CN105108285A - Efficient double-welding-head combined welding device - Google Patents
Efficient double-welding-head combined welding device Download PDFInfo
- Publication number
- CN105108285A CN105108285A CN201510491625.7A CN201510491625A CN105108285A CN 105108285 A CN105108285 A CN 105108285A CN 201510491625 A CN201510491625 A CN 201510491625A CN 105108285 A CN105108285 A CN 105108285A
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- CN
- China
- Prior art keywords
- axis
- welding
- soldering tip
- welding device
- welding gun
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
- B23K9/173—Arc welding or cutting making use of shielding gas and of a consumable electrode
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
- B23K2101/12—Vessels
Abstract
The invention discloses an efficient double-welding-head combined welding device. The welding device comprises two different welding device bodies which can be driven by an adjusting device to be adjusted in a multidirectional manner and carry out synchronous welding. By the adoption of the scheme, time for repeated transportation and clamping of workpieces and welding machines is saved. Synchronous automatic welding through two welding manners is achieved, the welding efficiency and the welding consistency are improved, and the labor intensity is reduced.
Description
Technical field
The present invention relates to a kind of welding jig for pressure vessel welding, relate to a kind of efficient two soldering tip combined welding device specifically, belong to technical field of welding equipment.
Background technology
Pressure vessel, in welding production process, according to the requirement of welding procedure, needs for certain single weld seam the welding carrying out various ways usually, as first pass first carries out bottom argon arc welding welding, then carries out weld seam filling, cover welding with MAG weldering.In prior art, generally need to carry out artificial bottom argon arc welding welding, then carry out MAG weldering, this just needs the movement carrying out repeatedly workpiece turnover and welding equipment, and welding efficiency is low, and welding quality is not easy to ensure.
Summary of the invention
The problem to be solved in the present invention is to improve welding efficiency and welding quality, a kind of efficient two soldering tip combined welding device is provided, workpiece can be reduced and welding machine is repeatedly transported, the time of clamping, realize the synchronous automatic welding of two kinds of welding manners, improve welding efficiency and welding uniformity, reduce labour intensity.
In order to solve the problem, the present invention by the following technical solutions:
A kind of efficient two soldering tip combined welding device, comprises the welder that two covers are different, and the different welder of this two cover can be driven by adjusting device and carry out the adjustment of multi-faceted position and carry out synchronous welding.
Below the further optimization of the present invention to such scheme:
Adjusting device is made up of interrelated and the X-axis of relative movement, Y-axis and Z axis.
Further optimization: welder is arranged in X-axis and also can moves axially along X-axis.
Further optimization: wherein a set of welder comprises the first welding gun, described first welding gun is arranged in X-axis and also can moves axially along X-axis.
Further optimization:
Another set of welder comprises the second welding gun, and described second welding gun is also arranged in X-axis and also can moves axially along X-axis.
First welding gun and the second welding gun can carry out upper-lower position fine setting respectively.By detecting welding current signal, control step motor rotation can also realize the arc voltage following function in welding process.Welding gun can be realized in welding process and move increase welding coverage.
Further optimization:
X-axis is provided with the first leading screw and the second leading screw, the first leading screw and the second leading screw be arranged in parallel up and down.
One end of X-axis is provided with the first motor and the second motor for driving the first leading screw and the second screw turns respectively.
X-axis is also provided with and transmits the first wire-feed motor of welding wire to the first welding gun respectively and transmit the second wire-feed motor of welding wire to the second welding gun.
Described Z axis is provided with the power set driving X-axis to move up and down in vertical direction along Z axis.
Further optimization: lower end and the Y-axis of Z axis are in transmission connection, described Y-axis is provided with the power set driving Z axis drive X-axis to move left and right in the horizontal direction along Y-axis.
During work, by workpiece cylindrical shell clamping on rotary tooling, according to the size of workpiece and the position of welding, the three-axis structure of adjusting device, makes welding gun near weld seam, and the first welding gun is front, and the second welding gun is rear.Regulate each welding gun sledge position again, before butt welding, welding torch position is finely tuned, and welding gun and wire feed is chewed and is positioned at suitable welding position.
Workpiece starts to rotate, and the welding gun starting the arc, wire-feed motor wire feed are welded.System, by detecting welding current, controls the lifting of welding gun balladeur train respectively, realizes arc voltage and follows the tracks of, ensure welding quality.During welding, the first welding gun and the second welding gun work simultaneously, and whole welding process completes automatically, and workpiece only need rotate a circle many, can complete two kinds of welding.
The present invention adopts such scheme, saves workpiece and welding machine is repeatedly transported, the time of clamping.Achieve the synchronous automatic welding of two kinds of welding manners, improve welding efficiency and welding uniformity, reduce labour intensity.
Below in conjunction with drawings and Examples, the invention will be further described.
Accompanying drawing explanation
Accompanying drawing 1 is the structural representation of the embodiment of the present invention;
Accompanying drawing 2 is the side view of accompanying drawing 1;
Accompanying drawing 3 is the A place enlarged drawing in accompanying drawing 1;
Accompanying drawing 4 is the B place enlarged drawing in accompanying drawing 1.
In figure: 1-base; 2-Y spindle motor; 3-first welding gun; 4-second welding gun; 5-first leading screw; 6-second leading screw; 7-X axle; 8-Z axle; 9-trapezoidal screw; 10-first line slideway; 11-Z spindle motor; 12-first wire-feed motor; 13-first motor; 14-second motor; 15-regulator cubicle; 16-second welding machine; 17-first welding machine; 18-second welding machine water tank; 19-first welding machine water tank; 20-Y axle; 21-second line slideway; 22-first slide; 23-Timing Belt; 24-first stepper motor; 25-second slide; 26-second stepper motor; 27-second wire-feed motor.
Detailed description of the invention
Embodiment, as shown in Figure 1 and Figure 2, a kind of efficient two soldering tip combined welding device, comprises the welder that two covers are different, and the different welder of this two cover can be driven by adjusting device and carry out the adjustment of multi-faceted position and carry out synchronous welding.
Adjusting device is made up of interrelated and the X-axis 7 of relative movement, Y-axis 20 and Z axis 8, and welder to be arranged in X-axis 7 and can to move axially along X-axis 7.
Wherein a set of welder comprises the first welding gun 3, first welding machine 17 and the first welding machine water tank 19, and described first welding gun 3 is arranged in X-axis 7 and also can moves axially along X-axis 7.First welding machine 17 is argon arc welding machine.
Another set of welder comprises the second welding gun 4, second welding machine 16 and the second welding machine water tank 18, and described second welding gun 4 is also arranged in X-axis 7 and also can moves axially along X-axis 7.Second welding machine 16 is MAG welding machine.
X-axis is provided with the first leading screw 5 and the second leading screw 6, first leading screw 5 and the second leading screw about 6 to be arranged in parallel.
One end of X-axis is provided with the first motor 13 and the second motor 14 for driving the first leading screw 5 and the second leading screw 6 to rotate respectively.
X-axis 7 is also provided with and transmits the first wire-feed motor 12 of welding wire to the first welding gun 3 respectively and transmit the second wire-feed motor 27 of welding wire to the second welding gun 4.
Described Z axis 8 is provided with the power set driving X-axis 7 to move up and down in vertical direction along Z axis 8.
These power set comprise the trapezoidal screw 9 be arranged on Z axis 8, trapezoidal screw 9 and X-axis 7 engaged transmission.The upper end of Z axis 8 is provided with the Z axis motor 11 driving trapezoidal screw 9 to rotate.
Be slidably connected by line slideway 10 between X-axis 7 and Z axis 8, line slideway 10 is fixedly mounted on Z axis 8.
Lower end and the Y-axis 20 of Z axis 8 are in transmission connection, and described Y-axis 20 are provided with the power set driving Z axis 8 to drive X-axis 7 to move left and right in the horizontal direction along Y-axis 20.
Described Y-axis level is arranged on a base 1, and these power set comprise the y-axis motor 2 be arranged on base 1.
Base 1 is also provided with the electrical control cubicles 15 controlling each motor and welding machine and wire-feed motor action.
As shown in Figure 3, the first welding gun 3 is arranged on first slide 22, the first slide 22 and the first leading screw 5 engaged transmission.
First welding gun 3 is slidably connected by line slideway 21 and the first slide 22, can carry out upper-lower position fine setting.
First slide 22 is provided with the first stepper motor 24 for driving the first welding gun 32 to move up and down in vertical direction and Timing Belt 23.
By detecting welding current signal, control step motor rotation can also realize the arc voltage following function in welding process.Torch swinging can be realized in welding process and increase welding coverage.
As shown in Figure 4, the second welding gun 4 is arranged on second slide 25, the second slide 25 and the second leading screw 6 engaged transmission.
Second welding gun 4 is slidably connected by line slideway 21 and the second slide 25, can carry out upper-lower position fine setting.
Second slide 25 is provided with the second stepper motor 26 for driving the second welding gun 4 to move up and down in vertical direction and Timing Belt 23.
During work, by workpiece cylindrical shell clamping on rotary tooling, according to the size of workpiece and the position of welding, the three-axis structure of adjusting device, makes welding gun near weld seam, and the first welding gun 3 is front, and the second welding gun 4 is rear.Regulate each welding gun sledge position again, before butt welding, welding torch position is finely tuned, and welding gun and wire feed is chewed and is positioned at suitable welding position.
Workpiece starts to rotate, and the welding gun starting the arc, wire-feed motor wire feed are welded.System, by detecting welding current, controls the lifting of welding gun balladeur train respectively, realizes arc voltage and follows the tracks of, ensure welding quality.During welding, the first welding gun 3 and the second welding gun 4 work simultaneously, and whole welding process completes automatically, and workpiece only need rotate a circle many, can complete two kinds of welding.May be used for the welding of plate workpiece weld seam equally.
The above is citing of the present invention, and the part wherein do not addressed in detail is the common practise of those of ordinary skill in the art.Protection scope of the present invention is as the criterion with the content of claim, and any equivalent transformation carried out based on technology enlightenment of the present invention, also within protection scope of the present invention.
Claims (10)
1. an efficient two soldering tip combined welding device, comprises the welder that two covers are different, it is characterized in that: the different welder of this two cover can be driven by adjusting device and carry out the adjustment of multi-faceted position and carry out synchronous welding.
2. efficient pair of soldering tip combined welding device according to claim 1, is characterized in that:
Adjusting device is made up of interrelated and the X-axis of relative movement (7), Y-axis (20) and Z axis (8).
3. efficient pair of soldering tip combined welding device according to claim 2, is characterized in that:
Welder is arranged on X-axis (7) and above also can moves axially along X-axis (7).
4. efficient pair of soldering tip combined welding device according to claim 3, is characterized in that:
Wherein a set of welder comprises the first welding gun (3), and described first welding gun (3) is arranged on X-axis (7) and above also can moves axially along X-axis (7).
5. efficient pair of soldering tip combined welding device according to claim 3, is characterized in that:
Another set of welder comprises the second welding gun (4), and described second welding gun (4) is also arranged on X-axis (7) and above also can moves axially along X-axis (7).
6., according to the arbitrary described efficient two soldering tip combined welding device of claim 2-5, it is characterized in that:
X-axis is provided with the first leading screw (5) and the second leading screw (6), the first leading screw (5) and the second leading screw (6) be arranged in parallel up and down.
7. efficient pair of soldering tip combined welding device according to claim 6, is characterized in that:
One end of X-axis is provided with the first motor (13) for driving the first leading screw (5) and the second leading screw (6) to rotate respectively and the second motor (14).
8. efficient pair of soldering tip combined welding device according to claim 6, is characterized in that:
First welding gun (3) and the second welding gun (4) can carry out upper-lower position fine setting respectively.
9. efficient pair of soldering tip combined welding device according to claim 2, is characterized in that: described Z axis (8) is provided with the power set driving X-axis (7) to move up and down in vertical direction along Z axis (8).
10. efficient pair of soldering tip combined welding device according to claim 9, is characterized in that:
Lower end and the Y-axis of Z axis (8) are in transmission connection, and described Y-axis are provided with the power set driving Z axis (8) drive X-axis (7) to move left and right in the horizontal direction along Y-axis.
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CN201510491625.7A CN105108285A (en) | 2015-08-12 | 2015-08-12 | Efficient double-welding-head combined welding device |
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CN201510491625.7A CN105108285A (en) | 2015-08-12 | 2015-08-12 | Efficient double-welding-head combined welding device |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105345239A (en) * | 2015-12-11 | 2016-02-24 | 齐艳丽 | Welding device of safe body for finance and accounting |
CN106425036A (en) * | 2016-08-31 | 2017-02-22 | 山东豪迈机械制造有限公司 | Welding device capable of replacing welding guns |
CN106825965A (en) * | 2015-12-03 | 2017-06-13 | 天津市银钻电机有限公司 | A kind of motor processing multi-position welding machine |
CN106975886A (en) * | 2017-05-27 | 2017-07-25 | 江门市蓬江区芝山五金工艺制品有限公司 | A kind of three-dimensional welding |
CN107214443A (en) * | 2017-06-13 | 2017-09-29 | 江苏政田重工股份有限公司 | A kind of arm is segmented welder |
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US20090236325A1 (en) * | 2005-08-31 | 2009-09-24 | Moreno Gozalbo Jose Carlos | Dual-conductor welding gun |
CN201565697U (en) * | 2009-12-18 | 2010-09-01 | 曾伟强 | Dedicated double-gun straight welding machine for oil tank assembly |
CN201815785U (en) * | 2010-06-10 | 2011-05-04 | 无锡华联科技集团有限公司 | Double-wire welding torch adjusting mechanism |
CN202291759U (en) * | 2011-10-31 | 2012-07-04 | 湖北车神汽配实业有限公司 | Double-gun double-ring dedicated welding machine for miniature automobile rear-axle housing |
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CN1616176A (en) * | 2003-11-10 | 2005-05-18 | 中国石油天然气管道局 | Symmetrical arc swing mechanism of full position automatic double welding torch pipeline welder |
US20090236325A1 (en) * | 2005-08-31 | 2009-09-24 | Moreno Gozalbo Jose Carlos | Dual-conductor welding gun |
CN201565697U (en) * | 2009-12-18 | 2010-09-01 | 曾伟强 | Dedicated double-gun straight welding machine for oil tank assembly |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106825965A (en) * | 2015-12-03 | 2017-06-13 | 天津市银钻电机有限公司 | A kind of motor processing multi-position welding machine |
CN105345239A (en) * | 2015-12-11 | 2016-02-24 | 齐艳丽 | Welding device of safe body for finance and accounting |
CN105345239B (en) * | 2015-12-11 | 2018-07-10 | 山东豪迈机械制造有限公司 | A kind of welder of financial accounting safety cabinet cabinet |
CN106425036A (en) * | 2016-08-31 | 2017-02-22 | 山东豪迈机械制造有限公司 | Welding device capable of replacing welding guns |
CN106975886A (en) * | 2017-05-27 | 2017-07-25 | 江门市蓬江区芝山五金工艺制品有限公司 | A kind of three-dimensional welding |
CN107214443A (en) * | 2017-06-13 | 2017-09-29 | 江苏政田重工股份有限公司 | A kind of arm is segmented welder |
CN107214443B (en) * | 2017-06-13 | 2018-11-20 | 江苏政田重工股份有限公司 | A kind of boom segmented welding device |
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Application publication date: 20151202 |