CN105047622B - Heat transfer structure, manufacturing method thereof and heat dissipation method thereof - Google Patents

Heat transfer structure, manufacturing method thereof and heat dissipation method thereof Download PDF

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Publication number
CN105047622B
CN105047622B CN201410561941.2A CN201410561941A CN105047622B CN 105047622 B CN105047622 B CN 105047622B CN 201410561941 A CN201410561941 A CN 201410561941A CN 105047622 B CN105047622 B CN 105047622B
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heat
conducting layer
metal heat
microwell plate
contact
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CN105047622A (en
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王振兴
王瑜庆
吴家毓
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Far East University
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Far East University
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Abstract

The invention relates to a heat transfer structure, a manufacturing method thereof and a heat dissipation method thereof, which are used for solving the defect that the heat dissipation effect is poor due to serious cracks caused by severe volume change along with the change of heat source temperature when well-known alloy is used in a heat dissipation assembly. The heat transfer structure of the present invention comprises: a microporous plate; and the metal heat conduction layer is in contact with the microporous plate and the heat source, a plurality of convex parts correspondingly extend into the through holes and are combined at the inner edges of the through holes, and after the metal heat conduction layer absorbs heat, heat energy is conducted to the microporous plate through the convex parts. Therefore, the metal heat conduction layer is matched with the microporous plate for use, and the influence of cracks in the heat dissipation process is improved due to the fact that the heat conduction area is increased, so that the heat conduction structure has a good heat dissipation effect.

Description

Heat transfer structure, its manufacture method and its heat dissipating method
Technical field
The present invention relates to a kind of heat transfer structure, its manufacture method and its heat dissipating method, more particularly to micro- using being incorporated in Metal heat-conducting layer contact thermal source on orifice plate, strengthen the heat-conducting effect at interface through the good metal heat-conducting layer of thermal conductivity, so as to carry Rise the radiating rate of thermal source.
Background technology
Heat generation element is easy for causing to send out due to being constantly be generated heat during use in the case of overheat The degradation of hot element, such as optical characteristics declines or electrical characteristics decline.Therefore, need to be by heat dissipation element by heat generation Thermal conductivity is fallen caused by element, and general heat dissipation element can use the thing of such as metallic plate and radiating fin with heat sinking function Part.However, with the progress in epoch, 3C Product gradually pursues high-performance and frivolous outward appearance, therefore its heat dissipation design becomes more and more important, Traditional heat-dissipating fin volume is excessive and too heavy, is unfavorable for using, and can only be radiated with light sheet, and high-performance thin radiating fins meet This demand trend.
But light sheet is limited to procedure, its flatness can not show a candle to bulk, and contact point imports a large amount of holes because of interface And reduce, (coefficient of heat conduction of air layer is 0.024W/mK) easily forms heat alluvial at hole, causes serious thermal resistance, thermal source Temperature makes light sheet radiating effect not reach expection with raising.The interfacial air thermal resistance of light sheet is bigger than bulk, and reason is Thermal source contacts not exclusively with the light sheet to radiate, and contact area is bigger, and hot alluvial problem is more serious.Past utilizes thermal grease Fill up interface hole, high polymer material easily deterioration heated for a long time, service life only 1~3 year, its coefficient of heat conduction about 2~5W/ MK, though it is higher than air, but still not as good as the capacity of heat transmission of metal heat-conducting layer (such as alloy material).But between thermal source and radiating Metal heat-conducting layer between light sheet, because its thermal coefficient of expansion is larger, easily changes with heat source temperature and produce violent volume and become Change, so as to produce serious cracks influence radiating effect, so causing metal heat-conducting layer not to be used as thermal source and radiating largely Light sheet between heat-conducting medium.Therefore, the present invention, which essentially consists in, improves the problem of foregoing.
The content of the invention
Thus, the present invention proposes a kind of heat transfer structure, for contacting a thermal source, includes:One microwell plate, there is multiple pass through Perforation;One metal heat-conducting layer, there is one first contact surface and one second contact surface, and first contact surface is used to contact the micropore Plate, second contact surface are used to contact the thermal source, and the metal heat-conducting layer has multiple convex portions correspondingly to stretch into the through hole, And it is incorporated in the through hole inner edge.
Wherein, the metal heat-conducting layer choosing is from bismuth, tin, lead, copper, indium, cadmium, thallium, nickel, germanium, silver, antimony, gallium, indium, potassium and sodium In at least two, and the fusing point of the metal heat-conducting layer is between 6 DEG C to 140 DEG C.
Wherein, the aperture of the through hole is between 10 microns to 90 microns.
Wherein, the section of the through hole is in hourglass shape or upright triangle.
Wherein, the microwell plate has a surface contacted with first contact surface, and the surface is rough surface or tool There is the surface of more irrigation canals and ditches.
The present invention proposes a kind of manufacture method of the heat transfer structure simultaneously, comprises the following steps:A. the microwell plate is made It is in contact with the first contact surface of the metal heat-conducting layer;B. make the metal heat-conducting layer heat absorption melting and produce the convex portion and ooze Enter in the through hole.
In stepb, the second contact surface of the metal heat-conducting layer is in contact with the thermal source, and absorbs the thermal source institute The heat energy of release.
In stepb, the second contact surface of the metal heat-conducting layer is in contact with the thermal source, and the thermal source is a base Plate, the microwell plate to contact with each other, the metal heat-conducting layer are inserted in a heating unit with the substrate and heated, the gold Category heat-conducting layer absorbs the heat energy that the heating unit is provided.
Wherein, the heating unit is baking oven or oven.
In stepb, further the microwell plate is made to be fitted with the metal heat-conducting layer with pressuring method.
In step, the metal heat-conducting layer is with the laminar or powdered contact microwell plate.
The present invention proposes a kind of heat dissipating method of the heat transfer structure simultaneously, comprises the following steps:A. lead the metal Second contact surface of thermosphere contacts the thermal source;B. after metal heat-conducting layer heat absorption, the convex portion is by thermal energy conduction to described Microwell plate, radiated by the microwell plate.
Wherein, the fusing point of the metal heat-conducting layer is higher than the temperature of the thermal source, and the metal heat-conducting layer is in solid-state.
Wherein, the fusing point of the metal heat-conducting layer is less than the temperature of the thermal source, and the metal heat-conducting layer heat absorption melting is simultaneously Insert multiple through holes of the microwell plate.
Beneficial effects of the present invention:
1. the heat transfer structure of the present invention, because the metal heat-conducting layer collocation microwell plate use adds thermal conductive surface Product, therefore influence of the crackle area to heat-conducting effect caused by metal heat-conducting layer described in radiation processes can be neglected;Furthermore The gap of the metal heat-conducting layer cracks can connect to form thermal convection current passage with the through hole on the microwell plate, will be heated swollen Swollen air is taken out of, and the present invention takes away heat with convection current and heat exchange pattern simultaneously, and making up heat transfer using hot-air convection dissipates The deficiency of heat, break through conventional practice, and utilize the gap of incomplete contact between as heat dissipation channel, can be described as allowing interface gap with The radiating sheet material of crackle, the blocking phenomenon to heat transfer such as interfacial air layer can be improved, make the metal heat-conducting layer not by crackle Influence its heat-conducting effect.
2. the present invention heat transfer structure, by the metal heat-conducting layer arrange in pairs or groups the microwell plate use, make thermal coefficient of expansion big The metal heat-conducting layer during rising-heat contracting-cold with more extend space, can disperse expand caused by change in size, And more through hole dispersion effects is better, so as to reduce the cracking severity of the metal heat-conducting layer, this design can make institute It is more to state the range of choice of metal heat-conducting layer, is not only restricted to its thermal coefficient of expansion.
3. the heat transfer structure of the present invention, during use, if the temperature of the thermal source is higher than the metal heat-conducting layer Fusing point and when to make it be in molten, the metal heat-conducting layer can run through because capillarity etc. is incorporated in the multiple of the microwell plate Hole inner edge, will not arbitrarily flow and overflow goes out the microwell plate;In addition, the metal heat-conducting layer of molten can more be bonded it is described Thermal source and the microwell plate, because the thermal source and the micropore plate surface are difficult to be substantially parallel, therefore the present invention will be by that will melt The metal heat-conducting for melting shape is placed between the thermal source and the microwell plate, make the thermal source and the micropore plate surface from Point contact switchs to face contact, rolls up heat output, even if after cooling and solidifying, the metal heat-conducting layer remains to the contact of maintenance face.
4. the present invention heat transfer structure, the metal heat-conducting layer with the microwell plate during being bonded, the metal The air coated between heat-conducting layer and the microwell plate can be overflowed by multiple through holes of the microwell plate, to avoid being coated on Bubble between the metal heat-conducting layer and the microwell plate can form focus, cause radiating effect bad.
Brief description of the drawings
Fig. 1 is the structural representation of first embodiment of the invention.
Fig. 2 is the partial structural diagram of first embodiment of the invention.
Fig. 3 is that the section of through hole of the present invention is in the partial structural diagram of upright triangle.
Fig. 4 is that the surface of microwell plate of the present invention is the partial structural diagram on the surface with more irrigation canals and ditches.
Fig. 5 is that metal heat-conducting layer of the present invention uses schematic diagram in solid-state.
Fig. 6 uses schematic diagram for what metal heat-conducting layer of the present invention was in a liquid state.
Wherein
(1) microwell plate
(11) through hole
(12) surface
(2) alloy
(21) first contact surfaces
(22) second contact surfaces
(23) convex portion
(A) thermal source
Embodiment
Summary technical characteristic, heat transfer structure of the present invention, its manufacture method and its heat dissipating method mainly have Beneficial effect can clearly appear from the following embodiments.
The first embodiment of heat transfer structure of the present invention is referred to shown in Fig. 1 and Fig. 2, including:One microwell plate 1, having can be with Multiple through holes 11 of capillarity are produced, the aperture of the through hole 11 described is passed through between 10 microns to 90 microns The section of perforation 11 be in hourglass shape, and the section of the through hole 11 also can in upright triangle (please refer to Fig. 3) or Other shapes, it is not limited;One metal heat-conducting layer 2, there is one first contact surface 21 and one second contact surface 22, and described first Contact surface 21 is used for the surface 12 for contacting the microwell plate 1, and the surface 12 is in the present embodiment rough surface, and described Surface 12 or the surface (please refer to Fig. 4) with more irrigation canals and ditches, the surface 12 is rough surface in the present embodiment, It can be LED electronic products, liquid crystal module or other need that second contact surface 22, which is used to contact thermal source an A, the thermal source A, The product of radiating, the metal heat-conducting layer 2 has multiple convex portions 23 are corresponding to stretch into the through hole 11, and is incorporated in the through hole 11 inner edges.It should be strongly noted that the design and the surface roughness of the microwell plate 1 of the section configuration of the through hole 11 Or the design of irrigation canals and ditches, it the contact area between the metal heat-conducting layer 2 and the microwell plate 1 is become big, substantial increase heat transfer Amount, so as to which heat-transfer effect be substantially improved.
The metal heat-conducting layer 2 in bismuth, tin, lead, copper, indium, cadmium, thallium, nickel, germanium, silver, antimony, gallium, indium, potassium and sodium extremely It is few two kinds, and the fusing point of the metal heat-conducting layer is preferably between 40 DEG C to 100 DEG C between 6 DEG C to 140 DEG C.It is described Metal heat-conducting layer 2 can use Rose's metal (Rose's metal) (contain 50% bismuth, 25% lead and 25% tin, 98 DEG C of fusing point), Cerrosafe (contain 42.5% bismuth, 37.7% lead, 11.3% tin and 8.5% cadmium, 74 DEG C of fusing point), Wood's metal (Wood's metal) (containing 50% bismuth, 26.7% lead, 13.3% tin and 10% cadmium, 70 DEG C of fusing point), Field's metal (containing 32.5% bismuth, 16.5% tin and 51% indium, 62 DEG C of fusing point), Cerrolow 136 (contain 49% Bismuth, 18% lead, 12% tin and 21% indium, 58 DEG C of fusing point), Cerrolow 117 is (containing 44.7% bismuth, 22.6% Lead, 8.3% tin, 19.1% indium and 5.3% cadmium, 47.2 DEG C of fusing point), Ledate tin cadmium formula thallium (containing 40.3% bismuth, 22.2% lead, 10.7% tin, 17.7% indium, 8.1% cadmium and 1.1% thallium, 41.5 DEG C of fusing point), low-temperature lead-free weldering Tin (contain 42% tin and 58% bismuth, 138 DEG C of fusing point), SN100C Pb-free solders (containing 99.245% tin, 0.7% copper, 0.05% nickel and 0.005% germanium), inexpensive Pb-free solder (contain 99.3% tin and 0.7% copper), general Pb-free solder (contain 99% tin, 0.7% copper and 0.3% silver), conventional Pb-free solder are (containing 96.5% tin, 3% silver and 0.5% Copper), lattice is thinner and during low temperature the good Pb-free solder of performance (containing 96.2% tin, 2.5% silver, 0.8% copper and 0.5% Antimony), gallium indium liquid alloy (contain 90% gallium and 10% indium, 17.2 DEG C of fusing point), gallium indium liquid alloy (containing 80% gallium and 20% indium, 16.7 DEG C of fusing point) or sodium-potassium eutectic (containing 56% potassium and 44% sodium, 6.8 DEG C of fusing point) etc..
The manufacture method of the first embodiment of heat transfer structure of the present invention has two kinds, and the first manufacture method includes following step Suddenly:A. the thermal source A is the substrate of a LED electronic products, the second contact surface 22 of the metal heat-conducting layer 2 is contacted the base Plate, then the microwell plate 1 is in contact with the first contact surface 21 of the metal heat-conducting layer 2, wherein the metal heat-conducting layer 2 can The microwell plate 1 is contacted in a manner of laminar or be powdered;B. by the running of the LED electronic products, the substrate is made Temperature be gradually increasing, and the substrate temperature be higher than the metal heat-conducting layer 2 fusing point when, the metal heat-conducting layer 2 Heat absorption melts and produces the convex portion 23 and penetrate into the through hole, to be incorporated on the microwell plate 1, while can also make cladding Air between the microwell plate 1 and the metal heat-conducting layer 2 is overflowed by the through hole 11 of the microwell plate 1, to avoid wrapping The bubble overlayed between the metal heat-conducting layer 2 and the microwell plate 1 can form focus, cause radiating effect bad, then again The metal heat-conducting layer 2 is set more closely to be bonded with the microwell plate 1 in a manner of pressurizeing and clamp.
Second of manufacture method of the first embodiment of heat transfer structure of the present invention, then comprise the following steps:A. the thermal source A For the substrate of a LED electronic products, the second contact surface 22 of the metal heat-conducting layer 2 is set to contact the substrate, then make described micro- Orifice plate 1 is in contact with the first contact surface 21 of the metal heat-conducting layer 2, wherein the metal heat-conducting layer 2 can flake or powder The mode of last shape contacts the microwell plate 1;B. the microwell plate to contact with each other, the metal heat-conducting layer are put with the substrate Heated in a heating unit, the heating unit can be baking oven or oven, when the temperature that the heating unit provides is higher than institute When stating the fusing point of metal heat-conducting layer 2, the heat absorption of metal heat-conducting layer 2 melts and produces the convex portion 23 and penetrate into the through hole It is interior, to be incorporated on the microwell plate 1, while it can also make the sky being coated between the microwell plate 1 and the metal heat-conducting layer 2 Gas is overflowed by the through hole 11 of the microwell plate 1, to avoid being coated between the metal heat-conducting layer 2 and the microwell plate 1 Bubble can form focus, cause radiating effect bad, then allow the metal heat-conducting layer 2 more in a manner of pressurizeing and clamp again Closely it is bonded with the microwell plate 1.
Need to illustrate again, the first manufacture method first places the metal heat-conducting layer on the substrate successively 2 with the microwell plate 1, then in the operation of the LED electronic products, the heat transfer structure of the present invention is made, and is dissipated Heat;And second of manufacturer's rule first passes through the microwell plate 1 to contact with each other, the metal heat-conducting layer 2 with the substrate The heat transfer structure of the present invention, then the substrate that will be combined with the microwell plate 1 and the metal heat-conducting layer 2 is made in the heating unit It is assembled in the LED electronic products, to be radiated in the operation of the LED electronic products.
The heat dissipating method of the first embodiment of heat transfer structure of the present invention, comprises the following steps:A. the metal heat-conducting layer 2 is made The second contact surface 22 contact the thermal source A;B. after the metal heat-conducting layer 2 absorbs heat, except first contact surface 21 can be led Hot outer, the convex portion 23 is radiated thermal energy conduction to the microwell plate 1 by the microwell plate 1.Need what is illustrated It is during use, when temperature of the fusing point of the metal heat-conducting layer 2 higher than the thermal source A, to refer to shown in Fig. 5, institute It is in solid-state to state metal heat-conducting layer 2, therefore the Volume Changes in the process of expansion and contraction being affected by temperature are smaller, thus the gold The phenomenon that category heat-conducting layer 2 does not tend to have cracking produces, so as to maintain good heat-transfer effect;And melting when the metal heat-conducting layer 2 Temperature of the point less than the thermal source A, is referred to shown in Fig. 6, and the heat absorption of metal heat-conducting layer 2 melts and makes its convex portion 23 because of capillary Effect etc. and deeper into the inner edge of through hole 11, add the contact area of the metal heat-conducting layer 2 and the microwell plate 1, Influence of the crackle to heat-conducting effect caused by metal heat-conducting layer 2 described in radiation processes thus can be reduced, in addition the gold Belong to heat-conducting layer 2 during expanding with heat and contract with cold, prolong because the through hole 11 on the microwell plate 1 provides the metal heat-conducting layer 2 The space of exhibition, therefore change in size caused by expansion can be disperseed, so as to reduce the cracking severity of the metal heat-conducting layer 2, and The lower present invention of this design can make the range of choice of the metal heat-conducting layer more, be not only restricted to its thermal coefficient of expansion.It is and described Through hole 11 on microwell plate 1 provides the hot-air convection space of following slit region simultaneously, even if crackle can not avoid completely, Also it can reduce heat by the thermal convection current spatial design and deposit in slit region, augmentation of heat transfer effect.
Need to illustrate again, the micropore can be incorporated in because of capillarity etc. when the metal heat-conducting layer 2 is in molten The inner edge of through hole 11 of plate 1, will not arbitrarily flow and overflow goes out the microwell plate 1.In addition, the metal heat-conducting layer of molten 2 can more be bonded the thermal source A and the microwell plate 1, by by the metal heat-conducting layer 2 of molten be placed in the thermal source A and Between the microwell plate 1, it is difficult the thermal source A and the microwell plate 1 being substantially parallel to make surface, and switching to face from a contact connects Touch, roll up heat output, and even if after cooling and solidifying, the metal heat-conducting layer 2 remains to the contact of maintenance face.
Coordinate again refering to table 1, table 2, table 3 and table 4, the metal heat-conducting layer for microwell plate collocation different melting points is used to connect The test data of the substrate of LED is touched, wherein table 1 shows the thermal conductivity of the metal heat-conducting layer using 60 DEG C of low melting points, and table 2 shows The thermal conductivity of the metal heat-conducting layer using 70 DEG C of low melting points is gone out, table 3 shows the metal heat-conducting layer using 90 DEG C of low melting points Thermal conductivity, table 4 are shown using 60 DEG C, 70 DEG C, 90 DEG C of low-melting-point metal heat-conducting layers with 1:1:The formed metal heat-conducting of 1 mixing The thermal conductivity of layer, and table 1 respectively has calendering to table 4 and does not roll two groups of data, calendering can make metal heat-conducting layer preforming thin Sheet, be advantageous to metal heat-conducting layer and be uniformly distributed;From shown in experiment, low-melting-point metal heat-conducting layer is because of the substrate by LED High temperature, low-melting-point metal heat-conducting layer is set to be likely to form three kinds of forms, such as 60 DEG C of low-melting-point metal heat-conducting layers are in a liquid state, 70 DEG C of eutectics Point metal heat-conducting layer and the low-melting-point metal heat-conducting layer of foregoing three kinds of mixing are in mushy stage, 90 DEG C of low-melting-point metal heat-conducting layers in solid State, and as shown in following table 1, table 2, table 3 and table 4, the thermal conductivity of solid-state is 23W/m2K, soliqueous thermal conductivity are 21- 22W/m2K, the thermal conductivity of liquid is 21-22W/m2K。
The metal heat-conducting layer of table 1, the microwell plate 60 DEG C of low melting points of collocation
The metal heat-conducting layer of table 2, the microwell plate 70 DEG C of low melting points of collocation
The metal heat-conducting layer of table 3, the microwell plate 90 DEG C of low melting points of collocation
Table 4, microwell plate collocation are with 1:1:The low-melting-point metal heat-conducting layer of the 1 foregoing three kinds of metal heat-conducting layers of mixing
The heat transfer structure of the present invention, because the metal heat-conducting layer collocation microwell plate use adds heat-conducting area, Therefore influence of the crackle to heat-conducting effect caused by metal heat-conducting layer described in radiation processes can be neglected;Furthermore pass through institute State the metal heat-conducting layer collocation microwell plate to use, make the big metal heat-conducting layer of thermal coefficient of expansion in the process expanded with heat and contract with cold In with more extend space, so as to reduce the cracking severity of the metal heat-conducting layer.
The explanation of summary embodiment, it be able to should be fully understood by caused by the operation, use and the present invention of the present invention Effect, but embodiment described above is only presently preferred embodiments of the present invention, and the scope that the present invention is implemented should can not be limited with this, Make simple equivalent changes and modifications according to scope of the present invention patent and invention description content, all cover in the present invention In the range of.

Claims (13)

1. a kind of heat transfer structure, for contacting a thermal source, comprising:
One microwell plate, there are multiple through holes, the aperture system of the through hole is between 10 microns to 90 microns;
One metal heat-conducting layer, there is one first contact surface and one second contact surface, and first contact surface is used to contact the micropore Plate, second contact surface are used to contact the thermal source, and the metal heat-conducting layer has multiple convex portions correspondingly to stretch into the through hole, And it is incorporated in the through hole inner edge.
2. heat transfer structure as claimed in claim 1, wherein the metal heat-conducting layer choosing from bismuth, tin, lead, copper, indium, cadmium, thallium, nickel, At least two in germanium, silver, antimony, gallium, indium, potassium and sodium, and the fusing point of the metal heat-conducting layer is between 6 DEG C to 140 DEG C.
3. heat transfer structure as claimed in claim 1, wherein the section of the through hole is in hourglass shape or upright triangle.
4. heat transfer structure as claimed in claim 1, wherein the microwell plate has a surface contacted with first contact surface, The surface is rough surface or the surface with more irrigation canals and ditches.
5. a kind of manufacture method of heat transfer structure as described in claim any one of 1-4, comprises the following steps:
A. the microwell plate and the first contact surface of the metal heat-conducting layer is made to be in contact;
B. make the metal heat-conducting layer heat absorption melting and produce the convex portion and penetrate into the through hole.
6. manufacture method as claimed in claim 5, in stepb, the second contact surface and the heat of the metal heat-conducting layer Source is in contact, and absorbs the heat energy that the thermal source is discharged.
7. manufacture method as claimed in claim 5, in stepb, the second contact surface and the heat of the metal heat-conducting layer Source is in contact, and the thermal source is a substrate, and the microwell plate to contact with each other, the metal heat-conducting layer are placed in the substrate Heated in one heating unit, the metal heat-conducting layer absorbs the heat energy that the heating unit is provided.
8. manufacture method as claimed in claim 7, wherein the heating unit is baking oven or oven.
9. manufacture method as claimed in claim 5, in stepb, further with pressuring method make the microwell plate with it is described Metal heat-conducting layer fits.
10. manufacture method as claimed in claim 5, in step, the metal heat-conducting layer is with laminar or powdered contact The microwell plate.
11. a kind of heat dissipating method of heat transfer structure as described in claim any one of 1-4, comprises the following steps:
A. the second contact surface of the metal heat-conducting layer is made to contact the thermal source;
B. after metal heat-conducting layer heat absorption, the convex portion carries out thermal energy conduction to the microwell plate by the microwell plate Radiating.
12. heat dissipating method as claimed in claim 11, wherein the fusing point of the metal heat-conducting layer is higher than the temperature of the thermal source, The metal heat-conducting layer is in solid-state.
13. heat dissipating method as claimed in claim 11, wherein the fusing point of the metal heat-conducting layer is less than the temperature of the thermal source, The metal heat-conducting layer heat absorption melts and inserts multiple through holes of the microwell plate.
CN201410561941.2A 2014-05-02 2014-10-21 Heat transfer structure, manufacturing method thereof and heat dissipation method thereof Expired - Fee Related CN105047622B (en)

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