CN102528247A - Novel automatic gantry welding machine - Google Patents
Novel automatic gantry welding machine Download PDFInfo
- Publication number
- CN102528247A CN102528247A CN2012100174907A CN201210017490A CN102528247A CN 102528247 A CN102528247 A CN 102528247A CN 2012100174907 A CN2012100174907 A CN 2012100174907A CN 201210017490 A CN201210017490 A CN 201210017490A CN 102528247 A CN102528247 A CN 102528247A
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- China
- Prior art keywords
- welding
- workbench
- welding machine
- new type
- gantry
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000003466 welding Methods 0.000 title claims abstract description 84
- 238000009434 installation Methods 0.000 claims abstract description 4
- 238000010521 absorption reaction Methods 0.000 claims description 6
- 239000000428 dust Substances 0.000 claims description 6
- 229910001369 Brass Inorganic materials 0.000 claims description 4
- 239000010951 brass Substances 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000004907 flux Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 230000002459 sustained Effects 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
Abstract
The invention relates to a novel automatic gantry welding machine which comprises a gantry and a welding head; a welding wire conveying device, a welding gun, a hydraulic compressing device, a hydraulic station, a travelling mechanism and a rail component are mounted on the welding head; the novel automatic gantry welding machine further comprises an installation debugging and working platform system; the installation debugging and working platform system comprises a left working platform and a right working platform; a fixed welding support beam is arranged between the left working platform and the right working platform; and hydraulic lifting devices are arranged at the lower parts of the left working platform and the right working platform respectively. The novel automatic gantry welding machine is good in operability, is automatic and integrated, and can operate continuously.
Description
Technical field
The present invention relates to a kind of welder, be specifically related to a kind of novel from the driven portal welding machine.
Background technology
At present, existing gantry welding machine manufactures and designs coarse, function singleness, and production efficiency is low, and it is integrated poor to equip, and can not adapt to extensive, continuous uninterrupted weld job.And new type auto gantry welding machine, on the basis of original gantry welding machine technology, comprehensive technological innovation is made innovation at operability, automation, integrated, aspect such as work continuously, and has promoted the technological innovation of gantry welding machine to a great extent.
Summary of the invention
Goal of the invention: the objective of the invention is provides a kind of good operability in order to overcome deficiency of the prior art, automation, integrated, the new type auto gantry welding machine that can work continuously.
Technical scheme: new type auto gantry welding machine; It comprises portal frame, welding head; Welding wire transport and welding gun, hydraulic compressing device, Hydraulic Station, walking mechanism, rail assembly are installed on the welding head; Also comprise mode and Work platform system are installed, mode and Work platform system are installed are comprised left workbench, right workbench; The welding brace summer for fixing in the centre of left workbench and right workbench is provided with hydraulic lift in the bottom of left workbench and right workbench.
One side inboard of described walking mechanism can also be provided with infrared centralising device.Can accurately control the location of the preceding workpiece of welding.
On the rifle body of said welding gun infrared means for correcting can also be installed.Can in welding process, adjust the displacement error of welding gun at any time.
Said welding head also comprises a control operation instrument that can be used for the control operation unit.
A brass R connected in star that runs through the backbar two ends is arranged in the middle of the said Weld-supporting beam.
Left workbench in said installation mode and the Work platform system and right workbench are workbench independently separately.
A plurality of universal balls are installed on the upper surface of said left workbench and right workbench.Can further improve work efficiency of workers and reduce working strength of workers.
The automatic dust absorption device is installed on the said welding head.Can reclaim unnecessary welding wire, reduce production costs, and purify the working environment of production scene.
Operating process:
Operating personnel winch to disk to be welded on Weld-supporting beam and the workbench with driving; Adjustment workbench and Weld-supporting beam be in sustained height, utilizes the copper bar central lines on the weld line and Weld-supporting beam on the universal ball adjustment disk on the workbench; Start the portal frame movable motor; Portal frame moves to disk to be welded top; Start the infrared ray centralising device on the automatic welding head, make that the welding gun mid point aligns the disk weld line on the welding head, make infrared ray consistent with R type groove central lines on the Weld-supporting beam of workbench centre.Universal ball platform about workbench a little descends; Start the hydraulic compressing device on the welding machine of gantry then; Depress the piano type pressing plate and compress disk, the infrared ray of infrared centralising device is turned off, welding head is moved to disk one end to be welded; Infrared facility penetrates infrared ray on the welding gun head next door automatically and guides point on the welding head; Guide point all the time with R type groove central lines, operating personnel are through the control operation instrument of console, the speed of travel of adjustment welding head and the electric current of submerged arc welding electric power, the rational Match of voltage are welded; Open the automatic dust absorption device simultaneously and blot unnecessary solder flux only, the assurance workbench need not swept and just can keep clean and tidy clean.
After an operating platform welding is accomplished, start the portal frame movable motor, portal frame moves on another operating platform and works.
Beneficial effect: the present invention compared with prior art, its remarkable advantage is: be used for end socket disk jigsaw and weld automatically, and play the effect of single face welding and double face shaping, improve welding job efficient greatly, reduced production cost; Adopt infrared centralising device to make that the welding gun mid point aligns the workpiece weld line on the welding head, make the welding position accurate, guarantee welding quality, the presentation quality smooth.Have walking mechanism, each workbench is separate, and gantry welding machine can move to another workbench immediately and continue operation after a workbench operation is intact, thereby guarantees the continuity of production.The control operation instrument can have been realized the full-automation of welding process directly at each operating unit of console control control.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the structural representation that mode and Work platform system are installed.
Among the figure 1, portal frame 2, welding head 3, hydraulic compressing device 4, Hydraulic Station 5, walking mechanism 6, rail assembly 7, welding brace summer 8, mode and Work platform system 9, control operation instrument 10, infrared centralising device 21, welding wire transport 22, welding gun 23, automatic dust absorption device 71, brass R connected in star 81, left workbench 82, right workbench 83, universal ball 84, hydraulic lift 221, infrared means for correcting are installed
The specific embodiment
As illustrated in figs. 1 and 2; The present invention includes portal frame 1, welding head 2; Welding wire transport 21 and welding gun 22, hydraulic compressing device 3, Hydraulic Station 4, walking mechanism 5, rail assembly 6 are installed on the welding head 2; Also comprise mode and Work platform system 8 are installed, mode and Work platform system 8 are installed are comprised left workbench 81, right workbench 82; Centre at left workbench 81 and right workbench 82 is fixing welding brace summer 7, is provided with hydraulic lift 84 in the bottom of left workbench 81 and right workbench 82.One side inboard of walking mechanism 5 can also be provided with infrared centralising device 10; On the rifle body of welding gun 22, infrared means for correcting 221 can also be installed; Welding head 2 also comprises a control operation instrument 9 that can be used for the control operation unit; A brass R connected in star 71 that runs through the backbar two ends is arranged in the middle of Weld-supporting beam 7, and left workbench 81 and the right workbench 82 installed in mode and the Work platform system 8 are workbench independently separately.On the upper surface of left side workbench 81 and right workbench 82 a plurality of universal balls 83 are installed,, automatic dust absorption device 23 are installed on 2 at bonding machine.
Specific operation process:
Operating personnel winch to disk to be welded on Weld-supporting beam and the workbench with driving; Adjustment workbench and Weld-supporting beam be in sustained height, utilizes the copper bar central lines on the weld line and Weld-supporting beam on the universal ball adjustment disk on the workbench; Start the portal frame movable motor; Portal frame moves to disk to be welded top; Start the infrared ray centralising device on the automatic welding head, make that the welding gun mid point aligns the disk weld line on the welding head, make infrared ray consistent with R type groove central lines on the Weld-supporting beam of workbench centre.Universal ball platform about workbench a little descends; Start the hydraulic compressing device on the welding machine of gantry then; Depress the piano type pressing plate and compress disk, the infrared ray of infrared centralising device is turned off, welding head is moved to disk one end to be welded; Infrared facility penetrates infrared ray on the welding gun head next door automatically and guides point on the welding head; Guide point all the time with R type groove central lines, operating personnel are through the control operation instrument of console, the speed of travel of adjustment welding head and the electric current of submerged arc welding electric power, the rational Match of voltage are welded; Open the automatic dust absorption device simultaneously and blot unnecessary solder flux only, the assurance workbench need not swept and just can keep clean and tidy clean.
After an operating platform welding is accomplished, start the portal frame movable motor, portal frame moves on another operating platform and works.
Claims (8)
1. new type auto gantry welding machine; Comprise portal frame (1), welding head (2); Welding wire transport (21) and welding gun (22), hydraulic compressing device (3), Hydraulic Station (4), walking mechanism (5), rail assembly (6) are installed on the welding head (2); It is characterized in that: also comprise mode and Work platform system (8) are installed, mode and Work platform system (8) are installed are comprised left workbench (81), right workbench (82); The welding brace summer (7) for fixing in the centre of left workbench (81) and right workbench (82) is provided with hydraulic lift (84) in the bottom of left workbench (81) and right workbench (82).
2. new type auto gantry according to claim 1 welding machine is characterized in that: a side inboard of said walking mechanism (5) also is provided with infrared centralising device (10).
3. new type auto gantry according to claim 1 welding machine is characterized in that: the said infrared means for correcting (221) that on the rifle body of welding gun (22), is equipped with.
4. according to claim 1,2 or 3 described new type auto gantry welding machines, it is characterized in that: said welding head (2) also comprises a control operation instrument (9) that can be used for the control operation unit.
5. new type auto gantry according to claim 1 welding machine is characterized in that: a brass R connected in star (71) that runs through the backbar two ends is arranged in the middle of the said Weld-supporting beam (7).
6. new type auto gantry according to claim 1 welding machine is characterized in that: left workbench (81) in said installation mode and the Work platform system (8) and right workbench (82) are workbench independently separately.
7. new type auto gantry according to claim 1 welding machine is characterized in that: on the upper surface of said left workbench (81) and right workbench (82) a plurality of universal balls (83) are installed.
8. new type auto gantry according to claim 1 welding machine is characterized in that: automatic dust absorption device (23) is installed on the said welding head (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100174907A CN102528247A (en) | 2012-01-19 | 2012-01-19 | Novel automatic gantry welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100174907A CN102528247A (en) | 2012-01-19 | 2012-01-19 | Novel automatic gantry welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102528247A true CN102528247A (en) | 2012-07-04 |
Family
ID=46336954
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012100174907A Pending CN102528247A (en) | 2012-01-19 | 2012-01-19 | Novel automatic gantry welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102528247A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104227309A (en) * | 2014-09-12 | 2014-12-24 | 浙江泰瑞重型机械有限公司 | Gantry welding machine structure |
| CN104493328A (en) * | 2014-12-02 | 2015-04-08 | 江苏武进不锈股份有限公司 | Infrared alignment pipe welding equipment |
| CN105772948A (en) * | 2016-03-24 | 2016-07-20 | 魏会芳 | Metal building material cutting and molding all-in-one machine |
| CN104227309B (en) * | 2014-09-12 | 2017-01-04 | 浙江泰瑞重型机械有限公司 | A kind of gantry welder structure |
| CN114406713A (en) * | 2022-02-25 | 2022-04-29 | 山东水泊焊割设备制造有限公司 | Workpiece processing all-in-one machine |
| CN115012253A (en) * | 2022-06-27 | 2022-09-06 | 安徽天翔高新特种包装材料集团有限公司 | Filter tip tipping paper with novel flame-retardant structure |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000071084A (en) * | 1998-08-31 | 2000-03-07 | Amada Eng Center Co Ltd | Plate member processing machine and its work transferring method |
| CN2843709Y (en) * | 2005-10-28 | 2006-12-06 | 刘宪福 | Automatic profiling device of gantry welder |
| CN201224000Y (en) * | 2008-06-11 | 2009-04-22 | 于华北 | Gantry welder |
| CN202479676U (en) * | 2012-01-19 | 2012-10-10 | 宜兴市九洲封头锻造有限公司 | Novel automatic gantry welder |
-
2012
- 2012-01-19 CN CN2012100174907A patent/CN102528247A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000071084A (en) * | 1998-08-31 | 2000-03-07 | Amada Eng Center Co Ltd | Plate member processing machine and its work transferring method |
| CN2843709Y (en) * | 2005-10-28 | 2006-12-06 | 刘宪福 | Automatic profiling device of gantry welder |
| CN201224000Y (en) * | 2008-06-11 | 2009-04-22 | 于华北 | Gantry welder |
| CN202479676U (en) * | 2012-01-19 | 2012-10-10 | 宜兴市九洲封头锻造有限公司 | Novel automatic gantry welder |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104227309A (en) * | 2014-09-12 | 2014-12-24 | 浙江泰瑞重型机械有限公司 | Gantry welding machine structure |
| CN104227309B (en) * | 2014-09-12 | 2017-01-04 | 浙江泰瑞重型机械有限公司 | A kind of gantry welder structure |
| CN104493328A (en) * | 2014-12-02 | 2015-04-08 | 江苏武进不锈股份有限公司 | Infrared alignment pipe welding equipment |
| CN104493328B (en) * | 2014-12-02 | 2016-11-30 | 江苏武进不锈股份有限公司 | Infrared ray alignment tubing welding equipment |
| CN105772948A (en) * | 2016-03-24 | 2016-07-20 | 魏会芳 | Metal building material cutting and molding all-in-one machine |
| CN114406713A (en) * | 2022-02-25 | 2022-04-29 | 山东水泊焊割设备制造有限公司 | Workpiece processing all-in-one machine |
| CN115012253A (en) * | 2022-06-27 | 2022-09-06 | 安徽天翔高新特种包装材料集团有限公司 | Filter tip tipping paper with novel flame-retardant structure |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
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| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20120704 |