CN202479676U - Novel automatic gantry welder - Google Patents

Novel automatic gantry welder Download PDF

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Publication number
CN202479676U
CN202479676U CN2012200258274U CN201220025827U CN202479676U CN 202479676 U CN202479676 U CN 202479676U CN 2012200258274 U CN2012200258274 U CN 2012200258274U CN 201220025827 U CN201220025827 U CN 201220025827U CN 202479676 U CN202479676 U CN 202479676U
Authority
CN
China
Prior art keywords
welding
workbench
gantry
new type
type auto
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2012200258274U
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Chinese (zh)
Inventor
袁文新
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
YIXING JIUZHOU HEAD PLATE PORGE CO Ltd
Original Assignee
YIXING JIUZHOU HEAD PLATE PORGE CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by YIXING JIUZHOU HEAD PLATE PORGE CO Ltd filed Critical YIXING JIUZHOU HEAD PLATE PORGE CO Ltd
Priority to CN2012200258274U priority Critical patent/CN202479676U/en
Application granted granted Critical
Publication of CN202479676U publication Critical patent/CN202479676U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a novel automatic gantry welder comprising a gantry frame and a welding handpiece, wherein a welding wire conveying device, a welding gun, a hydraulic pressing device, a hydraulic station, a walking mechanism and a rail assembly are installed on the welding handpiece; the novel automatic gantry welder further comprises an installation debugging and working platform system, the installation debugging and working platform system comprises a left working platform and a right working platform, a fixed welding supporting beam is arranged between the left working platform and the right working platform, and hydraulic lifting devices are arranged on the lower parts of the left working platform and the right working platform. The novel automatic gantry welder provided by the utility model has the advantages of good operability, automation, integration and capability of continuously working.

Description

New type auto gantry welding machine
Technical field
The utility model relates to a kind of welder, is specifically related to a kind of novel from the driven portal welding machine.
Background technology
At present, existing gantry welding machine manufactures and designs coarse, function singleness, and production efficiency is low, and it is integrated poor to equip, and can not adapt to extensive, continuous uninterrupted weld job.And new type auto gantry welding machine, on the basis of original gantry welding machine technology, comprehensive technological innovation is made innovation at operability, automation, integrated, aspect such as work continuously, and has promoted the technological innovation of gantry welding machine to a great extent.
The utility model content
Goal of the invention: the purpose of the utility model is in order to overcome deficiency of the prior art, a kind of good operability to be provided, automation, integrated, the new type auto gantry welding machine that can work continuously.
Technical scheme: new type auto gantry welding machine; It comprises portal frame, welding head; Welding wire transport and welding gun, hydraulic compressing device, Hydraulic Station, walking mechanism, rail assembly are installed on the welding head; Also comprise Installation and Debugging and Work platform system, Installation and Debugging and Work platform system comprise left workbench, right workbench; The welding brace summer for fixing in the centre of left workbench and right workbench is provided with hydraulic lift in the bottom of left workbench and right workbench.
One side inboard of described walking mechanism can also be provided with infrared centralising device.Can accurately control the location of the preceding workpiece of welding.
On the rifle body of said welding gun infrared means for correcting can also be installed.Can in welding process, adjust the displacement error of welding gun at any time.
Said welding head also comprises a control operation instrument that can be used for the control operation unit.
A brass R connected in star that runs through the backbar two ends is arranged in the middle of the said Weld-supporting beam.
Left workbench in said Installation and Debugging and the Work platform system and right workbench are workbench independently separately.
A plurality of universal balls are installed on the upper surface of said left workbench and right workbench.Can further improve work efficiency of workers and reduce working strength of workers.
The automatic dust absorption device is installed on the said welding head.Can reclaim unnecessary welding wire, reduce production costs, and purify the working environment of production scene.
Operating process:
Operating personnel winch to disk to be welded on Weld-supporting beam and the workbench with driving; Adjustment workbench and Weld-supporting beam be in sustained height, utilizes the copper bar central lines on the weld line and Weld-supporting beam on the universal ball adjustment disk on the workbench; Start the portal frame movable motor; Portal frame moves to disk to be welded top; Start the infrared ray centralising device on the automatic welding head, make that the welding gun mid point aligns the disk weld line on the welding head, make infrared ray consistent with R type groove central lines on the Weld-supporting beam of workbench centre.Universal ball platform about workbench a little descends; Start the hydraulic compressing device on the welding machine of gantry then; Depress the piano type pressing plate and compress disk, the infrared ray of infrared centralising device is turned off, welding head is moved to disk one end to be welded; Infrared facility penetrates infrared ray on the welding gun head next door automatically and guides point on the welding head; Guide point all the time with R type groove central lines, operating personnel are through the control operation instrument of console, the speed of travel of adjustment welding head and the electric current of submerged arc welding electric power, the rational Match of voltage are welded; Open the automatic dust absorption device simultaneously and blot unnecessary solder flux only, the assurance workbench need not swept and just can keep clean and tidy clean.
After an operating platform welding is accomplished, start the portal frame movable motor, portal frame moves on another operating platform and works.
Beneficial effect: the utility model compared with prior art, its remarkable advantage is: be used for end socket disk jigsaw and weld automatically, and play the effect of single face welding and double face shaping, improve welding job efficient greatly, reduced production cost; Adopt infrared centralising device to make that the welding gun mid point aligns the workpiece weld line on the welding head, make the welding position accurate, guarantee welding quality, the presentation quality smooth.Have walking mechanism, each workbench is separate, and gantry welding machine can move to another workbench immediately and continue operation after a workbench operation is intact, thereby guarantees the continuity of production.The control operation instrument can have been realized the full-automation of welding process directly at each operating unit of console control control.
Description of drawings
Fig. 1 is the structural representation of the utility model.
Fig. 2 is the structural representation of Installation and Debugging and Work platform system.
Among the figure 1, portal frame 2, welding head 3, hydraulic compressing device 4, Hydraulic Station 5, walking mechanism 6, rail assembly 7, welding brace summer 8, Installation and Debugging and Work platform system 9, control operation instrument 10, infrared centralising device 21, welding wire transport 22, welding gun 23, automatic dust absorption device 71, brass R connected in star 81, left workbench 82, right workbench 83, universal ball 84, hydraulic lift 221, infrared means for correcting
The specific embodiment
As illustrated in figs. 1 and 2; The utility model comprises portal frame 1, welding head 2; Welding wire transport 21 and welding gun 22, hydraulic compressing device 3, Hydraulic Station 4, walking mechanism 5, rail assembly 6 are installed on the welding head 2; Also comprise Installation and Debugging and Work platform system 8, Installation and Debugging and Work platform system 8 comprise left workbench 81, right workbench 82; Centre at left workbench 81 and right workbench 82 is fixing welding brace summer 7, is provided with hydraulic lift 84 in the bottom of left workbench 81 and right workbench 82.One side inboard of walking mechanism 5 can also be provided with infrared centralising device 10; On the rifle body of welding gun 22, infrared means for correcting 221 can also be installed; Welding head 2 also comprises a control operation instrument 9 that can be used for the control operation unit; A brass R connected in star 71 that runs through the backbar two ends is arranged in the middle of Weld-supporting beam 7, and the left workbench 81 in Installation and Debugging and the Work platform system 8 and right workbench 82 are workbench independently separately.On the upper surface of left side workbench 81 and right workbench 82 a plurality of universal balls 83 are installed,, automatic dust absorption device 23 are installed on 2 at bonding machine.
Specific operation process:
Operating personnel winch to disk to be welded on Weld-supporting beam and the workbench with driving; Adjustment workbench and Weld-supporting beam be in sustained height, utilizes the copper bar central lines on the weld line and Weld-supporting beam on the universal ball adjustment disk on the workbench; Start the portal frame movable motor; Portal frame moves to disk to be welded top; Start the infrared ray centralising device on the automatic welding head, make that the welding gun mid point aligns the disk weld line on the welding head, make infrared ray consistent with R type groove central lines on the Weld-supporting beam of workbench centre.Universal ball platform about workbench a little descends; Start the hydraulic compressing device on the welding machine of gantry then; Depress the piano type pressing plate and compress disk, the infrared ray of infrared centralising device is turned off, welding head is moved to disk one end to be welded; Infrared facility penetrates infrared ray on the welding gun head next door automatically and guides point on the welding head; Guide point all the time with R type groove central lines, operating personnel are through the control operation instrument of console, the speed of travel of adjustment welding head and the electric current of submerged arc welding electric power, the rational Match of voltage are welded; Open the automatic dust absorption device simultaneously and blot unnecessary solder flux only, the assurance workbench need not swept and just can keep clean and tidy clean.
After an operating platform welding is accomplished, start the portal frame movable motor, portal frame moves on another operating platform and works.

Claims (8)

1. new type auto gantry welding machine; Comprise portal frame (1), welding head (2); Welding wire transport (21) and welding gun (22), hydraulic compressing device (3), Hydraulic Station (4), walking mechanism (5), rail assembly (6) are installed on the welding head (2); It is characterized in that: also comprise Installation and Debugging and Work platform system (8), Installation and Debugging and Work platform system (8) comprise left workbench (81), right workbench (82); The welding brace summer (7) for fixing in the centre of left workbench (81) and right workbench (82) is provided with hydraulic lift (84) in the bottom of left workbench (81) and right workbench (82).
2. new type auto gantry according to claim 1 welding machine is characterized in that: a side inboard of said walking mechanism (5) also is provided with infrared centralising device (10).
3. new type auto gantry according to claim 1 welding machine is characterized in that: the said infrared means for correcting (221) that on the rifle body of welding gun (22), is equipped with.
4. according to claim 1,2 or 3 described new type auto gantry welding machines, it is characterized in that: said welding head (2) also comprises a control operation instrument (9) that can be used for the control operation unit.
5. new type auto gantry according to claim 1 welding machine is characterized in that: a brass R connected in star (71) that runs through the backbar two ends is arranged in the middle of the said Weld-supporting beam (7).
6. new type auto gantry according to claim 1 welding machine is characterized in that: left workbench (81) in said Installation and Debugging and the Work platform system (8) and right workbench (82) are workbench independently separately.
7. new type auto gantry according to claim 1 welding machine is characterized in that: on the upper surface of said left workbench (81) and right workbench (82) a plurality of universal balls (83) are installed.
8. new type auto gantry according to claim 1 welding machine is characterized in that: automatic dust absorption device (23) is installed on the said welding head (2).
CN2012200258274U 2012-01-19 2012-01-19 Novel automatic gantry welder Expired - Fee Related CN202479676U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012200258274U CN202479676U (en) 2012-01-19 2012-01-19 Novel automatic gantry welder

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2012200258274U CN202479676U (en) 2012-01-19 2012-01-19 Novel automatic gantry welder

Publications (1)

Publication Number Publication Date
CN202479676U true CN202479676U (en) 2012-10-10

Family

ID=46954136

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2012200258274U Expired - Fee Related CN202479676U (en) 2012-01-19 2012-01-19 Novel automatic gantry welder

Country Status (1)

Country Link
CN (1) CN202479676U (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102528247A (en) * 2012-01-19 2012-07-04 宜兴市九洲封头锻造有限公司 Novel automatic gantry welding machine
CN103846588A (en) * 2012-11-30 2014-06-11 宜兴北海封头有限公司 Gantry welding machine
CN108817737A (en) * 2018-06-05 2018-11-16 河北工程大学 Electric welding equipment with purification device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102528247A (en) * 2012-01-19 2012-07-04 宜兴市九洲封头锻造有限公司 Novel automatic gantry welding machine
CN103846588A (en) * 2012-11-30 2014-06-11 宜兴北海封头有限公司 Gantry welding machine
CN108817737A (en) * 2018-06-05 2018-11-16 河北工程大学 Electric welding equipment with purification device

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20121010

Termination date: 20180119