CN2863338Y - Building-up welding apparatus for antifriction plate - Google Patents
Building-up welding apparatus for antifriction plate Download PDFInfo
- Publication number
- CN2863338Y CN2863338Y CN 200520144730 CN200520144730U CN2863338Y CN 2863338 Y CN2863338 Y CN 2863338Y CN 200520144730 CN200520144730 CN 200520144730 CN 200520144730 U CN200520144730 U CN 200520144730U CN 2863338 Y CN2863338 Y CN 2863338Y
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- welding
- wearing plate
- equipment according
- surfacing equipment
- leading screw
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Abstract
A surfacing machine for wear-resisting plates comprises a welding source, a welding gear, a welding stick feeding device, a control unit, and a welding bench, which is characterized in that the said welding gear is a automatic welding portal frame, on the beam of which several laterally and vertically shiftable welding torches are arranged; the welding bench is a launder welding bench. The advantage of the utility is that the welding gear includes 1 to 4 welding torches, which can work simultaneously or independently. The integrated controller can realize the intelligentized welding. The utility model has high degrees of automation, high efficiency of welding, small footprints, convenient maintenance, low power consumption, suitability for the resurfacing welding of the wear-resistant parts.
Description
Technical field
The utility model relates to a kind of welding equipment, particularly a kind of wearing plate surfacing equipment.
Background technology
In industrial production, the condition of work that has heavy wear, for example the coal pulverizer liner plate in power plant, steel mill, cement plant, coal bunker liner plate, lime-ash conduit, air intake passage, grid railing, separator, sorting awl, disintegrating machine liner, disintegrating machine steam hammer, fan guard, blast fan, hopper lining, delivery chute etc., ore delivery chute particularly, often a ship ore is not also unsnatched, and the steel plate of delivery chute is leaked by mill already.This delivery chute usually adopts the clad steel plate with thick wearing layer to make, and automatic surfacing is little with its power, equipment investment is little and become the first-selected technology of making thick wearing layer clad steel plate, and the also available automatic surfacing of the workpiece after the wearing and tearing is repaired.Used surfacing equipment generally all comprises: the source of welding current, welding mechanism, wire feed unit, control module and welding bench.Described welding mechanism is provided with welding gun and wire feed unit, and described welding mechanism has various ways, as: planer-type, cantilevered, trolley type etc.Be fixed on the welding bench by the welding steel plate, during welding, welding mechanism and welding bench relative motion form the clad steel plate with the deposited wearing face layer in surface of steel plate of solid matter multiple-pass weld.So the large-area steel plate surface will produce very big stress and distortion with transfer point thermal source heating built-up welding.Therefore, how to prevent the large-area steel plate surface automatic surfacing distortion and to raise the efficiency be that can equipment the key in application place.
Summary of the invention
Technical problem to be solved in the utility model provides a kind of efficient, low wearing plate surfacing equipment that is out of shape.
Wearing plate surfacing equipment provided by the utility model is realized by following technical scheme.
A kind of wearing plate surfacing equipment comprises: the source of welding current, welding mechanism, wire feed unit, control module and welding bench is characterized in that:
Described welding mechanism is to weld portal frame automatically, is provided with a plurality of laterally vertical welding guns movably in the crossbeam of portal frame;
Welding bench is the water tank type welding bench.
Described wearing plate surfacing equipment, it is characterized in that: described welding gun is located on the transverse slider by the cross slide plate, described transverse slider is slidedly arranged on the described crossbeam, be provided with leading screw in described crossbeam, described transverse slider is provided with the nut that screws togather with leading screw, is provided with the drive motors that connects leading screw in the end of leading screw.
Described wearing plate surfacing equipment, it is characterized in that: described water tank type welding bench comprises substrate and Rectangular Water Trough, described substrate is provided with track, be arranged with a plurality of backing plates in the described Rectangular Water Trough, the height of described backing plate is lower than the suitable for reading of rectangular channel, is provided with along the roller of the track travel on the substrate in described Rectangular Water Trough bottom.
Described wearing plate surfacing equipment is characterized in that: the tank side of described water tank type welding bench is provided with water inlet and delivery port, is provided with the return flow line in the tank, and described water inlet is connected described return flow line with delivery port.
Described wearing plate surfacing equipment is characterized in that: be provided with a circulating water cooling device, described water inlet is connected described circulating water cooling device with delivery port by pipeline.
Described wearing plate surfacing equipment is characterized in that: the bottom of gullet of described water tank type welding bench is provided with the walking driving mechanism.
Described wearing plate surfacing equipment, it is characterized in that: the described walking driving mechanism of being located at bottom of gullet is: tooth bar-gear mechanism, described tooth bar is fixed in described bottom of gullet, and described gear is fixedly arranged on the described substrate with support, and a drive motors drives described gear; Or described tooth bar is fixed in a side of described guide rail, and described gear is fixedly arranged on the described roller shaft, and a drive motors drives described roller shaft.
Described wearing plate surfacing equipment, it is characterized in that: the described walking driving mechanism of being located at bottom of gullet is: leading screw-nut body, described nut is fixed in described bottom of gullet, described leading screw is fixedly arranged on the described substrate by the support of bearing, and drive motors connection also drives described leading screw.
Described wearing plate surfacing equipment is characterized in that: on the described automatic welding portal frame a plurality of wire feeds unit, wig-wag and water cooled welding torch are housed, described a plurality of be 2 or 3 or 4.
Described wearing plate surfacing equipment is characterized in that: the described source of welding current is a high-power frequency conversion formula rectifier power source.
Advantage of the present utility model is:
1, the utility model wearing plate surfacing equipment partly is made up of the source of welding current, welding mechanism, wire feed unit, central control unit etc., can realize at the uniform velocity swing type welding, is fit to the spreading bead welding manner.Welding mechanism has one-four welding gun, can work simultaneously and also can independently work.Central control unit can be regulated welding parameter flexibly, and can realize the welding of intelligence.
2, the utility model automaticity height, welding efficiency height, floor space are little, maintenance makes things convenient for the power consumptive province, be fit to the use of various wearing pieces, and reflection is good, can be enterprise and creates considerable economic.The wearing piece such as coal pulverizer liner plate, coal bunker liner plate, lime-ash conduit, air intake passage, grid railing, separator, sorting awl, disintegrating machine liner, disintegrating machine steam hammer, fan guard, blast fan, hopper lining, delivery chute that is widely used in built-up welding power plant, steel mill, cement plant.
For architectural feature of the present utility model and effect thereof are had further understanding, enumerate specific embodiment now and be described with reference to the accompanying drawings as follows.
Description of drawings
Fig. 1 is the stereogram of the utility model wearing plate surfacing equipment.
Fig. 2 is the stereogram of water tank type welding bench.
Fig. 3 is the stereogram of another embodiment of water tank type welding bench.
Fig. 4 is the side view of water tank type welding bench.
The specific embodiment
The utility model provides a kind of efficient, low wearing plate surfacing equipment that is out of shape, and its structure comprises as shown in Figure 1: the source of welding current 1, welding mechanism 2, wire feed unit 3, control module 4 and welding bench 5, wherein:
Described welding mechanism 2 is to weld portal frame (abbreviation portal frame) 21 automatically, in the crossbeam 22 of portal frame 21 be provided with a plurality of can be laterally, vertical (short transverse) mobile welding gun 23; Can adopt planer-type, cantilevered or trolley type etc. as the automatic welding machine structure, and the utility model adopts planer-type, be because the transverse beam rigidity of portal frame is good, a plurality of welding guns 23 can be installed on it, on the described automatic welding portal frame 21 a plurality of wire feeds unit 3, wig-wag 7 are housed also, described welding gun 23 is installed on the wig-wag 7.Oscillator of welding gun 7 adopts ball-screw, stepper motor, and by one-chip computer control, frequency conversion drive, load capacity is strong, and the life-span is long, and is easy to adjust, and the weave bead width can reach 0-100mm; Setting weld width 15mm-100mm that can be artificial as required can select the flux-cored wire of diameter 1.2mm, 1.6mm, 2.4mm, 3.2mm for use, and the weldment surfacing is U.S. existing, is more suitable for complex-shaped wearing piece.Described many welding guns 23 are 1～4, can also can be 2,3 or 4 and work simultaneously, to enhance productivity with wherein 1 during work.Described welding gun 23 is to be located on the transverse slider 25 by cross slide plate 24; In weld deposit process, if want the position, the left and right sides or the upper-lower position of Butt welding gun to regulate among a small circle, can use 24 fine settings of cross slide plate to finish, its adjustable range is 150mm.Described transverse slider 25 is slidedly arranged on the described crossbeam 22, is provided with leading screw in described crossbeam 22, and described transverse slider 25 is provided with the nut that screws togather with leading screw; Be provided with the drive motors 27 that connects leading screw in the end of leading screw.
Described wire feed unit 3 is by direct current generator, and reduction box and four feed wheels and welding wire coalignment are formed.Its effect is welding wire to be pulled out from wire reel deliver to current-carrying part and deliver to the weld zone again.Adopting model is CWF5110plus wire feed gear band tooth flower, and anti-wear performance is good, is specially adapted to sending to and alignment of flux-cored wire.The contactless equipment of heightening automatically also is housed on the head, and welding torch and workpiece distance can be regulated automatically.
Welding bench 5 is water tank type welding benches.Described water tank type welding bench comprises substrate 51 and Rectangular Water Trough 52, described substrate is provided with track 53, be arranged with a plurality of backing plates 54 that are used to place by the welding steel plate in the described Rectangular Water Trough 52, the height of described backing plate 54 is lower than the suitable for reading of rectangular channel, be provided with along the roller 55 of 53 walkings of the track on the substrate 51 in described Rectangular Water Trough 52 bottoms, described roller 55 is fixed in tank 52 bottoms by roller shaft 59 and bearing bracket stand.The side of the tank 52 of described water tank type welding bench is provided with water inlet 56 and delivery port 57 (shown in Figure 4), is provided with return flow line 58 in the tank 52, and described water inlet 56 is connected described return flow line 58 with delivery port 57.Be provided with a circulating water cooling device 6, described water inlet 56 is connected described circulating water cooling device 6 with delivery port 57 by pipeline.During use, will be flat on the backing plate 54 of tank 52 by the welding steel plate, the following logical cooling water of steel plate, the height of control cooling water is no more than by the upper surface of welding steel plate.Adopt the water-cooling groove cooling metal sheets to keep welding temperature, make the weld deposit process light plate indeformable.
Shown in Figure 2 is the stereogram of water tank type welding bench.As seen from the figure, tank 52 bottoms of described water tank type welding bench are provided with walking driving mechanism 8.The described walking driving mechanism 8 of being located at tank 25 bottoms is: tooth bar-gear mechanism, described tooth bar 81 is fixed in a side of described guide rail 53, described gear 82 is fixedly arranged on the described roller shaft 59, and a drive motors 83 connections also drive described roller shaft 59.The described walking driving mechanism of being located at bottom of gullet can also be that described tooth bar is fixed in described bottom of gullet, and described gear is fixedly arranged on the described substrate with support, drive motors drives described gear, so relates to can solving lead and being easy to generate accidents such as damaging short circuit by pressure with movable workbench.
Shown in Figure 3 is another embodiment stereogram of water tank type welding bench.As seen from the figure, tank 52 bottoms of described water tank type welding bench are provided with walking driving mechanism 9.The described walking driving mechanism 9 of being located at tank 52 bottoms is: leading screw-nut body, described nut 91 is fixed in described tank 52 bottoms, described leading screw 92 is fixedly arranged on the described substrate 51 by the support of bearing 93, and a drive motors 94 connections also drive described leading screw 92.
Adopt large power inverter power source: this complete equipment is joined patented product---the ARC-ZDM7-1000/1500 inverter that adopts the latest generation electrical device to develop as transducer element.This power supply possesses flat characteristic, two kinds of external characteristics of dropping characteristic, and the output welding current is steady, and it is minimum and energy-efficient to splash.
Claims (10)
1, a kind of wearing plate surfacing equipment comprises: the source of welding current, welding mechanism, wire feed unit, control module and welding bench is characterized in that:
Described welding mechanism is to weld portal frame automatically, is provided with a plurality of laterally vertical welding guns movably in the crossbeam of portal frame;
Welding bench is the water tank type welding bench.
2, wearing plate surfacing equipment according to claim 1, it is characterized in that: described welding gun is located on the transverse slider by the cross slide plate, described transverse slider is slidedly arranged on the described crossbeam, be provided with leading screw in described crossbeam, described transverse slider is provided with the nut that screws togather with leading screw, is provided with the drive motors that connects leading screw in the end of leading screw.
3, wearing plate surfacing equipment according to claim 1, it is characterized in that: described water tank type welding bench comprises substrate and Rectangular Water Trough, described substrate is provided with track, be arranged with a plurality of backing plates in the described Rectangular Water Trough, the height of described backing plate is lower than the suitable for reading of rectangular channel, is provided with along the roller of the track travel on the substrate in described Rectangular Water Trough bottom.
4, wearing plate surfacing equipment according to claim 3 is characterized in that: the tank side of described water tank type welding bench is provided with water inlet and delivery port, is provided with the return flow line in the tank, and described water inlet is connected described return flow line with delivery port.
5, wearing plate surfacing equipment according to claim 3 is characterized in that: be provided with a circulating water cooling device, described water inlet is connected described circulating water cooling device with delivery port by pipeline.
6, wearing plate surfacing equipment according to claim 3, it is characterized in that: the bottom of gullet of described water tank type welding bench is provided with the walking driving mechanism.
7, wearing plate surfacing equipment according to claim 6, it is characterized in that: the described walking driving mechanism of being located at bottom of gullet is a rack and pinion mechanism, described tooth bar is fixed in described bottom of gullet, described gear is fixedly arranged on the described substrate with support, and a drive motors drives described gear; Or described tooth bar is fixed in a side of described guide rail, and described gear is fixedly arranged on the described roller shaft, and a drive motors drives described roller shaft.
8, wearing plate surfacing equipment according to claim 6, it is characterized in that: the described walking driving mechanism of being located at bottom of gullet is: leading screw-nut body, described nut is fixed in described bottom of gullet, described leading screw is fixedly arranged on the described substrate by the support of bearing, and drive motors connection also drives described leading screw.
9, wearing plate surfacing equipment according to claim 1 is characterized in that: on the described automatic welding portal frame a plurality of wire feeds unit, wig-wag and water cooled welding torch are housed, described a plurality of be 2 or 3 or 4.
10, wearing plate surfacing equipment according to claim 1 is characterized in that: the described source of welding current is a high-power frequency conversion formula rectifier power source.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520144730 CN2863338Y (en) | 2005-12-22 | 2005-12-22 | Building-up welding apparatus for antifriction plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520144730 CN2863338Y (en) | 2005-12-22 | 2005-12-22 | Building-up welding apparatus for antifriction plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2863338Y true CN2863338Y (en) | 2007-01-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200520144730 Expired - Lifetime CN2863338Y (en) | 2005-12-22 | 2005-12-22 | Building-up welding apparatus for antifriction plate |
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| CN (1) | CN2863338Y (en) |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2011066707A1 (en) * | 2009-12-04 | 2011-06-09 | Chen Chunming | Plasma arc plane overlay welding machine |
| CN102430880A (en) * | 2011-10-19 | 2012-05-02 | 无锡市锡州冷拉型钢有限公司 | C-shaped preembedding channel multi-head welding machine |
| CN102615382A (en) * | 2012-04-11 | 2012-08-01 | 李峻野 | Twin carbon arc overlay welding method for wear-resistant composite steel plate |
| CN104057221A (en) * | 2014-07-11 | 2014-09-24 | 威海永崮耐磨制品有限公司 | Water cooling device for abrasion-resistant plate surface welding machine |
| CN104959709A (en) * | 2015-07-21 | 2015-10-07 | 山东明达建筑科技有限公司 | Automatic laminated plate reinforced net forming machine |
| CN105081913A (en) * | 2015-08-25 | 2015-11-25 | 泉州市佳能机械制造有限公司 | Grinding and polishing device and grinding and polishing machine |
| CN105522254A (en) * | 2016-01-27 | 2016-04-27 | 广西辉煌机械股份有限公司 | Automatic surfacing welding machine for wear-resisting plates |
| CN106514024A (en) * | 2015-09-15 | 2017-03-22 | 广东新吉欣实业有限公司 | Surfacing welding machine |
| CN106513933A (en) * | 2016-12-30 | 2017-03-22 | 上海永言特种材料研究所 | Improved wear-resisting plate surfacing machine |
| CN107378198A (en) * | 2017-09-01 | 2017-11-24 | 盐城市荣翔机械科技有限公司 | A kind of automatic wear resistance sheetpile welding machine |
| CN108655539A (en) * | 2018-07-07 | 2018-10-16 | 中铁工程装备集团盾构制造有限公司 | Planer-type welding shield machine workpiece automatic bead welding equipment and method |
| CN109894746A (en) * | 2019-03-07 | 2019-06-18 | 大族激光科技产业集团股份有限公司 | The equipment and welding method on a kind of laser welding vehicle frame floor |
| CN110653512A (en) * | 2019-10-26 | 2020-01-07 | 徐州启成钢结构有限公司 | Automatic welding device for steel plate |
| CN111590225A (en) * | 2020-05-18 | 2020-08-28 | 王水波 | Shield constructs cutter seat wearing layer surfacing equipment in batches |
-
2005
- 2005-12-22 CN CN 200520144730 patent/CN2863338Y/en not_active Expired - Lifetime
Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2011066707A1 (en) * | 2009-12-04 | 2011-06-09 | Chen Chunming | Plasma arc plane overlay welding machine |
| CN102430880A (en) * | 2011-10-19 | 2012-05-02 | 无锡市锡州冷拉型钢有限公司 | C-shaped preembedding channel multi-head welding machine |
| CN102615382A (en) * | 2012-04-11 | 2012-08-01 | 李峻野 | Twin carbon arc overlay welding method for wear-resistant composite steel plate |
| CN104057221A (en) * | 2014-07-11 | 2014-09-24 | 威海永崮耐磨制品有限公司 | Water cooling device for abrasion-resistant plate surface welding machine |
| CN104057221B (en) * | 2014-07-11 | 2015-10-14 | 威海永崮耐磨制品有限公司 | Wearing plate built-up welder water cooling plant |
| CN104959709A (en) * | 2015-07-21 | 2015-10-07 | 山东明达建筑科技有限公司 | Automatic laminated plate reinforced net forming machine |
| CN105081913A (en) * | 2015-08-25 | 2015-11-25 | 泉州市佳能机械制造有限公司 | Grinding and polishing device and grinding and polishing machine |
| CN106514024A (en) * | 2015-09-15 | 2017-03-22 | 广东新吉欣实业有限公司 | Surfacing welding machine |
| CN105522254A (en) * | 2016-01-27 | 2016-04-27 | 广西辉煌机械股份有限公司 | Automatic surfacing welding machine for wear-resisting plates |
| CN106513933A (en) * | 2016-12-30 | 2017-03-22 | 上海永言特种材料研究所 | Improved wear-resisting plate surfacing machine |
| CN107378198A (en) * | 2017-09-01 | 2017-11-24 | 盐城市荣翔机械科技有限公司 | A kind of automatic wear resistance sheetpile welding machine |
| CN108655539A (en) * | 2018-07-07 | 2018-10-16 | 中铁工程装备集团盾构制造有限公司 | Planer-type welding shield machine workpiece automatic bead welding equipment and method |
| CN108655539B (en) * | 2018-07-07 | 2024-03-12 | 中铁工程装备集团盾构制造有限公司 | Automatic surfacing equipment and method for welding workpiece of gantry shield machine |
| CN109894746A (en) * | 2019-03-07 | 2019-06-18 | 大族激光科技产业集团股份有限公司 | The equipment and welding method on a kind of laser welding vehicle frame floor |
| CN109894746B (en) * | 2019-03-07 | 2021-06-01 | 大族激光科技产业集团股份有限公司 | Equipment and method for laser welding of frame floor |
| CN110653512A (en) * | 2019-10-26 | 2020-01-07 | 徐州启成钢结构有限公司 | Automatic welding device for steel plate |
| CN111590225A (en) * | 2020-05-18 | 2020-08-28 | 王水波 | Shield constructs cutter seat wearing layer surfacing equipment in batches |
| CN111590225B (en) * | 2020-05-18 | 2021-09-21 | 中铁十八局集团有限公司 | Shield constructs cutter seat wearing layer surfacing equipment in batches |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: BEIJING ARC XINXING SCIENCE AND TECHNOLOGY CO., LT Free format text: FORMER OWNER: LIU ZHENYING Effective date: 20120724 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 100089 HAIDIAN, BEIJING TO: 100085 HAIDIAN, BEIJING |
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| TR01 | Transfer of patent right |
Effective date of registration: 20120724 Address after: 100085, No. 28, information road, No. 7, block C, 07C, Beijing, Haidian District Patentee after: Beijing Emerging Technology Co. Ltd. Address before: 100089 Beijing City, Haidian District Kunming Road 2, Yili park area 3-4-302 Patentee before: Liu Zhenying |
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| DD01 | Delivery of document by public notice |
Addressee: Liu Zhenying Document name: Notification of Passing Examination on Formalities |
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| CX01 | Expiry of patent term |
Granted publication date: 20070131 |
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| EXPY | Termination of patent right or utility model |