between rows and hills 24 ~ 30 centimetres, line-spacing 15 ~ 25 centimetres, make seed-breeding field line-spacing 45 ~ 60 centimetres, spacing in the rows 30 ~ 45 centimetres, water after cultivation all at once.
5. a spiral gas flow pulverizer, comprise vibrating feeder (1), airflow milling (2) and dust arrester (7), it is characterized in that, described vibrating feeder (1) lower end connects airflow milling (2), described airflow milling (2) lower end connects the first whirlwind (3) by pipeline, described first whirlwind (4) upper end connects the second whirlwind (4) by pipeline, described second whirlwind (4) upper end connects dust arrester (7) by pipeline, the pipeline that described second whirlwind (4) connects dust arrester (7) is provided with chuck mode butterfly valve sanitation-grade (6).
6. the spiral gas flow pulverizer of one according to claim 5, is characterized in that, is provided with gas bag (5) between described first whirlwind (3) and the second whirlwind (4).
7. the spiral gas flow pulverizer of one according to claim 6, is characterized in that, described dust arrester (7), the first whirlwind (3) are all connected aggregate tank (8) with the second whirlwind (4) lower end.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510556370.8A CN105249381A (en) | 2015-09-01 | 2015-09-01 | Processing technology for powder of white lotus seeds without plumule and device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510556370.8A CN105249381A (en) | 2015-09-01 | 2015-09-01 | Processing technology for powder of white lotus seeds without plumule and device |
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| CN105249381A true CN105249381A (en) | 2016-01-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510556370.8A Pending CN105249381A (en) | 2015-09-01 | 2015-09-01 | Processing technology for powder of white lotus seeds without plumule and device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113197289A (en) * | 2021-03-31 | 2021-08-03 | 广西壮族自治区农业科学院 | Ultramicro passion fruit powder preparation device |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1231945A (en) * | 1999-01-21 | 1999-10-20 | 宁波经济技术开发区中科三环粉体高技术公司 | Energy-saving environment protection type collision fluid bed jet mill and process thereof |
| CN1267468A (en) * | 1999-03-18 | 2000-09-27 | 中国科学院水生生物研究所 | Production process of Fengyanlian lotus powder |
| CN202570324U (en) * | 2012-03-20 | 2012-12-05 | 南京新天兴影像科技有限公司 | Automatic negative pressure control regulating system for fluid energy milling of fluidized bed |
-
2015
- 2015-09-01 CN CN201510556370.8A patent/CN105249381A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1231945A (en) * | 1999-01-21 | 1999-10-20 | 宁波经济技术开发区中科三环粉体高技术公司 | Energy-saving environment protection type collision fluid bed jet mill and process thereof |
| CN1267468A (en) * | 1999-03-18 | 2000-09-27 | 中国科学院水生生物研究所 | Production process of Fengyanlian lotus powder |
| CN202570324U (en) * | 2012-03-20 | 2012-12-05 | 南京新天兴影像科技有限公司 | Automatic negative pressure control regulating system for fluid energy milling of fluidized bed |
Non-Patent Citations (1)
| Title |
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| 严芬娟: "莲藕对环境的要求及浅水藕栽培技术", 《现代农业科技》 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113197289A (en) * | 2021-03-31 | 2021-08-03 | 广西壮族自治区农业科学院 | Ultramicro passion fruit powder preparation device |
| CN113197289B (en) * | 2021-03-31 | 2022-11-15 | 广西壮族自治区农业科学院 | Ultramicro passion fruit powder preparation device |
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Application publication date: 20160120 |
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