CN108301565A - Three kinds of deformed bar welded mesh and preparation method - Google Patents

Three kinds of deformed bar welded mesh and preparation method Download PDF

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Publication number
CN108301565A
CN108301565A CN201810159102.6A CN201810159102A CN108301565A CN 108301565 A CN108301565 A CN 108301565A CN 201810159102 A CN201810159102 A CN 201810159102A CN 108301565 A CN108301565 A CN 108301565A
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China
Prior art keywords
bar
welded
welded mesh
deformed bar
steel
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Application number
CN201810159102.6A
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Chinese (zh)
Inventor
孟凡林
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Jilin Jianzhu University
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Jilin Jianzhu University
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Priority to CN201810159102.6A priority Critical patent/CN108301565A/en
Publication of CN108301565A publication Critical patent/CN108301565A/en
Pending legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C5/00Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
    • E04C5/01Reinforcing elements of metal, e.g. with non-structural coatings
    • E04C5/02Reinforcing elements of metal, e.g. with non-structural coatings of low bending resistance
    • E04C5/04Mats
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F27/00Making wire network, i.e. wire nets
    • B21F27/005Wire network per se
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F27/00Making wire network, i.e. wire nets
    • B21F27/12Making special types or portions of network by methods or means specially adapted therefor

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Reinforcement Elements For Buildings (AREA)
  • Wire Processing (AREA)

Abstract

Three kinds of deformed bar welded mesh and preparation method, belong to construction engineering technical field, specifically related to steel bar meter technology and equipment, especially relate to deformed bar welded mesh and preparation method, the technical solution of deformed bar welded mesh is processed by offer, not only concrete slab bottom deformed bar welded mesh can have been processed, but also deformed bar welded mesh and concrete edges of boards top deformed bar welded mesh at the top of concrete plate angle can be processed;Since end reinforcing bar is bent up, bearing is anchored at the top of bearing, can place deformed bar welded mesh again after the completion of all binding by other reinforcing bars at bearing;The deformed bar welded mesh preparation method of the present invention; the batch production of deformed bar welded mesh, scale, mechanization production may be implemented; production efficiency height, good product quality, processing cost is low, save raw materials consumption, largely reduces the artificial demand of assembling reinforcement; meet environmental protection requirement, adapts to the industrialized development trend of construction industry.

Description

Three kinds of deformed bar welded mesh and preparation method
Technical field
The invention belongs to construction engineering technical fields, and in particular to arrive steel bar meter technology and equipment, especially relate to Deformed bar welded mesh and preparation method.
Background technology
Welded steel fabric is that longitudinal reinforcement and transverse steel are equal with certain spacing orthogonal arrangement, whole crosspoints respectively The mesh sheet of spot welded together.Building cover board of the welded steel fabric particularly suitable for concrete structure.Welded steel fabric can With batch production, scale, mechanization production, production efficiency height, good product quality, processing cost are low, save raw materials consumption, is big Amount reduces the artificial demand of assembling reinforcement, meets environmental protection requirement, adapts to the industrialized development trend of construction industry.
Currently, the welded steel fabric applied to concrete structure building cover board is mainly plate shaped welded steel fabric, also Be reinforcing bar in the same direction in one plane, this bar-mat reinforcement production technology and equipment are simply ripe, and small investment, threshold are low, so It is readily formed ripe market.
Plate shaped welded steel fabric is mainly used in the bottom reinforcement bars for laying concrete building cover board, still, for reinforcing bar Welded mesh is applied to the case where concrete structure building cover board, and obstacle is applied there are huge, is exactly that building cover board uses reinforcement welding Net will hinder the reinforcing bar of wall at building roof beam and floor to bind, and become a problem for being difficult to crack.This is because when formwork is complete Start to bind floor reinforcing bar after, if first laying the welded steel fabric in board bottom portion, since welded steel fabric bottom reinforcement bars need Go deep into bearing, at following building roof beam and floor the reinforcing bar binding of wall because there is the obstruction of welded steel fabric can be extremely difficult, Work holdup phenomenon is very serious;If first binding the reinforcing bar of wall at building roof beam and floor, because of its inhibition, then being used for superstructure The welded steel fabric in board bottom portion will be unable to fall to design position;In order to solve this problem, it is common practice to building cover board bottom The welded steel fabric in portion does not stretch into bearing, after all reinforcing bars have been bound, binding bar dowel section is laid at bearing and stretches into bearing And with the welded steel fabric of support outer overlap connect, do so the problem is that:First, largely overlap joint connection length is unrestrained Take reinforcing bar, second is that the quality of connection is not easily controlled.These there are the problem of, seriously restrict welded steel fabric so far in coagulation Application in Tulou lid or even in architectural engineering.
In order to solve application difficult of the welded steel fabric in concrete floor system, the advantage effect of welded steel fabric is given full play to Fruit is not found through retrieval and solves the problems, such as this correlation technique data, and similar technology has:
1, vertical type steel-bar mesh sheet bender (CN105598233A), including hydraulic system, lifting moving mechanism, stud Firm banking, stud Fixing clamp-seat, ring muscle bending distance rod pedestal, distance rod Torque-adjusting mechanism and distance rod, wherein, stud Fixing clamp-seat can push ring muscle to be carried out around stud Fixing clamp-seat for fixing stud, distance rod under the promotion of hydraulic system 90 degree of bending;After completing one 90 degree of bending, removable mesh sheet carries out next 90 degree of bending, is being carried out continuously 4 After a 90 degree of bending, reinforced mesh can be made to form a closed rectangular framework.The vertical type steel-bar mesh sheet of the disclosure of the invention is curved Bent shaping machine structure is simple, easy to operate, solves the problems, such as that the making of the rectangular framework of steel reinforcement of piping lane is difficult, substantially increases life Produce efficiency.The bender of this reinforced mesh is vertical brake forming, is simply used for the system of the rectangular framework of steel reinforcement of piping lane It is standby.
2, a kind of Large-size rebar mesh sheet (CN205476079U), including multiple Large-size rebar mesh sheet units, it is adjacent It is connected by connecting rod between two main reinforcements being oppositely arranged in two Large-size rebar mesh sheet units.The major diameter of the utility model Reinforced mesh docks the Large-size rebar mesh sheet unit of multiple prefabricated formation to be formed using connecting rod, easy to operate, passes through company Rotating function, length adjustment function and the appropriate oscillating function of extension bar conveniently and efficiently can carry out machine to Large-size rebar mesh sheet Tool connects.This is a kind of Large-size rebar mesh sheet connected by connecting rod, is only applicable to airfield runway and pavement of road.
For the difficulty that current welded steel fabric is applied in concrete floor system, need one kind that need not both overlap connection steel Muscle, and do not influence the normal binding of other reinforcing bars, but can batch production, scale, mechanization production technical solution, to realize steel Extensive use of the muscle welded mesh in concrete floor system.
Invention content
The technical problem to be solved by the present invention is to:Three kinds of deformed bar welded mesh are provided and preparation method, utilization are existing Bar-mat reinforcement arrange welding machine, increase the end reinforced bending device of welded steel fabric, required for the end of welded steel fabric is bent into Shape and scale, be prepared into deformed bar welded mesh, because of its production automation degree height, it is more accurate than manual assembling reinforcement precision, High-quality, the preparation of welded steel fabric and the reinforcing bar binding of construction site can significantly improve work efficiency, superior in quality, save people Work reduces housing project construction cost.
Concrete slab bottom deformed bar welded mesh, it is characterized in that:The concrete slab bottom deformed bar welded mesh End reinforced to be provided with bending segment reinforcing bar, bending segment reinforcing bar one end is bent with welded mesh reinforcing bar at 30 °~60 °, the bending segment The other end of reinforcing bar is provided with extended segment reinforcing bar, and the extended segment reinforcing bar is arranged with welded mesh parallel reinforced steel bar.
Deformed bar welded mesh at the top of concrete plate angle, it is characterized in that:Deformed bar welding at the top of the concrete plate angle The end reinforced of net is to same direction and welded steel fabric bending in 90 °.
Deformed bar welded mesh at the top of concrete edges of boards, it is characterized in that:Deformed bar welding at the top of the concrete edges of boards Net includes steel bar stress and distributing bar, the both ends of the steel bar stress to same direction 90-degree bent, the distributing bar with by Power reinforcing bar intersect in same level vertical distribution composition welded steel fabric.
The preparation method of three kinds of deformed bar welded mesh, including concrete slab bottom deformed bar welded mesh, concrete slab The preparation method of deformed bar welded mesh and concrete edges of boards top deformed bar welded mesh at the top of angle, it is characterized in that:Using Bar-mat reinforcement arranges welding machine, welded steel fabric transverse steel end bending device and welded steel fabric longitudinal reinforcement end bending device, Include the following steps, and following steps sequentially carry out,
Step 1: bar-mat reinforcement arranges welder steel bar welding deeping
Welding machine is arranged using existing bar-mat reinforcement,
According to the material of design requirement, bar diameter, grid spacing, bar-mat reinforcement length by the steel bar welding of transverse and longitudinal both direction It is connected together and is processed into steel bar welding deeping;
Step 2: welded steel fabric transverse steel end is bent
It arranges and welds with bar-mat reinforcement by the way of hydraulic pressure or machinery using welded steel fabric transverse steel end bending device Machine pauses to be synchronized when welding, and will be completed the end of the transverse steel of welding, and be bent according to the shape and size of design requirement;
Step 3: welded steel fabric longitudinal reinforcement end bends and blocks
It arranges and welds with bar-mat reinforcement by the way of hydraulic pressure or machinery using welded steel fabric longitudinal reinforcement end bending device Machine pause welding when synchronizes, according to design requirement deformed bar welded mesh longitudinal length, shape and size along longitudinal direction into Row bends and blocks, and completes the preparation of deformed bar welded mesh.
By above-mentioned design scheme, the beneficial effects of the present invention are:Deformed bar welded mesh is processed by offer Technical solution, can not only process concrete slab bottom deformed bar welded mesh, but also concrete plate angle can be processed Deformed bar welded mesh at the top of top deformed bar welded mesh and concrete edges of boards, that is to say, that the reinforcing bar of all concrete slabs It all can serve as " concrete structure is at steel bar product " and realize industrialized production, be that the industrialization of concrete slab reinforcing bar is processed Production provides guarantee;Moreover, the concrete slab bottom deformed bar welded mesh of the present invention, since end reinforcing bar is bent up, Bearing is anchored at the top of bearing, can place concrete slab bottom profile iron again after the completion of all binding by other reinforcing bars at bearing Deformed bar welded mesh and concrete edges of boards top deformed bar welded mesh, do not influence it at the top of muscle welded mesh, concrete plate angle The binding of his reinforcing bar can significantly improve the quality of work efficiency and reinforcing bar binding;The batch production of deformed bar welded mesh, rule may be implemented Modelling, mechanization production, production efficiency height, good product quality, processing cost are low, save raw materials consumption, largely reduce binding The artificial demand of reinforcing bar meets environmental protection requirement, adapts to the industrialized development trend of construction industry.
Description of the drawings
Below in conjunction with the drawings and specific embodiments, the present invention is further illustrated:
Fig. 1 is deformed bar welded mesh schematic diagram in concrete slab bottom of the present invention.
Fig. 2 is deformed bar welded mesh schematic diagram at the top of concrete plate angle of the present invention.
Fig. 3 is deformed bar welded mesh schematic diagram at the top of concrete edges of boards of the present invention.
Fig. 4 is the preparation facilities schematic diagram of deformed bar welded mesh of the present invention.
1- concrete slabs bottom deformed bar welded mesh, 2- concrete plate angle top deformed bar welded mesh, 3- are mixed in figure Deformed bar welded mesh, 101- bending segments reinforcing bar, the extended segments 102- reinforcing bar, 301- steel bar stresses, 302- structures at the top of concrete board side Make reinforcing bar, 4- bar-mat reinforcements row welding machine, 5- welded steel fabric transverse steels end bending device, 6- welded steel fabric longitudinal reinforcements end Portion's bending device.
Specific implementation mode
Three kinds of deformed bar welded mesh and preparation method, as shown in Figure 1 to 4, including concrete slab bottom deformed bar Deformed bar welded mesh 2, concrete edges of boards top deformed bar welded mesh 3, bar-mat reinforcement row at the top of welded mesh 1, concrete plate angle Welding machine 4, welded steel fabric transverse steel end bending device 5 and welded steel fabric longitudinal reinforcement end bending device 6;
Concrete slab bottom deformed bar welded mesh 1, be by the bottom reinforcement bars welded mesh of concrete slab it is end reinforced to On bend up;It is characterized in that:The end reinforced of the concrete slab bottom deformed bar welded mesh 1 is provided with bending segment reinforcing bar 101, 101 one end of bending segment reinforcing bar is bent with welded mesh reinforcing bar at 30 °~60 °, and the other end of the bending segment reinforcing bar 101, which is provided with, to be prolonged Section reinforcing bar 102 is stretched, the extended segment reinforcing bar 102 is arranged with welded mesh parallel reinforced steel bar;.
Deformed bar welded mesh 2, is by the end reinforced of concrete plate angle top rebars welded mesh at the top of concrete plate angle All reinforcing bars bend 90 degree to same direction;It is characterized in that:The reinforcing bar end of deformed bar welded mesh 2 at the top of the concrete plate angle Portion is and welded steel fabric bending in 90 °.
Deformed bar welded mesh 3, is by the steel bar stress of concrete edges of boards top rebars welded mesh at the top of concrete edges of boards End bends 90 degree to same direction, and distributing bar is not bent;It is characterized in that:Deformed bar welding at the top of the concrete edges of boards Net 3 includes steel bar stress 301 and distributing bar 302, and the both ends of the steel bar stress 301 are to same direction 90-degree bent, the structure Reinforcing bar 302 and steel bar stress 301 is made to intersect in same level vertical distribution composition welded steel fabric.
The bar-mat reinforcement arranges welding machine 4, is that row's mash welder sets the electromechanics that the steel bar welding of both direction in length and breadth connects together It is standby;Welded steel fabric transverse steel end bending device 5 is to use hydraulic pressure or mechanical system, same with bar-mat reinforcement row's welding machine Welded steel fabric transverse steel end is completed to bend by step;Welded steel fabric longitudinal reinforcement end bending device 6, is to adopt With hydraulic pressure or mechanical system, welded steel fabric longitudinal reinforcement end is completed to bend and block.
The preparation method of three kinds of deformed bar welded mesh proposed by the invention, is realized by following steps:
Step 1: bar-mat reinforcement arranges 4 welded reinforcement welded net of welding machine
Welding machine 4 is arranged using existing bar-mat reinforcement, steel is processed according to the reinforcing bar material of design requirement, diameter, spacing, length etc. Muscle welded net;
Step 2: welded steel fabric transverse steel end is bent
Using welded steel fabric transverse steel end bending device 5, pause with bar-mat reinforcement row's welding machine synchronous when welding, it will be complete At the end of the transverse steel of welding, bent according to the shape and size of design requirement;
Step 3: welded steel fabric longitudinal reinforcement end bends and blocks
Using welded steel fabric longitudinal reinforcement end bending device 6, according to design requirement deformed bar welded mesh it is vertical It is bent and is blocked along longitudinal direction to length, and according to the shape and size of design requirement.
So far, prepared by deformed bar welded mesh completes.
The foregoing is merely the preferred embodiment of the invention, are not intended to restrict the invention, for the skill of this field For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, any made by repair Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.

Claims (4)

1. concrete slab bottom deformed bar welded mesh, it is characterized in that:The concrete slab bottom deformed bar welded mesh (1) End reinforced to be provided with bending segment reinforcing bar (101), bending segment reinforcing bar (101) one end is bent with welded mesh reinforcing bar at 30 °~60 °, The other end of the bending segment reinforcing bar (101) is provided with extended segment reinforcing bar (102), the extended segment reinforcing bar (102) and welded mesh Parallel reinforced steel bar is arranged.
2. deformed bar welded mesh at the top of concrete plate angle, it is characterized in that:Deformed bar welded mesh at the top of the concrete plate angle (2) end reinforced for same direction and welded steel fabric bending in 90 °.
3. deformed bar welded mesh at the top of concrete edges of boards, it is characterized in that:Deformed bar welded mesh at the top of the concrete edges of boards (3) include steel bar stress (301) and distributing bar (302), the both ends of the steel bar stress (301) to same direction 90-degree bent, The distributing bar (302) and steel bar stress (301) intersect vertical distribution composition welded steel fabric in same level.
4. the preparation method of three kinds of deformed bar welded mesh, including concrete slab bottom deformed bar welded mesh, concrete plate angle The preparation method of deformed bar welded mesh at the top of top deformed bar welded mesh and concrete edges of boards, it is characterized in that:Using steel Muscle net arranges welding machine (4), welded steel fabric transverse steel end bending device (5) and welded steel fabric longitudinal reinforcement end bending dress (6) are set, are included the following steps, and following steps sequentially carry out,
Step 1: bar-mat reinforcement arranges welding machine (4) welded reinforcement welded net
Using existing bar-mat reinforcement row's welding machine (4), according to the material of design requirement, bar diameter, grid spacing, bar-mat reinforcement length The reinforcement welding of transverse and longitudinal both direction is processed into steel bar welding deeping together;
Step 2: welded steel fabric transverse steel end is bent
Using welded steel fabric transverse steel end bending device (5), by the way of hydraulic pressure or machinery, welding machine is arranged with bar-mat reinforcement (4) it pauses and is synchronized when welding, the end of the transverse steel of welding will be completed, carried out according to the shape and size of design requirement curved Folding;
Step 3: welded steel fabric longitudinal reinforcement end bends and blocks
Using welded steel fabric longitudinal reinforcement end bending device (6), by the way of hydraulic pressure or machinery, welding machine is arranged with bar-mat reinforcement It pauses and is synchronized when welding, carried out along longitudinal direction according to longitudinal length, shape and the size of the deformed bar welded mesh of design requirement It bends and blocks, complete the preparation of deformed bar welded mesh.
CN201810159102.6A 2018-02-26 2018-02-26 Three kinds of deformed bar welded mesh and preparation method Pending CN108301565A (en)

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110340259A (en) * 2019-08-19 2019-10-18 河北艾林建材有限公司 Metal gauze weaving machine crimping unit and the method for carrying out bending with the device
CN111779132A (en) * 2020-07-15 2020-10-16 东营鸿圣绿建装配式建筑科技有限公司 Steel structure assembly type building assembly and manufacturing process thereof
CN117817345A (en) * 2024-02-18 2024-04-05 中铁四局集团有限公司 Reinforcing steel bar installation device and method for wrapping transverse ring steel bars by longitudinal reinforcing steel bars

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CN104959709A (en) * 2015-07-21 2015-10-07 山东明达建筑科技有限公司 Automatic laminated plate reinforced net forming machine
CN107253053A (en) * 2017-06-16 2017-10-17 建科机械(天津)股份有限公司 Monoblock type welding machine of mesh
CN107398734A (en) * 2017-07-28 2017-11-28 朱林军 A kind of auxiliary production line of steel skeleton production of construction materials system

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Publication number Priority date Publication date Assignee Title
CN200978489Y (en) * 2006-11-04 2007-11-21 润弘精密工程事业股份有限公司 Shock-proof cushion base frame structure
CN201296996Y (en) * 2008-11-03 2009-08-26 北京邢钢焊网科技发展有限责任公司 Welded steel fabric used in concrete prefabricated components
CN201669506U (en) * 2010-05-12 2010-12-15 宁波新州焊接设备有限公司 Platoon welding machine
CN102635239A (en) * 2012-05-15 2012-08-15 孟凡林 Method for anchoring welding wire-mesh reinforcement on floorslab bottom into support
CN104786368A (en) * 2014-01-22 2015-07-22 任丘市永基建筑安装工程有限公司 Reinforcement forming technology
CN104959709A (en) * 2015-07-21 2015-10-07 山东明达建筑科技有限公司 Automatic laminated plate reinforced net forming machine
CN107253053A (en) * 2017-06-16 2017-10-17 建科机械(天津)股份有限公司 Monoblock type welding machine of mesh
CN107398734A (en) * 2017-07-28 2017-11-28 朱林军 A kind of auxiliary production line of steel skeleton production of construction materials system

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110340259A (en) * 2019-08-19 2019-10-18 河北艾林建材有限公司 Metal gauze weaving machine crimping unit and the method for carrying out bending with the device
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CN111779132A (en) * 2020-07-15 2020-10-16 东营鸿圣绿建装配式建筑科技有限公司 Steel structure assembly type building assembly and manufacturing process thereof
CN117817345A (en) * 2024-02-18 2024-04-05 中铁四局集团有限公司 Reinforcing steel bar installation device and method for wrapping transverse ring steel bars by longitudinal reinforcing steel bars
CN117817345B (en) * 2024-02-18 2024-06-04 中铁四局集团有限公司 Reinforcing steel bar installation device and method for wrapping transverse ring steel bars by longitudinal reinforcing steel bars

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