CN104959709A - Automatic laminated plate reinforced net forming machine - Google Patents
Automatic laminated plate reinforced net forming machine Download PDFInfo
- Publication number
- CN104959709A CN104959709A CN201510429313.3A CN201510429313A CN104959709A CN 104959709 A CN104959709 A CN 104959709A CN 201510429313 A CN201510429313 A CN 201510429313A CN 104959709 A CN104959709 A CN 104959709A
- Authority
- CN
- China
- Prior art keywords
- welding
- moulding machine
- reinforced mesh
- welding gun
- superimposed sheet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/095—Monitoring or automatic control of welding parameters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/22—Nets, wire fabrics or the like
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Optics & Photonics (AREA)
- Resistance Welding (AREA)
Abstract
The invention discloses an automatic laminated plate reinforced net forming machine which comprises a portal frame, a rail, a power distribution cabinet, a carbon dioxide protection welding machine and a control cabinet. The carbon dioxide protection welding machine is fixed to the portal frame and connected with a wire feeding machine. A transverse beam is arranged in front of the portal frame and provided with a plurality of welding devices. Each welding device comprises a positioning base provided with a welding cylinder. A piston of each welding cylinder is independently controlled to move through the control cabinet. A welding gun is connected with the lower portion of each welding cylinder. A pressing device for fixing a workpiece is installed in front of each welding gun. Workpiece trays are laid on the rail. The workpieces are placed on the workpiece trays. By means of the carbon dioxide protection welding machine, the power consumption is low, the welding guns can be independently controlled, welding is precise, welding quality is uniform, and the workpiece diameter machining range is wide.
Description
Technical field
The present invention relates to a kind of bar-mat reinforcement automatic welding device, be specifically related to a kind of superimposed sheet reinforced mesh automatic moulding machine.
Background technology
In assembled architecture, steel bar girder superimposed sheet has very consequence, loaded down with trivial details template processing that it not only reduces manually, material also reduces, firm etc., improves efficiency and provides cost savings.In conventional bonding technique, reinforced mesh mainly adopts human weld to complete, and speed of welding is slow, inefficiency, and welding quality is large by man's activity, is difficult to the homogeneity of accomplishing quality.Occur some automatic welding machines on the market now, but mostly adopt electric resistance welding, power consumption is large, and welding gun can not control separately, and automaticity is low, and welding work pieces diameter range is narrow.
Summary of the invention
For making up the deficiencies in the prior art, the invention provides a kind of power consumption low, welding precision is high, the superimposed sheet reinforced mesh automatic moulding machine that processing work scope is wide.
The present invention is achieved through the following technical solutions:
A kind of superimposed sheet reinforced mesh automatic moulding machine, its special character is: comprise portal frame, track, power distribution cabinet, carbon-dioxide arc welding pick and switch board, described carbon-dioxide arc welding picks and is fixed on portal frame and is connected with wire-feed motor; Described portal frame front is a crossbeam, crossbeam is provided with some welders; Described welder comprises positioning seat, and positioning seat is provided with weld cylinder, and each weld cylinder controls separately its piston movement by switch board, connects welding gun below weld cylinder, and described welding gun front is provided with the compactor of fixation workpiece; Described track is equipped with tray for work pieces, and workpiece is positioned on this tray for work pieces.
Superimposed sheet reinforced mesh automatic moulding machine of the present invention, also comprises dioxide bottle and gas cylinder and to conflux decompressor, can put according to scene.
Superimposed sheet reinforced mesh automatic moulding machine of the present invention, the walking of described track adopts driving stepper motor, accurate rack-driving, accurate positioning, and it is convenient to control.
Superimposed sheet reinforced mesh automatic moulding machine of the present invention, described welder is flexibly connected with crossbeam by bolt, and the distance between welding gun regulates the position of welder on crossbeam to complete by loose bolts.
Superimposed sheet reinforced mesh automatic moulding machine of the present invention, described welding gun is arranged on welding gun seat, and welding gun seat front is fixed with support, has two horizontal slotted holes before and after this support, two compactors are moved forward and backward by this horizontal slotted hole, can meet the demand of different size reinforced mesh.
Superimposed sheet reinforced mesh automatic moulding machine of the present invention, described welding gun adopts two welding guns intersections to form, and adopts V groove positioning form, makes workpiece automatic alignment, be convenient to automatic welding.
Superimposed sheet reinforced mesh automatic moulding machine of the present invention, described portal frame adopts shaped steel welding to process, and overall firm and durable, is out of shape little.
The invention has the beneficial effects as follows:
(1) automaticity is high, and automatic welding decreases the labour intensity of operative employee, one day can 24 hours continuous seepage, and in addition along with the application of high-speed and high-efficiency solder technology, use special plane welding, it is more obvious that efficiency improves.
(2) production life cycle is clear and definite, and easily control product yield, the productive temp of machine is fixing, and the plan of therefore arranging production is very clear and definite.
(3) cycle that product remodeling is regenerated can be shortened, reduce corresponding equipment investment, the Automation of Welding of be pilot can be realized, can by update routine to adapt to the production of different workpieces.
(4) welding quality is high, and each welding gun adopts Indivudual cylinder to press down, and can be uneven make auto-compensation for workpiece, ensures that welding quality is homogeneous.
(5) power consumption is low, and electric current is at about 50A, and energy-saving effect is remarkable.
(5) processing work diameter range is wide, can reach Φ 0.6-1.4cm.
Accompanying drawing explanation
Accompanying drawing 1 is structural representation of the present invention.
Accompanying drawing 2 is enlarged diagrams of part A in accompanying drawing 1.
Accompanying drawing 3 is structural representations of welder of the present invention.
In figure, 1 portal frame, 2 tracks, 3 power distribution cabinets; 4 switch boards, 5 carbon-dioxide arc weldings pick, 6 wire-feed motor, 7 dioxide bottles; 8 welders, 9 gas cylinders conflux decompressor, 10 crossbeams; 11 positioning seats, 12 weld cylinder, 13 welding guns; 14 compactors, 15 tray for work pieces, 16 workpiece; 17 welding gun seats, 18 supports, 19 horizontal slotted holes.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation.
Accompanying drawing is a kind of detailed description of the invention of the present invention.This embodiment comprises portal frame 1, track 2, power distribution cabinet 3, carbon-dioxide arc welding pick 5 and switch board 4, portal frame 1 adopts shaped steel to weld and processes, overall firm and durable, is out of shape little, and carbon-dioxide arc welding picks and 5 to be fixed on portal frame 1 and to be connected with wire-feed motor 6; Portal frame 1 front is a crossbeam 10, crossbeam is provided with some welders 8; Welder 8 comprises positioning seat 11, positioning seat 11 is provided with weld cylinder 12, and each weld cylinder 12 controls its piston movement separately by switch board 4, and connect welding gun 13 below weld cylinder 12, welding gun 13 front is provided with the compactor 14 of fixation workpiece 16; Described track 2 is equipped with tray for work pieces 15, and workpiece 16 is positioned on this tray for work pieces 15, and dioxide bottle 7 and the gas cylinder decompressor 9 that confluxes is put according to field condition.
When this superimposed sheet reinforced mesh automatic moulding machine uses, operating personnel manipulate switch board 4, welding work pieces 16 is placed on tray for work pieces 15, track 2 adopts driving stepper motor to walk, accurate rack-driving, accurate positioning, it is convenient to control, track is line slideway guiding, feeding is steady, welder 8 is flexibly connected with crossbeam 10 by bolt, can according to the weld size of welding work pieces 16, loose bolts regulates the distance between adjacent welding gun 13, welding gun 13 is arranged on welding gun seat 17, welding gun seat 17 front is fixed with support 18, two horizontal slotted holes 19 are had before and after this support 18, two compactors 14 are moved forward and backward by this horizontal slotted hole 19 according to the weld size of welding work pieces 16, compactor 14 is pneumatic pressure head, when workpiece 16 walks to below portal frame 1, manipulation weld cylinder 12 presses down, workpiece 16 reinforcing bar is fixed by compactor 14, welding gun 13 puts in place simultaneously, each welding gun 13 adopts independent weld cylinder 12 to press down, can be uneven for workpiece and make auto-compensation, welding gun 13 adopts two welding guns intersections to form, V groove positioning form, make workpiece automatic alignment, be convenient to automatic welding.
This superimposed sheet reinforced mesh automatic moulding machine adopts Japanese Omron PLC to control, stable performance.Total system adopts digitized processing, mode by communication is connected with external device, between program, sensors configured detects actuating signal, and the interlocking of program behavior order, ensure safety and reliability, there is technical grade touch-screen man machine operation interface, can Butt welding gun switch, the parameter adjustments such as the speed of travel, switch board 4 is provided with power switch and the anxious function button such as to stop of instruction button, adjustment button, automatic welding button and fault, circuit tool oil resistivity in switch board 4, there is wire size sleeve pipe, ground connection mark etc., convenient for maintaining, control, 4 are provided with Air Exhaust Heat Dissipating Double-fuselage.Equipment is provided with red (equipment alarm or fault), yellow (equipment time-out), green (equipment runs) three kinds of fault alarm instructions, and is arranged on equipment above the fold, and operator can accurately know current system operation conditions.
This work station performs following standard:
GB/T9061-2006 Metal Cutting Machine Tool general technical specifications
GB5226.1-2008 mechanical electric secure mechanical electrical equipment part 1: general technical specifications
GB/T8118-1995 arc welder general technical specifications
GB6988-2008 electrically charts
GB4064-1983 electrical equipment safe design directive/guide
GB/T1184-2008 shape and position of related features
GB/T1800.3-1998 limits and fits basis the 3rd part: standard of tolerance and basic deviation numerical tabular
The mark of GB4884-1995 insulated conductor
GB/T13384-2008 electronic product packaging general technical specifications
This work station important technological parameters:
Input voltage three-phase five-wire mode AC380V/220V 50Hz
Gage of wire: Φ 0.8-1.2mm
Input air pressure: > 0.5MPa
Mist consumption: 15-20L/min
Welding work pieces specification: up and down, between left and right apart from 200mm, last root spacing is adjustable
Welding work pieces size: 3.5m*6m(15 root warp)
Workpiece requires: alignment, without sharp turn, to meet positioning welding requirement
Rail maximum length: 15M
Welding manner: CO2/MAG welds.
Claims (7)
1. a superimposed sheet reinforced mesh automatic moulding machine, it is characterized in that: comprise portal frame (1), track (2), power distribution cabinet (3), carbon-dioxide arc welding pick (5) and switch board (4), described carbon-dioxide arc welding picks, and (5) to be fixed on portal frame (1) upper and be connected with wire-feed motor (6); Described portal frame (1) front is a crossbeam (10), crossbeam is provided with some welders (8); Described welder (8) comprises positioning seat (11), positioning seat (11) is provided with weld cylinder (12), each weld cylinder (12) controls its piston movement separately by switch board (4), weld cylinder (12) below connects welding gun (13), and described welding gun (13) front is provided with the compactor (14) of fixation workpiece (16); Described track (2) is equipped with tray for work pieces (15), workpiece (16) is positioned on this tray for work pieces (15).
2. superimposed sheet reinforced mesh automatic moulding machine according to claim 1, is characterized in that: also comprise dioxide bottle (7) and gas cylinder and to conflux decompressor (9).
3. superimposed sheet reinforced mesh automatic moulding machine according to claim 1 and 2, is characterized in that: the walking of described track (2) adopts driving stepper motor.
4. superimposed sheet reinforced mesh automatic moulding machine according to claim 1 and 2, is characterized in that: described welder (8) is flexibly connected with crossbeam (10) by bolt.
5. superimposed sheet reinforced mesh automatic moulding machine according to claim 1 and 2, it is characterized in that: described welding gun (13) is arranged on welding gun seat (17), welding gun seat (17) front is fixed with support (18), have two horizontal slotted holes (19) before and after this support (18), two compactors (14) are moved forward and backward by this horizontal slotted hole (19).
6. superimposed sheet reinforced mesh automatic moulding machine according to claim 1 and 2, is characterized in that: described welding gun (13) adopts two welding guns intersections to form.
7. superimposed sheet reinforced mesh automatic moulding machine according to claim 1 and 2, is characterized in that: described portal frame (1) adopts shaped steel welding to process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510429313.3A CN104959709B (en) | 2015-07-21 | 2015-07-21 | Superimposed sheet reinforced mesh automatic moulding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510429313.3A CN104959709B (en) | 2015-07-21 | 2015-07-21 | Superimposed sheet reinforced mesh automatic moulding machine |
Publications (2)
| Publication Number | Publication Date |
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| CN104959709A true CN104959709A (en) | 2015-10-07 |
| CN104959709B CN104959709B (en) | 2017-07-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510429313.3A Active CN104959709B (en) | 2015-07-21 | 2015-07-21 | Superimposed sheet reinforced mesh automatic moulding machine |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105269121A (en) * | 2015-10-31 | 2016-01-27 | 济南华信自动化工程有限公司 | Automatic welding machine for multi-specification steel nets |
| CN108301565A (en) * | 2018-02-26 | 2018-07-20 | 吉林建筑大学 | Three kinds of deformed bar welded mesh and preparation method |
| CN108747078A (en) * | 2018-05-28 | 2018-11-06 | 湖北天图桥梁技术研究有限公司 | A kind of orthotropic plate unit U rib welding manufactures tooling, assembly line and method |
| CN108907513A (en) * | 2018-06-15 | 2018-11-30 | 建科机械（天津）股份有限公司 | A kind of truss welding device |
| CN108942000A (en) * | 2018-08-27 | 2018-12-07 | 北京市燕通建筑构件有限公司 | A kind of semi-automatic steel bar mesh sheet bonding machine |
| CN109496173A (en) * | 2018-08-01 | 2019-03-19 | 深圳配天智能技术研究院有限公司 | Automatic welding device, clamping device people and automatic soldering method |
| CN109676301A (en) * | 2019-02-27 | 2019-04-26 | 湖北科技学院 | A kind of automatic processing platform of reinforced mesh |
| CN110000493A (en) * | 2019-05-10 | 2019-07-12 | 广州明森科技股份有限公司 | A kind of continuous clamped-in style polyunit and method of sheet stock |
| CN115041885A (en) * | 2022-08-15 | 2022-09-13 | 中铁十局集团城建工程有限公司 | Intelligent welding machine for high-speed rail box girder positioning net |
| CN115338537A (en) * | 2022-09-21 | 2022-11-15 | 山西轻循科技有限公司 | Automatic laser welding equipment for steel bar net and welding method thereof |
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| CN104148790A (en) * | 2014-08-08 | 2014-11-19 | 济南大学 | H-shaped steel welding pure mechanism wire feeding method and gantry type equipment |
| CN204893162U (en) * | 2015-07-21 | 2015-12-23 | 山东明达建筑科技有限公司 | Superimposed sheet reinforcing bar net piece automatic molding machine |
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| JPH05318119A (en) * | 1991-05-17 | 1993-12-03 | Katayama Sutoratetsuku Kk | Device for automatically tackwelding stiffener to metal beam |
| CN2863338Y (en) * | 2005-12-22 | 2007-01-31 | 刘振英 | Building-up welding apparatus for antifriction plate |
| CN101249595A (en) * | 2008-04-14 | 2008-08-27 | 刘宪福 | Supporting leg longitudinal seam automatic welding machine |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105269121A (en) * | 2015-10-31 | 2016-01-27 | 济南华信自动化工程有限公司 | Automatic welding machine for multi-specification steel nets |
| CN105269121B (en) * | 2015-10-31 | 2018-06-05 | 济南华信自动化工程有限公司 | More specification reinforced mesh automatic welding machines |
| CN108301565A (en) * | 2018-02-26 | 2018-07-20 | 吉林建筑大学 | Three kinds of deformed bar welded mesh and preparation method |
| CN108747078A (en) * | 2018-05-28 | 2018-11-06 | 湖北天图桥梁技术研究有限公司 | A kind of orthotropic plate unit U rib welding manufactures tooling, assembly line and method |
| CN108907513A (en) * | 2018-06-15 | 2018-11-30 | 建科机械（天津）股份有限公司 | A kind of truss welding device |
| CN109496173A (en) * | 2018-08-01 | 2019-03-19 | 深圳配天智能技术研究院有限公司 | Automatic welding device, clamping device people and automatic soldering method |
| CN109496173B (en) * | 2018-08-01 | 2021-01-08 | 深圳配天智能技术研究院有限公司 | Automatic welding equipment, clamping robot and automatic welding method |
| CN108942000A (en) * | 2018-08-27 | 2018-12-07 | 北京市燕通建筑构件有限公司 | A kind of semi-automatic steel bar mesh sheet bonding machine |
| CN109676301A (en) * | 2019-02-27 | 2019-04-26 | 湖北科技学院 | A kind of automatic processing platform of reinforced mesh |
| CN110000493A (en) * | 2019-05-10 | 2019-07-12 | 广州明森科技股份有限公司 | A kind of continuous clamped-in style polyunit and method of sheet stock |
| CN115041885A (en) * | 2022-08-15 | 2022-09-13 | 中铁十局集团城建工程有限公司 | Intelligent welding machine for high-speed rail box girder positioning net |
| CN115338537A (en) * | 2022-09-21 | 2022-11-15 | 山西轻循科技有限公司 | Automatic laser welding equipment for steel bar net and welding method thereof |
| CN115338537B (en) * | 2022-09-21 | 2024-04-19 | 山西轻循科技有限公司 | Automatic laser welding equipment for reinforcing mesh and welding method thereof |
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