CN105109951B - Automatic streamline line apparatus and control method - Google Patents

Automatic streamline line apparatus and control method Download PDF

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Publication number
CN105109951B
CN105109951B CN201510612626.2A CN201510612626A CN105109951B CN 105109951 B CN105109951 B CN 105109951B CN 201510612626 A CN201510612626 A CN 201510612626A CN 105109951 B CN105109951 B CN 105109951B
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product
station
testboard
test board
sensor
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CN105109951A (en
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不公告发明人
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Shanghai Hugong Electric Group Co Ltd
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Shanghai Hugong Electric Group Co Ltd
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Abstract

The present invention relates to a kind of automatic streamline line apparatus and control method.Wherein, the automatic streamline line apparatus, including:Flowing water main line with multiple stations;First testboard and secondary test board, first testboard and the secondary test board are located at the both sides of the station respectively, and first testboard, the secondary test board and the station are located along the same line;First transmission equipment, the side of first testboard is arranged at, for product to be transmitted between the station and first testboard;Second transmission equipment, the side of the secondary test board is arranged at, for the product to be transmitted between the station and the secondary test board.One station is correspondingly arranged on two testboards, when the first testboard is busy, can be sent to product in secondary test board and be tested, can effectively avoid product from blocking up line.

Description

Automatic streamline line apparatus and control method
Technical field
The present invention relates to automatic field, more particularly to a kind of automatic streamline line apparatus and control method.
Background technology
In the industrial production, it is that to improve all too many levels such as production efficiency, the production of product, assembling, test be automatic Completed on the streamline of change.
Common streamline includes a main line, has multiple stations on the main line, product need to be completed in each station Corresponding operation, after the completion of the operation of product on a upper station, is then automatically sent to next station, continues to complete corresponding behaviour Make.For example, when being tested using traditional electric welding machine automatic production line electric welding machine, a first upper station in main line is to electricity Welding machine carries out assembling test, is automatically transmitted to next station after the completion of the assembling test, then by electric welding machine, it is joined Number test.
Even however, same class product, different models is generally also classified into, it is necessary to the operation requirement carried out also each not phase Together.For example, for electric welding machine, its kind is numerous, and the electric welding machine of different cultivars is according to different, the targeted object of its structure Difference, test request also differ.Tested if being all placed on main line, easily cause stifled line, streamline is had some setbacks.
Prior art needs one kind badly when testing product, does not easily cause device and controlling party that streamline blocks up line Method.
The content of the invention
Based on this, it is necessary to for when testing product, a kind of caused stifled line problem, there is provided automatic production line Device and control method.
A kind of automatic streamline line apparatus, including:Flowing water main line with multiple stations;First testboard and the second test Platform, first testboard and the secondary test board are located at the both sides of the station respectively;First transmission equipment, it is arranged at The side of one testboard, for product to be transmitted between station and the first testboard;Second transmission equipment, it is arranged at the second survey The side of test stand, for product to be transmitted between station and secondary test board.
One station is correspondingly arranged on two testboards, when the first testboard is busy, product can be sent into second Tested on testboard, can effectively avoid product from blocking up line.
In one of the embodiments, in addition to:It is arranged at the jacking transferring machine of the region of the station.
By jacking transferring machine by product between station and the first testboard or between station and secondary test board Transmission, it is convenient and swift, and the structure of device is simple.
In one of the embodiments, in addition to:Controller, the output end of the controller respectively with jacking transferring machine, First transmission equipment and the connection of the second transmission equipment.
The motion of jacking transferring machine, the first transmission equipment and the second transmission equipment, automaticity are controlled by controller It is high.
In one of the embodiments, in addition to:Master reference, first sensor and second sensor, wherein, the master Sensor is arranged at the region of the station, and the first sensor is arranged on first testboard, and described second Sensor is arranged in the secondary test board, the input of the controller respectively with the first sensor, described second Sensor connects with the master reference.
The state of station is identified by the master reference, the state of the first testboard is identified by first sensor, is led to Cross the state of second sensor identification secondary test board, and send it to the controller, by the controller automatically according to Situation is controlled to control jacking transferring machine, the first transmission equipment and the second transmission equipment, and automaticity is higher.
In one of the embodiments, the first sensor is travel switch, and the second sensor is travel switch.
In one of the embodiments, in addition to:Button switch and electromagnetic gas valve, the button switch and the controller Input connection, the first end of the electromagnetic gas valve is connected with the output end of the controller, the second of the electromagnetic gas valve End is connected with jacking transferring machine, and the 3rd end of the electromagnetic gas valve is used to be passed through compressed gas.
A kind of automatic streamline line control method based on said apparatus, including:Step S301, send request for test product letter Number;Step S302, to the first testboard, whether the free time judges;If the first testboard is idle, step S303 is performed, by product First testboard is sent to by station;If the first testboard is busy, step S304 is performed, it is whether idle to secondary test board to carry out Judge;If secondary test board is idle, step S305 is performed, product is sent to secondary test board by station;If secondary test board It is busy, return and perform step S301 or S302.
Using above-mentioned control method transmission product tested, even if product need carried out on the station it is different types of Test, smoothly can also effectively be carried out, without causing product to block up line.
A kind of automatic streamline line control method based on said apparatus, including:Step S401, send product test and complete letter Number;Step S402, to station, whether the free time judges;If station is idle, step S403 is performed, product is tested where it Platform is sent to station;If station is busy, returns and perform step S401.
By the way that whether the free time judges to station, the product for completing test can be sent back to the station of free time, avoided Product blocks up line.
In one of which embodiment, in addition to:Signal is completed in the product test of the testboard of priority treatment first, the The product of one testboard is sent to station and then handles the product test completion signal of secondary test board.
Signal is completed due to the product test to the first testboard and is provided with priority level, can be by the first testboard and the The products of two testboards it is orderly send back station, further effectively prevent stifled line.
Brief description of the drawings
Fig. 1 is the structural representation of the automatic streamline line apparatus of an embodiment;
Fig. 2 is the module diagram of the automatic streamline line apparatus of an embodiment;
Fig. 3 is the schematic flow sheet of the automatic streamline line control method of an embodiment;
Fig. 4 is the schematic flow sheet of the automatic streamline line control method of another embodiment.
Embodiment
As described in background, carry out operations to product under normal circumstances to complete on flowing water main line, easily Cause the stifled line of product.
After further research, in one of the embodiments, there is provided a kind of automatic streamline line apparatus is included in flowing water Station both sides set the first testboard and secondary test board respectively corresponding to main line, when the first testboard has product being tested When, secondary test board can provide another region for its test for the product on flowing water main line.
Further, a kind of automatic streamline line control method is also provided based on above-mentioned automatic streamline line apparatus.
It is understandable to enable the above objects, features and advantages of the present invention to become apparent, below in conjunction with the accompanying drawings to the present invention Specific embodiment be described in detail.
Fig. 1 is refer to, Fig. 1 is the structural representation of automatic streamline line apparatus in an embodiment.
A kind of automatic streamline line apparatus includes the flowing water main line 100 with multiple stations 101, in addition to the first testboard 110 and secondary test board 120, the first testboard 110 and secondary test board 120 are located at the both sides of station 101 respectively;First transmission Equipment 115 is arranged at the side of the first testboard 110, for product to be transmitted between the testboard 110 of station 101 and first; Second transmission equipment 125 is arranged at the side of secondary test board 120, for by product station 101 and secondary test board 120 it Between transmit.
Wherein, flowing water main line 100 includes multiple stations 101, for example, the first station, second station ..., the n-th station (n be natural number) more than 0, the first station, second station ..., the sender of the n-th station product along flowing water main line 100 To being arranged in order, product can be sent to by the first station second station ... until last station.A reality wherein Apply in example, for ease of transmission, product is positioned in pallet and transmitted.
In one of the embodiments, the first testboard 110, secondary test board 120 and station 101 are located at same straight line On.And also include the jacking transferring machine 130 for being arranged at the region of station 101.Jacking transferring machine 130 is used for having survey in product During examination demand, the product on the station 101 is raised up to the plane higher than other stations 101 of flowing water main line, then passed product The first transmission equipment 115 or the second transmission equipment 125 are delivered to, then the first testboard is sent to by the first transmission equipment 115 110, or secondary test board 120 is sent to by the second transmission equipment 125.Also, jacking transferring machine 130 is additionally operable to survey in product After the completion of examination, product is sent back into the region of station 101 by the first transmission equipment 115 or the second transmission equipment 125, and under It is down to the surface flushed with flowing water main line 100 other stations 101.
In one of the embodiments, jacking transferring machine 130 is air-cylinder type, including support, cylinder and conveyer chain.Wherein, Cylinder is fixedly installed at carriage center, and the direction of motion of cylinder is perpendicular to the ground, and conveyer chain is installed on support both sides, does not work In the state of, the upper surface of conveyer chain is less than the surface of each station 101 of flowing water main line 100 or flushed with each surface of station 101, The direction of transfer of the direction of transfer of conveyer chain product on flowing water main line 100, and perpendicular to the direction of motion of cylinder.
The operation principle of jacking transferring machine 130 is:After compressed air enters cylinder, cylinder drives conveyer chain to move upwards To the surface for being higher than each station 101 of flowing water main line 100, product is then sent to the first testboard 110 by conveyer chain.
It should be noted that in other embodiment, product can be realized in a certain of flowing water main line 100 by other means Transmission or a certain station 101 in flowing water main line 100 and secondary test board 120 between the testboard 110 of station 101 and first Between transmission, such as artificial mode.Also, when using jacking transferring machine 130, the type of jacking transferring machine 130 is not yet Air-cylinder type is confined to, can also be motor type or other types, will not be repeated here.
First transmission equipment 115 is arranged at the side of the first testboard 110, for product to be surveyed in station 101 and first Transmitted between test stand 110.In one of the embodiments, first transmission equipment 115 is arranged at perpendicular to flowing water main line 100 The first side 1101.
It should be noted that in other embodiments, first transmission equipment 115 can also be arranged at parallel to flowing water Second side 1102 of main line or perpendicular to the 3rd side 1103 of flowing water main line 100 or other sides.
In one of the embodiments, the first transmission equipment 115 includes the first operated motor and be connected electrically first Chain is operated, when the first operated motor works, the first operating chain can be used for transmitting product, and product is sent into the first test Platform 110 or station 101.
For effective utilization space, the volume of reduction automatic streamline line apparatus, the first operated motor of the first transmission equipment 115 The bottom of the first testboard 110 is arranged at, the top surface of the first operating chain flushes with the top surface of the first testboard 110, and The direction of first operating chain transmission article is perpendicular to the direction of flowing water main line 100.In one of the embodiments, the first propelling chain Bar is one, is arranged at the first side 1101.
It should be noted that in other embodiments, the first operating chain can also be two, be respectively arranged at the first side 1101 and the 3rd side 1103, so that more steady in product transmit process.
Second transmission equipment 125 is arranged at the side of secondary test board 120, for product to be surveyed in station 101 and second Transmitted between test stand 120.In one of embodiment, the second transmission equipment 125 is arranged at the perpendicular to flowing water main line 100 the 4th Side 1201.
It should be noted that in other embodiments, the second transmission equipment 125 is arranged at and can also be arranged at parallel to stream 5th side 1202 of water main line, perpendicular to the 6th side 1203 of flowing water main line 100 or other sides.
In one of the embodiments, the second transmission equipment 125 includes the second operated motor and be connected electrically second Chain is operated, when the second operated motor works, the second operating chain can be used for transmitting product, and product is sent into the second test Platform 120 or station 101.
For effective utilization space, the volume of reduction automatic streamline line apparatus, the second operated motor of the second transmission equipment 125 It is arranged at the bottom of secondary test board 120, the top surface of the second operating chain flushes with secondary test board 120 top surface, and The direction of second operating chain transmission article is perpendicular to the direction of flowing water main line 100.In one of the embodiments, the second propelling chain Bar is one, is arranged at the 4th side 1201.
It should be noted that in other embodiments, the second operating chain can also be two, be respectively arranged at the 4th side 1202 and the 6th side 1203, so that more steady in product transmit process.
It should be noted that in other embodiments, the first transmission equipment 115 and the second transmission equipment 125 can also be Other structures, as long as product can be realized in the testboard 110 of station 101 and first and in station 101 and secondary test board 120 Between transmission.
Fig. 2 is refer to, Fig. 2 is the module diagram of the automatic streamline line apparatus of an embodiment.
On the basis of said structure, controller 240, the output end of controller 240 are also included in one of embodiment It is connected respectively with jacking transferring machine 230, the first transmission equipment 215 and the second transmission equipment 225;And master reference 250, first Sensor 260, second sensor 270, wherein, master reference 250 is arranged at the region of station 201, and first sensor 260 is set It is placed on the first testboard 210, second sensor 270 is arranged in secondary test board 220, the input difference of controller 240 It is connected with first sensor 260, second sensor 270 and master reference 250.
Controller 240 is connected with the actuating unit of jacking transferring machine 230, by controlling the work of actuating unit to realize jacking The motion of transfer machine 230.Jacking transferring machine 230 is air-cylinder type, controller 240 and jacking transferring machine in one of the embodiments 230 cylinders.Also, when controller 240 sends working signal to jacking transferring machine 230, it is also necessary to for the dynamic of cylinder Power provides source.Therefore, jacking transferring machine 230 has compressed gas input, can be by the input to jacking transferring machine 230 Cylinder be passed through compressed gas.
In one of the embodiments, the second end and top are additionally provided with for convenience of control compressed gas, automatic streamline device Rise the electromagnetic gas valve 280 of the compressed gas input connection of transfer machine 230, first end and the controller 240 of electromagnetic gas valve 280 Output end connects, and the 3rd end of electromagnetic gas valve 280 is used to input compressed gas.Electromagnetic gas valve can be controlled by controller 240 Whether 280 work, when electromagnetic gas valve 280 works, it is allowed to which compressed gas when electromagnetic gas valve 280 locks by and no longer working When, compressed gas can not then pass through.
In one of the embodiments, master reference 250 is infrared sensor, for sense on corresponding station 201 whether There is product.First sensor 260 is travel switch, whether has product on the first testboard 210 for sensing, and judge that product is It is no completely into the first testboard 210.Whether second sensor 270 is travel switch, have in secondary test board 220 for sensing Product, and judge product whether completely into secondary test board 220.First sensor 260 and second sensor 270 are opened for stroke Close, when transport product pallet bump against travel switch, that is, mean product completely into testboard.
It should be noted that in other embodiments, master reference 250 can also be other types, such as pressure sensing Device, first sensor 260, second sensor 270 can also be other types, such as infrared sensor or pressure sensor etc., It will not be repeated here.
When master reference 250 senses on station 201 that to have product to enter fashionable, controller 240 is felt according to first sensor 260 Should be to the state of the first testboard 210, and the state of secondary test board 220 that second sensor 270 senses, control jacking Product is sent to the first testboard 210 or secondary test board 220 by transfer machine 230 by station 201.In one embodiment, One sensor 260 senses that the first testboard 210 is idle condition, i.e., no product is located at the first testboard 210, controller 240 control electromagnetic gas valves 280 work, and compressed gas enters the cylinder of jacking transferring machine 230 by electromagnetic gas valve 280, and jacking moves The top surface of carrier aircraft 230 rises to the surface flushed with the first operating chain, and product is held up to flat higher than station 201 Face, also, controller 240 also controls the conveyer chain of jacking transferring machine 230 to transmit product to the direction of the first testboard 210, when the When one sensor 260 senses that product is sent to the first 210 region of testboard, controller 240 controls the first transmission equipment 225 the first operated motor work, the first operated motor drive the first operating chain to continue product to the first testboard 210 Test zone transmits, until first sensor 260 senses test zone of the product completely into the first testboard 210, controls Device 240 no longer controls the first operated motor to work, and the first operating chain stops transmission product.
It should be noted that in one of the embodiments, when first sensor 260 senses that product is sent to the first survey During 210 region of test stand, controller 240 also controls electromagnetic gas valve 280 to lock and no longer worked, and compressed gas no longer passes through electromagnetism Air valve 280 enters the cylinder of jacking transferring machine 230, and the top surface of jacking transferring machine 230 drops to and the top surface of station 201 Flush or below the top surface of station 201.
In other embodiments, when the first testboard 210 is in busy state, product is being tested, and second surveys When test stand 220 is in idle condition, product can also be sent to secondary test board 220 by station 201, detailed process refers to Product is sent to the description of the first testboard 210 by station 201 above.
Product in view of testing completion on testboard also need to transmit recirculation water main line station 201, one wherein It is additionally provided with embodiment and 210 corresponding first button switch 290 of the first testboard, the first button switch 290 and controller 240 input connection.It is additionally provided with second button switch 295 corresponding with secondary test board 220, the second button switch 295 It is connected with the input of controller 240.
Illustrated so that the product test on the first testboard 210 is completed as an example.When the product on the first testboard 210 is surveyed After the completion of examination, the first button switch 290 is pressed, controller 240 controls the first operated motor work of the first transmission equipment 225, First operated motor drives the first operating chain to transmit product from the first testboard 210 to the direction of station 201, works as master reference 250 when sensing that product is sent to 201 boundary of station, and controller 240 controls electromagnetic gas valve 280 to work, compressed gas gas Enter the cylinder of jacking transferring machine 230 by electromagnetic gas valve 280, the top surface of jacking transferring machine 230 rises to and the first fortune Turn the surface that chain flushes, product is continued to transmit by the conveyer chain of jacking transferring machine 230, until master reference 250 senses production Product lock electromagnetic gas valve 280 and not worked completely into the region of station 201, controller 240, and compressed gas no longer passes through electromagnetism Air valve 280 enters the cylinder of jacking transferring machine 230, and the top surface of jacking transferring machine 230 declines, until the top with station 201 Then product is sent to next station 201 by portion surface by flowing water main line again flush or below the top surface of station 201.
In other embodiments, product can also be passed by secondary test board 220 by pressing the second button switch 295 Station 201 is delivered to, detailed process refer to the associated description that product is sent to station 201 by the first testboard 210.
In view of the situation for being possible to the first button switch 290 and the second button switch 295 occur while be pressed, or First button switch 290 and the second button switch 295 are pressed respectively within the shorter time of interval, and at this moment the first testboard 210 or secondary test board 220 on product be not transferred completely into station 201, therefore, it is also desirable to sentence to specifically situation Disconnected, only when the product on one of testboard is transferred completely into station 201, and there is no production for station corresponding with testboard During product, it could continue the product for testing completion being sent to station 201.
Fig. 3 is refer to, based on above-mentioned automatic streamline line apparatus, additionally provides a kind of automatic stream in one of the embodiments Waterline control method, when the product of station needs test, including perform following steps:Step S301, send request for test production Product signal;Step S302, to the first testboard, whether the free time judges;If so, i.e. the first testboard is idle, step is performed S303, product is sent to the first testboard by station;If it is not, i.e. the first testboard is busy, step S304 is performed, is surveyed to second Whether the free time is judged test stand;If so, i.e. secondary test board is idle, step S305 is performed, product is sent to the by station Two testboards;If it is not, i.e. secondary test board is busy, returns and perform step S301 or S302.
In one of the embodiments, request for test product signal is sent to be sent by master reference.Whether the first testboard Free time judges that whether secondary test board is idle to be judged by second sensor by first sensor.Product is transmitted by station To the first testboard, mainly completed jointly by controller, jacking transferring machine, the first transmission equipment.Product is sent to by station Secondary test board, mainly completed jointly by controller, jacking transferring machine, the second transmission equipment.
In one of the embodiments, tested using above-mentioned control method transmission product, even if product is needed at this Different types of test is carried out on station, smoothly can also effectively be carried out, without causing product to block up line.
After the completion of being tested in view of product on testboard, it is also necessary to transmitted the station of recirculation water main line.Therefore, please With reference to figure 4, additionally provide one kind and be based on above-mentioned automatic production line apparatus control method, including:Step S401, send product test Complete signal;Step S402, to station, whether the free time judges;If so, i.e. station is idle, step S403 is performed, by product Testboard where it is sent to station;If it is not, i.e. station is busy, returns and perform step S401.By whether idle to station Judged, the product for completing test can be sent back to the station of free time, avoided product and block up line.
In view of the first testboard and secondary test board be present, it is possible to the first testboard and secondary test board occur simultaneously Send product test and complete signal, or the situation that signal is completed in product test is sent within the shorter time of interval, at it Also include in middle one embodiment:Signal is completed in the product test of the testboard of priority treatment first, in the product of the first testboard It is sent to station and then handles the product test completion signal of secondary test board.
Specifically, after the completion of the product test of the first testboard, product test is sent by the first button switch and completes letter Number.After the completion of the product test of secondary test board, product test is sent by the second button switch and completes signal.Whether station is empty It is not busy then judged by master reference corresponding with station.
In other one embodiment, signal is completed due to the product test to the first testboard and is provided with priority level, Can by the first testboard and the product of secondary test board it is orderly send back station, further effectively prevent stifled line.
Each technical characteristic of embodiment described above can be combined arbitrarily, to make description succinct, not to above-mentioned reality Apply all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited In contradiction, the scope that this specification is recorded all is considered to be.
Embodiment described above only expresses the several embodiments of the present invention, and its description is more specific and detailed, but simultaneously Can not therefore it be construed as limiting the scope of the patent.It should be pointed out that come for one of ordinary skill in the art Say, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to the protection of the present invention Scope.Therefore, the protection domain of patent of the present invention should be determined by the appended claims.

Claims (9)

1. a kind of automatic streamline line apparatus, including:Flowing water main line with multiple stations;Characterized in that, also include:
First testboard and secondary test board, first testboard and the secondary test board are located at the two of the station respectively Side, a station are correspondingly arranged on two testboards, and two testboards are the first testboard and secondary test board;
First transmission equipment, the side of first testboard is arranged at, for product to be surveyed in the station and described first Transmitted between test stand;And
Second transmission equipment, be arranged at the side of the secondary test board, for by the product in the station and described Transmitted between two testboards;
When the first testboard has product being tested, secondary test board can provide another area for the product on flowing water main line Domain is tested for it.
2. automatic streamline line apparatus as claimed in claim 1, it is characterised in that also include the location for being arranged at the station The jacking transferring machine in domain.
3. automatic streamline line apparatus as claimed in claim 2, it is characterised in that also including controller, the controller it is defeated Go out end to be connected with the jacking transferring machine, first transmission equipment and second transmission equipment respectively.
4. automatic streamline line apparatus as claimed in claim 3, it is characterised in that also including master reference, first sensor and Second sensor, wherein, the master reference is arranged at the region of the station, and the first sensor is arranged at described On first testboard, the second sensor is arranged in the secondary test board, the input of the controller respectively with institute State first sensor, the second sensor connects with the master reference.
5. automatic streamline line apparatus as claimed in claim 4, it is characterised in that the first sensor is travel switch, institute It is travel switch to state second sensor.
6. automatic streamline line apparatus as claimed in claim 3, it is characterised in that also including button switch and electromagnetic gas valve, institute The input that button switch is stated with the controller is connected, and the first end of the electromagnetic gas valve and the output end of the controller connect Connect, the second end of the electromagnetic gas valve is connected with the jacking transferring machine, and the 3rd end of the electromagnetic gas valve is used to be passed through compression Gas.
A kind of 7. automatic streamline line control method based on any one of claim 1-6 device, it is characterised in that including:
Step S301, send request for test product signal;
Step S302, to first testboard, whether the free time judges;
If first testboard is idle, step S303 is performed, the product is sent to first test by the station Platform;
If first testboard is busy, step S304 is performed, whether the free time judges to the secondary test board;
If the secondary test board is idle, step S305 is performed, the product is sent to second test by the station Platform;
If the secondary test board is busy, returns and perform step S301 or S302.
A kind of 8. automatic streamline line control method based on any one of claim 1-6 device, it is characterised in that including:
Step S401, send product test and complete signal;
Step S402, to the station, whether the free time judges;
If station is idle, step S403 is performed, product testboard where it is sent to the station;
If the station is busy, returns and perform step S401.
9. automatic streamline line control method as claimed in claim 8, it is characterised in that also surveyed including described in priority treatment first Signal is completed in the product test of test stand, and the station and then processing institute are sent in the product of first testboard Signal is completed in the product test for stating secondary test board.
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CN204999216U (en) * 2015-09-23 2016-01-27 上海沪工焊接集团股份有限公司 Automatic production line device

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