CN105201184B - Basket-hanging high-altitude wall sprayer - Google Patents

Basket-hanging high-altitude wall sprayer Download PDF

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Publication number
CN105201184B
CN105201184B CN201510680592.0A CN201510680592A CN105201184B CN 105201184 B CN105201184 B CN 105201184B CN 201510680592 A CN201510680592 A CN 201510680592A CN 105201184 B CN105201184 B CN 105201184B
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CN
China
Prior art keywords
mobile platform
guide rail
platform
plc control
support baseboard
Prior art date
Application number
CN201510680592.0A
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Chinese (zh)
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CN105201184A (en
Inventor
阮学云
马强强
吕祥新
吴吉莹
赵梦磊
徐成
张双江
林文宇
尚晨晨
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安徽理工大学
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Priority to CN201510680592.0A priority Critical patent/CN105201184B/en
Publication of CN105201184A publication Critical patent/CN105201184A/en
Application granted granted Critical
Publication of CN105201184B publication Critical patent/CN105201184B/en

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Abstract

The invention discloses a kind of basket-hanging high-altitude wall sprayer, including support baseboard, the top surface of the support baseboard is provided with portable spray body, the left and right end face of support baseboard is provided with boom hoisting, the portable spray body, boom hoisting connect with PLC control system, and PLC control system connects with manual operation platform signal.Simple in construction, easy for installation, simple operation of the invention, adapts to various complicated metopes, and working stability, dependable performance, efficiently solves current high-altitude hand spray danger coefficient greatly, the low problem of efficiency.

Description

Basket-hanging high-altitude wall sprayer
Technical field
The invention belongs to building machinery technical field, and in particular to a kind of basket-hanging high-altitude wall sprayer.
Background technology
With China's rapid development of economy, construction industry emerges in an endless stream like the mushrooms after rain.But construction industry is at a high speed While development, work safety accident is of common occurrence.Work high above the ground particularly in construction industry occurs due to environment complexity Falling from high altitude, object the event such as injure by a crashing object and threaten workman's life security.
For current high-rise building wall spraying operation, a kind of mode is that workman is constructed using scaffolding, be there is Long construction period and the high defect of cost;Another operating type is the hand spray in the hanging basket hung with suspension machine, although Short construction period, cost are low, but for operator, still suffer from security protection defect not in place, thus make both at home and abroad Into security incident happen occasionally.
The content of the invention
It is an object of the invention to overcome above-mentioned the deficiencies in the prior art, there is provided a kind of simple operation, security performance are high Basket-hanging high-altitude wall sprayer.
A kind of basket-hanging high-altitude wall sprayer, including support baseboard, the top surface of the support baseboard spray provided with portable Apply mechanism, the left and right end face of support baseboard is provided with boom hoisting, the portable spray body, boom hoisting with PLC controls System connects, and PLC control system connects with manual operation platform signal.
It is used as further describing for above-mentioned technical proposal:
The portable spray body includes two parallel clearances and arranged, and set along support baseboard end face length direction First guide rail, the first guide rail is provided with mobile platform, and mobile platform bottom is provided with roller, and roller is arranged in the first guide rail, moves Moving platform top surface is provided with the second guide rail on the direction perpendicular with the first guide rail, and the second guide rail is provided with after slide unit, slide unit End, which is provided with, to be used to drive the first telescopic cylinder that it reciprocatingly slides along the second guide rail, and the top of slide unit is provided with rotary cylinder, rotation Vertically upward, axial end is arranged with injection nozzle carrier mounting seat to the cylinder axis of cylinder, and injection nozzle carrier mounting seat is towards metope to be sprayed Direction is provided with paint spray nozzle group;The two ends of mobile platform are provided with the haulage gear for pulling it to be moved back and forth in the first guide rail.
It is used as further describing for above-mentioned technical proposal:
The haulage gear, which includes being arranged with support frame and the traction wheel being rotatably supported on support frame, traction wheel, to be led Messenger, pull rope is connected in the end sidewalls of mobile platform, and the traction wheel power connector of one of haulage gear is in stepping On motor.
It is used as further describing for above-mentioned technical proposal:
The portable spray body also includes the travel switch being arranged in haulage gear on support frame, travel switch court Set to mobile platform, mobile platform on the face of travel switch relative to coordinating provided with limited block, and travel switch controls system with PLC System connects, and PLC control system controls the running status of stepper motor.
It is used as further describing for above-mentioned technical proposal:
The ranging for detecting distance between metope to be sprayed and the flush coater is additionally provided with the injection nozzle carrier mounting seat Sensor, distance measuring sensor connects with PLC control system.
It is used as further describing for above-mentioned technical proposal:
The monitor for monitoring the flush coater operation conditions, the operation shape of monitor are additionally provided with the mobile platform State is controlled in real time by manual operation platform.
It is used as further describing for above-mentioned technical proposal:
The manual operation platform is monitored by monitor, is turned using single-chip microcomputer controllor for step-by-step motor control stepper motor Number, the distance of control mobile platform movement.
It is used as further describing for above-mentioned technical proposal:
Basket-hanging high-altitude wall sprayer, in addition to obstacle detouring adsorbing mechanism, obstacle detouring adsorbing mechanism include being symmetrical arranged Matrix link at support baseboard leading flank two ends, the openend of matrix link is towards metope to be sprayed, the second flexible gas The base end of cylinder is hinged at the opening of matrix link, and the piston end of the second telescopic cylinder is connected to the bottom surface peace of high pressure sucker Fill on seat, be provided with proximity transducer at the bottom surface of the support baseboard of matrix link, the second telescopic cylinder, high pressure sucker, Proximity transducer connects with PLC control system.
It is used as further describing for above-mentioned technical proposal:
The injection nozzle carrier mounting seat is in T fonts, and tail end is set on the cylinder axis of rotary cylinder, and front end is perpendicular to mobile flat Platform, paint spray nozzle group is vertically arranged in the front end surface of injection nozzle carrier mounting seat.
It is used as further describing for above-mentioned technical proposal:
The monitor is wireless network camera, is connected to by wireless network on monitoring mobile phone software.
Simple in construction, easy for installation, simple operation of the invention, adapts to various complicated metopes, and working stability, performance can Lean on, efficiently solve current high-altitude hand spray danger coefficient greatly, the low problem of efficiency.
It is embodied in:
1st, conversion is put using rotary cylinder and telescopic cylinder control paint spray nozzle, instead of the complicated knot of multi_motor control Structure, is not only easy to manipulation and clean environmental protection;
2nd, controlled using interface alternation formula, manual operation platform control PLC control system makes flush coater complete spraying action, PLC control system feeds back to manual operation platform and adjusts spray coating operations state in real time, so as to the stable various complexity of adaptation Metope;
3rd, by the setting of monitor, the working condition of flush coater can in real time be monitored and adjusts spray coating operations shape State;
4th, the setting of obstacle detouring adsorbing mechanism can stablize flush coater and can clear the jumps, can solve the problem that in spraying process because Flush coater swing or there is barrier and the problem of break-off;
5th, by coordinating monitoring mobile phone with wireless network camera, video easily can be carried out to spraying state and adopted Collection, operating personnel can be judged spraying information whenever and wherever possible according to the spraying state monitored, adjust spraying scheme.
Brief description of the drawings
Fig. 1 is dimensional structure diagram of the invention;
Fig. 2 is overlooking the structure diagram of the invention;
Fig. 3 is side structure schematic view of the invention.
Embodiment
A kind of basket-hanging high-altitude wall sprayer provided referring to Fig. 1, the present invention, including support baseboard 1, support baseboard 1 Top surface be provided with portable spray body 2, the left and right end face of support baseboard 1 is provided with boom hoisting 3, portable spray body 2, rises Device for hoisting 3 connects with PLC control system, and PLC control system connects with manual operation platform signal.
In use, this flush coater is placed on to the side of wall to be sprayed, operating personnel's operation manual operation platform, first Boom hoisting 3 is set to lift by crane support baseboard 1 using PLC control system, when reaching correct position, manual operation platform passes through The portable spray body 2 of PLC control system control is selected to wall spraying position, and completes the spraying work after selected Make.After spray coating operations complete a cycle, flush coater movement carries out the spray coating operations in next cycle, and the completion that goes round and begins again is whole The spray coating operations of face wall.
Operating personnel just can complete the spraying to high-rise wall without station on flush coater, therefore there's almost no work high above the ground Produced potential safety hazard.
With reference to Fig. 2 and Fig. 3, portable spray body 2 includes two parallel clearance arrangements, and long along the top surface of support baseboard 1 The first guide rail 201 that direction is set is spent, the first guide rail 201 is provided with mobile platform 202, and the bottom of mobile platform 202 is provided with roller 203, roller 203 is arranged in the first guide rail 201, and the top surface of mobile platform 202 is set on the direction perpendicular with the first guide rail 201 There is the second guide rail 204, the second guide rail 204 is provided with slide unit 205, and the rear end of slide unit 205, which is provided with, to be used to drive it along the second guide rail 204 the first telescopic cylinders 206 reciprocatingly slided, the top of slide unit 205 is provided with rotary cylinder 207, the cylinder axis of rotary cylinder 207 Vertically upward, axial end is arranged with injection nozzle carrier mounting seat 208, and injection nozzle carrier mounting seat 208 is on the direction towards metope to be sprayed Provided with paint spray nozzle group 209;The two ends of mobile platform 202 are provided with the haulage gear for pulling it to be moved back and forth in the first guide rail 201 4, haulage gear 4 includes winding on support frame 401 and the traction wheel 402 being rotatably supported on support frame 401, traction wheel 402 There is pull rope 403, pull rope 403 is connected in the end sidewalls of mobile platform 202, the traction wheel of one of haulage gear 4 402 power connectors are on stepper motor 404.
In use, driving traction wheel 402 to rotate by the output shaft of stepper motor 404, pull rope 403 is set to pull mobile platform 202, by controlling moving horizontally for mobile platform 202, to adjust the horizontal level of coating injection;Reached in mobile platform 202 During required horizontal level, the first telescopic cylinder 206 promotes slide unit 205, slide unit 205 is slided to wall to be sprayed, rotates afterwards Cylinder 207 drives injection nozzle carrier mounting seat 208 to rotate and stretch up and down and adjusted to the state just to wall to be sprayed, paint spray nozzle group 209 can start to complete spraying;
Portable spray body 2 also includes the travel switch 210 being arranged in haulage gear 4 on support frame 401, and stroke is opened Close 210 to set towards mobile platform 202, mobile platform 202 is provided with limited block 211 relative to cooperation on the face of travel switch 210, Travel switch 210 connects with PLC control system, and PLC control system controls the running status of stepper motor 404.Specific works mistake Cheng Wei, stepper motor 404 is rotated forward, and mobile platform 202 is pulled to and is not connected with having at the haulage gear 4 of stepper motor 404, when spacing When block 211 touches travel switch 210, inverted by PLC control system control stepper motor 404, then complete back and forth movement.
The ranging for detecting distance between metope to be sprayed and the flush coater is additionally provided with injection nozzle carrier mounting seat 208 to pass The monitor 213 for monitoring the flush coater operation conditions, distance measuring sensor are additionally provided with sensor 212, mobile platform 202 212nd, monitor 213 connects with PLC control system, and the running status of monitor is controlled in real time by manual operation platform.Specifically The course of work is, the distance of distance measuring sensor 212 measurement flush coater and metope in real time, when run into spraying process concavo-convex metope or When door and window etc. is without wall position distance change, signal is fed back to manual operation platform by PLC control system, manually according to monitor The situation of 213 monitorings, then control paint spray nozzle group 209 to spray state, 202, position and movement platform by PLC control system Put, artificial control is carried out to metope dead angle and is sprayed.
Manual operation platform is monitored by monitor under special circumstances, controls to walk using single-chip microcomputer controllor for step-by-step motor The revolution of stepper motor 404, the distance of control mobile platform movement.
In the present embodiment, a kind of basket-hanging high-altitude wall sprayer, in addition to obstacle detouring adsorbing mechanism 5, obstacle detouring adsorbing mechanism 5 Matrix link 501 including being symmetricly set on the leading flank two ends of support baseboard 1, the openend direction of matrix link 501 is treated Metope is sprayed, the base end of the second telescopic cylinder 502 is hinged at the opening of matrix link 501, the second telescopic cylinder 502 Piston end is connected in the bottom surface mounting seat of high pressure sucker 503, is set at the bottom surface of the support baseboard 1 of matrix link 501 There is proximity transducer 504, the second telescopic cylinder 502, high pressure sucker 503, proximity transducer 504 connect with PLC control system.Tool Body running process is, when proximity transducer 504 detects obstacle wall or the barriers such as windowsill, balcony that the lower section of support baseboard 1 occurs When hindering thing, detection signal is delivered to manual operation platform by PLC control system, when there is barrier, by manually grasping Make platform courses high pressure sucker 503 and suck metope, the second telescopic cylinder 502 is perpendicular to metope to be sprayed, and by stretching out piston Bar makes the distance of flush coater and metope to be sprayed gradually increase, after the completion of stretching, is constituted by being hinged with matrix link 501 Revolute pair, relatively rotate flush coater and metope to be sprayed and decline, after clearing the jumps, high pressure sucker 503 is stopped, the Two telescopic cylinders 502 are folded to contract.
, also can be by tight by high pressure sucker 503 in clear, but in the presence of having the external influence factors such as wind, vibration Pasting the stable flush coater of metope to be sprayed makes its normal work.
In the present embodiment, injection nozzle carrier mounting seat 208 is in T fonts, and tail end is set on the cylinder axis of rotary cylinder 207, preceding End is perpendicular to mobile platform 202, and paint spray nozzle group 209 is vertically arranged in the front end surface of injection nozzle carrier mounting seat 208.Purpose exists In, expand the spray range on vertical plane, it is a wide range of and uniform during rotating and stretching up and down in rotary cylinder 207 Complete spraying.
In the present embodiment, monitor 213 is wireless network camera, and manual operation platform is connected to by wireless network On.Manual operation platform can use mobile phone, operation of the operating personnel by the monitoring of software installed in mobile phone to this flush coater State is monitored in real time, and spraying state can be monitored whenever and wherever possible, is found in time and is solved problem.
Described above is only the preferred embodiment of the present invention, and protection scope of the present invention is not limited merely to above-mentioned implementation Example, all technical schemes belonged under thinking of the present invention belong to protection scope of the present invention.It should be pointed out that for the art Those of ordinary skill for, some improvements and modifications without departing from the principles of the present invention, these improvements and modifications It should be regarded as protection scope of the present invention.

Claims (1)

1. a kind of basket-hanging high-altitude wall sprayer, including support baseboard, the top surface of the support baseboard are sprayed provided with portable Mechanism, the left and right end face of support baseboard is provided with boom hoisting, and the portable spray body includes two parallel clearance arrangements, and The first guide rail set along support baseboard end face length direction, the first guide rail is provided with mobile platform, and mobile platform bottom is provided with Roller, roller is arranged in the first guide rail, and mobile platform top surface is provided with the second guide rail on the direction perpendicular with the first guide rail, Second guide rail is provided with slide unit, and the rear end of slide unit, which is provided with, to be used to drive the first telescopic cylinder that it reciprocatingly slides along the second guide rail, The top of slide unit is provided with rotary cylinder, and vertically upward, axial end is arranged with injection nozzle carrier mounting seat, nozzle to the cylinder axis of rotary cylinder Frame mounting seat is provided with paint spray nozzle group on the direction towards metope to be sprayed;The two ends of mobile platform, which are provided with, pulls it first The haulage gear that guide rail is moved back and forth, the haulage gear includes support frame and the traction wheel being rotatably supported on support frame, Pull rope is arranged with traction wheel, pull rope is connected in the end sidewalls of mobile platform, the traction of one of haulage gear Wheel power is connected on stepper motor, and the injection nozzle carrier mounting seat is in T fonts, and tail end is set on the cylinder axis of rotary cylinder, Front end is vertically arranged in the front end surface of injection nozzle carrier mounting seat perpendicular to mobile platform, paint spray nozzle group, it is characterised in that:Institute State portable spray body, boom hoisting with PLC control system to connect, PLC control system and manual operation platform signal phase Connect, the portable spray body also includes the travel switch being arranged in haulage gear on support frame, travel switch direction is moved Moving platform is set, and mobile platform coordinates provided with limited block, travel switch and PLC control system phase relative on the face of travel switch Connect, PLC control system controls the running status of stepper motor;It is additionally provided with the injection nozzle carrier mounting seat for detecting wall to be sprayed The distance measuring sensor of distance between face and the flush coater, distance measuring sensor connects with PLC control system;On the mobile platform The monitor for monitoring the flush coater operation conditions is additionally provided with, the running status of monitor is controlled in real time by manual operation platform System;The manual operation platform is monitored by monitor, and stepper motor revolution, control are controlled using single-chip microcomputer controllor for step-by-step motor The distance of mobile platform movement processed;Basket-hanging high-altitude wall sprayer, in addition to obstacle detouring adsorbing mechanism, obstacle detouring adsorbing mechanism Matrix link including being symmetricly set on support baseboard leading flank two ends, the openend of matrix link is towards wall to be sprayed Face, the base end of the second telescopic cylinder is hinged at the opening of matrix link, and the piston end of the second telescopic cylinder is connected to height In the bottom surface mounting seat for pressing sucker, proximity transducer is provided with the bottom surface of the support baseboard of matrix link, second stretches Cylinder, high pressure sucker, proximity transducer connect with PLC control system, and the monitor is wireless network camera, passes through nothing Gauze network is connected on monitoring mobile phone software.
CN201510680592.0A 2015-10-16 2015-10-16 Basket-hanging high-altitude wall sprayer CN105201184B (en)

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CN105201184B true CN105201184B (en) 2017-09-29

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CN106013743A (en) * 2016-07-07 2016-10-12 洛阳高昌机电科技有限公司 Spray coating device capable of spraying and coating various kinds of building paint at same time
CN106695830B (en) * 2017-01-19 2018-05-18 巨野七彩贝壳电子商务有限公司 A kind of external wall of high-rise building sprays intelligent robot
CN107288318B (en) * 2017-04-28 2019-05-17 张晓宇 A kind of implementation method of the control system of full-automatic concrete flush coater
CN108581701B (en) * 2018-04-29 2020-06-30 蚌埠立超信息科技有限公司 Deburring mechanism of automobile steering wheel
CN108527051B (en) * 2018-04-29 2020-06-30 蚌埠立超信息科技有限公司 Deburring mechanism of automobile steering wheel
CN110847583A (en) * 2019-10-22 2020-02-28 浑云松 Automatic coating hanging basket
CN110871231B (en) * 2019-11-28 2021-01-22 威海永旺不锈钢制品有限公司 Working method of rolling device for steel plate processing
CN110871230A (en) * 2019-11-28 2020-03-10 段旭东 Calendering device for steel plate processing
CN111395710A (en) * 2020-04-26 2020-07-10 安徽菠萝传媒有限公司 Wall plastering device for architectural decoration

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DE10226174A1 (en) * 2002-06-12 2004-01-08 Franz-Josef Dierkes Machine, for applying material to a building interior wall, has a wheeled frame with vertical columns on which the platform is moved vertically, horizontally or in a circular motion
CN102943559A (en) * 2012-11-22 2013-02-27 陈宝 Plastic spraying device for high rise building outer wall
CN203808464U (en) * 2014-02-28 2014-09-03 福州市金昌创新技术研究所 Automatic microcomputer wall plastering machine
CN204139556U (en) * 2014-09-17 2015-02-04 扬州柳工建设机械有限公司 A kind of mortar spray coating machine
CN204418615U (en) * 2015-02-02 2015-06-24 金陵科技学院 A kind of automation facade paint brush
CN205025063U (en) * 2015-10-08 2016-02-10 何志文 Automatic wall whitewashing machine
CN205036055U (en) * 2015-10-16 2016-02-17 安徽理工大学 Hanging flower basket formula high altitude wall flush coater

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10226174A1 (en) * 2002-06-12 2004-01-08 Franz-Josef Dierkes Machine, for applying material to a building interior wall, has a wheeled frame with vertical columns on which the platform is moved vertically, horizontally or in a circular motion
CN102943559A (en) * 2012-11-22 2013-02-27 陈宝 Plastic spraying device for high rise building outer wall
CN203808464U (en) * 2014-02-28 2014-09-03 福州市金昌创新技术研究所 Automatic microcomputer wall plastering machine
CN204139556U (en) * 2014-09-17 2015-02-04 扬州柳工建设机械有限公司 A kind of mortar spray coating machine
CN204418615U (en) * 2015-02-02 2015-06-24 金陵科技学院 A kind of automation facade paint brush
CN205025063U (en) * 2015-10-08 2016-02-10 何志文 Automatic wall whitewashing machine
CN205036055U (en) * 2015-10-16 2016-02-17 安徽理工大学 Hanging flower basket formula high altitude wall flush coater

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Inventor after: Ruan Xueyun

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