CN105109951A - Automatic assembly line device and control method - Google Patents
Automatic assembly line device and control method Download PDFInfo
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- CN105109951A CN105109951A CN201510612626.2A CN201510612626A CN105109951A CN 105109951 A CN105109951 A CN 105109951A CN 201510612626 A CN201510612626 A CN 201510612626A CN 105109951 A CN105109951 A CN 105109951A
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Abstract
The invention relates to an automatic assembly line device and a control method. The automatic assembly line device comprises an assembly main line with multiple stations, first test tables, second test tables, first conveying devices and second conveying devices. Each first test table and the corresponding second test table are located on the two sides of the corresponding station respectively. Each first test table, the corresponding second test table and the corresponding station are located on the same straight line. The first conveying devices are arranged on the side faces of the first test tables and used for conveying products between the stations and the first test tables. The second conveying devices are arranged on the side faces of the second test tables and used for conveying the products between the stations and the second test tables. Each station is correspondingly provided with the two corresponding test tables. When the first test tables are busy, the products can be conveyed to the second test tables to be tested, and the products can be effectively prevented from blocking the line.
Description
Technical field
The present invention relates to automatic field, particularly relate to a kind of automatic streamline line apparatus and control method.
Background technology
In the industrial production, for enhancing productivity, all too many levels such as production, assembling, test of product are all complete on the conveyor line of automation.
Common conveyor line comprises a main line, and described main line has multiple station, need complete corresponding operation at each station to product, after the operation of product completes on a upper station, is then automatically sent to next station, has continued corresponding operation.Such as, when utilizing traditional welding generator automatic production line to test welding generator, first at a upper station of main line, assembling test being carried out to welding generator, after described assembling test completes, then welding generator being sent to next station automatically, parameter testing is carried out to it.
But even same class product, be usually also divided into different models, the operation requirements that needs carry out is also different.Such as, for welding generator, its kind is numerous, the welding generator of different cultivars is different according to its structure, institute for object difference, test request is not identical yet.Test if be all placed on main line, very easily cause stifled line, conveyor line is had some setbacks.
Prior art is needed badly a kind of when testing product, not easily causes conveyor line to block up device and the control method of line.
Summary of the invention
Based on this, be necessary for when testing product, the stifled line problem caused, provides a kind of automatic streamline line apparatus and control method.
A kind of automatic streamline line apparatus, comprising: the flowing water main line with multiple station; First test desk and secondary test board, described first test desk and described secondary test board lay respectively at the both sides of described station; First transmission apparatus, is arranged at the side of the first test desk, for being transmitted between station and the first test desk by product; Second transmission apparatus, is arranged at the side of secondary test board, for being transmitted between station and secondary test board by product.
A station correspondence is provided with two test desks, when the first test desk is busy, product can be sent in secondary test board and tests, can effectively avoid product to block up line.
Wherein in an embodiment, also comprise: the jacking transferring machine being arranged at the region of described station.
By jacking transferring machine, product is transmitted between station and the first test desk or between station and secondary test board, convenient and swift, and the structure of device is simple.
Wherein in an embodiment, also comprise: controller, the mouth of described controller is connected with jacking transferring machine, the first transmission apparatus and the second transmission apparatus respectively.
Controlled the motion of jacking transferring machine, the first transmission apparatus and the second transmission apparatus by controller, degree of automation is high.
Wherein in an embodiment, also comprise: primary sensor, first sensor and the second sensor, wherein, described primary sensor is arranged at the region of described station, described first sensor is arranged on described first test desk, described second sensor setting is in described secondary test board, and the input end of described controller is connected with described first sensor, described second sensor and described primary sensor respectively.
By the state of described primary sensor identification station, by the state of first sensor identification first test desk, by the state of the second sensor identification secondary test board, and send it to described controller, automatically according to circumstances controlled control jacking transferring machine, the first transmission apparatus and the second transmission apparatus by described controller, degree of automation is higher.
Wherein in an embodiment, described first sensor is travel switch, and described second sensor is travel switch.
Wherein in an embodiment, also comprise: button switch and electromagnetic gas valve, described button switch is connected with the input end of described controller, the first end of described electromagnetic gas valve is connected with the mouth of described controller, second end of described electromagnetic gas valve is connected with jacking transferring machine, and the 3rd end of described electromagnetic gas valve is used for passing into pressure gas.
Based on an automatic streamline line control method for said apparatus, comprising: step S301, send request test products signal; Step S302, to the first test desk, whether the free time judges; If the first test desk is idle, performs step S303, product is sent to the first test desk by station; If the first test desk is busy, perform step S304, to secondary test board, whether the free time judges; If secondary test board is idle, performs step S305, product is sent to secondary test board by station; If secondary test board is busy, returns and perform step S301 or S302.
Adopt above-mentioned control method to transmit product to test, even if product needed carries out dissimilar test on this station, also can carry out by actv. smoothly, and product can not be caused to block up line.
Based on an automatic streamline line control method for said apparatus, comprising: step S401, send product test settling signal; Step S402, to station, whether the free time judges; If station is idle, performs step S403, product is sent to station by its place test desk; If station is busy, returns and perform step S401.
By whether the free time judges to station, the product completing test can be sent back idle station, avoid product and block up line.
In an embodiment wherein, also comprise: the product test settling signal of priority processing first test desk, after the product of the first test desk is sent to station, the product test settling signal of reprocessing secondary test board.
Owing to being provided with priority level to the product test settling signal of the first test desk, orderly for the product of the first test desk and secondary test board can being sent back station, effectively prevent stifled line further.
Accompanying drawing explanation
Fig. 1 is the structural representation of the automatic streamline line apparatus of an embodiment;
Fig. 2 is the module diagram of the automatic streamline line apparatus of an embodiment;
Fig. 3 is the schematic flow sheet of the automatic streamline line control method of an embodiment;
Fig. 4 is the schematic flow sheet of the automatic streamline line control method of another embodiment.
Detailed description of the invention
As described in background, under normal circumstances operations is carried out to product and all complete on flowing water main line, easily cause the stifled line of product.
After further research, wherein in an embodiment, provide the station both sides that a kind of automatic streamline line apparatus is included in flowing water main line corresponding and first test desk and secondary test board are set respectively, when the first test desk has product when testing, secondary test board can provide another region for its test for the product on flowing water main line.
Further, also a kind of automatic streamline line control method is provided based on above-mentioned automatic streamline line apparatus.
For enabling above-mentioned purpose of the present invention, feature and advantage more become apparent, and are described in detail specific embodiments of the invention below in conjunction with accompanying drawing.
Please refer to Fig. 1, Fig. 1 is the structural representation of automatic streamline line apparatus in an embodiment.
A kind of automatic streamline line apparatus comprises the flowing water main line 100 with multiple station 101, also comprises the both sides that the first test desk 110 and secondary test board 120, first test desk 110 and secondary test board 120 lay respectively at station 101; First transmission apparatus 115 is arranged at the side of the first test desk 110, for being transmitted between station 101 and the first test desk 110 by product; Second transmission apparatus 125 is arranged at the side of secondary test board 120, for being transmitted between station 101 and secondary test board 120 by product.
Wherein, flowing water main line 100 comprises multiple station 101, such as the first station, the second station ..., the n-th station (n be greater than 0 natural number), first station, the second station ..., the n-th station is arranged in order along the direction of transfer of product on flowing water main line 100, product can by the first station be sent to the second station ... until last station.Wherein in an embodiment, for ease of transmitting, product is positioned in pallet and transmits.
Wherein in an embodiment, the first test desk 110, secondary test board 120 and station 101 are located along the same line.And comprise the jacking transferring machine 130 being arranged at station 101 region.Jacking transferring machine 130 is for when product has testing requirement, product on this station 101 is raised up to the plane higher than other stations 101 of flowing water main line, then product is sent to the first transmission apparatus 115 or the second transmission apparatus 125, be sent to the first test desk 110 by the first transmission apparatus 115 again, or be sent to secondary test board 120 by the second transmission apparatus 125.Further, product, also for after product test completes, is sent back station 101 region by the first transmission apparatus 115 or the second transmission apparatus 125 by jacking transferring machine 130, and drops to the surface flushed with other stations 101 of flowing water main line 100.
Wherein in an embodiment, jacking transferring machine 130 is air-cylinder type, comprises support, cylinder and conveyer chain.Wherein, cylinder is fixedly installed in carriage center place, the sense of motion of cylinder is perpendicular to the ground, conveyer chain is installed on support both sides, under out-of-run state, the upper surface of conveyer chain lower than flowing water main line 100 each station 101 surface or flush with each station 101 surface, the direction of transfer of conveyer chain perpendicular to the direction of transfer of product on flowing water main line 100, and perpendicular to the sense of motion of cylinder.
The principle of work of jacking transferring machine 130 is: after pressurized air enters cylinder, and cylinder drive conveyer chain moves up to the surface higher than each station 101 of flowing water main line 100, then by conveyer chain, product is sent to the first test desk 110.
It should be noted that, in other embodiments, product can be realized by other means transmit between a certain station 101 and the first test desk 110 of flowing water main line 100 or transmission between a certain station 101 and secondary test board 120 of flowing water main line 100, such as artificial mode.Further, when adopting jacking transferring machine 130, the type of jacking transferring machine 130 is also not limited to air-cylinder type, can also be motor type or other types, not repeat them here.
First transmission apparatus 115 is arranged at the side of the first test desk 110, for being transmitted between station 101 and the first test desk 110 by product.Wherein in an embodiment, described first transmission apparatus 115 is arranged at the first side 1101 perpendicular to flowing water main line 100.
It should be noted that, in other embodiments, described first transmission apparatus 115 can also be arranged at the second side 1102 of being parallel to flowing water main line or perpendicular to the 3rd side 1103 of flowing water main line 100 or other sides.
Wherein in an embodiment, the first running chain that first transmission apparatus 115 comprises the first operated motor and is connected electrically, during the first operated motor work, the first running chain may be used for transmitting product, product is sent to the first test desk 110 or station 101.
For effectively utilizing space, reduce the volume of automatic streamline line apparatus, first operated motor of the first transmission apparatus 115 is arranged at bottom the first test desk 110, the top surface of the first running chain flushes with the first test desk 110 top surface, and the first running chain transmits the direction of article perpendicular to flowing water main line 100 direction.Wherein in an embodiment, the first running chain is one, is arranged at the first side 1101.
It should be noted that, in other embodiments, the first running chain also can be two, is arranged at the first side 1101 and the 3rd side 1103 respectively, more steady to make in product transport process.
Second transmission apparatus 125 is arranged at the side of secondary test board 120, for being transmitted between station 101 and secondary test board 120 by product.In one of them embodiment, the second transmission apparatus 125 is arranged at the 4th side 1201 perpendicular to flowing water main line 100.
It should be noted that, in other embodiments, the second transmission apparatus 125 be arranged at can also be arranged at be parallel to flowing water main line the 5th side 1202, perpendicular to the 6th side 1203 of flowing water main line 100 or other sides.
Wherein in an embodiment, the second running chain that second transmission apparatus 125 comprises the second operated motor and is connected electrically, during the second operated motor work, the second running chain may be used for transmitting product, product is sent to secondary test board 120 or station 101.
For effectively utilizing space, reduce the volume of automatic streamline line apparatus, second operated motor of the second transmission apparatus 125 is arranged at bottom secondary test board 120, the top surface of the second running chain flushes with secondary test board 120 top surface, and the direction of the second running chain transmission article is perpendicular to flowing water main line 100 direction.Wherein in an embodiment, the second running chain is one, is arranged at the 4th side 1201.
It should be noted that, in other embodiments, the second running chain also can be two, is arranged at the 4th side 1202 and the 6th side 1203 respectively, more steady to make in product transport process.
It should be noted that, in other embodiments, first transmission apparatus 115 and the second transmission apparatus 125 can also be other structures, as long as can realize product in station 101 and the first test desk 110 and the transmission between station 101 and secondary test board 120.
Please refer to Fig. 2, Fig. 2 is the module diagram of the automatic streamline line apparatus of an embodiment.
On the basis of said structure, also comprise controller 240 in one of them embodiment, the mouth of controller 240 is connected with jacking transferring machine 230, first transmission apparatus 215 and the second transmission apparatus 225 respectively; And primary sensor 250, first sensor 260, second sensor 270, wherein, primary sensor 250 is arranged at station 201 region, first sensor 260 is arranged on the first test desk 210, second sensor 270 is arranged in secondary test board 220, and the input end of controller 240 is connected with first sensor 260, second sensor 270 and primary sensor 250 respectively.
Controller 240 is connected with the actuating unit of jacking transferring machine 230, is realized the motion of jacking transferring machine 230 by the work controlling actuating unit.In an embodiment, jacking transferring machine 230 is air-cylinder type wherein, the cylinders of controller 240 and jacking transferring machine 230.Further, when controller 240 sends working signal to jacking transferring machine 230, the power for cylinder is also needed to provide source.Therefore, jacking transferring machine 230 has pressure gas input end, passes into pressure gas by this input end to the cylinder of jacking transferring machine 230.
Wherein in an embodiment, control pressure gas for convenience, automatic streamline device is also provided with the electromagnetic gas valve 280 that the second end is connected with the pressure gas input end of jacking transferring machine 230, the first end of electromagnetic gas valve 280 is connected with the mouth of controller 240, and the 3rd end of electromagnetic gas valve 280 is for inputting pressure gas.Electromagnetic gas valve 280 can be controlled by controller 240 whether to work, when electromagnetic gas valve 280 works, allow pressure gas pass through, and when electromagnetic gas valve 280 lock no longer work time, pressure gas then not by.
Wherein in an embodiment, primary sensor 250 is infrared pickoff, for responding on corresponding station 201 whether have product.First sensor 260 is travel switch, for responding on the first test desk 210 whether have product, and judges whether product enters the first test desk 210 completely.Second sensor 270 is travel switch, for responding in secondary test board 220 whether have product, and judges whether product enters secondary test board 220 completely.First sensor 260 and the second sensor 270 are travel switch, when the pallet transporting product bumps against travel switch, namely mean that product enters test desk completely.
It should be noted that, in other embodiments, primary sensor 250 can also be other types, such as pressure sensor, and first sensor 260, second sensor 270 can be also other types, such as infrared pickoff or pressure sensor etc., does not repeat them here.
When primary sensor 250 sense station 201 has product introduction time, controller 240 senses the state of the first test desk 210 according to first sensor 260, and second state of secondary test board 220 that sense of sensor 270, control jacking transferring machine 230 and product is sent to the first test desk 210 or secondary test board 220 by station 201.In one embodiment, first sensor 260 senses that the first test desk 210 is idle condition, namely product is not had to be positioned at the first test desk 210, controller 240 controls electromagnetic gas valve 280 and works, pressure gas enters the cylinder of jacking transferring machine 230 by electromagnetic gas valve 280, the top surface of jacking transferring machine 230 rises to the surface that the chain that to operate with first flushes, product is held up to the plane higher than station 201, and, the conveyer chain that controller 240 also controls jacking transferring machine 230 transmits product to the first test desk 210 direction, when first sensor 260 senses that product is sent to the first test desk 210 region, controller 240 controls the first operated motor work of the first transmission apparatus 225, first operated motor drives the first running chain by the test zone transmission of product continuation to the first test desk 210, until first sensor 260 senses that product enters the test zone of the first test desk 210 completely, controller 240 no longer controls the first operated motor work, first running chain stops transmitting product.
It should be noted that, wherein in an embodiment, when first sensor 260 senses that product is sent to the first test desk 210 region, controller 240 also controls electromagnetic gas valve 280 and locks and no longer work, pressure gas no longer enters the cylinder of jacking transferring machine 230 by electromagnetic gas valve 280, the top surface of jacking transferring machine 230 drops to and to flush with station 201 top surface or lower than station 201 top surface.
In other embodiments, when the first test desk 210 is in busy state, product is had to test, and secondary test board 220 is when being in idle condition, product can also be sent to secondary test board 220 by station 201, detailed process can with reference to description product being sent to the first test desk 210 above by station 201.
Consider that the product that test desk has been tested also needs to send back the station 201 of flowing water main line, also be provided with first button switch 290, first button switch 290 corresponding with the first test desk 210 wherein in an embodiment to be connected with the input end of controller 240.Also be provided with second button switch 295, second button switch 295 corresponding with secondary test board 220 to be connected with the input end of controller 240.
Complete for the product test on the first test desk 210 and be described.After the product test on the first test desk 210 completes, press the first button switch 290, controller 240 controls the first operated motor work of the first transmission apparatus 225, first operated motor drives the first running chain to be transmitted to station 201 direction by the first test desk 210 by product, when primary sensor 250 senses that product is sent to station 201 boundary, controller 240 controls electromagnetic gas valve 280 and works, pressure gas gas enters the cylinder of jacking transferring machine 230 by electromagnetic gas valve 280, the top surface of jacking transferring machine 230 rises to the surface that the chain that to operate with first flushes, product continues to transmit by the conveyer chain of jacking transferring machine 230, until primary sensor 250 senses that product enters station 201 region completely, controller 240 locks electromagnetic gas valve 280 and does not work, pressure gas no longer enters the cylinder of jacking transferring machine 230 by electromagnetic gas valve 280, the top surface of jacking transferring machine 230 declines, until to flush with the top surface of station 201 or lower than the top surface of station 201, and then by flowing water main line, product is sent to next station 201.
In other embodiments, also by pressing the second button switch 295, product can be sent to station 201 by secondary test board 220, detailed process please refer to associated description product being sent to station 201 by the first test desk 210.
Consider the situation likely occurring that the first button switch 290 and the second button switch 295 are pressed simultaneously, or the first button switch 290 and the second button switch 295 are pressed respectively within the time that interval is shorter, and the product at this moment in the first test desk 210 or secondary test board 220 is not sent to station 201 completely, therefore, also need to judge situation particularly, only have when the product on one of them test desk is sent to station 201 completely, and when station corresponding to test desk no longer includes product, the product tested could be continued to be sent to station 201.
Please refer to Fig. 3, based on above-mentioned automatic streamline line apparatus, additionally provide a kind of automatic streamline line control method in an embodiment wherein, when the product needed test of station, comprise execution following steps: step S301, send request test products signal; Step S302, to the first test desk, whether the free time judges; If so, namely the first test desk is idle, performs step S303, product is sent to the first test desk by station; If not, namely the first test desk is busy, and perform step S304, to secondary test board, whether the free time judges; If so, namely secondary test board is idle, performs step S305, product is sent to secondary test board by station; If not, namely secondary test board is busy, returns and performs step S301 or S302.
Wherein in an embodiment, send request test products signal and sent by primary sensor.Whether the first test desk is idle is judged by first sensor, and whether secondary test board is idle is judged by the second sensor.Product is sent to the first test desk by station, jointly completes primarily of controller, jacking transferring machine, the first transmission apparatus.Product is sent to secondary test board by station, jointly completes primarily of controller, jacking transferring machine, the second transmission apparatus.
Wherein in an embodiment, adopt above-mentioned control method to transmit product and test, even if product needed carries out dissimilar test on this station, also can carry out by actv. smoothly, and product can not be caused to block up line.
After considering that product has been tested on test desk, also need the station being sent back flowing water main line.Therefore, please refer to Fig. 4, additionally provide one based on above-mentioned automatic production line apparatus control method, comprising: step S401, send product test settling signal; Step S402, to station, whether the free time judges; If so, namely station is idle, performs step S403, product is sent to station by its place test desk; If not, namely station is busy, returns and performs step S401.By whether the free time judges to station, the product completing test can be sent back idle station, avoid product and block up line.
Consider existence first test desk and secondary test board, likely occur that the first test desk and secondary test board send product test settling signal simultaneously, or within the time that interval is shorter, all send the situation of product test settling signal, also comprise in an embodiment wherein: the product test settling signal of priority processing first test desk, after the product of the first test desk is sent to station, the product test settling signal of reprocessing secondary test board.
Particularly, after the product test of the first test desk completes, send product test settling signal by the first button switch.After the product test of secondary test board completes, send product test settling signal by the second button switch.Whether the free time is then judged by the primary sensor corresponding with station to station.
In other embodiment, owing to being provided with priority level to the product test settling signal of the first test desk, orderly for the product of the first test desk and secondary test board can being sent back station, effectively prevent stifled line further.
Each technical characteristic of the above embodiment can combine arbitrarily, for making description succinct, the all possible combination of each technical characteristic in above-described embodiment is not all described, but, as long as the combination of these technical characteristics does not exist contradiction, be all considered to be the scope that this specification sheets is recorded.
The above embodiment only have expressed several embodiment of the present invention, and it describes comparatively concrete and detailed, but can not therefore be construed as limiting the scope of the patent.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.
Claims (9)
1. an automatic streamline line apparatus, comprising: the flowing water main line with multiple station; It is characterized in that, also comprise:
First test desk and secondary test board, described first test desk and described secondary test board lay respectively at the both sides of described station;
First transmission apparatus, is arranged at the side of described first test desk, for being transmitted between described station and described first test desk by product; And
Second transmission apparatus, is arranged at the side of described secondary test board, for being transmitted between described station and described secondary test board by described product.
2. automatic streamline line apparatus as claimed in claim 1, is characterized in that, also comprise the jacking transferring machine of the region being arranged at described station.
3. automatic streamline line apparatus as claimed in claim 2, it is characterized in that, also comprise controller, the mouth of described controller is connected with described jacking transferring machine, described first transmission apparatus and described second transmission apparatus respectively.
4. automatic streamline line apparatus as claimed in claim 3, it is characterized in that, also comprise primary sensor, first sensor and the second sensor, wherein, described primary sensor is arranged at the region of described station, described first sensor is arranged on described first test desk, and described second sensor setting is in described secondary test board, and the input end of described controller is connected with described first sensor, described second sensor and described primary sensor respectively.
5. automatic streamline line apparatus as claimed in claim 4, it is characterized in that, described first sensor is travel switch, and described second sensor is travel switch.
6. automatic streamline line apparatus as claimed in claim 3, it is characterized in that, also comprise button switch and electromagnetic gas valve, described button switch is connected with the input end of described controller, the first end of described electromagnetic gas valve is connected with the mouth of described controller, second end of described electromagnetic gas valve is connected with described jacking transferring machine, and the 3rd end of described electromagnetic gas valve is used for passing into pressure gas.
7., based on an automatic streamline line control method for device any one of claim 1-6, it is characterized in that, comprising:
Step S301, sends request test products signal;
Step S302, to described first test desk, whether the free time judges;
If described first test desk is idle, performs step S303, described product is sent to described first test desk by described station;
If described first test desk is busy, perform step S304, to described secondary test board, whether the free time judges;
If described secondary test board is idle, performs step S305, described product is sent to described secondary test board by described station;
If described secondary test board is busy, returns and perform step S301 or S302.
8., based on an automatic streamline line control method for device any one of claim 1-6, it is characterized in that, comprising:
Step S401, sends product test settling signal;
Step S402, to described station, whether the free time judges;
If station is idle, performs step S403, described product is sent to described station by its place test desk;
If described station is busy, returns and perform step S401.
9. automatic streamline line control method as claimed in claim 8, it is characterized in that, also comprise the product test settling signal of the first test desk described in priority processing, after the described product of described first test desk is sent to described station, the described product test settling signal of secondary test board described in reprocessing.
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| CN105438761A (en) * | 2015-12-18 | 2016-03-30 | 苏州佳世达电通有限公司 | Assembly line control method and device for achieving control method |
| CN105467302A (en) * | 2015-12-18 | 2016-04-06 | 南京协辰电子科技有限公司 | Multi-board-detection-circuit system and method |
| CN108762204A (en) * | 2018-05-02 | 2018-11-06 | 深圳创维－Rgb电子有限公司 | A kind of the rhythm control system and its control method of production line |
| CN110244695A (en) * | 2019-06-24 | 2019-09-17 | 珠海格力智能装备有限公司 | Aging detection system of variable frequency controller |
| CN110303398A (en) * | 2019-07-10 | 2019-10-08 | 盛瑞传动股份有限公司 | A kind of piston pin chamfering automatic assembly line |
| CN111824740A (en) * | 2020-06-24 | 2020-10-27 | 苏宁云计算有限公司 | Document distribution method, device and system of document production line and computer equipment |
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