CN105522254A - Automatic surfacing welding machine for wear-resisting plates - Google Patents
Automatic surfacing welding machine for wear-resisting plates Download PDFInfo
- Publication number
- CN105522254A CN105522254A CN201610054812.3A CN201610054812A CN105522254A CN 105522254 A CN105522254 A CN 105522254A CN 201610054812 A CN201610054812 A CN 201610054812A CN 105522254 A CN105522254 A CN 105522254A
- Authority
- CN
- China
- Prior art keywords
- workbench
- portal frame
- welding machine
- slide rail
- underframe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/04—Welding for other purposes than joining, e.g. built-up welding
- B23K9/042—Built-up welding on planar surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0461—Welding tables
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/24—Features related to electrodes
- B23K9/28—Supporting devices for electrodes
- B23K9/287—Supporting devices for electrode holders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/18—Sheet panels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/02—Iron or ferrous alloys
- B23K2103/04—Steel or steel alloys
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Optics & Photonics (AREA)
- Arc Welding In General (AREA)
Abstract
The invention discloses an automatic surfacing welding machine for wear-resisting plates and relates to welding equipment. The automatic surfacing welding machine for wear-resisting plates comprises a chassis, a workbench, an automatic welding device, welders, an electric appliance cabinet, an exhaust fan and a control console, wherein the automatic welding device is connected with the welders; the workbench is fixedly connected to the chassis; sliding rails I parallel to the workbench are arranged on the two outer edges in the longitudinal direction of the workbench and located on the upper surface of the chassis respectively; the workbench is provided with a portal frame; the bottoms of the two ends of the portal frame are positioned on the sliding rails I on the two sides of the workbench respectively; the portal frame can move relative to the sliding rails I; a cross beam of the portal frame is connected with a sliding rail II perpendicular to the sliding rails I; the sliding rail II is provided with a sliding block capable of sliding on the sliding rail II; the automatic welding device is connected to one side of the sliding block; the exhaust fan and the control console are arranged on the portal frame; an exhaust pipeline of the exhaust fan extends to one side of a welding gun of the automatic welding device; the control console is arranged on the side edge of one side of the portal frame. The automatic surfacing welding machine for wear-resisting plates has the advantages of being compact in structure, small in floor space, reliable in working, convenient to install on the whole and the like.
Description
Technical field
The present invention relates to a kind of welding equipment, particularly a kind of wearing plate automatic resurfacing welding machine.
Background technology
The clad steel plate in the industrial production with wearing layer is widely used, this clad steel plate is produced and is normally adopted automatic welding device to be formed on the surface that high-abrasive material heap is welded in steel plate, steel plate location on the table, automatic welding device is arranged on workbench side, movable workbench makes automatic welding device build-up wear-resistant layer on steel plate gradually, there is following defect in this automatic bead welding equipment: 1, workbench needs mobile, because workbench is larger, need enough large for the substrate padded under workbench, guide rail for movable workbench on substrate also needs long enough, the production site needed is very large, 2, on the table, welding gun is all weld along the transverse direction (i.e. longitudinally) of steel plate, and welding bead length is long, and steel plate modification is large, and often have weldering to meet solder skip phenomenon, welding temperature is also uneven, affects welding quality in steel plate location to be welded, 3, the substrate padded under workbench is large, and the guide rail on substrate is long, and installation and debugging are inconvenient, and efficiency is low.
Summary of the invention
The object of this invention is to provide that a kind of compact conformation, floor space are little, reliable operation, whole machine installation wearing plate automatic resurfacing welding machine easily.
The technical scheme that the present invention adopts for achieving the above object is: a kind of wearing plate automatic resurfacing welding machine, comprise underframe, workbench, automatic soldering device, welding machine, Electric Appliance Cabinet, air exhauster, console, automatic soldering device is connected with welding machine, workbench is fixedly connected on underframe, the slide rail I be parallel to each other with workbench is respectively equipped with to both sides outer rim at the lengthwise of chassis top surface workbench, workbench is provided with portal frame, be positioned at respectively bottom portal frame two ends on the slide rail I of workbench both sides, and portal frame can move relative to slide rail I, portal frame crossbeam is connected with the orthogonal slide rail II with slide rail I, slide rail II is provided with the slide block that can slide thereon, automatic soldering device is connected to the side of slide block, air exhauster and console are separately positioned on portal frame, the air draft pipe of air exhauster extends to the side of automatic soldering device welding gun, console is arranged on the side lateral margin of portal frame.
Further technical scheme of the present invention is: above slide rail II, be provided with the cable support frame be connected to for positioning lead on portal frame, cable support frame is connected with the insulation contiguous block making cable support frame and portal frame mutually insulated by bottom position, slide block below cable support frame is connected with cable locating channel, above the middle part of cable bracing frame, is connected with welding wire bracing frame.
Further technical scheme of the present invention is: the workpiece support backing plate that described workbench comprises the support baseboard be arranged on underframe, is arranged on the rectangle tank on support baseboard and is arranged in rectangle tank.
Further technical scheme of the present invention is: the underframe inside slide rail I is connected with insulating base, and the sidewall of the contiguous workbench of collets of insulating base, workbench one end is provided with earthing or grounding means.
Further technical scheme of the present invention is: four corners of described underframe bottom are connected to adjustment supporting seat, supporting seat is regulated to comprise square shape support member, connecting screw rod, adjusting nut, base, square shape support member is connected to the bottom surface of underframe, connecting screw rod bottom is fixedly connected with base, connecting screw rod upper end is through square shape support member bottom end wall, and adjusting nut to be connected on connecting screw rod and to be positioned at below the end wall of square shape support member bottom.
Wearing plate automatic resurfacing welding machine of the present invention has following beneficial effect: workbench is fixedly connected on underframe, workbench need not move, and underframe overall volume is little, and the place taken is little, easy installation, establishes in four corners of underframe bottom and regulates supporting seat convenient adjustment underframe level; Portal frame is slidably connected at workbench lengthwise to both sides, automatic soldering device is slidably connected on portal frame by slide block, when automatic surfacing, the surface being welded in steel plate piled by high-abrasive material by the welding gun of automatic soldering device in the width direction (with lengthwise to vertical direction), welding bead length is short, steel plate is flexible type not, not easily has weldering to meet solder skip phenomenon, and wear-resisting steel plate flat appearance quality is also greatly improved; Portal frame arranges cable support frame, cable support frame is connected with portal frame by insulation contiguous block, welding wire bracing frame arranges dielectric support block, ensure that the electricity on welding wire can not pass on portal frame, underframe inside slide rail I is connected with insulating base, avoid fax on workbench on slide rail I and portal frame, workbench powers on and conductance to be removed by earthing or grounding means, ensures safety in production.
Below in conjunction with drawings and Examples, wearing plate automatic resurfacing welding machine of the present invention is further described.
Accompanying drawing explanation
Fig. 1 is the structural representation of wearing plate automatic resurfacing welding machine of the present invention;
Fig. 2 is the other direction view of the automatic resurfacing welding machine of wearing plate shown in Fig. 1;
Fig. 3 is the front view of Fig. 2;
Element numbers illustrates: 1-portal frame, 2-console, 3-underframe, 4-slide rail I, 5-insulating base, 6-support baseboard, 7-regulates supporting seat, 8-rectangle tank, 9-earthing or grounding means, 10-Electric Appliance Cabinet, 11-welding machine, 12-workpiece support backing plate, 13-air exhauster, 14-welding wire barrel, 15-welding wire bracing frame, 16-cable support frame, 17-insulate contiguous block, 18-slide rail II, 19-automatic soldering device, 20-slide block, 21-cable locating channel, 22-square shape support member, 23-base, 24-connecting screw rod, 25-adjusting nut.
Detailed description of the invention
As shown in Figure 1 to Figure 3, wearing plate automatic resurfacing welding machine of the present invention, comprise underframe 3, workbench, automatic soldering device 19, welding machine 11, Electric Appliance Cabinet 10, air exhauster 13, console 2, four corners of underframe 3 bottom are connected to and regulate supporting seat 7, supporting seat 7 is regulated to comprise square shape support member 22, connecting screw rod 24, adjusting nut 25, base 23, square shape support member 22 is connected to the bottom surface of underframe 3, connecting screw rod 24 bottom is fixedly connected with base 23, connecting screw rod 24 upper end is through square shape support member 22 bottom end wall, adjusting nut 25 to be connected on connecting screw rod 24 and to be positioned at below the end wall of square shape support member 22 bottom, adjust connecting screw rod 24 by adjustment adjusting nut 25 and put in length in square shape support member 22, and then the level height of adjustment underframe 3, square shape support member 22 two ends outer wall is also connected to ribs.Automatic soldering device 19 is connected with welding machine 11, workbench is fixedly connected on underframe 3, the workpiece support backing plate 12 that workbench comprises the support baseboard 6 be arranged on underframe 3, is arranged on the rectangle tank 8 on support baseboard 6 and is arranged in rectangle tank 8, support baseboard 6 is insulation board, the I-steel that workpiece support backing plate 12 is arranged side by side for polylith.
The slide rail I 4 be parallel to each other with workbench is respectively equipped with to both sides outer rim at the lengthwise of underframe 3 upper surface workbench, workbench is provided with portal frame 1, be positioned at respectively bottom portal frame 1 two ends on the slide rail I 4 of workbench both sides, and portal frame 1 can move relative to slide rail I 4, portal frame 1 crossbeam is connected with slide rail I 4 orthogonal slide rail II 18, slide rail II 18 is provided with the slide block 20 that can slide thereon, and automatic soldering device 19 is connected to the side of slide block 20.The cable support frame 16 be connected to for positioning lead on portal frame 1 is provided with above slide rail II 18, cable support frame 16 is connected with the insulation contiguous block 17 making cable support frame 16 and portal frame 1 mutually insulated by bottom position, slide block 20 below cable support frame 16 is connected with cable locating channel 21, above the middle part of cable bracing frame 16, is connected with welding wire bracing frame 15.Underframe 3 inside slide rail I 4 is connected with insulating base 5, and the sidewall of the contiguous workbench of collets of insulating base 5, workbench one end is provided with earthing or grounding means 9, and earthing or grounding means 9 is connected to outside one end sidewall of rectangle tank 8.
Air exhauster 13, console 2 and welding wire barrel 14 are separately positioned on portal frame 1, and the air draft pipe (not shown) of air exhauster 13 extends to the side of automatic soldering device 19 welding gun, to be taken away by the pernicious gas produced in welding process.Console 2 is arranged on the side lateral margin of portal frame 1, and console 2 is provided with touch-screen, arranges welding control program by the touch-screen on console 2.Welding wire barrel 14 is positioned at welding wire bracing frame 15 side, and abrasion-resistant welding wire is placed in welding wire barrel 14.The power supply of air exhauster 13, console 2 and welding machine 11 is connected with Electric Appliance Cabinet 10 respectively, by Electric Appliance Cabinet 10 for said apparatus is powered.
During work, in rectangle tank 8, water is housed, steel plate is positioned at the workpiece support backing plate 12 of workbench, the surface being welded in steel plate piled by high-abrasive material by the welding gun of automatic soldering device 19 in the width direction (with lengthwise to vertical direction), and the welding bead length of welding is short, does not have weldering and meets solder skip phenomenon, during welding, most of heat of steel plate to pass in rectangle tank 8 in cooling water by workpiece support backing plate 12, steel plate is flexible type not, and make wear-resisting steel plate flat appearance, welding quality is greatly improved.
Above embodiment is only preferred embodiment of the present invention; structure of the present invention is not limited to the form that above-described embodiment is enumerated; the structure being not limited to cited by above-described embodiment as regulated the structure of supporting seat; as long as underframe height can be adjusted; all any amendments done within the spirit and principles in the present invention, equivalent replacement etc., all should be included within protection scope of the present invention.
Claims (5)
1. a wearing plate automatic resurfacing welding machine (11), comprise underframe (3), workbench, automatic soldering device (19), welding machine (11), Electric Appliance Cabinet (10), air exhauster (13), console (2), automatic soldering device (19) is connected with welding machine (11), it is characterized in that, workbench is fixedly connected on underframe (3), the slide rail I (4) be parallel to each other with workbench is respectively equipped with to both sides outer rim at the lengthwise of underframe (3) upper surface workbench, workbench is provided with portal frame (1), be positioned on the slide rail I (4) of workbench both sides bottom portal frame (1) two ends respectively, and portal frame (1) can move relative to slide rail I (4), portal frame (1) crossbeam is connected with the orthogonal slide rail II (18) with slide rail I (4), slide rail II (18) is provided with the slide block (20) that can slide thereon, automatic soldering device (19) is connected to the side of slide block (20), air exhauster (13) and console (2) are separately positioned on portal frame (1), the air draft pipe of air exhauster (13) extends to the side of automatic soldering device (19) welding gun, console (2) is arranged on the side lateral margin of portal frame (1).
2. wearing plate automatic resurfacing welding machine as claimed in claim 1, it is characterized in that, slide rail II (18) top is provided with the cable support frame (16) be connected to for positioning lead on portal frame (1), cable support frame (16) is connected with the insulation contiguous block (17) making cable support frame (16) and portal frame (1) mutually insulated by bottom position, the slide block (20) of cable support frame (16) below is connected with cable locating channel (21), above the middle part of cable bracing frame (16), is connected with welding wire bracing frame (15).
3. wearing plate automatic resurfacing welding machine as claimed in claim 1, it is characterized in that, the workpiece support backing plate (12) that described workbench comprises the support baseboard (6) be arranged on underframe (3), is arranged on the rectangle tank (8) on support baseboard (6) and is arranged in rectangle tank (8).
4. wearing plate automatic resurfacing welding machine as claimed in claim 1, it is characterized in that, the underframe (3) of slide rail I (4) inner side is connected with insulating base (5), and the sidewall of the contiguous workbench of collets of insulating base (5), workbench one end is provided with earthing or grounding means (9).
5. wearing plate automatic resurfacing welding machine as claimed in claim 1, it is characterized in that, four corners of described underframe (3) bottom are connected to and regulate supporting seat (7), supporting seat (7) is regulated to comprise square shape support member (22), connecting screw rod (24), adjusting nut (25), base (23), square shape support member (22) is connected to the bottom surface of underframe (3), connecting screw rod (24) bottom is fixedly connected with base (23), connecting screw rod (24) upper end is through square shape support member (22) bottom end wall, adjusting nut (25) is connected to connecting screw rod (24) and goes up and be positioned at below the end wall of square shape support member (22) bottom.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610054812.3A CN105522254A (en) | 2016-01-27 | 2016-01-27 | Automatic surfacing welding machine for wear-resisting plates |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610054812.3A CN105522254A (en) | 2016-01-27 | 2016-01-27 | Automatic surfacing welding machine for wear-resisting plates |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105522254A true CN105522254A (en) | 2016-04-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610054812.3A Pending CN105522254A (en) | 2016-01-27 | 2016-01-27 | Automatic surfacing welding machine for wear-resisting plates |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105522254A (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106239013A (en) * | 2016-10-10 | 2016-12-21 | 芜湖瑞德机械科技有限公司 | A kind of welder being applied to section bar and operational approach thereof |
| CN107876937A (en) * | 2016-09-30 | 2018-04-06 | 天津沃盾耐磨材料有限公司 | Welding wire barrel and automatic surfacing welding machine for wear-resisting plate of welding wire barrel |
| CN108655539A (en) * | 2018-07-07 | 2018-10-16 | 中铁工程装备集团盾构制造有限公司 | Planer-type welding shield machine workpiece automatic bead welding equipment and method |
| CN108971703A (en) * | 2018-07-02 | 2018-12-11 | 江苏赫芝电气有限公司 | A kind of machinery welding set |
| CN109352226A (en) * | 2018-12-06 | 2019-02-19 | 华域汽车车身零件（武汉）有限公司 | A kind of simple automatic welding system |
| CN111112792A (en) * | 2019-12-26 | 2020-05-08 | 长治市三耐铸业有限公司 | Wear-resistant plate overlaying equipment |
| CN111590225A (en) * | 2020-05-18 | 2020-08-28 | 王水波 | Shield constructs cutter seat wearing layer surfacing equipment in batches |
| CN112440038A (en) * | 2019-08-27 | 2021-03-05 | 湖北宜飞复合新材料有限公司 | Automatic surfacing welding machine based on wear-resisting plate |
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| DE29820756U1 (en) * | 1998-11-23 | 1999-03-04 | Dh Industrieholding Hohenthurm | Device for guiding a coating element on large profiled walls |
| CN2863338Y (en) * | 2005-12-22 | 2007-01-31 | 刘振英 | Building-up welding apparatus for antifriction plate |
| CN101406979A (en) * | 2008-11-19 | 2009-04-15 | 大连新重集团有限公司 | Double-handpiece column roller overlaying welding machine tool |
| CN202428090U (en) * | 2011-12-19 | 2012-09-12 | 彩虹集团公司 | Mobile circuit board welding bench |
| CN204277182U (en) * | 2014-12-08 | 2015-04-22 | 石河子市胜利硬面工程技术有限公司 | A kind of planer-type wearing plate open arc surfacing equipment |
| CN204771268U (en) * | 2015-05-27 | 2015-11-18 | 安徽普伦智能装备有限公司 | Automatic fixed -position welding system of box |
| CN105149758A (en) * | 2015-09-30 | 2015-12-16 | 广东华士科技股份有限公司 | Automatic wire arranging welding device |
| CN205520006U (en) * | 2016-01-27 | 2016-08-31 | 广西辉煌耐磨技术股份有限公司 | Antifriction plate automatic surfacing welding machine |
-
2016
- 2016-01-27 CN CN201610054812.3A patent/CN105522254A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| DE29820756U1 (en) * | 1998-11-23 | 1999-03-04 | Dh Industrieholding Hohenthurm | Device for guiding a coating element on large profiled walls |
| CN2863338Y (en) * | 2005-12-22 | 2007-01-31 | 刘振英 | Building-up welding apparatus for antifriction plate |
| CN101406979A (en) * | 2008-11-19 | 2009-04-15 | 大连新重集团有限公司 | Double-handpiece column roller overlaying welding machine tool |
| CN202428090U (en) * | 2011-12-19 | 2012-09-12 | 彩虹集团公司 | Mobile circuit board welding bench |
| CN204277182U (en) * | 2014-12-08 | 2015-04-22 | 石河子市胜利硬面工程技术有限公司 | A kind of planer-type wearing plate open arc surfacing equipment |
| CN204771268U (en) * | 2015-05-27 | 2015-11-18 | 安徽普伦智能装备有限公司 | Automatic fixed -position welding system of box |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107876937A (en) * | 2016-09-30 | 2018-04-06 | 天津沃盾耐磨材料有限公司 | Welding wire barrel and automatic surfacing welding machine for wear-resisting plate of welding wire barrel |
| CN107876937B (en) * | 2016-09-30 | 2020-08-07 | 天津沃盾耐磨材料有限公司 | Welding wire barrel and automatic surfacing welding machine for wear-resisting plate of welding wire barrel |
| CN106239013A (en) * | 2016-10-10 | 2016-12-21 | 芜湖瑞德机械科技有限公司 | A kind of welder being applied to section bar and operational approach thereof |
| CN108971703A (en) * | 2018-07-02 | 2018-12-11 | 江苏赫芝电气有限公司 | A kind of machinery welding set |
| CN108655539A (en) * | 2018-07-07 | 2018-10-16 | 中铁工程装备集团盾构制造有限公司 | Planer-type welding shield machine workpiece automatic bead welding equipment and method |
| CN108655539B (en) * | 2018-07-07 | 2024-03-12 | 中铁工程装备集团盾构制造有限公司 | Automatic surfacing equipment and method for welding workpiece of gantry shield machine |
| CN109352226A (en) * | 2018-12-06 | 2019-02-19 | 华域汽车车身零件（武汉）有限公司 | A kind of simple automatic welding system |
| CN112440038A (en) * | 2019-08-27 | 2021-03-05 | 湖北宜飞复合新材料有限公司 | Automatic surfacing welding machine based on wear-resisting plate |
| CN111112792A (en) * | 2019-12-26 | 2020-05-08 | 长治市三耐铸业有限公司 | Wear-resistant plate overlaying equipment |
| CN111112792B (en) * | 2019-12-26 | 2023-09-08 | 长治市三耐铸业有限公司 | Wear-resisting plate surfacing equipment |
| CN111590225A (en) * | 2020-05-18 | 2020-08-28 | 王水波 | Shield constructs cutter seat wearing layer surfacing equipment in batches |
| CN111590225B (en) * | 2020-05-18 | 2021-09-21 | 中铁十八局集团有限公司 | Shield constructs cutter seat wearing layer surfacing equipment in batches |
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Application publication date: 20160427 |