CN105126976B - A kind of RDF stagewises crush and formation system - Google Patents
A kind of RDF stagewises crush and formation system Download PDFInfo
- Publication number
- CN105126976B CN105126976B CN201510456993.8A CN201510456993A CN105126976B CN 105126976 B CN105126976 B CN 105126976B CN 201510456993 A CN201510456993 A CN 201510456993A CN 105126976 B CN105126976 B CN 105126976B
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- Prior art keywords
- level
- cutter
- crushing cutter
- rdf
- motor
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
- B02C18/142—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with two or more inter-engaging rotatable cutter assemblies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/18—Knives; Mountings thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/22—Feed or discharge means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/22—Feed or discharge means
- B02C18/2216—Discharge means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/22—Feed or discharge means
- B02C18/2225—Feed means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/22—Extrusion presses; Dies therefor
- B30B11/24—Extrusion presses; Dies therefor using screws or worms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/30—Feeding material to presses
- B30B15/302—Feeding material in particulate or plastic state to moulding presses
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The present invention relates to RDF preparation technologies field, more particularly to a kind of RDF stagewises crush and formation system, a kind of RDF stagewises disintegrating machine, including feed pipe, one-level breaker, two-stage crushing device, big support, small rack, the first motor, the second motor, the first decelerator, the second decelerator, material connecting tube, first base, support supports motor, first base supports whole disintegrating machine, disintegrating machine can be adjusted flexibly according to the material broken requirement different with material in the disintegrating machine, practicality is enhanced, improves crushing efficiency;There is one kind selectivity charging forming machine to include power set, feed arrangement, feed device, drawing mechanism, second base, the spiral propeller being arranged in forming machine in barrel, ensure that will not cause conveying to be interrupted because of blocking in material conveying process, improve the stability that equipment continuously works.
Description
Technical field
The invention belongs to RDF preparation technologies field, and in particular to a kind of RDF stagewises crush and formation system.
Background technology
With the fast development of Chinese society's economy, domestic waste yield increasingly increases, the recycling treatment of rubbish
Having turned into must solve the problems, such as in many countries and Development of large city.The domestic waste in China is still with about 9% speed at present
Rate is incremented by, and the accumulations of a large amount of rubbish causes particularly important to garbage disposal.
We are handled rubbish using a kind of recycling, recovery energy mode, and domestic waste is prepared into
RDF.Due to the domestic waste complicated component in China, the mechanical sorting of rubbish is difficult to reach ideal effect again, so as to RDF
Follow-up preparation propose higher requirement.And disintegrating machine and forming machine are combined into a system, it can prepare preferably
RDF products, and improve production efficiency.Currently almost there is preferable effect without a kind of preparation follow-up to its of system.
The broken of rubbish is to prepare link mostly important in RDF, to the broken effect of rubbish in existing refuse grinder
Fruit is not ideal enough.Not ideal enough due to separating effect, during refuse breaking, different materials has different characteristics,
In actual implementation process, be not added with distinguishing arrives the coarse crushing of rubbish and the unification of fine shattering process together, for rigid material
With soft material it is broken not enough completely, not only treatment effect is very poor, and the loss for equipment is very big, such as the mill of cutter
Damage, work period are reduced, and increase production cost.
Current forming machine problems faced is exactly that the viscoplasticity of rubbish material causes forming machine to feed and be advanced in material
Blockage problem in journey, not only produces infringement to motor, and shaping efficiency on forming machine and Forming Quality influence it is very big.
The content of the invention
In order to overcome shortcoming and defect present in prior art, the present invention provides a kind of RDF stagewises and crushes and be molded
System, solve broken effect for rigid material and soft material of the domestic waste of complexity during RDF is prepared
The problem of fruit is not ideal enough.
To achieve the above object, the present invention adopts the following technical scheme that:
A kind of RDF stagewises are broken and formation system includes a kind of RDF stagewises disintegrating machine and one kind and there is selectivity to enter
Expect forming machine, the output of described RDF stagewise disintegrating machines is connected with selectivity charging forming machine input.
A kind of RDF stagewises disintegrating machine, including feed pipe, one-level breaker, two-stage crushing device, big support, ramuscule
Frame, the first motor, the second motor, the first decelerator, the second decelerator, material connecting tube, first base, the first described motor
And first decelerator be arranged on a side end of one-level breaker, the second motor and the second decelerator are arranged on two-stage crushing dress
The side end put, big support support the first motor, and small rack supports the second motor, and first base supports whole disintegrating machine, place
In bottommost.
Described one-level breaker includes first charging aperture, the first casing, one-level coarse crushing cutter, one-level fine crushing knife
Tool, the first screen cloth, the first discharging opening;Described one-level coarse crushing cutter is arranged on the vertical upper side of one-level fine crushing cutter;Institute
The the first box house side wall stated is provided with cutter groove, mutually agrees with one-level coarse crushing cutter and one-level fine crushing cutter, while cutter groove
There is certain interval with cutter, cutter includes one-level coarse crushing cutter and one-level fine crushing cutter;First lower box is arc
Shape designs, and makes breaker without dead angle;The first described screen cloth is arranged on the bottom of the first casing;Described one-level coarse crushing knife
Have for rotary cutter, one-level coarse crushing cutter uses hard alloy steel material, and the preceding cutting edge of its blade is arc, rear cutting edge
For planar shaped, one-level coarse crushing cutter is moved with opposite direction of rotation, and one-level fine crushing cutter is helical tooth blade, one-level thin broken
The edge structure indention of broken cutter, three helical tooth blade intermeshings rotate.
The two-stage crushing device includes second charging aperture, the second casing, the fine crushing cutter of two level, the second screen cloth, the
Two discharging openings;The fine crushing cutter of two level is rotary cutter, and the fine crushing cutter of two level uses high speed steel material, two level essence
Fine crushing cutter is divided into inside and outside two blades, and the preceding cutting edge of outer blade is arc, and rear cutting edge is planar shaped, and interior blade is saw
Tooth form;The second described screen cloth is arranged on the bottom of the second casing;The second box house side wall is provided with the second cutter groove, with two
The fine crushing cutter of level mutually agrees with, while cutter groove has certain interval with cutter, and cutter includes the fine crushing cutter of two level;Described
Second casing is circular-arc-shaped design.
Described one-level breaker is equipped with independent feeding mouth and discharging opening, the broken dress of one-level with two-stage crushing device
Put with two-stage crushing device, be mutually connected by adjustable material connecting tube.
Described material connecting tube is a curved socket being enclosed on the first discharging opening, and caliber is gradual from top to bottom
Reduce, can 360°Rotate horizontally.
There is one kind selectivity charging forming machine to include power set, feed arrangement, feed device, drawing mechanism, second
Base.
Described power set include the 3rd motor and the 3rd decelerator, are arranged on one end end of forming machine.
Described feed arrangement includes main feed mouth and multiple secondary charging apertures, is arranged on the top of feed device, pair charging
Mouth is in downstream of the main feed mouth on material direction of propulsion a bit;Described main feed mouth and multiple secondary charging apertures, it is bending
Pipeline, charging aperture direction are horizontal direction, vertical blanking after 90 ° of bends.
Described feed device includes barrel and spiral propeller, and spiral propeller is in the inside of barrel.
Described drawing mechanism includes side wall discharge opening and port discharge opening, impeller is provided with inside drawing mechanism, in motor
Lower impeller pressing materials are driven, from discharge hole for discharge.
The second described discharging opening is connected with the charging aperture of feed arrangement.
The first described discharging opening can also be connected with the charging aperture of feed arrangement.
The present invention compared with prior art, has following obvious advantage:
1st, shattering process is divided into coarse crushing, fine crushing and finely crushes three processes by present system, makes complex materials
Broken finer, different materials is broken to have considerable flexibility, is easy to the shaping of material.
2nd, present system one-level is broken uses material connecting tube between two-stage crushing device, can be to output material selectivity
Discharging, improve flexibility ratio and operability.
3rd, present system is jointly processed by for various wastes, and material otherness is big, secondary chargings multiple to forming machine addition
Mouthful, according to the different qualities of material, selectivity charging, the turbulivity of material is improved, and be easy to material to convey.
4th, present system is easy to mechanization, automatic operating, and the continuous fixed operation of temperature, yield is high, and production efficiency is high.
5th, present system feeding and discharging are seal process, non-dusting, optimize operating condition and building ring
Border.
Brief description of the drawings
Fig. 1 is the front view of stagewise RDF disintegrating machines;
Fig. 2 is the front view of stagewise RDF disintegrating machines;
Fig. 3 is the top view of stagewise RDF disintegrating machines;
Fig. 4 is the front view of selectivity charging forming machine;
Fig. 5 is the front view of selectivity charging forming machine;
Fig. 6 is the front view of the first screen cloth;
Fig. 7 is the front view of the second screen cloth;
Fig. 8 is one-level coarse crushing cutter structure profile;
Fig. 9 is one-level fine crushing cutter profile;
Figure 10 is the fine crushing cutter section of structure of two level;
Figure 11 is one-level coarse crushing cutter coupled structure figure;
Figure 12 one-level fine crushing cutter coupled structure figures;
The fine crushing cutter coupled structure figure of Figure 13 two levels;
In figure:1st, feed pipe, 2, one-level breaker 3, two-stage crushing device, 4, big support, 5, small rack, 6-1,
One motor, 6-2, the second motor, 7-1, the first decelerator, 7-2, the second decelerator, 8, material connecting tube, 9, first base, 10,
First charging aperture, the 11, first casing, 12, one-level coarse crushing cutter, 13, one-level fine crushing cutter, the 14, first screen cloth, 15,
One discharging opening, the 16, first cutter groove, 17, second charging aperture, the 18, second casing, 19, the fine crushing cutter of two level, the 20, second sieve
Net, the 21, second discharging opening, the 22, second cutter groove, 23, power set, 24, feed arrangement, 25, feed device, 26, drawing mechanism,
27th, second base, 28 the 3rd motors, the 29, the 3rd decelerator, 30, main feed mouth, 31, secondary charging aperture, 32, barrel, 33, spiral
Propeller, 34, side wall discharge opening, 35, port discharge opening, 36, impeller, cutting blade before 37,38, rear cutting blade.
Embodiment
A kind of RDF stagewises disintegrating machine, including feed pipe 1, one-level breaker 2, two-stage crushing device 3, big support 4,
Small rack 5, the first motor 6-1, the second motor 6-2, the first decelerator 7-1, the second decelerator 7-2, material connecting tube 8, first
Base 9, the first described motor 6-1 and the first decelerator 6-2 are arranged on a side end of one-level breaker 2, the second motor
6-2 and the second decelerator 7-2 is arranged on a side end of two-stage crushing device 3, and big support 4 supports the first motor 6-1, small rack
5 the second motor 6-2 of support, first base 9 support whole disintegrating machine, are in bottommost.
The workflow of the present embodiment is as follows:Start the first motor 6-1 to be connected with the first decelerator 7-1, driven by belt
It is dynamic the one-level coarse crushing cutter 12 of string on the rotating shaft is moved with direction opposite each other.Rubbish material by with feed pipe 1
The sealing pipeline being connected, enter one-level breaker 2 from first charging aperture 10 through feed pipe 1, pass through one-level coarse crushing cutter
The extruding that is mutually twisted between 12 crushes to material, while the side wall of the first casing 11 is combined with extruding with the first cutter groove 16 and cut
Cut through broken, hardness can be crushed the rubbish material such as big, bulky stone, glass blocks, mainly reduce the body of material
Product, due to the effect of gravity, the material crushed by one-level coarse crushing cutter 12 will be broken into one-level fine crushing cutter 13
Broken, one-level fine crushing cutter 13 is intermeshed by rotary shaft and carries out attrition crushing to rubbish material, by being in one with rotary shaft
Constant inclination angle to rubbish material tear broken, and rubbish material is entered by the rotation of the one-level fine crushing cutter 13 with blade
Row shearing-crushing, while the second cutter groove of side wall 22 of the second casing 18 is combined with extrusion shearing and crushed.By extruding, shearing, tearing
The effect for the active force such as pulling reaches more careful broken effect.Progress two level whether is needed to break for different broken desired materials
It is broken, it can be fed by the selectivity of material connecting tube 8 to realize.When material need not carry out two-stage crushing, material connection
Pipe 8 directly can send out material from the first discharging opening 15.When material needs to carry out two-stage crushing, material connecting tube 8 can incite somebody to action
Material in first discharging opening 15 is sent into second charging aperture 17 to be crushed again.
Two-stage crushing device 3 is under the second motor 6-2 and the second decelerator 7-2 driving, in two-stage crushing device 3
The fine crushing cutter 19 of two level rotates at a high speed in a reverse direction, between the fine crushing cutter 19 of two level in a manner of being mutually twisted
Rotate, the second cutter groove of side wall 22 of the second casing 18 is combined with the crumbling method of shear extrusion, material is finely crushed.Two
The fine crushing cutter of level is divided into inside and outside two blades, and the preceding cutting edge 37 of outer blade is arc, and rear cutting edge 38 is planar shaped, interior
Blade is zigzag, and the unbroken complete rubbish material that outer blade can not only be larger to hardness is crushed again, Er Qieneng
Enough soft rubbish materials small to hardness are effectively crushed, and interior blade can carry out pultrusion to soft rubbish material and tear brokenly
It is broken, such as cloth, paper fiber-like material.Material after two-stage crushing device 3 is broken is sieved through the second screen cloth 20, through two
Material after level breaker 3 is broken is sieved through the second screen cloth 20, and material exports through the second discharging opening 21.Described RDF
The output of stagewise disintegrating machine is connected with selectivity charging forming machine input, and output end is entered through conveyance conduit and forming machine
Material mouth is tightly connected.
There is one kind selectivity charging forming machine to include power set 23, feed arrangement 24, the discharging dress of feed device 25,26
Put, second base 27.
The power set 23 include the 3rd motor 28 and the 3rd decelerator 29, are arranged on one end end of forming machine;Institute
Stating feed arrangement 24 includes main feed mouth 30 and multiple secondary charging apertures 31, is arranged on the top of feed device 24, secondary charging aperture 31
Downstream on the material direction of propulsion of main feed mouth 30 is a bit;The feed device 25 includes barrel 32 and spiral propeller
33, spiral propeller is in the inside of barrel 32;The drawing mechanism 26 includes side wall discharge opening 34 and port discharge opening 35, goes out
The inside of material device 26 is provided with impeller 37.
The workflow of the present embodiment is as follows:Start the 3rd motor 28 in power set 23 and drive the be attached thereto
Three decelerators 29, the spiral propeller 33 in feed device 25 is driven to rotate by power set 23, spiral propeller 33 is in
Inside barrel 32, rubbish material by with the sealing pipeline that main feed mouth 30 or secondary charging aperture 31 are connected through main feed mouth 30 or pair
Charging aperture 31 enters, and may be selected only to feed by secondary charging aperture 31 for the less rubbish material of soft material and treating capacity;
Enter for mode that viscoplasticity is larger and that the optional main feed mouth 30 of the more material for the treatment of capacity and secondary charging aperture 31 are combined
Material, under the progradation of spiral propeller 33, rubbish material is transported in drawing mechanism 26, and spiral propeller 33 has just
To with reversely rotate function, spiral propeller is in progradation, and when such as running into blocking, spiral propeller 33 can reversely rotate again
Return to and rotate forward, its reverse rotation effect is the barrel of dredge blockage.Impeller 36 in drawing mechanism pushes away installed in spiral
Enter in the rotary shaft of device 33, under the drive by the 3rd motor 28, the pressing materials of impeller 36, the material being extruded can be from side wall
Extruded in discharge opening 34 and port discharge opening 35, in the RDF products of strip.
Claims (4)
1. a kind of RDF stagewises crush and formation system, it is characterised in that:Including RDF stagewises disintegrating machine and with selectivity
Feed forming machine;The output of described RDF stagewise disintegrating machines is connected with selectivity charging forming machine input;Described
RDF stagewise disintegrating machines, including feed pipe, one-level breaker, two-stage crushing device, big support, small rack, the first motor,
Second motor, the first decelerator, the second decelerator, material connecting tube, first base, described the first motor and the first decelerator
A side end of one-level breaker is arranged on, the second motor and the second decelerator are arranged on a side of two-stage crushing device
Portion, big support support the first motor, and small rack supports the second motor, and first base supports whole disintegrating machine, is in bottommost;Institute
The one-level breaker stated is included into first charging aperture, the first casing, one-level coarse crushing cutter, one-level fine crushing cutter, first
Screen cloth, the first discharging opening;Described one-level coarse crushing cutter is arranged on the vertical upper side of one-level fine crushing cutter;Described first
Box house side wall is provided with cutter groove, mutually agrees with one-level coarse crushing cutter and one-level fine crushing cutter, while cutter groove has with cutter
Certain interval, cutter include one-level coarse crushing cutter and one-level fine crushing cutter;First lower box is cambered design;Institute
The first screen cloth stated is arranged on the bottom of the first casing;The two-stage crushing device includes second charging aperture, the second casing, two level
Fine crushing cutter, the second screen cloth, the second discharging opening;The second described screen cloth is arranged on the bottom of the second casing;Described second
Box house side wall is provided with the second cutter groove, mutually agrees with the fine crushing cutter of two level, while cutter groove has certain interval, knife with cutter
Tool includes the fine crushing cutter of two level;The second described casing is circular-arc-shaped design;Described has selectivity charging forming machine
Including power set, feed arrangement, feed device, drawing mechanism, second base;The power set include the 3rd motor and the
Three decelerators, it is arranged on one end end of forming machine;Described feed arrangement includes multiple charging apertures, is arranged on feed device
Top;Described feed device includes barrel and spiral propeller, and spiral propeller is in the inside of barrel;Described discharging dress
Put and be provided with impeller including side wall discharge opening and port discharge opening, drawing mechanism inside.
2. RDF stagewises according to claim 1 crush and formation system, it is characterised in that:The second described discharging opening
It is connected with the charging aperture of feed arrangement, the first described discharging opening is connected with the charging aperture of feed arrangement.
3. RDF stagewises according to claim 1 crush and formation system, it is characterised in that:Described one-level coarse crushing
Cutter is rotary cutter, and one-level coarse crushing cutter uses hard alloy steel material, and the preceding cutting face of its blade is arc, rear cutting
Face is planar shaped, and one-level coarse crushing cutter is moved with opposite direction of rotation, and one-level fine crushing cutter is helical tooth blade, and one-level is thin
The edge structure indention of crushing cutter, three helical tooth blade intermeshings rotate;The fine crushing cutter of two level is rotation
Rotor has, and the fine crushing cutter of two level uses high speed steel material, is divided into inside and outside two blades, the preceding cutting face of outer blade is arc
Shape, rear cutting face are planar shaped, and interior blade is zigzag.
4. RDF stagewises according to claim 1 crush and formation system, it is characterised in that:The broken dress of described one-level
Put and be equipped with independent feeding mouth and discharging opening, one-level breaker and two-stage crushing device with two-stage crushing device, by can
Mode material connecting tube is mutually connected, and described material connecting tube is a curved socket being enclosed on the first discharging opening, caliber from
Top is gradually reduced to bottom, can 360°Rotate horizontally.
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CN201510456993.8A CN105126976B (en) | 2015-07-30 | 2015-07-30 | A kind of RDF stagewises crush and formation system |
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CN201510456993.8A CN105126976B (en) | 2015-07-30 | 2015-07-30 | A kind of RDF stagewises crush and formation system |
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CN105126976A CN105126976A (en) | 2015-12-09 |
CN105126976B true CN105126976B (en) | 2018-03-16 |
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CN107138253B (en) * | 2017-06-30 | 2019-03-29 | 吴素贞 | A kind of foamed glue compressor |
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CN101058080A (en) * | 2007-05-31 | 2007-10-24 | 江苏牧羊集团有限公司 | Multistage grinder |
CN201143449Y (en) * | 2007-10-19 | 2008-11-05 | 赵望远 | Rubbish powder processing device |
CN201217272Y (en) * | 2008-04-15 | 2009-04-08 | 卢哲 | Garbage compression pulverizer |
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CN104353525A (en) * | 2014-10-16 | 2015-02-18 | 中国电器科学研究院有限公司 | Cascading waste refrigerator crushing equipment |
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