CN101632994A - Totally-closed automatic crushing and sorting technical device of domestic garbage and resource-based product production - Google Patents

Totally-closed automatic crushing and sorting technical device of domestic garbage and resource-based product production Download PDF

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CN101632994A
CN101632994A CN200810070021A CN200810070021A CN101632994A CN 101632994 A CN101632994 A CN 101632994A CN 200810070021 A CN200810070021 A CN 200810070021A CN 200810070021 A CN200810070021 A CN 200810070021A CN 101632994 A CN101632994 A CN 101632994A
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rotor
equipment
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crushing
domestic garbage
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CN101632994B (en
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蒋裔高
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Chongqing Dada Technology Co ltd
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Abstract

The invention relates to a totally-closed automatic crushing and sorting technical device of domestic garbage and resource-based product production, which effectively solve the key technical problems of the crushing and the sorting of the domestic garbage and the resource-based product production. The technical device is provided with the following parts: a domestic garbage mixing and coarse crushing device (capable of being applied to crushing large-size domestic garbage) consisting of an energy storage belt pulley, a speed changer, a rotor, a movable cutter head, a fixed cutter platform, a transmission gear and a conveying mechanism; a domestic garbage mixing and fine crushing device provided with a coarse crushing chamber, an intermediate crushing chamber, a fine crushing chamber and a discharging chamber consisting of turntables, detents, rails and screens; and a garbage automatic sorting device comprising a four-stage sizing mechanism consisting of a rotary drum, an impacting head and an arc screen, and a plastic removal separating mechanism consisting of vibrating boards. The totally-closed automatic crushing and sorting technical device is operated automatically in a totally closed mode, can simply sort the domestic garbage into three types of metal, plastic and organic-inorganic mixed sandy mud after mixing and crushing the domestic garbage, and uses market mature technical devices to produce resource-based products respectively. The totally-closed automatic crushing and sorting technical device has the advantages of unique structure, reliable product quality and the like.

Description

Totally-enclosed automatic pulverizing sorting technique equipment of house refuse and resource product production
Technical field:
The invention belongs to totally-enclosed automatic pulverizing sorting technique equipment of house refuse and resource product production.
Background technology:
At present, domestic and international sorting technique to domestic waste is owing to be subjected to factor affecting such as house refuse complicated component, moisture height, automatically pulverizing classification is difficult to realize, be exactly developed country, also have only adopt conveyer belt to add the technology of manually carrying out to carry out sorting after, recycle respectively again, workman's work situation sanitary condition is poor, the utilized waste material cost height that sorts out is unfavorable for commercial operations, and the circulating resources utilization of rubbish is affected.The pulverization process of rubbish, also can only after sorting, carry out. as: the rubbish preliminary treatment and the separation system of the refreshing worker in China Physics Institute Ingegneria Ambientale SRL, the domestic garbage resource treatment system in Siping municipal mountain company and agricultural machinery institute environmental unit research center, should encircle the sorting technique of energy green technology Co., Ltd etc. in Beijing, in addition, the water separation technology system of Shenzhen green promise Environmental Protection Technology Co., Ltd, utilize different specific weight separating for several times in the classification water channel of sub-sieve rubbish and rubbish, indissociable rubbish still needs landfill disposal, hydroelectricity consumption is very big, the operating cost height, classifying quality is poor.For the fragmentation of big part house refuse and the equipment in small, broken bits of rubbish, exist energy consumption big equally, drawback such as the rubbish granularity after the processing in small, broken bits is big, Bulky Waste disintegrating machine as the production of Switzerland SID company, energy consumption is big, the equipment for the treatment of capacity 10~20t/h, installed power 200KW.Treating capacity 2~the 20t/h of waste fine crusher, the equipment of particle size after cracking 8~80mm, installed power 160~250KW. is for the rubbish after pulverizing, the still technical scheme of endless product.
The objective of the invention is to overcome above-mentioned shortcoming, manufacture and design automatic pulverizing of a kind of novel house refuse and be categorized into complete equipment, energy consumption is low, make it the mixed consumer waste (contain Bulky Wastes such as discarded sofa, mattress, wardrobe) a large amount of to the city mix automatically pulverize after, abbreviation is categorized as: metal species, plastics rubber class, organic-inorganic mixed sand mud class three major types, carry out recycling respectively, wherein, but recovery company is given in the metal species direct marketing; Being processed into plastic grain after clean plastics are capable of washing comes into the market to sell, dirty mixed plastic can be squeezed into diameter 25~50mm, the high heating value garbage fuel of length 50~100mm (more than the calorific value 30000kj/kg), the supply refuse-burning plant substitutes fire coal, combustion gas, fuel oil adds or supply steel mill, cement plant use as auxiliary fuel, also can directly produce the sale that comes into the market of macromolecule roof waterproof glue, high molecular polymer out-wall coating, high-molecule metal antirust paint; Organic-inorganic mixed sand mud class, can directly produce garbage compost or mixed organic manure, also but high temperature sintering becomes light wall brick, with the harmful substance in the house refuse, the high-temperature sterilization sintering solidifies sealing, safe in utilizationly (made radiological measuring, reach standard: GB6566-2000 " radiation protection standards for construction material " requirement, belong to category-A, the production and marketing and the scope of application are unrestricted).Simultaneously, the organic-inorganic mixed sand mud class after the pulverizing with pulverize isolated dirty plastic hybrid, than without the rubbish of pulverizing, more help press process become garbage fuel as the part substitute of the existing energy industry or commercial aspect use.(as thermal source utilizations such as the auxiliary fuel in refuse-burning plant, steel mill, cement plant and property heating, artificial temperature are half congealed.
Summary of the invention:
The technology of the present invention equipment, mainly by:
Figure S2008100700215D00021
Domestic garbage mixing coarse crushing equipment,
Figure S2008100700215D00022
Domestic garbage mixing equipment in small, broken bits,
Figure S2008100700215D00023
Automatic sorting device three parts of house refuse constitute.Abbreviation the technological process of existing domestic and international sorting technique, after making domestic waste directly mix pulverizing, automatically classification, surpass under the situation more than the 50%-100% at water content, feed intake, pulverize, the normal operation of classification, the totally-enclosed automatic operation of production line, the operative employee is in the automatically controlled super chamber of the work work of central authorities, isolate fully with rubbish, realize control automatically by the PLC control system, by camera monitoring system and instrument demonstration etc., the operative employee is pulverized in the overall process of classification automatically at rubbish, understand at any time and hold the safe operation state of equipment and rubbish is pulverized the operating mode reality of classification.
The technology of the present invention equipment and resource product, 50~100 tonnes of day outputs be most appropriate to the district, city at county level is handled house refuse and is used; 10~20 tonnes of day outputs be most appropriate to new countryside construction Zhong Xiang, level city, town is handled a house refuse and is used.
Resource product after the technology of the present invention device class utilizes the market-ripe technical equipment to form a complete production network, and production technology and product quality can guarantee.
The technology of the present invention equipment and resource product can most economically combine domestic waste effectively with the circulating resources utilization, make urban garbage disposal form profitability industrialization management.
Description of drawings:
Below in conjunction with accompanying drawing,, be described in detail the technology of the present invention equipment:
Accompanying drawing 1 is present device and technological process front view.
Accompanying drawing 2 is rubbish mixing coarse crushing equipment structure chart of the present invention
Accompanying drawing 3 is rubbish mixing coarse crushing equipment drive mechanism of the present invention and movable knife disc, dead knife platform layout drawing
Accompanying drawing 4 is equipment master TV structure figure in small, broken bits for rubbish of the present invention mixes
Accompanying drawing 5 is the automatic sorting device master of rubbish of the present invention TV structure figure
Accompanying drawing 6 is rubbish mixing coarse crushing equipment movable knife disc mounting structure figure of the present invention
In the accompanying drawing 1,
Figure S2008100700215D00031
Domestic garbage mixing coarse crushing equipment,
Figure S2008100700215D00032
Domestic garbage mixing equipment in small, broken bits,
Figure S2008100700215D00033
The automatic sorting device of house refuse, accompanying drawing 1, accompanying drawing 2, accompanying drawing 3, accompanying drawing 4, accompanying drawing 5, (1) motor in the accompanying drawing 6, (2) motor pulley, (3) transmission accumulated energy flywheel belt pulley, (4) speed changer, (5) shaft coupling, (6) bearing box, (7-1) rotor 1, and (7-2) rotor 2, (8-1) movable knife disc 1, and (8-2) movable knife disc 2, and (9-1) the dead knife platform 1, (9-2) the dead knife platform 2, and the storehouse is pulverized in (10) charging, and (C-1) travelling gear 1, (C-2) travelling gear 2, (11) conveyer 1, (12) permanent magnetic wheels, (13) scrap iron chute, (14) charging aperture in small, broken bits, (15) power transmission shaft, (16) rotating disk, (17) hit the pawl axle, and (18) hit pawl 2, (19) hit pawl 1, (20) are enclosed and are blocked, the outlet of (21) particle, (I) coarse crushing chamber, (II) intermediate (crushing) chamber, (III) fine chamber, (IV) discharge chamber, (22) conveyer 2, (23) classification charging aperture, (24) frame 3, (25) divide screen box, (26) bump head, (27) belt pulley, (28) rotary drum, (29) camber sieve, (30) back shaft, (31) conveyer 3, (32) roller, (33) plastics outlet, (34) motor, (35) belt pulley, (36) eccentric wheel, (37) connecting rod, (38) sub-sieve motor, (39) motor pulley, (40) motor, (41) motor pulley, (42) driving pulley, (43) radial bearing, (44) hollow shaft, (45) thrust bearing, (46) radial bearing, (47) turntable shaft bearing sleeve, (48) receiver, (49) material scraping plate, the barrelling of (50) scrap iron collection, (51) frame 2, (52) frame 1, (53) screen cloth 1, (54) screen cloth 2, (55) screen cloth 3, (56) eccentric wheel, (57) blower fan, (58) oscillating plate, the outlet of (59) coarse granule, (60) the little axle of location transmission, (61) tight fixed bolt.
With reference to accompanying drawing 1, accompanying drawing 2, accompanying drawing 3, accompanying drawing 6, it is automatic to the present invention is to provide one way of life rubbish Behind the co-grinding, the packaged technical equipment of abbreviation classification. It is characterized in that: the domestic garbage mixing coarse crushing is established Standby
Figure S2008100700215D00034
Have by frame 1 (52) motor (1), motor pulley (2), transmission accumulated energy flywheel skin Belt wheel (3), decelerator (4), shaft coupling (5), bearing box (6), rotor 1 (7-1), rotor 2 (7-2), movable knife disc 1 (8-1), movable knife disc 2 (8-2), dead knife platform 1 (9-1), dead knife platform 2 (9-2), charging crushing bin (10), travelling gear 1 (C-1), travelling gear 2 (C-2) is carried Machine 1 (11), permanent magnetic wheels (12), scrap iron chute (13), the domestic garbage mixing coarse smash equipment of formation, On the outside bearing box (6) that is installed in the charging crushing bin (10) on the frame 1 (52), side by side The rotor 1 (7-1) of parallel installation and rotor 2 (7-2), at an end of rotor 1 (7-1), by Shaft coupling (5), decelerator (4), transmission accumulated energy flywheel belt pulley (3), motor pulley (2) with Motor connects, and the other end of rotor 1 (7-1) is by travelling gear 1 (C-1), travelling gear 2 (C-2) (7-2) is connected with rotor 2, at rotor 1 (7-1) with above the rotor 2 (7-2), moving knife is installed Dish 1 (8-1), movable knife disc 2 (8-2) is when the relative rotation with rotor 2 (7-2) of rotor 1 (7-1) The time, superincumbent movable knife disc 1 (8-1) is installed, movable knife disc 2 (8-2) consists of cutting mechanism mutually, Simultaneously when the counter-rotating of rotor 1 (7-1) and rotor 2 (7-2), movable knife disc 1 (8-1), movable knife disc 2 (8-2)) again with bottom and rotor 1 (7-1) and rotor 2 (7-2) at charging crushing bin (10) The dead knife platform 1 (9) of parallel installation, dead knife platform 2 (9-2) consists of cutting mechanism. And be installed in Conveyer 1 (11) on the frame 1 (52) and permanent magnetic wheels (12), scrap iron chute (13) consists of again Magnetic separation mechanism separates the ironware in the rubbish, makes the perfect in shape and function of domestic garbage mixing coarse smash equipment.
With reference to accompanying drawing 1, accompanying drawing 4, house refuse automatic crushing classification packaged technical equipment of the present invention is characterized in that: domestic garbage mixing equipment in small, broken bits
Figure S2008100700215D00041
Have by charging aperture in small, broken bits (14), power transmission shaft (15), Rotating disk (16) hits pawl axle (17), hits pawl 2 (18), hits pawl 1 (19), encloses and blocks (20), particle Outlet (21), motor (40), motor pulley (41), driving pulley (42), radial bearing (43), hollow shaft (44), thrust bearing (45), radial bearing (46), turntable shaft bearing sleeve (47), Receiver (48), material scraping plate (49), frame 2 (51), screen cloth 1 (53), screen cloth 2 (54), sieve Net 3 (55), coarse crushing chamber (I), intermediate (crushing) chamber (II), fine chamber (III), discharge chamber (IV). Structure The domestic garbage mixing equipment in small, broken bits that becomes. On frame 2 (51), screen cloth 1 (53), screen cloth 2 are installed (54), screen cloth 3 (55). Enclose and block (20), hollow shaft (44), particle outlet (21). Rotating disk (16) By being installed in thrust bearing (45), the radial bearing (46) on the turntable shaft bearing sleeve (47), install On hollow shaft (44), power transmission shaft (15) is installed in the hollow shaft (44), upper end and rotating disk (16) Be fixedly connected with, the lower end is connected with driving pulley (42), and is middle by being installed in the hollow shaft (44) Radial bearing (43) supporting and location, and by on the rotating disk (16), installation hit pawl 2 (18), hit Pawl 1 (19) and hitting pawl 2 (18) hits between the pawl 1 (19), hangs to be installed in frame 2 (51) On screen cloth 1 (53), screen cloth 2 (54), screen cloth 3 (55) consists of respectively coarse crushing chamber (I), in Broken chamber (II), fine chamber (III). Wherein hit pawl 1 (19) by the pawl that hits that is installed on the rotating disk (16) Axle (17) location can hitting pawl axle (17) swing, be hit pawl 2 (18) and be fixedly mounted on rotating disk (16) On. Discharge chamber (IV) is by on the frame below rotating disk (16), the receiver of installation (48) and (20) are blocked in enclosing of installing on receiver (48) limit, and by the following fixed installation of rotating disk (16) also The material scraping plate of driven rotary (49) consists of, and encloses discharge opening and the particle outlet (21) of blocking on (20) Align and be connected and installed.
This domestic garbage mixing equipment in small, broken bits can hit pawl axle (17) swing because pawl 1 (19) is hit in activity, When hitting pawl 1 (19) and run into the difficult rubbish that smashes, i.e. backward swing allows the difficult rubbish that smashes Cross, make the not difficult rubbish jam stall that smashes of reason of rotating disk (16), simultaneously, at centrifugal action Lower, hit pawl 1 (19) again to throw away, through multiple impact, fry in shallow oil and cut, the difficult rubbish that smashes also just by Pulverized.
With reference to accompanying drawing 1, accompanying drawing 5, house refuse automatic crushing classification packaged technical equipment of the present invention is characterized in that: house refuse automatic classification equipment
Figure S2008100700215D00051
Have by classification charging aperture (23), frame 3 (24) is divided Screen box (25), impact head (26), belt pulley (27), rotary drum (28), camber sieve (29) supports Axle (30), conveyer 3 (31), roller (32), plastics outlets (33), motor (34), belt Wheel (35), eccentric wheel (36), connecting rod (37), sub-sieve motor (38), motor pulley (39), Eccentric wheel (56), blower fan (57), oscillating plate (58) coarse granule outlet (59), formation to mixing House refuse automatic classification equipment after in small, broken bits has in a minute screen box (25), by 4 rotary drums (28) With 4 fraction screening mechanisms of 4 camber sieves (29) formation with by eccentric wheel (56), blower fan (57), The plastic removal separating mechanism that oscillating plate (58) consists of. Divide screen box (25) to be supported in machine by roller (32) On the frame 3 (24), and by being installed in motor (34) on the frame 3 (24) by belt pulley (35) The eccentric wheel and connecting rod (37) transmission that connect, back and forth vibration on frame; In the utility box (25), Four rotary drums (28), four camber sieves (29) and eccentric wheels (56) are installed, and blower fan (57) shakes Moving plate (58), oscillating plate (58) is moving by eccentric wheel (56) and connecting rod band action strong oscillating. Four arcs Type sieve (29) is installed on the back shaft (30), on four rotary drums (28), bump is installed all Head (26) and blade, four rotary drums (28) and eccentric wheel (56) are by being installed in branch screen box (25) On belt pulley (27) and sub-sieve motor (38) drive, press sub-sieve rubbish and sieve (29) at four cambers On direction of advance do identical rotation. Conveyer 3 (31) is installed in the bottom machine of branch screen box (25) On the frame 3 (24),
House refuse automatic crushing sorting technique equipment of the present invention, the course of work is:
When mixed consumer waste (comprises big part house refuse, as sofa, mattress, tables and chairs, door and window, perambulator, the big basket of sack load garbages etc.) after storehouse (10) is pulverized in the input charging, rubbish falls, be subjected to by motor (1), motor pulley (2), transmission accumulated energy flywheel belt pulley (3), decelerator (4), shaft coupling (5), travelling gear 1 (C-1), travelling gear 2 (C-2) drives, make the rotor 1 (7-1) of relative direction low speed rotation, rotor 2 (7-2) is gone up the movable knife disc of installing 1 (8-1), movable knife disc 2 (8-2), the shearing of the cutting mechanism that constitutes and the effect of tearing are down, composting promptly is sheared and tears up, the rubbish that is difficult for shearing-crushing in storehouse (10) is pulverized in charging, (as: carpet, gunnysack, perambulator etc.) more for a long time, automatic control system makes decelerator (2) slow down automatically by setup program, shear and tear active force again by the corresponding increase multiple of speed reducing ratio, therefore be difficult for shearing the rubbish that tears up, just be sheared and tear up disconnection, just in case rotor (7-1), movable knife disc 1 (8-1) (7-2), movable knife disc 2 (8-2) is stuck, automatic control system can be controlled motor (1) counter-rotating, make rotor (7-1), movable knife disc 1 (8-1) (7-2), jam thing in the middle of movable knife disc 2 (8-2) counter-rotating is unclamped, and respectively with dead knife platform 1 (9-1), dead knife platform 2 (9-2), constitute to shear and tear up mechanism, the rubbish that is difficult for pulverizing is proceeded shearing to be torn up, if movable knife disc 1 (8-1), movable knife disc 2 (8-2) and dead knife platform 1 (9-1) dead knife platform 2 (9-2) are jam once more, automatic control system can be controlled motor (1) counter-rotating once more, make movable knife disc 1 (8-1), jam thing in the middle of movable knife disc 2 (8-2) unclamps with dead knife platform 1 (9-1) dead knife platform 2 (9-2), get back to movable knife disc 1 (8-1), interactively is torn up in the counterrotating shearing of movable knife disc 2 (8-2), shear through rotating repeatedly and to tear up, the rubbish that is difficult for pulverizing just is broken effectively, and is transported to next procedure by the bottom in charging pulverizing storehouse (10) through conveyer 1 (11).
Automatically the rotating of control is sheared and is torn up mechanism, gets rid of effectively and has prevented movable knife disc 1 (8-1), the harm that movable knife disc 2 (8-2) is caused by stall.Transmission accumulated energy flywheel belt sheave structure can increase the inertia shearing force of cutterhead effectively.
Enter the rubbish after coarse crushing of conveyer 1 (11), arrive the discharge end of conveyer 1 (11), promptly the ironware in the rubbish is separated by permanent magnetic wheels (12), enter scrap iron collection barrelling (50) through scrap iron chute (13), isolate the coarse crushing rubbish behind the scrap iron, after entering charging aperture in small, broken bits (14), in coarse crushing chamber (I), be subjected to by motor (40) by motor pulley (41), driving pulley (42), power transmission shaft (15) transmission, the fixedly high-speed impact fragmentation between the hock on pawl 1 (19) and the screen cloth 1 (53) is hit in activity on the rotating disk of doing to rotate at a high speed (16), rubbish is ground into the particle and the fragment that can mix by the thickness that screen cloth 1 (53) is gone up sieve aperture immediately, outer ring at screen cloth 1 (53), be subjected to being installed in the high speed punching of fixedly hitting pawl 2 (18) on the rotating disk (16) once more, enter intermediate (crushing) chamber (II) behind the bump, rubbish in intermediate (crushing) chamber (II), be subjected to once more being installed in activity on the rotating disk (16) hit pawl 1 (19) knocking and and screen cloth 2 (54) on the fixedly punching between hock bump, rubbish is ground into once more can be by particle and the fragment that carefully mixes in screen cloth 2 (54) the last sieve apertures, outer ring at screen cloth 2 (54), be subjected to being installed in the high speed punching of the fixedly hock (18) on the rotating disk (16) again, bump, enter fine chamber (III), in fine chamber (III), be subjected to equally being installed in activity on the rotating disk (16) hit pawl 1 (19) knocking and and screen cloth 3 (55) on the fixedly punching between hock bump, rubbish is crushed into particle that mixes in small, broken bits and the fragment that can go up sieve aperture by screen cloth 3 (55), outer ring at screen cloth 3 (55), be subjected to being installed in the high speed punching of the fixedly hock (18) on the rotating disk (45) again, behind the bump, becoming sand mud shape fine dust at last enters and blocks (20) by enclosing, screen cloth 3 (55), the discharge chamber (IV) that receiver (48) constitutes, by rotation material scraping plate (49) the rotation discharge that is installed in rotating disk (16) bottom, discharge by particle outlet (21), enter the classification charging aperture (23) of sorting device through conveyer 2 (22).
Enter the composting in small, broken bits behind the classification charging aperture (23) of sorting device, immediately in a minute screen box (25), be subjected in the 1st grade of sub-sieve, drive the high speed impact of the blade on the rotary drum (28) that rotates at a high speed by sub-sieve motor (38), with the moisture height, the bonding rubbish not segregative in small, broken bits that clumps together is broken up, and the powerful wind-force that produces by the blade on the rotary drum (28), add that camber sieve (29) is subjected to rotary drum (28) to go up the effect of impact of bump head (26), making camber sieve (29) is fulcrum with back shaft (30), the high speed percussion vibration, make camber sieve (29) go up unlikely sticky obstruction rubbish, enable pass is crossed the fine dust of camber sieve (29), rapid sub-sieve, the fine dust of in the 1st grade of sub-sieve, in time not separated, transmitted at a high speed toward the 2nd grade of sub-sieve by the blade on the rotary drum (28), the 3rd level sub-sieve, the 4th grade of sub-sieve, through 4 grades of sub-sieves, can not the sieving of only a few that remaining is exactly (29) by camber than coarse granule and plastics, by eccentric wheel (56), blower fan (57), in the plastic removal separating mechanism that oscillating plate (58) constitutes, oscillating plate (58) with the bonding waste plastics and be mingled with wherein than coarse granule, vibration is brandished, be subjected to the wind-force effect of blower fan (57), waste plastics is got rid of by plastics outlets (33), leak down than the slotted eye of coarse granule on oscillating plate (58), get rid of by the coarse granule outlet.Sift out next organic-inorganic sand mud shape composting through 4 fractions, be transported to the storage transfer office by the conveyer 3 (31) on the lower framework 3 (24) that is installed in branch screen box (25), as the raw material of resource product.Via the waste plastics that plastics outlets (33) are got rid of, same storage transhipment is as the prepared using of resource product.
In sum, because the technology of the present invention equipment, by:
Figure S2008100700215D00081
Domestic garbage mixing coarse crushing equipment,
Figure S2008100700215D00082
Domestic garbage mixing equipment in small, broken bits, Automatic sorting device three parts of house refuse constitute, can be separately and other equipment be used, make to have urban domestic garbage transfer equipment and terminal processes now, bring into play bigger effect.As:
Figure S2008100700215D00084
Domestic garbage mixing coarse crushing equipment, can be separately and ground pit type transporting compressed garbage car be used, after the coarse crushing of big part domestic garbage mixing, the recompression transportation, volume reduction ratio is bigger, can significantly reduce the transportation train number of cram packer, has tangible economic results in society.
The technology of the present invention equipment, wherein
Figure S2008100700215D00085
Domestic garbage mixing coarse crushing equipment, because above rotor 1 (7-1) and the rotor 2 (7-2), movable knife disc 1 (8-1) has been installed respectively, movable knife disc 2 (8-2), rotor and movable knife disc can rotatings, when rotor 1 (7-1) and rotor 2 (7-2) when rotating in the relative direction, superincumbent movable knife disc 1 (8-1) is installed, movable knife disc 2 (8-2) constitutes cutting mechanism mutually, simultaneously when rotor 1 (7-1) and rotor 2 (7-2) counter-rotating, movable knife disc 1 (8-1) movable knife disc 2 (8-2) again with the bottom and the dead knife platform 1 (9-1) of rotor 1 (7-1) of pulverizing storehouse (10) in charging, dead knife platform 2 (9-2) formation cutting mechanism with the parallel installation of rotor 2 (7-2).Rotor and movable knife disc rotating are all had shear and tear up function, get rid of effectively and prevented the harm that movable knife disc 1 (8-1), movable knife disc 2 (8-2) are caused by stall.
The technology of the present invention equipment, wherein
Figure S2008100700215D00091
Domestic garbage mixing coarse crushing equipment, the rotating speed and the rotating of rotor 1 (7-1) and rotor 2 (7-2), all be to control automatically by the requirement of setting by automatic control system, when rubbish is more easily sheared when tearing up, automatic control system can be controlled speed changer (4) and quicken, make epitrochanterian cutterhead rotate operation, improve crushing efficiency with fast speed; More when the difficult rubbish of shearing, cutterhead is sheared when painstaking, and automatic control system can be controlled speed changer (4) and slows down, and makes the operation of cutterhead (8) low speed large torque, realizes powerful the shearing; When the brute force shearing can't be cut off rubbish, automatic control system can be controlled motor (1) rotating, makes the unlikely stall that occurs of movable knife disc, reaches the function of automatic shearing-crushing rubbish fully.
The technology of the present invention equipment, wherein
Figure S2008100700215D00092
Domestic garbage mixing coarse crushing equipment, movable knife disc 1 (8-1), movable knife disc 2 (8-2) above rotor 1 (7-1) and the rotor 2 (7-2), be synthetic by two ring-like cutterheads of one side of something, be fixed on the epitrochanterian cutterhead seat by screw (61), have the little axle of location transmission (60) to cooperate on the cutterhead seat and locate and the transmission shearing force with locating hole on the ring-like cutterhead.After movable knife disc 1 (8-1), movable knife disc 2 (8-2) two are semi-synthetic, are shaped as and have the cross of convex-concave circular arc, cross top is the dome arc, and the bottom is a concave arc, and the convex-concave circular arc is slick and sly excessively to be connected.At cutterhead cylindrical convex concave blade place, be welded with high-quality high-strength alloy blade, behind blade abrasion, can pull down cutterhead very easily and repair weldering.
The technology of the present invention equipment, wherein Domestic garbage mixing coarse crushing equipment, the cutterhead seat is arranged installation by setting spacing each other on rotor, cutterhead on rotor 1 (7-1) and the rotor 2 (7-2), by per two cutterheads that constitute shearing relation is 1 group, convex-concave circular arc quadrature is sheared the position that is connected, cutter disc groups number by shearing relation on the rotor length combines calculating with angle of circumference 360, and the angle of the mean values that staggers between per two groups makes than rubbish is unlikely firmly and shears stressed the contact simultaneously with the cutterhead cutting edge.
The technology of the present invention equipment, wherein
Figure S2008100700215D00094
Domestic garbage mixing equipment in small, broken bits, because on a face that makes progress of a rotating disk (16), 3 layers of activity have been installed have hit pawl 1 (19), fixedly hit pawl 2 (18), and with hitting pawl 1 (19), hit between the pawl 2 (18), hang the screen cloth of installing 1 (53), screen cloth 2 (54), screen cloth 3 (55) constitutes coarse crushing chamber (I) respectively, intermediate (crushing) chamber (II), fine chamber (III) constitutes multistage pulverizing, adds that 3 layers are fixedly hit pawl 2 (18), the mating reaction of pawl 1 (19) is hit in activity, make rubbish pulverize carefullyyer, (in the organic-inorganic mixed sand mud≤1mm is about 85, 〉=1mm≤5mm about 15%) more can satisfy the needs that resource product is produced.Make structure compact and reasonable more simultaneously, greatly dwindled machine volume.
The technology of the present invention equipment, wherein
Figure S2008100700215D00101
Domestic garbage mixing equipment in small, broken bits, because hitting pawl (19), activity can go up swing hitting pawl axle (17), when hitting pawl 1 (19) and run into the difficult rubbish that smashes, i.e. and swing backward, the difficult rubbish that smashes was allowed, make the not difficult rubbish jam stall that smashes of reason of rotating disk (16), simultaneously, under centrifugal action, hitting pawl (19) throws away once more, clash into, shear rubbish once more, through such multiple impact, shearing, the general difficult rubbish that smashes has also just been pulverized.If remain the rubbish that to pulverize on a small quantity, also can hit under the bump of pawl 1 (19), constantly spring in activity, finally by screen cloth 1 (53), screen cloth 2 (54), the access opening on screen cloth 3 (55) tops bounces away, discharge through particle outlet (21) by discharge chamber (IV), guaranteed the security of operation of equipment.
The technology of the present invention equipment, wherein
Figure S2008100700215D00102
The automatic sorting device of house refuse, owing to divide 4 grades of screen-dividing machine structures of 4 rotary drums (28) and 4 camber sieves (29) formation be installed in the screen box (25), especially the bump head (26) on the rotary drum (28) sieves the effect of impact that (29) cooperate with camber, generation makes camber sieve (29) go up the important function of unlikely sticky obstruction rubbish, make the fine dust that enters branch screen box (25), sub-sieve operation continuously.
The technology of the present invention equipment, wherein
Figure S2008100700215D00103
The automatic sorting device of house refuse, because 4 grades of screen-dividing machine structure ends in a minute screen box (25), installed by eccentric wheel (56), blower fan (57), the plastic removal separating mechanism that oscillating plate (58) constitutes, under the effect of oscillating plate (58), with the bonding waste plastics and be mingled with wherein than coarse granule, powerful vibration is scattered and is brandished, wind-force by blower fan (57) is blown out waste plastics by plastics outlets (33), leak down than the slotted eye of coarse granule on oscillating plate (58), discharge, finish waste plastics and separate with coarse grained by coarse granule outlet (59).
House refuse of the present invention is pulverized sorting technique equipment automatically, provide the totally-enclosed automatic pulverizing sorting technique equipment of a kind of house refuse, after carrying out effectively pulverizing automatically to the various mixed consumer wastes in city, abbreviation is categorized as: metal species, plastics rubber class, organic-inorganic mixed sand mud class three major types, carry out recycling respectively, produce various resource products.Automatically pulverizing sorted rubbish thing form is: in the organic-inorganic mixed sand mud≤1mm is about 85, and 〉=1mm≤5mm about 15%; The plastics form is: plastic sheeting≤100 * 100mm, plastic optical fibre≤100mm.The pulverizing classification production line of rubbish, totally-enclosed automatic operation, the operative employee isolates with rubbish fully in the work of central electric control operation chamber, and rubbish is pulverized in the assorting process, sprays an amount of disinfectant again, reaches the effect of pollution-free automatic pulverizing classification fully.Therefore house refuse of the present invention is pulverized sorting technique equipment automatically, provides a kind of invention technical equipment that can produce economic results in society.
The specific embodiment:
The totally-enclosed automatic pulverizing sorting technique equipment of house refuse of the present invention, by:
Figure S2008100700215D00111
Domestic garbage mixing coarse crushing equipment,
Figure S2008100700215D00112
Domestic garbage mixing equipment in small, broken bits,
Figure S2008100700215D00113
Automatic sorting device three parts of house refuse constitute, and per hour pulverize 50~100 tons of classification house refuses automatically, the 380V power supply, and installed power:
Figure S2008100700215D00114
Domestic garbage mixing coarse crushing equipment 45Kw,
Figure S2008100700215D00115
Domestic garbage mixing equipment 37Kw in small, broken bits, The automatic sorting device of house refuse, 15Kw, 3 of conveyers, (1.5Kw/ platform), but magnetic separation mechanism that cutting mechanism that cutting mechanism that two rotors and the movable knife disc above the rotor by the adjustable speed rotating of the automatic control of transmission flywheel energy storage constitute and movable knife disc and fixation cutter head constitute and the permanent magnetic wheels on the conveyer constitute had Domestic garbage mixing coarse crushing equipment; Have by coarse crushing chamber (I), intermediate (crushing) chamber (II), fine chamber (III), multistage pulverizing
Figure S2008100700215D00118
Domestic garbage mixing equipment in small, broken bits has by camber sieve, rotary drum, bump head, oscillating plate, branch screen box and constitutes
Figure S2008100700215D00119
The automatic sorting device of house refuse, wherein,
Figure S2008100700215D001110
Domestic garbage mixing coarse crushing equipment, can be independently and ground pit type rubbish compression transport vehicle be used, can hold transportation and subtract the appearance landfill subtracting after various big the house refuse fragmentations in city.Also can be used for refuse-burning plant burns after to the fragmentation of big part house refuse; The present invention pulverizes sorting technique equipment automatically, can pulverize the mixed consumer waste of various complexity automatically, abbreviation is categorized as: metal species, plastics rubber class, organic-inorganic mixed sand mud class three major types, carry out recycling respectively, wherein, recovery company is given in the metal species direct marketing; Being processed into plastic grain after clean plastics clean comes into the market to sell, dirty mixed plastic is squeezed into diameter 25~50, length is the high heating value garbage fuel (more than the calorific value 30000kj/kg) of 50mm, and the supply refuse-burning plant substitutes fire coal, combustion gas, fuel oil adds or supply steel mill, use as auxiliary fuel in the cement plant; The refuse plastic that sorts out simultaneously can clean, and directly produces macromolecule roof waterproof glue, high molecular polymer out-wall coating, high-molecule metal antirust paint and comes into the market to sell; Organic-inorganic mixed sand mud class, directly production garbage compost or rubbish compound fertilizer, high temperature sintering become light wall brick, with the harmful substance in the house refuse, the high-temperature sterilization sintering, solidify sealing, safe in utilizationly (made radiological measuring, reached standard: GB6566-2000 " radiation protection standards for construction material " requirement, belong to category-A, the production and marketing and the scope of application are unrestricted).
House refuse of the present invention is pulverized sorting technique equipment automatically, after the miniaturization, installation general power 45KW, the township, the town's city disposal of refuse that are used for new countryside construction are used, 10~20 tons of day disposals of refuse, sorted organic-inorganic mixed sand mud class is directly produced garbage compost or mixed organic manure, adopts the fermentation of vertical type fermentation storehouse, automatic feed, self-emptying, quality reach country's " the agricultural control criterion of townm refuse " (GB8172) requirement, sell the rural area nearby and use; Mixed plastic needn't clean direct production macromolecule roof waterproof glue, high molecular polymer out-wall coating, high-molecule metal antirust paint and all come into the market to sell, make the operator produce good income, be very beneficial for garbage harmless, resource in the new countryside construction, more help the individual and manage garbage harmless, resource product, simultaneously also be the market-oriented outlet that refuse treatment plant and rubbish end product are organically combined, reduce the expenditure of country in garbage disposal.
House refuse of the present invention is pulverized sorting technique equipment automatically, it is characterized in that: but have the domestic garbage mixing coarse crushing equipment of the cutting mechanism that cutting mechanism that two rotors and the movable knife disc above the rotor by the adjustable speed rotating of the automatic control of transmission flywheel energy storage constitute and movable knife disc and fixation cutter head constitute
Figure S2008100700215D00121
Have by coarse crushing chamber (I), intermediate (crushing) chamber (II), fine chamber (III), the domestic garbage mixing equipment in small, broken bits of multistage pulverizing
Figure S2008100700215D00122
Has the automatic sorting device of house refuse that constitutes by camber sieve, rotary drum, bump head, oscillating plate, branch screen box
Figure S2008100700215D00123
Domestic garbage mixing coarse crushing equipment
Figure S2008100700215D00124
Rotor 1 (7-1) and rotor 2 (7-2) above movable knife disc (8-1), (8-2), be synthetic by two ring-like cutterheads of semicircle, be fixed on the epitrochanterian cutterhead seat by screw, there is the little axle in location to cooperate the location on the cutterhead seat with locating hole on the ring-like cutterhead of semicircle, at cutterhead cylindrical convex concave blade place, be welded with high-quality high-strength alloy blade, behind blade abrasion, can pull down cutterhead very easily and repair weldering.
Domestic garbage mixing equipment in small, broken bits
Figure S2008100700215D00125
Have by on a face of a rotating disk (16), 3 layers that install are fixedly hit pawl 2 (18), pawl 1 (19) is hit in activity, and with hitting pawl 2 (18), hit between the pawl 1 (19), hang the screen cloth of installing 1 (53), screen cloth 2 (54), screen cloth 3 (55) constitutes coarse crushing chamber (I) respectively, intermediate (crushing) chamber (II), the multistage grinder structure of fine chamber (III).
The automatic sorting device of house refuse Have by 4 rotary drums (28) of installing in minute screen box (25) and 4 camber sieves (29) and constitute 4 grades of screen-dividing machine structures, especially the bump head (26) on the rotary drum (28) sieves the effect of impact that (29) cooperate with camber, generation makes the important function of not sticky obstruction rubbish on the camber sieve (29), and with by 4 grades of screen-dividing machine structure ends in a minute screen box (25), install by eccentric wheel (56), blower fan (57), the powerful plastic removal separating mechanism acting in conjunction that oscillating plate (58) constitutes, make the fine dust that enters branch screen box (25), continuously sub-sieve, plastic removal operation.

Claims (10)

1, totally-enclosed automatic pulverizing sorting technique equipment of house refuse and resource product production are pulverized the classification packaged technical equipment by domestic garbage mixing coarse crushing equipment
Figure A2008100700210002C1
Domestic garbage mixing equipment in small, broken bits
Figure A2008100700210002C2
The automatic sorting device of house refuse
Figure A2008100700210002C3
Three parts constitute; Resource product is produced, and mainly constitutes by the market-ripe technical equipment is supporting.Pulverize sorting technique equipment, have by frame 1 (52) transmission energy storage belt pulley (3), speed changer (4), rotor 1 (7-1), rotor 2 (7-2), movable knife disc 1 (8-1), movable knife disc 2 (8-2), dead knife platform 1 (9-1), dead knife platform 2 (9-2), travelling gear 1 (C-1), travelling gear 2 (C-2), conveyer 1 (11), the domestic garbage mixing coarse crushing equipment that permanent magnetic wheels (12) constitutes is characterized in that:
Going up the charging of installing in frame 1 (52) pulverizes on the bearing box (6) of outside, storehouse (10), parallel side by side installation rotor 1 (7-1) and rotor 2 (7-2), pulverize the inner barn wall bottom and the parallel cutter platform 1 (9-1) that installs and fixes of rotor 1 (7-1) in storehouse (10) with rotor 2 (7-2) in charging, dead knife platform 2 (9-2), on frame 1 (52), pulverize the bottom discharging opening in storehouse (10) over against charging, have permanent magnetic wheels (12) to have the be broken effect of back rubbish ironware of the driving wheel effect of conveyer 1 (11) and magnetic force sorting on the conveyer 1 (11) of installation;
Rotor 1 (7-1), movable knife disc 1 (8-1), movable knife disc 2 (8-2) are installed above the rotor 2 (7-2).
Have on the face that makes progress by rotating disk (16), install 3 layers hit pawl 1 (19), hit pawl 2 (18), and hitting pawl 1 (19), hitting between the pawl 2 (18), suspension is fixedly mounted on the screen cloth 1 (53) on the frame 2 (51), screen cloth 2 (54), screen cloth 3 (55), constitute coarse crushing chamber (I) respectively, intermediate (crushing) chamber (II), fine chamber (III) and enclosed by receiver (48) material scraping plate (49) and to block (20) constitutes the domestic garbage mixing equipment in small, broken bits of discharge chamber (IV).It is characterized in that: have in the equipment in small, broken bits by rotating disk (16) by being installed in thrust bearing (45), the radial bearing (46) on the turntable shaft bearing sleeve (47), be installed on the hollow shaft (44), power transmission shaft (15) is installed in the hollow shaft (44), fixedly connected with rotating disk (16) in the upper end, the lower end is connected with driving pulley (42), and is middle by the following transmission mechanism that is provided with that is installed in radial bearing (43) the support location in the hollow shaft (44);
Discharge chamber (IV) is by on the frame below rotating disk (16), the receiver of installing (48), block (20) with enclosing of on receiver (48) limit, installing, and by the following fixed installation of rotating disk (16) and material scraping plate (49) formation of driven rotary, enclose the discharge opening that blocks on (20) and particle outlet (21) and align and be connected and installed, constitute radially tapping channel;
Have the branch screen box (25) and outfeed belt conveyor 3 (31) the common automatic sorting devices of house refuse that constitute that constitute by 4 grades of screen-dividing machine structures and powerful plastic removal mechanism.It is characterized in that:
Divide screen box (25) to be supported on the frame 3 (24), and, on frame, vibrate back and forth by eccentric wheel and connecting rod (33-1) transmission that the motor (34) that is installed on the frame 3 (24) connects by belt pulley (33) by roller (32);
In the utility box (25), four rotary drums (28) are installed, four camber sieves (29) constitute 4 grades of screen-dividing machine structures; Eccentric wheel (36) is installed, blower fan (57), the brute force vibration plastic removal mechanism that oscillating plate (58) constitutes;
Conveyer 3 (31) is installed on the lower framework 3 (24) of branch screen box (25).
2, according to the totally-enclosed automatic pulverizing sorting technique equipment of the described house refuse of claim 1, it is characterized in that: the rotor 1 (7-1) of parallel installation side by side in the coarse crushing equipment and rotor 2 (7-2), be by a end at rotor 1 (7-1), by shaft coupling (5), speed changer (4), transmission energy storage belt pulley (3) transmission, rotor 2 (7-2) is by travelling gear 1 (C-1) by the other end of rotor 1 (7-1), travelling gear 2 (C-2) is in transmission connection, the rotor direction of rotation is relative or opposite, rotor direction of rotation and rotary speed are controlled by setting requirement automatically by PLC.
3, according to claim 1, the totally-enclosed automatic pulverizing sorting technique equipment of 2 described house refuses, it is characterized in that: the speed changer in the coarse crushing equipment (4) has automatically controlled automatic stepless speed-regulating function.
4, according to the totally-enclosed automatic pulverizing sorting technique equipment of the described house refuse of claim 1, it is characterized in that: the movable knife disc 1 (8-1) in the coarse crushing equipment, movable knife disc 2 (8-2), be semi-synthetic by two, cooperate with the little axle of location transmission (60) on the cutterhead seat above rotor 1 (7-1) and the rotor 2 (7-2), be mounted on by screw (61) on the cutterhead seat of rotor 1 (7-1) and rotor 2 (7-2).
5, according to claim 1, the totally-enclosed automatic pulverizing sorting technique equipment of 4 described house refuses, it is characterized in that: after the movable knife disc 1 (8-1) in the coarse crushing equipment, movable knife disc 2 (8-2) two are semi-synthetic, be shaped as and have the cross of convex-concave circular arc, cross top is the dome arc, the bottom is a concave arc, and the convex-concave circular arc is slick and sly excessively to be connected.
6, according to claim 1, the totally-enclosed automatic pulverizing sorting technique equipment of 5 described house refuses, it is characterized in that:, be welded with one deck high-quality high-strength alloy blade at the outer surface of cross movable knife disc 1 (8-1), movable knife disc 2 (8-2) dome arc and concave arc.
7, according to claim 1,4,5, the totally-enclosed automatic pulverizing sorting technique equipment of 6 described house refuses, it is characterized in that: the cutterhead seat in the coarse crushing equipment is fixedly mounted on rotor 1 (7-1) and the rotor 2 (7-2) by setting spacing, movable knife disc 1 (8-1), movable knife disc 2 (8-2) is installed in the installation site on the cutterhead seat of rotor 1 (7-1) and rotor 2 (7-2), be that convex-concave circular arc quadrature is sheared linking, convex-concave circular arc quadrature is sheared the position that is connected, by per two cutterheads that constitute shearing relation is 1 group, the cutter disc groups number by shearing relation on the rotor length that staggers between per two groups combines the angle of the mean values of calculating with angle of circumference 360, constitute the effort-saving mechanism that the big gradient slip of arc surface disperses shearing.
8, according to the totally-enclosed automatic pulverizing sorting technique equipment of the described house refuse of claim 1, it is characterized in that: hit pawl 1 (19) in the equipment in small, broken bits, hit pawl 2 (18) and hitting pawl 1 (19), hit pawl 2 (18), between, fixedly suspension is installed in the screen cloth 1 (53) on the frame 2 (51), screen cloth 2 (54), screen cloth 3 (55), the coarse crushing chamber (I) of Gou Chenging respectively, intermediate (crushing) chamber (II), fine chamber (III) is all on the face that rotating disk (16) makes progress, wherein hit pawl 1 (19) by hitting pawl axle (17) location, can hit upward swing of pawl axle (17), constitute and clash into the broken jam mechanism that prevents.Hit pawl 2 (18) and be fixedly mounted on the rotating disk (16),, constitute the shear pulverizer structure with sieve screen apertures with screen cloth 1 (53), screen cloth 2 (54), the outer surface matched in clearance of screen cloth 3 (55).
9, according to the totally-enclosed automatic pulverizing sorting technique equipment of the described house refuse of claim 1, it is characterized in that: in the utility box in the sorting device (25), on four rotary drums (28), bump head (26) and blade all are installed, constitute 4 grades of screen-dividing machine structures with 4 camber sieves (29), four camber sieves (29) are installed on the back shaft (30), when rotary drum (28) rotates, the be impacted effect of impact of head (26) of four cambers sieve (29), with back shaft (30) is fulcrum, forms the bump vibrations, and under the powerful wind-force effect of rotary drum blade, reach camber sieve (29) and do not have sticky rubbish, the effect that discharging is unimpeded.
10, according to the totally-enclosed automatic pulverizing classification packaged technical equipment of the described inventing type domestic waste of claim 1, it is characterized in that: in the utility box in the sorting device (25), be provided with by eccentric wheel (56), blower fan (57), the powerful plastic removal separating mechanism that the oscillating plate of tilting installation (58) constitutes.
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