CN207521851U - A kind of aluminum alloy pattern plate welding system - Google Patents
A kind of aluminum alloy pattern plate welding system Download PDFInfo
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- CN207521851U CN207521851U CN201721511297.3U CN201721511297U CN207521851U CN 207521851 U CN207521851 U CN 207521851U CN 201721511297 U CN201721511297 U CN 201721511297U CN 207521851 U CN207521851 U CN 207521851U
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Abstract
The utility model is a kind of aluminum alloy pattern plate welding system, including integrated system switch board, the source of welding current, welder, water cooling system, intelligent machine arm, aluminum alloy pattern plate assembly or fitting table, several adjustable aluminum alloy pattern plate supplied materials positioning compression units being fixed on aluminum alloy pattern plate assembly or fitting table and combination portal frame, wherein integrated system switch board is electrically connected that intelligent machine arm is controlled to work with intelligent machine arm, the source of welding current is electrically connected with the welder being arranged on intelligent machine arm, and the cold flow pipe in water cooling system plays cooling effect by welder；The intelligent machine arm is located in the interval of two neighboring aluminum alloy pattern plate assembly or fitting table；The overhead of the horizontal platform of portal frame interval location between two neighboring aluminum alloy pattern plate assembly or fitting table；The integrated system switch board, the source of welding current and water cooling system are placed on the horizontal platform of the portal frame.The utility model solves welding manipulator secondary injury caused by entire welding system, can more accurately firmly fix aluminum alloy pattern plate supplied materials.
Description
Technical field
The utility model is related to welder technical field more particularly to a kind of aluminum alloy pattern plate welding systems.
Background technology
Aluminium welding technique is achieved in the weights industry such as Aeronautics and Astronautics and is widely applied, and the quality of aluminium welding quality
The quality of product quality is directly influenced, directly affects overall performance.Therefore, aluminium welding technique is improved, improves welding quality pair
The modernization of industry plays an important role, wherein improving electroplating equipment wielding machine, automatization level, is accurately welded with realizing, is real
Existing aluminium welding procedure modernization and an importance for improving welding quality.
At present, although there is the welding equipment of indivedual automations or semi-automation, these welding equipments and control unit
Part is all deposited in approximately the same plane, and the splashing flash welding generated when not only greatly occupying plant area space, but also welding connects
Necessary cooling water pipe, control circuit etc. can all generate very big security risk, cause peril.And in aluminum alloy pattern plate
It welds in this specific technical field, the equipment of welding also has the following disadvantages：
First, welding used in fixture can not soft readjustment, without adapt to products of different specifications general-purpose capability, lead
Tooling is excessive when causing to weld, and regulating time is long when changing specification work, causes production efficiency low, also easily influences welding matter
Amount；2nd, it in the welding production of aluminium, due to ensure working continuously, needs to be equipped with special wire feeder, wire feeder setting
Near mechanical arm can limit mechanical arm job area, and far from mechanical arm, wire feed just often occur not smooth for wire feeder setting
The unstable situation of the electric arc of formation, greatly affected the normal operation of production；Wire feeder is arranged as welding automatically
Change a big bottleneck of development.
For these practical problems, occurs numerous improvement projects on the market, but there are still both expensive and effects
The problem of bad, needs further to be improved.
Utility model content
In order to overcome shortcoming and deficiency of the existing technology, the utility model provides a kind of aluminum alloy pattern plate welding system, can
It effectively prevent the secondary injury caused by entire welding system such as spatter spark, moreover it is possible to greatly reduce floor space, carry
The utilization rate of high plant area；The utility model, to adapt to plurality of specifications product, reduces also by using flexible assembled fixture and replaces folder
The time of tool improves working efficiency；Further, also efficiently solve the problems, such as that aluminum alloy pattern plate welding manipulator stablizes wire feed.
In order to solve the above technical problems, the utility model provides following technical solution：A kind of aluminum alloy pattern plate welding system, including
Integrated system switch board, the source of welding current, welder and water cooling system, further include intelligent machine arm, aluminum alloy pattern plate assembly or fitting table,
Several adjustable aluminum alloy pattern plate supplied materials positioning compression units and combination portal frame being fixed on aluminum alloy pattern plate assembly or fitting table, wherein integrated system
System switch board is electrically connected with intelligent machine arm for intelligent machine arm to be controlled to work, and the source of welding current is with being arranged on intelligent machine arm
Welder electrical connection, the cold flow pipe in water cooling system plays cooling effect by welder；The aluminum alloy pattern plate assembly or fitting table
It is parallel to be fixed on interval on the ground；The intelligent machine arm is located in the interval of two neighboring aluminum alloy pattern plate assembly or fitting table, for pressing
It controls to weld the aluminum alloy pattern plate supplied materials on two aluminum alloy pattern plate assembly or fitting tables；The combination portal frame is fixed on the ground, combines portal frame
Horizontal platform interval location between two neighboring aluminum alloy pattern plate assembly or fitting table overhead, height of the horizontal platform apart from ground be big
Height is run in the intelligent machine arm maximum；The integrated system switch board, the source of welding current and water cooling system are placed
In on the horizontal platform of the combination portal frame.
Pass through as above technical solution, other than intelligent machine arm, control section, water cooling part for welding system etc.
Equipment, is totally placed on the horizontal platform of portal frame, takes full advantage of height space, the plant area's floor space greatly saved,
It also avoids these equipments from the secondary injury of spatter spark simultaneously, greatly improves the security performance of system.
Further, the adjustable aluminum alloy pattern plate supplied materials positioning compression unit includes parallel be fixed on aluminum alloy pattern plate assembly or fitting table
Guide rail and several supporting plate crossbeams being slidably connected with guide rail；The supporting plate crossbeam includes fixed seat, crossbeam and several mobile gears
Plate；The fixed seat is arranged on guide rail；One end of the crossbeam is connect by rotating wheel with fixed seat so that crossbeam can be around solid
≤ 90 ° of rotation is done in reservation；At least two horizontally arranged lateral straight slots are offered on crossbeam；The moving stop includes baffle
Fixed seat and compactor, the moving stop are fastened in the straight slot on crossbeam by baffle fixed seat and can be along straight slot or so shiftings
Dynamic, baffle fixed seat is perpendicular to crossbeam and extends downwardly so that moving stop adapts to the aluminum alloy pattern plate supplied materials of different length and in length
It is fixed on edge direction；The compactor includes may be contained within the handle and down-pressed pole on baffle fixed seat one side, passes through
The up and down motion moved to realize down-pressed pole of handle, so that down-pressed pole compresses downwards baffle fixed seat or upwards fastening
Baffle fixed seat makes baffle fixed seat be located on crossbeam.
By being set as above, it is possible to realize that the adjusting of the aluminum alloy pattern plate of different in width is fixed, be adapted to different in width
Aluminum alloy pattern plate.
Further, the adjustable aluminum alloy pattern plate supplied materials positioning compression unit further includes position perpendicular to the same space-time of the guide rail
Between be parallel to two lateral side baffle devices of crossbeam, lateral side baffle device is separately positioned on guide rail both ends, for from short side direction
Positioning aluminum alloy pattern plate supplied materials shifts to prevent it；The lateral side baffle device includes lateral side baffle, cylinder and several first locks
Button；The cylinder is fixed on the aluminum alloy pattern plate assembly or fitting table, and the tache motorice of cylinder is connected to side of the lateral side baffle far from guide rail,
By the way that Telescopic-cylinder is controlled to move during work, compressed with realizing according to the physical length of aluminum alloy pattern plate supplied materials in short side direction；
First lock by shaft is fixed on lateral side baffle on the one side of guide rail, during work, passes through rotation first and latches
Position, for clamping or compress aluminum alloy pattern plate supplied materials upper surface.
By being set as above, also adjusted and fixed in the short side direction of aluminum alloy pattern plate, it is possible to realize long side, short side two
The arbitrary adjusting in a direction greatly improves the universal performance of fixture；When replacing aluminum alloy pattern plate specification, also can quickly realize precisely
Positioning.
Further, the lateral side baffle device further includes auxiliary screens；The auxiliary screens is arranged in parallel in cylinder
Lateral side baffle the same side, and screens is assisted to be symmetrically distributed at left and right sides of cylinder；Screens is assisted to include fixed part and moving portion
Point, fixed part is fixed on the aluminum alloy pattern plate assembly or fitting table, and movable part is fixed on the tube-in-tube structure of lateral side baffle, set for one end
Barrel structure is threaded through among fixed part, and when work moves with cylinder moving, for realizing push side side bumper together with cylinder
Plate stablizes movement.Screens is assisted by setting, can ensure the smooth motion of lateral side baffle, improves the accuracy of positioning.
Further, it is removable or dismountable to further include several for the adjustable aluminum alloy pattern plate supplied materials positioning compression unit
Middle barrier device；The middle barrier device is located between two lateral side baffle devices and parallel with lateral side baffle device sets
It puts, to realize that the short side of the smaller aluminum alloy pattern plate supplied materials of length positions, for the lateral side baffle device to be coordinated inwardly to be fixedly clamped
Aluminum alloy pattern plate supplied materials；The middle barrier device is provided with several second locks, and second lock is fixed on described by shaft
On middle barrier device one side or two sides, during work, by the position of the second lock of rotation, for clamping or aluminum dipping form is compressed
The upper surface of plate supplied materials.Such setting, can realize while aluminum alloy pattern plate that polylith is shorter while positions and welding, improve life
Produce efficiency and from replacing fixture.
Preferably, the adjustable aluminum alloy pattern plate supplied materials positioning compression unit further includes several additional fixed seats, it is described additional
Fixed seat is fixed on the aluminum alloy pattern plate assembly or fitting table, and position is corresponding with crossbeam, to realize when the crossbeam is horizontal positioned, institute
State moving stop bottom protrusion part be fastened on the additional fixed seat in set in groove or the moving stop bottom is straight
It connects and is pressed down against the additional fixed seat.Crossbeam is influenced the possibility just greatly reduction of offset by foeign element in this way.
Preferably, the intelligent machine arm is galianconism short arm heavy duty robot；The wire-feed motor of the intelligent machine arm
It is set on the 4th axis of intelligent machine arm with welding wire fixing bracket, welding wire fixing bracket places welding wire, wire-feed motor for winding
For the welding wire on welding wire fixing bracket to be delivered to the welding gun of the intelligent machine arm, wire-feed motor be located at welding wire fixing bracket and
Between welding gun；The wire-feeding pipe of the wire-feed motor is carbon fiber wire-feeding pipe, for reducing the resistance of aluminium wire wire feed in pipe；
The welding wire fixing bracket includes winding wheel and winding wheel fixed seat, and winding wheel fixed seat one end is fixed on the intelligence
On 4th axis of energy mechanical arm, other end connection winding wheel, winding wheel is rotated in winding wheel fixed seat.
Preferably, a kind of aluminum alloy pattern plate welding system, further includes baffle, baffle is located at intelligent machine arm and aluminum alloy pattern plate
Between assembly or fitting table, splashing spark and arc light for being generated when preventing intelligent machine arm from working generate damage to intelligent machine arm；
The baffle includes overhead gage and lower baffle plate, and overhead gage is connected with lower baffle plate by movable guiding rail, and overhead gage is along movable guiding rail
It moves up and down on lower baffle plate, and movable guiding rail is equipped with fastening device to realize that overhead gage is determined after moving on lower baffle plate
Position.
Preferably, further include feed device and special school rifle point；The output terminal of the feed device is assembled with aluminum alloy pattern plate
Platform connects, for the aluminum alloy pattern plate for needing to weld to be transported to aluminum alloy pattern plate assembly or fitting table；The special school rifle point is arranged on aluminum alloy pattern plate
Assembly or fitting table side, for the vertical compared with position of welding gun；The special school rifle point is for the cylinder for welding gun vertical centering or vertically
Calibration equipment.
Preferably, the combination portal frame includes foot pillar, fixed platform, fence and the portable of four adjustment heights
Ladder, the fixed platform are fixed on the ground by foot pillar, and the height of the foot pillar is more than intelligent machine arm maximum
Operation height；The fence is set to horizontal platform both sides, for preventing operating personnel from falling from combination portal frame.
After adopting the above technical scheme, the utility model at least has the advantages that：
(1) the combination portal frame of the utility model setting can preferably protect integrated system switch board cable, welding electricity
Source electric wire and water cooling system water pipe etc. protect it from the infringement of spatter spark；Combination portal frame realizes battery limits
It is laid out with the optimal spatial of operation area, greatly reduces plant area's area occupied, plant area utilization rate improves more than 60%；
(2) the positioning compression unit of the utility model setting is by setting supporting plate crossbeam, lateral side baffle device, middle barrier
The structures such as device and additional fixed seat can fix the aluminum alloy pattern plate supplied materials of different length and width, ensure that the accuracy of welding
And production efficiency.
(3) the utility model is automatic to convey aluminum alloy pattern plate supplied materials by setting feed device, and it is strong effectively to mitigate worker's labour
Degree realizes few peopleization and produces automatically；
(4) the utility model uses the carry out automatic welding of intelligent machine arm, cooperation multiple-pulse aluminium welding procedure without splashing,
It deforms small, improves welding quality, and easy to operate, without professional welding technique employee, save the fixed process of spot welding and phase
Cost of labor is closed, realizes the robot of low-cost high-efficiency for people；
(5) the utility model is preposition on the 4th axis of intelligent machine arm by wire-feed motor, simultaneous selection carbon fiber wire-feeding pipe
Aluminium wire aggregate measures such as resistance of wire feed in pipe are reduced, realize aluminum alloy pattern plate stablizes welding；
(6) welding guns such as welding gun collision and quick mold changing correct demand during the utility model is produced also directed to aluminum alloy pattern plate, in aluminium
Special school rifle point is provided on template assemblies platform；
(7) the utility model welding wire feed is stablized, and welding quality stable is reliable, and weld seam is beautiful, and weld strength is uniform, no leakage
Weldering, rosin joint phenomenon occur.
Description of the drawings
Fig. 1 is a kind of dimensional structure diagram of aluminum alloy pattern plate welding system of the utility model；
Fig. 2 is a kind of side view of aluminum alloy pattern plate welding system of the utility model；
Fig. 3 is a kind of vertical view of aluminum alloy pattern plate welding system of the utility model；
Fig. 4 is the structure diagram of positioning compression unit in a kind of aluminum alloy pattern plate welding system of the utility model；
Fig. 5 is the structure diagram of supporting plate crossbeam in a kind of aluminum alloy pattern plate welding system of the utility model；
Fig. 6 is the structure diagram of lateral side baffle device in a kind of aluminum alloy pattern plate welding system of the utility model；
Fig. 7 is the structure diagram of middle barrier device in a kind of aluminum alloy pattern plate welding system of the utility model；
Fig. 8 is the structure diagram of baffle fixed seat in a kind of aluminum alloy pattern plate welding system of the utility model.
Specific embodiment
It should be noted that in the absence of conflict, the feature in embodiment and embodiment in the application can phase
It mutually combines, the application is described in further detail in the following with reference to the drawings and specific embodiments.
Embodiment
As shown in Figs. 1-3, the utility model provides a kind of aluminum alloy pattern plate welding system, can be better achieved automation with
And protection system safety, mainly include intelligent machine arm 1, aluminum alloy pattern plate assembly or fitting table 2, several adjustable aluminum alloy pattern plate supplied materials positioning compression lists
Member 3, combination portal frame 4, integrated system switch board 5, the source of welding current 6, water cooling system 7 and baffle 8；Wherein, intelligent machine
Arm 1, aluminum alloy pattern plate assembly or fitting table 2, integrated system switch board 5, the source of welding current 6, water cooling system 7 and 8 quantity of baffle are 2, often
One intelligent machine arm 1, integrated system switch board 5, the source of welding current 6 and water cooling system 7 are one group of equipment (integrated system
System switch board 5 can be electrically connected more intelligent machine arms 1 simultaneously).The source of welding current 6 and the welding being arranged on intelligent machine arm fill
Put electrical connection；Integrated system switch board 5 is electrically connected scope of activities and operation for controlling intelligent machine arm with intelligent machine arm 1
Technology；Water cooling system 7 gives 1 cooling water source of intelligent machine arm in time, i.e., the cold flow pipe in water cooling system passes through intelligent machine
The welder of tool arm plays cooling effect.Positioning compression unit 3 is separately fixed on aluminum alloy pattern plate assembly or fitting table 2, each positioning pressure
Tight unit 3 can accept multiple aluminum alloy pattern plate supplied materials, each intelligent machine arm 1 can handle the aluminum alloy pattern plate assembly or fitting table of the right and left
Aluminum alloy pattern plate supplied materials on 2.
Wherein, intelligent machine arm 1, aluminum alloy pattern plate assembly or fitting table 2 and combination portal frame 4 are both secured on the ground, two aluminum alloy pattern plate groups
Dress platform 2 is mutually parallel, and two intelligent machine arms 1 are between two aluminum alloy pattern plate assembly or fitting tables 2, and combination portal frame 4 is also disposed on two
The overhead of interval location between a aluminum alloy pattern plate assembly or fitting table 2, height of the horizontal platform apart from ground are more than the intelligent machine
Arm maximum operation height；The integrated system switch board 5, the source of welding current 6 and water cooling system 7 are placed in the combination dragon
On the horizontal platform of door frame, to avoid by the spark generated when being worked from intelligent machine arm 1 and caused by damage, together
Shi Jieyue plant areas space；Foot pillar, fixed platform, fence and Portable ladder that portal frame includes four adjustment heights are combined,
Combine four foot pillars of portal frame 4 regularly on, for holding fixed platform, the height of foot pillar is more than intelligent machine arm most
Big operation height, prevents them from directly colliding；Fixed platform both sides are provided with fence, prevent the equipment being placed on it from falling
It falls；In order to avoid intelligent machine arm 1 also suffers from the damage of welding spark, set between intelligent machine arm 1 and aluminum alloy pattern plate assembly or fitting table 2
It is equipped with baffle 8；And baffle 8 is arranged to overhead gage and lower baffle plate, overhead gage is connected with lower baffle plate by movable guiding rail, and overhead gage can
To move up and down on lower baffle plate along movable guiding rail so that overhead gage can be according to actual demand, to adjust overhead gage under
Fixed position on baffle.
If as shown in figure 4, adjustable aluminum alloy pattern plate supplied materials positioning compression unit 3 mainly include guide rail 31, several supporting plate crossbeams 32,
Dry middle barrier device 33 and two lateral side baffle devices 34, the quantity of the preferred supporting plate crossbeam 32 of the present embodiment is 7；Wherein,
Guide rail 31 is parallel two-orbit guide rail, is fixed on one side of aluminum alloy pattern plate assembly or fitting table 2, and position is close to intelligent machine arm 1
That a side, and 32 one end of supporting plate crossbeam is placed on guide rail 31 so that supporting plate crossbeam 32 freely moves along a straight line on guide rail 31,
Position of the supporting plate crossbeam 32 on guide rail 31 can be arbitrarily adjusted, when supporting plate crossbeam 32 is adjusted on 31 suitable position of guide rail
When, supporting plate crossbeam 32 and aluminum alloy pattern plate assembly or fitting table 2 are fixed using a kind of fixing piece of L shape；Two lateral side baffle devices 34 divide
It is not fixed on the side of aluminum alloy pattern plate assembly or fitting table 2, position is that two sides vertical with guide rail, is mainly used for from short side side
It shifts to positioning aluminum alloy pattern plate supplied materials to prevent it；And middle barrier device 33 is located between two lateral side baffle devices and and side
Side bumper panel assembly is arranged in parallel, to realize that the short side of the smaller aluminum alloy pattern plate supplied materials of length positions, for coordinating the lateral side baffle
Device is inwardly fixedly clamped aluminum alloy pattern plate supplied materials；The cross section of middle barrier device 33 is L shape, is fixed on aluminum alloy pattern plate assembly or fitting table
2 medium position, and with guide rail 31 into plumbness, there are a certain distance gaps between middle barrier device 33 so that has
One supporting plate crossbeam 32 can be positioned in the gap between them；Preferably, every 32 groups of the three supporting plate crossbeams of the utility model
Into one group, each group of 32 equalization of supporting plate crossbeam is placed in parallel between middle barrier device 33 and lateral side baffle device 34.
As shown in figure 5, supporting plate crossbeam 32 is mainly made of fixed seat 321, crossbeam 322 and two moving stops, and move
Baffle includes baffle fixed seat 323 and compactor 326, during work, when fixed seat 321 is in the position pre-set,
Fixed seat 321 and aluminum alloy pattern plate assembly or fitting table 2 are fixed using two L-shaped fixed plates 324 for the both sides of fixed seat 321；Crossbeam
322 one end is fixed by a rotating wheel 325 with fixed seat 321, can be along fixed seat by 325 crossbeam 322 of rotating wheel
321 do≤90 ° of angular movements, i.e. crossbeam 322 can be disposed vertically with aluminum alloy pattern plate assembly or fitting table 2 and also be placed in parallel, when crossbeam 322 and aluminium
When template is disposed vertically, feed device (existing belt transport or roll shaft Transmission system can be used) can be new aluminum dipping form
Plate is transported to aluminum alloy pattern plate assembly or fitting table, is conducive to the automation of whole system, reduces manual labor's intensity；Wherein rotating wheel 325 is Y
The clamp forks of body, support feet and 322 one end of crossbeam of clamp forks are fixed, feet on parallel lines setting, clamp forks top at the top of clamp forks
Portion's bipod is connect by a shaft with fixed seat 321；Crossbeam 322 offers at least two horizontally arranged lateral straight slots, gear
Plate fixed seat 323 blocks crossbeam 322 by straight slot, and baffle fixed seat 323 can be moved left and right along straight slot so that baffle fixed seat
323 can do left and right linear movement on crossbeam 322, i.e., baffle fixed seat 323 can arbitrarily adjust moving stop in crossbeam 322
Position；Preferably, baffle fixed seat 323 can be fixed by straight slot using screw and crossbeam 322, prevent from coming off.Compactor 326 is solid
Due on the one side of baffle fixed seat 323, compactor 326 includes a handle and down-pressed pole, during practical application, can pass through
Joystick controls the up and down motion of down-pressed pole, so that down-pressed pole compresses downwards aluminum alloy pattern plate supplied materials；Wherein, handle passes through
One mounting bracket and baffle fixed seat 323 are fixed, and handle is set as obtuse angle shape, and handle one end is connect using shaft with mounting bracket, and
Down-pressed pole uses a connecting rod axis connection handle, and pitman shaft one end is connected at the obtuse angle of handle, and the other end connects the top of down-pressed pole
End, down-pressed pole pass through a sleeve on a mounting bracket.As above scheme, you can realize the fixation in the long side of aluminum alloy pattern plate.
If as shown in fig. 6, lateral side baffle device 34 include lateral side baffle 341, cylinder 342, it is several auxiliary screens 343 and
Screens 343 is parallel is fixed on aluminum alloy pattern plate assembly or fitting table 2 for dry lock 344, cylinder 342 and auxiliary, and screens 343 is assisted symmetrically to divide
Cloth is fixed on the both sides of cylinder 342, and the fixed lateral side baffle 341 in one end of cylinder 342 and auxiliary screens 343；Cylinder 342
The other end is fixed on aluminum alloy pattern plate assembly or fitting table 2, and screens 343 is assisted to be fixed on aluminum alloy pattern plate assembly or fitting table 2 by a sleeve；Work
When, by controlling 342 stretching motion of cylinder, so as to compress aluminum alloy pattern plate supplied materials according to the actual size of aluminum alloy pattern plate supplied materials, two
Auxiliary screens 343 is moved with cylinder 342 and is moved, for lateral side baffle 341 to be kept to move in parallel；Lock 344 is consolidated by shaft
Due in lateral side baffle 341, during work, by mobile and change the position of lock, so as to clamping or aluminum alloy pattern plate supplied materials is unclamped.This
The lock quantity that embodiment is preferably provided on 341 device of lateral side baffle is 4, and is alternatively arranged setting according to equal.
As shown in fig. 7,33 cross section of middle barrier device is L-shaped body, L-shaped body bottom passes through several fixing pieces and aluminum alloy pattern plate
Assembly or fitting table 2 is fixed, and middle barrier device 33 is arranged on 2 medium position of aluminum alloy pattern plate assembly or fitting table and is put down in opposite directions with lateral side baffle device 34
Row setting, practical fixed position need to determine that middle barrier device 33 coordinates lateral side baffle dress according to the size of aluminum alloy pattern plate supplied materials
34 effect is put, for inwardly clamping and fixing aluminum alloy pattern plate supplied materials；Middle barrier device 33 is also equipped with lock 331, lock 331
Function and structure be fixed on middle barrier device 33 as the lock of lateral side baffle device 34 and by shaft, work
When making, by mobile and change lock 331 position, so as to clamping or aluminum alloy pattern plate supplied materials is unclamped.The present embodiment is preferably provided at
Lock quantity on middle barrier device 33 is also 4, and be alternatively arranged setting according to equal.
In addition, to further fix aluminum alloy pattern plate supplied materials, adjustable aluminum alloy pattern plate supplied materials positioning compression unit 3 further includes several additional
Fixed seat 327, additional fixed seat 327 are fixed on aluminum alloy pattern plate assembly or fitting table 2, add the mainly cooperation supporting plate crossbeam 32 of fixed seat 327
Work, baffle fixed seat 323 are connect with additional fixed seat 327.The stereoscopic mechanism schematic diagram of additional fixed seat 327 is as shown in Figure 8.
Wherein, when crossbeam is horizontal positioned, moving stop bottom protrusion part, which is blocked, sets groove or the movement in baffle fixed seat
Baffle bottom squeezes baffle fixed seat directly down；Baffle fixed seat fixes a certain position of aluminum alloy pattern plate assembly or fitting table according to actual demand
It puts, and moving stop is coordinated to fix, for fixing aluminum alloy pattern plate supplied materials a side and being pressed down against aluminum alloy pattern plate with the use of crossbeam
Supplied materials.
In the present embodiment：The intelligent machine arm is galianconism short arm heavy duty robot；The intelligent machine arm is sent
Silk machine and welding wire fixing bracket are set on the 4th axis of intelligent machine arm, and welding wire fixing bracket places welding wire for winding, and send
Silk machine is used to the welding wire on welding wire fixing bracket being delivered to the welding gun of the intelligent machine arm, and wire-feed motor is located at welding wire and fixes branch
Between frame and welding gun；The wire-feeding pipe of the wire-feed motor is carbon fiber wire-feeding pipe, for reducing the resistance of aluminium wire wire feed in pipe；Institute
It states welding wire fixing bracket and includes winding wheel and winding wheel fixed seat, winding wheel fixed seat one end is fixed on the intelligent machine arm
On 4th axis, other end connection winding wheel, winding wheel is rotated in winding wheel fixed seat.
During utility model works, aluminum alloy pattern plate supplied materials is automatically transported to by aluminum alloy pattern plate by a roll shaft transmitting device and is assembled
On platform, aluminum alloy pattern plate supplied materials is then stepped up by the fixation of positioning compression unit, is then turned on the source of welding current, intelligent machine arm is according to collection
Program instruction into system control cabinet is subjected to, and wherein integrated system switch board need to be previously according to the reality of aluminum alloy pattern plate supplied materials
Border situation carries out program editing, i.e. integrated system switch board can control intelligent machine arm into line program under off-line state；Intelligence
Energy mechanical arm can carry out soldering to the aluminum alloy pattern plate supplied materials on the right and left assembly or fitting table so that the utility model is realized certainly
Dynamicization reduces manual procedure, reduces security risk, body high efficiency.
The utility model by designing planer-type equipment rest area, realize battery limits and operation area space layout it is same
When, it allows on integrated system switch board, the source of welding current and water cooling system and puts so that water pipe, the source of welding current of water cooling system
Cable and the integrated circuit or electric wire of integrated system switch board avoid the burn of spatter；Again due to combining portal frame
Placement effect so that operation area is more unobstructed, and plant area utilization rate improves more than 60%.In addition to solve aluminium welding wire wire feed
Stability, we select two-shipper to be laid out, with galianconism short arm heavy duty robot, and preposition the 4th axis in robot of wire-feed motor
On, simultaneous selection carbon fiber wire-feeding pipe reduces aluminium wire aggregate measures such as resistance of wire feed in pipe, realizes the stabilization of aluminum alloy pattern plate
Welding.Devising the lateral side baffle device of pneumatic fast tunable position simultaneously realizes the flexibility of multi items specification aluminum dipping form panel products
Production.In addition the welding guns such as welding gun collision and quick mold changing correct demand during we produce also directed to aluminum alloy pattern plate, on folder assembly or fitting table
There is provided special school rifle point, for special school rifle point mainly so that after the completion of a weld task, the work to ensure welding gun is initial
State, the plumbness of Butt welding gun does primary amendment, any to realize that the modified prior art may be applicable to this example.Simultaneously
In view of the labor intensity that large form is carried, roll shaft transmitting device is specially devised, realizes few peopleization aluminum alloy pattern plate machine life
Production.
While there has been shown and described that the embodiment of the utility model, for the ordinary skill in the art,
It is understood that these embodiments can be carried out in the case of the principle and spirit for not departing from the utility model a variety of etc.
The change, modification, replacement and modification of effect, the scope of the utility model are limited by appended claims and its equivalency range.
Claims (10)
1. a kind of aluminum alloy pattern plate welding system, including integrated system switch board, the source of welding current, welder and water cooling system,
It is characterized in that, further include intelligent machine arm, aluminum alloy pattern plate assembly or fitting table, several adjustable aluminum alloy pattern plates being fixed on aluminum alloy pattern plate assembly or fitting table
Supplied materials positioning compression unit and combination portal frame, wherein integrated system switch board are electrically connected to control intelligence with intelligent machine arm
Energy mechanical arm work, the source of welding current are electrically connected with the welder being arranged on intelligent machine arm, the cold flow in water cooling system
Pipe plays cooling effect by welder；The aluminum alloy pattern plate assembly or fitting table is parallel to be fixed on the ground with interval；The intelligent machine
Arm is located in the interval of two neighboring aluminum alloy pattern plate assembly or fitting table, for welding the aluminum alloy pattern plate on two aluminum alloy pattern plate assembly or fitting tables by control
Supplied materials；It is described combination portal frame be fixed on the ground, combine portal frame horizontal platform be located at two neighboring aluminum alloy pattern plate assembly or fitting table it
Between interval location overhead, height of the horizontal platform apart from ground be more than the intelligent machine arm maximum operation height；The collection
It is placed in into system control cabinet, the source of welding current and water cooling system on the horizontal platform of the combination portal frame.
A kind of 2. aluminum alloy pattern plate welding system as described in claim 1, which is characterized in that the adjustable aluminum alloy pattern plate supplied materials positioning pressure
Tight unit includes the parallel guide rail being fixed on aluminum alloy pattern plate assembly or fitting table and several supporting plate crossbeams being slidably connected with guide rail；It is described
Supporting plate crossbeam includes fixed seat, crossbeam and several moving stops；The fixed seat is arranged on guide rail；One end of the crossbeam leads to
It crosses rotating wheel to connect with fixed seat so that crossbeam can do≤90 ° of rotation around fixed seat；At least two levels are offered on crossbeam
The lateral straight slot of arrangement；The moving stop includes baffle fixed seat and compactor, and the moving stop passes through baffle fixed seat
It is fastened on the straight slot on crossbeam Nei and can be moved left and right along straight slot, baffle fixed seat is perpendicular to crossbeam and extends downwardly so that move
Dynamic baffle adapts to the aluminum alloy pattern plate supplied materials of different length and is fixed on long side direction；The compactor includes may be contained within keeping off
Handle and down-pressed pole on plate fixed seat one side realize the up and down motion of down-pressed pole by the movement of handle, so that
Down-pressed pole compresses downwards baffle fixed seat or upwards fastening baffle fixed seat, and baffle fixed seat is made to be located on crossbeam.
A kind of 3. aluminum alloy pattern plate welding system as claimed in claim 2, which is characterized in that the adjustable aluminum alloy pattern plate supplied materials positioning pressure
Tight unit further includes two lateral side baffle devices that position is parallel to crossbeam perpendicular to the guide rail while space, lateral side baffle dress
It puts and is separately positioned on guide rail both ends, for shifting from short side direction positioning aluminum alloy pattern plate supplied materials to prevent it；The lateral side baffle
Device includes lateral side baffle, cylinder and several first locks；The cylinder is fixed on the aluminum alloy pattern plate assembly or fitting table, cylinder
Tache motorice is connected to side of the lateral side baffle far from guide rail, by the way that Telescopic-cylinder is controlled to move during work, to realize according to aluminum dipping form
The physical length of plate supplied materials is compressed in short side direction；First lock is fixed on lateral side baffle close to guide rail by shaft
One side on, during work, by the position of the first lock of rotation, for clamping or compress the upper surface of aluminum alloy pattern plate supplied materials.
4. a kind of aluminum alloy pattern plate welding system as claimed in claim 3, which is characterized in that the lateral side baffle device further includes auxiliary
Help screens；The auxiliary screens is arranged in parallel in lateral side baffle the same side with cylinder, and screens is assisted to be symmetrically distributed in a cylinder left side
Right both sides；Screens is assisted to include fixed part and movable part, fixed part is fixed on the aluminum alloy pattern plate assembly or fitting table, moving portion
It is divided into the tube-in-tube structure that lateral side baffle is fixed in one end, tube-in-tube structure is threaded through among fixed part, with cylinder moving during work
And move, lateral side baffle is pushed to stablize movement for being realized together with cylinder.
A kind of 5. aluminum alloy pattern plate welding system as claimed in claim 2, which is characterized in that the adjustable aluminum alloy pattern plate supplied materials positioning pressure
Tight unit further includes several removable or dismountable middle barrier devices；The middle barrier device is located at two sides
It is arranged in parallel between retaining device and with lateral side baffle device, to realize that the short side of the smaller aluminum alloy pattern plate supplied materials of length positions, uses
It is inwardly fixedly clamped aluminum alloy pattern plate supplied materials in coordinating the lateral side baffle device；
The middle barrier device is provided with several second locks, and second lock is fixed on the middle barrier by shaft
On device one side or two sides, during work, by the position of the second lock of rotation, for clamping or aluminum alloy pattern plate supplied materials is compressed
Upper surface.
A kind of 6. aluminum alloy pattern plate welding system as claimed in claim 2, which is characterized in that the adjustable aluminum alloy pattern plate supplied materials positioning pressure
Tight unit further includes several additional fixed seats, and the additional fixed seat is fixed on the aluminum alloy pattern plate assembly or fitting table, position and crossbeam
Corresponding, to realize when the crossbeam is horizontal positioned, the moving stop bottom protrusion part is fastened on the additional fixation
It is set in groove in seat or the moving stop bottom squeezes the additional fixed seat directly down.
7. a kind of aluminum alloy pattern plate welding system as described in claim 1, which is characterized in that the intelligent machine arm is galianconism short arm
Heavy duty robot；The wire-feed motor and welding wire fixing bracket of the intelligent machine arm are set on the 4th axis of intelligent machine arm,
Welding wire fixing bracket places welding wire for winding, and wire-feed motor is used to the welding wire on welding wire fixing bracket being delivered to the intelligent machine
The welding gun of tool arm, wire-feed motor is between welding wire fixing bracket and welding gun；The wire-feeding pipe of the wire-feed motor is carbon fiber wire-feeding pipe,
For reducing the resistance of aluminium wire wire feed in pipe；
The welding wire fixing bracket includes winding wheel and winding wheel fixed seat, and winding wheel fixed seat one end is fixed on the intelligent machine
On 4th axis of tool arm, other end connection winding wheel, winding wheel is rotated in winding wheel fixed seat.
8. a kind of aluminum alloy pattern plate welding system as described in any one of claim 1-7, which is characterized in that further include baffle, keep off
Plate is between intelligent machine arm and aluminum alloy pattern plate assembly or fitting table, for the splashing spark and arc generated when preventing intelligent machine arm from working
Light generates damage to intelligent machine arm；The baffle includes overhead gage and lower baffle plate, and overhead gage and lower baffle plate pass through movable guiding rail
Connection, overhead gage moves up and down along movable guiding rail on lower baffle plate, and movable guiding rail be equipped with fastening device to realize on
Positioning after baffle movement on lower baffle plate.
9. a kind of aluminum alloy pattern plate welding system as described in any one of claim 1-7, which is characterized in that further include feed device
With special school rifle point；The output terminal of the feed device is connect with aluminum alloy pattern plate assembly or fitting table, for the aluminum alloy pattern plate welded will to be needed defeated
It is sent on aluminum alloy pattern plate assembly or fitting table；The special school rifle point is arranged on aluminum alloy pattern plate assembly or fitting table side, for the vertical compared with position of welding gun；Institute
It is the cylinder or vertical verification apparatus for welding gun vertical centering to state special school rifle point.
10. a kind of aluminum alloy pattern plate welding system as described in claim 1, which is characterized in that the combination portal frame includes four
Foot pillar, fixed platform, fence and the Portable ladder of adjustment height, the fixed platform are fixed on the ground by foot pillar,
The height of the foot pillar is more than intelligent machine arm maximum operation height；The fence is set to horizontal platform both sides, uses
Fall in preventing operating personnel from combination portal frame.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721511297.3U CN207521851U (en) | 2017-11-14 | 2017-11-14 | A kind of aluminum alloy pattern plate welding system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721511297.3U CN207521851U (en) | 2017-11-14 | 2017-11-14 | A kind of aluminum alloy pattern plate welding system |
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| CN207521851U true CN207521851U (en) | 2018-06-22 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107649763A (en) * | 2017-11-14 | 2018-02-02 | 广东泰格威机器人科技有限公司 | A kind of aluminum alloy pattern plate welding system |
| CN112743265A (en) * | 2020-12-28 | 2021-05-04 | 浩科机器人（苏州）有限公司 | All-dimensional welding robot for welding production line and working method thereof |
-
2017
- 2017-11-14 CN CN201721511297.3U patent/CN207521851U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107649763A (en) * | 2017-11-14 | 2018-02-02 | 广东泰格威机器人科技有限公司 | A kind of aluminum alloy pattern plate welding system |
| CN112743265A (en) * | 2020-12-28 | 2021-05-04 | 浩科机器人（苏州）有限公司 | All-dimensional welding robot for welding production line and working method thereof |
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