CN204439825U - A kind of automatic brush slag of ammeter veneer and proving installation - Google Patents
A kind of automatic brush slag of ammeter veneer and proving installation Download PDFInfo
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- CN204439825U CN204439825U CN201520155140.6U CN201520155140U CN204439825U CN 204439825 U CN204439825 U CN 204439825U CN 201520155140 U CN201520155140 U CN 201520155140U CN 204439825 U CN204439825 U CN 204439825U
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- brush
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Abstract
The utility model belongs to ammeter veneer automatic test technology field, relate to the automatic brush slag of a kind of ammeter veneer and proving installation, the left and right sides of the frame platform docked with streamline is connected with the first mechanical arm and the second mechanical arm by the first support and the second support, and the below of the first mechanical arm and the second mechanical arm is connected with cleft hand and brush; The below adjacent area of the first mechanical arm is provided with the functional test of multiple test section for ammeter veneer, and the front of test section is provided with non-defective unit district and defective products district; The below adjacent area compartment of the second mechanical arm is symmetrically arranged with the first travelling belt and the second travelling belt, and the first travelling belt and the second travelling belt are respectively arranged with the first sensor and the first cylinder and the second sensor and the second cylinder that mutually electrically connect cooperation; This apparatus structure is simple, and easy and simple to handle, automatization level is high, and versatility is good, environmental friendliness, and cost is low, and efficiency is high.
Description
Technical field:
The utility model belongs to ammeter veneer automatic test technology field, relate to the device and method of the automatic brush scruff of a kind of ammeter veneer, test automatically, brush scruff and test can be automatically completed to the ammeter veneer in production line, the failure rate of the ammeter veneer that effective reduction causes because of scruff, improves production automation level.
Background technology:
In recent years, along with progressively completing of electric network reconstruction, the update of electric energy meter is also carried out in anxiety, and comparatively widely used is at present intelligent electric meter.In order to ensure the accurate measurement of electric energy meter, all dispatch from the factory before electric energy meter all need to carry out strict test.We know, the quality stability of electric energy meter and reliability, depend on the quality life-span of each electron device inner on the one hand, depend on manufacturing process on the other hand; In actual production, in order to the ammeter in ensureing to put goods on the market functionally can be accurate, safe and reliable operation, ammeter needs through accurate Board Functional Test, Board Function Test before assembling, with and scruff is cleaned out in brushing, cause short circuit to prevent scruff.In traditional production technology, ammeter veneer brush scruff operation is carried out brushing by the hand-held hairbrush of operator to ammeter veneer and is cleared up, owing to adopting pure manual operation, so there is no any unified standard, many times may cause the danger such as short circuit due to the not thorough of scruff brush; Yet there are no relevant ammeter veneer automatic brush slag device and method in the prior art at present.
In addition, in traditional handicraft, the test great majority of ammeter veneer are also manually-operated by operator, commonly operator stares at the success or failure of liquid crystal display or display observation test result all the time, collect according to different classification product after detection being carried out non-defective unit or defective products of result simultaneously, often also may there is dim eyesight not see clearly or carelessness is obscured and made the problems such as non-defective unit and defective products position misplace, cause the later stage to occur serious returning the series of problems such as factory, heavily inspection.Although have in prior art in part of production to produce ammeter and have employed automated test device, such as Chinese patent 201420214846.0 discloses a kind of ammeter testing apparatus and system, Chinese patent 201210568378.2 discloses the multi-functional online testing device of a kind of single-phase electric meter, Chinese patent 201210017617.5 and 201220028361.3 discloses the technical schemes such as a kind of test tool for electric meter, but also there are not a kind of test fixture or device can realize realizing the brushing cleaning to scruff and functional test simultaneously, therefore be necessary to design the automatic brush slag of a kind of ammeter veneer and proving installation and method, to enhance productivity, save manpower, reduce costs.
Summary of the invention:
The purpose of this utility model is to overcome the shortcoming that prior art exists, and seeks design and provides the automatic brush slag of a kind of ammeter veneer and proving installation and method, can be applicable to ammeter veneer brush slag and the test of all kinds of different model.
To achieve these goals, the automatic brush slag of the ammeter veneer that the utility model relates to and proving installation agent structure comprise frame platform, first mechanical arm, first support, first sensor, first cylinder, first travelling belt, second support, second travelling belt, second cylinder, second mechanical arm, second sensor, test section, defective products district, non-defective unit district, cleft hand and brush, frame platform docks with ammeter production line gapless, the left and right sides of frame platform to be fixedly connected with the second support respectively by the first support and to be provided with the first mechanical arm and the second mechanical arm, the below of the first mechanical arm and the second mechanical arm is connected with cleft hand respectively and brush send and brush slag function to realize grabbing, the below adjacent area symmetrical expression of the first mechanical arm is provided with the functional test of the identical test section of 2-8 structure for ammeter veneer, and the front of test section is provided with non-defective unit district and defective products district for sorting out the ammeter veneer after collecting test, the below adjacent area compartment of the second mechanical arm is symmetrically arranged with the first travelling belt and the second travelling belt for docking the ammeter veneer sent in production line, first travelling belt and the second travelling belt are respectively arranged with the first sensor and the first cylinder and the second sensor and the second cylinder that mutually electrically connect cooperation, for ammeter veneer that is fixing, interval slag to be brushed, realize parallel type simultaneously brush slag to raise the efficiency.
The utility model compared with prior art, can complete the brush scruff to multiple ammeter veneer and functional test simultaneously automatically, omnidistance without the need to manual operation, ensure that accuracy, greatly reduce the failure rate of ammeter veneer while time saving and energy saving; Utilize two mechanical arms, two travelling belts, two sensors and two cylinders are connected respectively, harmonious completes multiple action; This apparatus structure is simple, and easy and simple to handle, automatization level is high, and versatility is good, environmental friendliness, and cost is low, and efficiency is high.
Accompanying drawing illustrates:
Fig. 1 is the hardware configuration structure schematic block diagram of the automatic brush slag of ammeter veneer that the utility model relates to and proving installation.
Fig. 2 is the concrete technology FB(flow block) of the automatic brush slag that relates to of the utility model and method of testing.
Embodiment:
By embodiment, further description is made to the utility model below in conjunction with accompanying drawing.
Embodiment:
The automatic brush slag that the present embodiment relates to and the agent structure of proving installation comprise frame platform 1, first mechanical arm 2, first support 3, first sensor 4, first cylinder 5, first travelling belt 6, second support 7, second travelling belt 8, second cylinder 9, second mechanical arm 10, second sensor 11, test section 12, defective products district 13, non-defective unit district 14, cleft hand 15 and brush 16, frame platform 1 docks with ammeter production line gapless, the left and right sides of frame platform 1 to be fixedly connected with the second support 7 respectively by the first support 3 and to be provided with the first mechanical arm 2 and the second mechanical arm 10, the below of the first mechanical arm 2 and the second mechanical arm 10 is connected with cleft hand 15 respectively and brush 16 send and brush slag function to realize grabbing, the below adjacent area symmetrical expression of the first mechanical arm 2 is provided with the functional test of the identical test section 12 of 2-8 structure for ammeter veneer, and the front of test section 12 is provided with non-defective unit district 14 and defective products district 13 for sorting out the ammeter veneer after collecting test, the below adjacent area compartment of the second mechanical arm 10 is symmetrically arranged with the first travelling belt 6 and the second travelling belt 8 for docking the ammeter veneer sent in production line, first travelling belt 6 and the second travelling belt 8 are respectively arranged with the first sensor 4 and the first cylinder 5 and the second sensor 11 and the second cylinder 9 that mutually electrically connect cooperation, for ammeter veneer that is fixing, interval slag to be brushed, realize parallel type simultaneously brush slag to raise the efficiency.
Conventional controller and motor and integrated circuit are housed in the frame platform 1 related in the present embodiment, the Automated condtrol of package unit can be realized; First mechanical arm 2 and the second mechanical arm 10 are commercially available normal triaxial mechanical arm, can in implementation space three-dimensional move freely control; All install in each test section 12 and be provided with related functionality testing tool in prior art.
The automatic brush slag related in the present embodiment and proving installation operational process are:
(1) brush slag optimum configurations: the model according to different ammeter veneer is arranged the second mechanical arm 10 motion track of three-dimensional in space, determines direction and the region of brush 16 action simultaneously;
(2) test parameter is arranged: the setting according to the model of different ammeter veneer, the parameter needed for various functions test being carried out to standard value, the classification that test result carries out non-defective unit and defective products is set, to control the first mechanical arm 2 carrying out classifications collection to the ammeter veneer after test simultaneously;
(3) detailed brush slag process: when brush slag and proving installation run automatically, first sensor 4 and the second sensor 11 detect the ammeter veneer in motor meter production line respectively, when first sensor 4/ second sensor 11 has sensed ammeter veneer, the ammeter veneer sensed is fixed by the first cylinder 5/ second cylinder 9 action, second mechanical arm 10 to move to above the first travelling belt 6/ second travelling belt 8 and carries out automatic brush slag by brush 16, and after brush slag terminates, the first cylinder 5/ second cylinder 9 unclamps the ammeter veneer be fixed;
(4) DCO process: the first mechanical arm 2 to be moved to above the first travelling belt 6/ second travelling belt 8 and carried out the automatic test of conventional func by the test section 12 that 2-8 Vacancy to be put into by released ammeter veneer by cleft hand 15 at random, and the test of each test section 12 can not interfere with each other independently of one another; First shaft mechanical arm 2 to be moved to above test section 12 and to be sorted out respectively according to test result by the ammeter veneer tested by cleft hand 15 and puts into defective products district 13 or non-defective unit district 14 after having tested.
Arrange about the movement locus of the second mechanical arm 10 all carries out routine according to the model of ammeter veneer difference to be measured with the action of brush 16 with direction in the step (1) that the present embodiment relates to; The test parameter arranged in step (2) comprises voltage, infrared communication, 485 communications etc.
Claims (1)
1. the automatic brush slag of ammeter veneer and proving installation, it is characterized in that agent structure comprises frame platform, first mechanical arm, first support, first sensor, first cylinder, first travelling belt, second support, second travelling belt, second cylinder, second mechanical arm, second sensor, test section, defective products district, non-defective unit district, cleft hand and brush, frame platform docks with ammeter production line gapless, the left and right sides of frame platform to be fixedly connected with the second support respectively by the first support and to be provided with the first mechanical arm and the second mechanical arm, the below of the first mechanical arm and the second mechanical arm is connected with cleft hand and brush respectively, the below adjacent area symmetrical expression of the first mechanical arm is provided with the identical test section of 2-8 structure, and the front of test section is provided with non-defective unit district and defective products district, the below adjacent area compartment of the second mechanical arm is symmetrically arranged with the first travelling belt and the second travelling belt, and the first travelling belt and the second travelling belt are respectively arranged with the first sensor and the first cylinder and the second sensor and the second cylinder that mutually electrically connect cooperation.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105109951A (en) * | 2015-09-23 | 2015-12-02 | 上海沪工焊接集团股份有限公司 | Automatic assembly line device and control method |
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2015
- 2015-03-19 CN CN201520155140.6U patent/CN204439825U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105109951A (en) * | 2015-09-23 | 2015-12-02 | 上海沪工焊接集团股份有限公司 | Automatic assembly line device and control method |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CP03 | Change of name, title or address |
Address after: 266000 Room 208, Block D, Pangu Chuangke Space, Qingdao Hi-tech Industrial Development Zone, Shandong Province Patentee after: Yuanqi Industrial Technology Co., Ltd. Address before: 266000, Qingdao, Shandong hi tech Industrial Development Zone, Torch Road 100, Pangu guest space, room 208, block D Patentee before: QINGDAO YUANQI INTELLIGENT ROBOTICS Co.,Ltd. |
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CP03 | Change of name, title or address |