CN101975925B - Generator assembly test system - Google Patents
Generator assembly test system Download PDFInfo
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- CN101975925B CN101975925B CN 201010503262 CN201010503262A CN101975925B CN 101975925 B CN101975925 B CN 101975925B CN 201010503262 CN201010503262 CN 201010503262 CN 201010503262 A CN201010503262 A CN 201010503262A CN 101975925 B CN101975925 B CN 101975925B
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Abstract
The invention provides a generator assembly test system which belongs to the technical field of testing a generator assembly and solves the problem of lower detection efficiency of the traditional generator assembly test system. The generator assembly test system comprises a main transmission line, two secondary transmission lines, three driving mechanisms and a control cabinet, wherein the two secondary transmission lines are respectively arranged on both sides of the main transmission line; the three driving mechanisms respectively are used for driving the main transmission line and the two secondary transmission lines, the control cabinet is based on PLC (Programmable Logic Controller) control, a plurality of test mechanisms and a repairing mechanism are symmetrically arranged outside the two secondary transmission lines, the repairing mechanism is positioned at the tail end of each secondary transmission line, a transporting mechanism is arranged between the symmetrical repairing mechanisms and each group of symmetrical test mechanisms and can mutually transport a generator between the main transmission line and the secondary transmission lines and between the secondary transmission lines and the test mechanisms or the repairing mechanism, and the driving mechanisms, the test mechanisms, the repairing mechanism and the transporting mechanism are connected with the control cabinet. The generator assembly test system has the advantage of high test efficiency.
Description
Technical field
The invention belongs to generator general assembly technical field of measurement and test, relate to a kind of generator general assembly test macro.
Background technology
The generator of producing at present need to be tested its performance, after the maintenance of the needs of test failure again test until qualifiedly just can render in the market, because the underproof generator of performance test can go wrong in use, cause its work undesired, even cause serious accident.
Existing test to generator performance is generally craftization and tests, and namely the staff pursues the platform test with testing tool to generator, also will carry back and forth generator before and after the test, and pretty troublesome, efficient is very low.
Summary of the invention
The objective of the invention is to have the problems referred to above for existing technology, proposed a kind of generator general assembly test macro that can improve generator general assembly testing efficiency.
Purpose of the present invention can realize by following technical proposal: a kind of generator general assembly test macro, in order to the test to generator performance, it is characterized in that: this test macro comprises main conveyor line, be arranged side by side respectively in the main conveyor line both sides and be positioned at two on the same level face from pipeline with main conveyor line, in order to drive respectively above-mentioned main conveyor line and two from three driving mechanisms of pipeline and the switch board of controlling based on PLC, described two outsides from pipeline are symmetrically arranged with several mechanism for testing and one and reprocess mechanism, the described mechanism of reprocessing is positioned at end from pipeline, be equipped with connecting gear symmetrically arranged reprocessing between the mechanism and between every group of symmetrically arranged mechanism for testing, described connecting gear can make generator at main conveyor line and between the pipeline, from pipeline and mechanism for testing or reprocess between the mechanism mutually and transmit, above-mentioned driving mechanism, mechanism for testing, reprocessing mechanism and connecting gear all connects with switch board.
Driving mechanism drives main conveyor line and two and carries generator from the pipeline transmission, when this test macro begins to start work, generator is carried at main conveyor line, and by connecting gear generator is sent on each mechanism for testing successively along the main conveyor line front end to rear extreme direction and tests, after the generator test on certain mechanism for testing is finished, by connecting gear generator is sent to the end that is transported to again from the pipeline from pipeline from mechanism for testing, if thereby qualified then being retransmitted to by connecting gear of this generator test exported this test macro on the main conveyor line, if this generator test defective then by connecting gear send to reprocess that mechanism keeps in repair and test until the qualified main conveyor line that sends to again transport.The generator that is positioned on the mechanism for testing is tested generator by mechanism for testing by the staff, after the generator test on this mechanism for testing is complete, the staff can send a settling signal to switch board by mechanism for testing, and switch board is controlled connecting gear work corresponding to this mechanism for testing according to this settling signal and will be positioned on the main conveyor line generator and be sent on this mechanism for testing and test.Within a period of time, may have a plurality of mechanism for testing transmits completion signal to switch board, the time order and function that this moment, switch board transmitted completion signal according to its each mechanism for testing is controlled each corresponding connecting gear work, sends respectively generator to each corresponding mechanism for testing by the time order and function that respectively transmits completion signal.
In above-mentioned a kind of generator general assembly test macro, when described mechanism for testing comprises testing the test cabinet of generator performance and test in order to carry the test board of generator, described test cabinet connects with switch board and which is provided with call button, the test cabinet can send a settling signal to switch board after the staff on this test board tests generator to press call button, switch board control connecting gear is sent to the generator to be tested on the main conveyor line on the test board of this mechanism for testing for staff's test, described test board upper surface be provided with some with the above-mentioned cylinder that be arranged in parallel from pipeline.
When generator is sent on the mechanism for testing, its generator is to rest on the cylinder of test board on it, when testing, rollers roll work is sent to generator from pipeline and transports, the staff presses test call button cashier's office in a shop simultaneously, and call button transmits completion signal to switch board.During test, the staff is connected generator with the test cabinet, undertaken each test parameter of generator is tested by the test cabinet.
In above-mentioned a kind of generator general assembly test macro, the described mechanism of reprocessing comprises in order to the detecting box of maintenance and test generator with in order to carry the inspection rack of generator, described detecting box connects with switch board, described inspection rack upper surface be provided with some with the above-mentioned cylinder that be arranged in parallel from pipeline.
When generator on mechanism for testing during test failure, its generator is transported to be reprocessed in the mechanism, when reprocessing, its generator also rests on the cylinder of inspection rack on it.When reprocessing, the staff overhauls first this defective generator by detecting box again and tests, be sent to from pipeline by cylinder if the generator test after the maintenance is qualified and transported, if test is also defective then proceed maintenance and test until qualified after the maintenance.
In above-mentioned a kind of generator general assembly test macro, described connecting gear comprises that three its end faces are rectangular jacking translation machine, described three jacking translation machines are separately positioned on main conveyor line and two from the below of pipeline and can rise to main conveyor line and two tops from pipeline, are equipped with driving-chain on its both sides sidepiece vertical with main conveyor belt of described jacking translation machine end face.
Be positioned at from jacking translation machine and the mechanism for testing of pipeline and reprocess cylinder cooperating in the mechanism, can make generator from pipeline and mechanism for testing with reprocess between the mechanism and transmit back and forth; The jacking translation machine that is positioned at principal and subordinate's pipeline place be positioned at from the work that cooperatively interacts of the jacking translation machine of pipeline, can make generator main conveyor line with from back and forth transmission between the pipeline.Driving-chain on the jacking translation machine and cylinder are equidirectional setting, and the generator between reaching separately by the transmission load mode between driving-chain and the cylinder transmits.
Compared with prior art, this generator general assembly test macro has following advantage:
1, the jacking translation machine in the connecting gear and cylinder be used can make generator at main conveyor line, from pipeline, mechanism for testing, reprocess between the mechanism back and forth and transmit, thereby so that do not go by hand to carry back and forth generator, time saving and energy saving and high efficiency;
2, switch board is controlled each jacking translation machine, mechanism for testing, is reprocessed mechanism, driving mechanism work, controls automatically and accurately whole test process it is carried out in an orderly manner thereby reach, and increases work efficiency;
3, reprocessing mechanism can keep in repair the generator of test failure, thus perfect whole test macro.
Description of drawings
Fig. 1 is structural principle synoptic diagram of the present invention.
Among the figure, 1, main conveyor line; 2, from pipeline; 3, test cabinet; 31, call button; 4, test board; 5, detecting box; 6, inspection rack; 7, cylinder; 8, jacking translation machine; 81, driving-chain; 9, switch board.
Embodiment
Below be specific embodiments of the invention and by reference to the accompanying drawings, technical scheme of the present invention is further described, but the present invention be not limited to these embodiment.
As shown in Figure 1, this generator general assembly test macro, in order to the test to generator performance, this test macro comprises main conveyor line 1, is arranged side by side in main conveyor line 1 both sides respectively and is positioned at two on the same level face from pipeline 2, in order to drive respectively main conveyor line 1 and from three driving mechanisms of pipeline 2, connecting gear with based on the switch board 9 of PLC control with main conveyor line 1.Main conveyor line 1 and two comprises two driving chains that be arranged in parallel side by side from pipeline 2, and separating between two driving chains has a segment distance.Driving mechanism comprises motor and the sprocket shaft that is connected with motor shaft, main conveyor line 1 with are connected all be connected with driving mechanism from the pipeline 2 and on it separately two driving chains be connected with sprocket shaft, motor is connected with switch board 9.Two outsides from pipeline 2 are symmetrically arranged with four mechanism for testing and one and reprocess mechanism, reprocessing mechanism is positioned at from the end of pipeline 2, be equipped with connecting gear symmetrically arranged reprocessing between the mechanism and between every group of symmetrically arranged mechanism for testing, connecting gear comprises that three its end faces are rectangular jacking translation machine 8, between 1 liang of driving chain of main conveyor line and two from being equipped with a jacking translation machine 8 between pipeline 2 two driving chains separately and each jacking translation machine 8 is positioned at main conveyor line 1 and two belows from pipeline 2, be equipped with driving-chain 81 on its both sides sidepiece vertical with main conveyor line 1 of each jacking translation machine 8 end face.
Reprocess mechanism comprise in order to the maintenance and the test generator detecting box 5 and the inspection rack 6 in order to carry generator, detecting box 5 connects with switch board 9, inspection rack 6 upper surfaces be provided with five with the cylinder 7 that be arranged in parallel from pipeline 2.
The course of work and the principle of this generator general assembly test macro are as follows in detail:
During this generator general assembly test macro startup work, switch board 9 control machine operation, main conveyor line 1 and two is from pipeline 2 work, each generator is by being transported on another streamline on the main conveyor line 1, generator is to be placed on the working plate, then the working plate both sides are pressed in respectively and carry on main conveyor line 1 its two driving chain, successively each generator is sent on each test board 4 along throughput direction and tests, it transmits principle: the jacking translation machine 8 that is positioned at main conveyor line 1 place rises the surface level that is higher than main conveyor line 1, make it break away from main conveyor line 1 the working plate jack-up of carrying generator, be positioned at from the jacking translation machine 8 of pipeline 2 this moment also rises, driving-chain 81 controlled cabinets 9 controls of above-mentioned two jacking translation machines 8 on it start work simultaneously, generator is sent to from the jacking translation machine 8 of pipeline 2 at the jacking translation machine 8 from main conveyor line 1 under the transmission of driving-chain 81, be sent to again on the test board 4, after having transmitted, two jacking translation machines 8 again drop to main conveyor line 1 and prevent from stopping that the back carries the generator of coming from the below of pipeline 2.After staff on each test board 4 finishes by 3 pairs of generator tests of test cabinet, the staff presses call button 31 and distributes into signal to switch board 9, switch board 9 is controlled cylinder 7 work and jacking translation machine 8 risings of its correspondence from pipeline 2 on it simultaneously, generator sends back jacking translation machine 8 from pipeline 2 from test board 4, afterwards, the generator that 8 times generals who has surrendered of jacking translation machine test and working plate are transferred to from pipeline 2 and are transported to from the end of pipeline 2 again, if test passes, then being sent to main conveyor line 1 by the jacking translation machine 8 from pipeline 2 ends moves away, if test failure, then be sent to inspection rack 6 by the jacking translation machine 8 from pipeline 2 ends, the staff overhauls first again test by detecting box 5, until the qualified main conveyor line 1 that just sends it to is transported.Switch board 9 can send according to the settling signal from call button 31 on each mechanism for testing of its reception the time order and function order, control the priority working condition of each jacking translation machine 8, distribute into first the not test generator that signal just will be positioned on the main conveyor line 1 and send first which mechanism for testing to reach which mechanism for testing, according to the time order and function principle.This generator general assembly test macro can carry out the test job of generator automatically, exactly, has greatly improved its work efficiency.
Specific embodiment described herein only is to the explanation for example of the present invention's spirit.Those skilled in the art can make various modifications or replenish or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.
Claims (4)
1. generator general assembly test macro, in order to the test to generator performance, it is characterized in that: this test macro comprises main conveyor line (1), be arranged side by side respectively in main conveyor line (1) both sides and be positioned at two on the same level face from pipeline (2) with main conveyor line (1), in order to drive respectively above-mentioned main conveyor line (1) and two from three driving mechanisms of pipeline (2) and the switch board (9) of controlling based on PLC, described two outsides from pipeline (2) are symmetrically arranged with several mechanism for testing and one and reprocess mechanism, the described mechanism of reprocessing is positioned at from the end of pipeline (2), be equipped with connecting gear symmetrically arranged reprocessing between the mechanism and between every group of symmetrically arranged mechanism for testing, described connecting gear can make generator at main conveyor line (1) and between the pipeline (2), from pipeline (2) and mechanism for testing or reprocess between the mechanism mutually and transmit, above-mentioned driving mechanism, mechanism for testing, reprocessing mechanism and connecting gear all connects with switch board (9).
2. a kind of generator general assembly test macro according to claim 1, it is characterized in that, test board (4) in order to carry generator when described mechanism for testing comprises testing the test cabinet (3) of generator performance and test, described test cabinet (3) connects with switch board (9) and which is provided with call button (31), test cabinet (3) can send a settling signal to switch board (9) after the staff on this test board (4) tests generator to press call button (31), switch board (9) control connecting gear is upper for staff's test with the test board (4) that the generator to be tested on the main conveyor line (1) is sent to this mechanism for testing, described test board (4) upper surface be provided with some with the above-mentioned cylinder (7) that be arranged in parallel from pipeline (2).
3. a kind of generator general assembly test macro according to claim 2, it is characterized in that, the described mechanism of reprocessing comprises in order to keep in repair and to test detecting box (5) and the inspection rack (6) in order to carry generator of generator, described detecting box (5) connects with switch board (9), described inspection rack (6) upper surface be provided with some with the above-mentioned cylinder (7) that be arranged in parallel from pipeline (2).
4. according to claim 1 and 2 or 3 described a kind of generator general assembly test macros, it is characterized in that, described connecting gear comprises that three its end faces are rectangular jacking translation machine (8), described three jacking translation machines (8) are separately positioned on main conveyor line (1) and two from the below of pipeline (2) and can rise to main conveyor line (1) and two tops from pipeline (2), are equipped with driving-chain (81) on described jacking translation machine (8) the end face both sides sidepiece vertical with main conveyor line (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010503262 CN101975925B (en) | 2010-10-12 | 2010-10-12 | Generator assembly test system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010503262 CN101975925B (en) | 2010-10-12 | 2010-10-12 | Generator assembly test system |
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| CN101975925A CN101975925A (en) | 2011-02-16 |
| CN101975925B true CN101975925B (en) | 2013-03-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201010503262 Expired - Fee Related CN101975925B (en) | 2010-10-12 | 2010-10-12 | Generator assembly test system |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108445335B (en) * | 2015-09-08 | 2020-05-08 | 浙江联宜电机有限公司 | Motor operation test assembly line |
| CN110187271B (en) * | 2019-05-13 | 2021-04-16 | 浙江求是科教设备有限公司 | Automatic formula motor test platform |
| CN110596591B (en) * | 2019-10-25 | 2024-08-09 | 四川诚邦浩然测控技术有限公司 | New energy motor on-line testing system |
| CN112285610A (en) * | 2020-10-27 | 2021-01-29 | 西安航空职业技术学院 | Tool and method for checking wiring of PLC control cabinet |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0409267A1 (en) * | 1989-07-21 | 1991-01-23 | PRIMA INDUSTRIE S.p.A. | Apparatus for automatic measurement of the dimensions of solids of revolution |
| CN201852922U (en) * | 2010-10-12 | 2011-06-01 | 浙江深度光电科技有限公司 | Final assembly test system for generator |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05340855A (en) * | 1992-06-10 | 1993-12-24 | Mitsubishi Petrochem Co Ltd | Automatic strength characteristic testing device |
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2010
- 2010-10-12 CN CN 201010503262 patent/CN101975925B/en not_active Expired - Fee Related
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0409267A1 (en) * | 1989-07-21 | 1991-01-23 | PRIMA INDUSTRIE S.p.A. | Apparatus for automatic measurement of the dimensions of solids of revolution |
| CN201852922U (en) * | 2010-10-12 | 2011-06-01 | 浙江深度光电科技有限公司 | Final assembly test system for generator |
Non-Patent Citations (1)
| Title |
|---|
| JP特开平5-340855A 1993.12.24 |
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