CN107649763A - A kind of aluminum alloy pattern plate welding system - Google Patents
A kind of aluminum alloy pattern plate welding system Download PDFInfo
- Publication number
- CN107649763A CN107649763A CN201711119980.7A CN201711119980A CN107649763A CN 107649763 A CN107649763 A CN 107649763A CN 201711119980 A CN201711119980 A CN 201711119980A CN 107649763 A CN107649763 A CN 107649763A
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- aluminum alloy
- alloy pattern
- pattern plate
- fixed
- welding
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/0026—Arc welding or cutting specially adapted for particular articles or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/003—Cooling means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0408—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work for planar work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/18—Sheet panels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/08—Non-ferrous metals or alloys
- B23K2103/10—Aluminium or alloys thereof
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Arc Welding In General (AREA)
Abstract
The present invention is a kind of aluminum alloy pattern plate welding system, including integrated system switch board, the source of welding current, welder, water cooling system, intelligent machine arm, aluminum alloy pattern plate assembly or fitting table, some adjustable aluminum alloy pattern plate supplied materials positioning compression units being fixed on aluminum alloy pattern plate assembly or fitting table and combination portal frame, wherein integrated system switch board is electrically connected with intelligent machine arm for controlling intelligent machine arm to work, the source of welding current electrically connects with the welder being arranged on intelligent machine arm, and the cold flow pipe in water cooling system plays cooling effect by welder；The intelligent machine arm is located in the interval of two neighboring aluminum alloy pattern plate assembly or fitting table；The overhead of the horizontal platform of portal frame interval location between two neighboring aluminum alloy pattern plate assembly or fitting table；Integrated system switch board, the source of welding current and the water cooling system are placed on the horizontal platform of the portal frame.The present invention solves welding manipulator secondary injury to caused by whole welding system, and can more accurately firmly fix aluminum alloy pattern plate supplied materials.
Description
Technical field
The present invention relates to welder technical field, more particularly to a kind of aluminum alloy pattern plate welding system.
Background technology
Aluminium welding technique is achieved in the weight industry such as Aeronautics and Astronautics and is widely applied, and the quality of aluminium welding quality
The quality of product quality is directly influenced, directly affects overall performance.Therefore, aluminium welding technique is improved, improves welding quality pair
The modernization of industry plays an important role, wherein improving electroplating equipment wielding machine, automatization level, is accurately welded with realizing, is real
Existing aluminium welding procedure modernization and an importance for improving welding quality.
At present, although the welding equipment of indivedual automations or semi-automation, these welding equipments and control unit be present
Part is all deposited in approximately the same plane, not only greatly occupies plant area space, and splashing flash welding caused by welding connects
Necessary cooling water pipe, control circuit etc. can all produce very big potential safety hazard, cause peril.And in aluminum alloy pattern plate
Weld in this specific technical field, the equipment of welding also has the following disadvantages：
First, welding used in fixture can not soft readjustment, without adapt to products of different specifications general-purpose capability, lead
Frock is excessive when causing to weld, and regulating time is long when changing specification work, causes production efficiency low, also easily influences welding matter
Amount；2nd, in the welding production of aluminium, due to ensure to work continuously, it is necessary to be equipped with special wire feeder, wire feeder is set
Near mechanical arm can limit mechanical arm job area, and wire feeder sets that wire feed just often occur not smooth away from mechanical arm
The unstable situation of the electric arc of formation, greatly affected the normal operation of production；Wire feeder is arranged as welding automatically
Change a big bottleneck of development.
For these practical problems, occurs numerous improvement projects on the market, but still have both expensive and effect
The problem of bad, is, it is necessary to further be improved.
The content of the invention
In order to overcome shortcoming and deficiency existing for prior art, the present invention provides a kind of aluminum alloy pattern plate welding system, can be effective
Prevent the secondary injury to caused by whole welding system such as spatter spark, moreover it is possible to greatly reduce floor space, improve factory
The utilization rate in area；For the present invention also by using flexible assembled fixture to adapt to plurality of specifications product, the time of fixture is changed in reduction,
Improve operating efficiency；Further, the stable wire feed of aluminum alloy pattern plate welding manipulator is also efficiently solved the problems, such as.
In order to solve the above technical problems, the present invention provides following technical scheme：A kind of aluminum alloy pattern plate welding system, including it is integrated
System control cabinet, the source of welding current, welder and water cooling system, in addition to intelligent machine arm, aluminum alloy pattern plate assembly or fitting table, fixation
Some adjustable aluminum alloy pattern plate supplied materials positioning compression units and combination portal frame on aluminum alloy pattern plate assembly or fitting table, wherein integrated system control
Cabinet processed is electrically connected with intelligent machine arm for controlling intelligent machine arm to work, the source of welding current and the weldering being arranged on intelligent machine arm
Connection device electrically connects, and the cold flow pipe in water cooling system plays cooling effect by welder；The aluminum alloy pattern plate assembly or fitting table is parallel
It is fixed on interval on the ground；The intelligent machine arm is located in the interval of two neighboring aluminum alloy pattern plate assembly or fitting table, for by control
To weld the aluminum alloy pattern plate supplied materials on two aluminum alloy pattern plate assembly or fitting tables；The combination portal frame is fixed on the horizontal stroke on the ground, combining portal frame
To the overhead of platform interval location between two neighboring aluminum alloy pattern plate assembly or fitting table, height of the horizontal platform apart from ground is more than institute
State the maximum operation height of intelligent machine arm；Integrated system switch board, the source of welding current and the water cooling system are placed in institute
On the horizontal platform for stating combination portal frame.
Pass through as above technical scheme, in addition to intelligent machine arm, control section, water cooling part for welding system etc.
Equipment, is totally placed on the horizontal platform of portal frame, takes full advantage of height space, the plant area's floor space greatly saved,
Also avoid these to equip the secondary injury from spatter spark simultaneously, drastically increase the security performance of system.
Further, the adjustable aluminum alloy pattern plate supplied materials positioning compression unit includes parallel be fixed on aluminum alloy pattern plate assembly or fitting table
Guide rail and some supporting plate crossbeams being slidably connected with guide rail；The supporting plate crossbeam includes fixed seat, crossbeam and some mobile gears
Plate；The fixed seat is arranged on guide rail；One end of the crossbeam is connected by rotating wheel with fixed seat so that crossbeam can be around solid
≤ 90 ° of rotation is done in reservation；At least two horizontally arranged horizontal grooves are offered on crossbeam；The moving stop includes baffle plate
Fixed seat and compactor, the moving stop are fastened in the groove on crossbeam by baffle plate fixed seat and can moved along groove or so
Dynamic, baffle plate fixed seat is perpendicular to crossbeam and extends downwardly so that moving stop adapts to the aluminum alloy pattern plate supplied materials of different length and in length
Fixed on edge direction；The compactor includes may be contained within the handle and down-pressed pole on baffle plate fixed seat one side, passes through
Handle is moved to realize the up and down motion of down-pressed pole, so that down-pressed pole compresses downwards baffle plate fixed seat or upwards fastening
Baffle plate fixed seat, baffle plate fixed seat is set to be positioned on crossbeam.
By being set as above, it is possible to realize that the regulation of the aluminum alloy pattern plate of different in width is fixed, be adapted to different in width
Aluminum alloy pattern plate.
Further, the adjustable aluminum alloy pattern plate supplied materials positioning compression unit also includes position perpendicular to the same space-time of the guide rail
Between parallel to crossbeam two lateral side baffle devices, lateral side baffle device is separately positioned on guide rail both ends, for from short side direction
Positioning aluminum alloy pattern plate supplied materials shifts to prevent it；The lateral side baffle device includes lateral side baffle, cylinder and some first locks
Button；The cylinder is fixed on the aluminum alloy pattern plate assembly or fitting table, and the tache motorice of cylinder is connected to side of the lateral side baffle away from guide rail,
By controlling Telescopic-cylinder to move during work, compressed with realizing according to the physical length of aluminum alloy pattern plate supplied materials in short side direction；
First lock by rotating shaft is fixed on lateral side baffle on the one side of guide rail, during work, passes through and rotates first and latch
Position, for clamping or compress aluminum alloy pattern plate supplied materials upper surface.
By being set as above, also adjusted and fixed in the short side direction of aluminum alloy pattern plate, it is possible to realize long side, short side two
Any regulation in individual direction, greatly improve the universal performance of fixture；When changing aluminum alloy pattern plate specification, also can quickly realize precisely
Positioning.
Further, the lateral side baffle device also includes auxiliary screens；The auxiliary screens is set in parallel in cylinder
Lateral side baffle the same side, and aid in screens to be symmetrically distributed at left and right sides of cylinder；Auxiliary screens includes fixed part and move portion
Point, fixed part is fixed on the aluminum alloy pattern plate assembly or fitting table, and movable part is the tube-in-tube structure that lateral side baffle is fixed in one end, is covered
Barrel structure is located among fixed part, is moved with cylinder moving during work, for realizing push side side bumper together with cylinder
Plate is stable to be moved.Screens is aided in by setting, the easy motion of lateral side baffle can be ensured, improves the accuracy of positioning.
Further, it is removable or dismountable also to include several for the adjustable aluminum alloy pattern plate supplied materials positioning compression unit
Middle barrier device；The middle barrier device is between two lateral side baffle devices and parallel with lateral side baffle device sets
Put, to realize that the short side of the less aluminum alloy pattern plate supplied materials of length positions, for coordinating the lateral side baffle device to be inwardly fixedly clamped
Aluminum alloy pattern plate supplied materials；The middle barrier device is provided with some second locks, and second lock is fixed on described by rotating shaft
On middle barrier device one side or two sides, during work, by rotating the position of the second lock, for clamping or aluminum dipping form is compressed
The upper surface of plate supplied materials.Such setting, it is possible to achieve while positioned while polylith shorter aluminum alloy pattern plate and welding, improve life
Produce efficiency and from changing fixture.
Preferably, the adjustable aluminum alloy pattern plate supplied materials positioning compression unit also includes some additional fixed seats, it is described additional
Fixed seat is fixed on the aluminum alloy pattern plate assembly or fitting table, and position is corresponding with crossbeam, to realize when the crossbeam is horizontal positioned, institute
State moving stop bottom projection be fastened on the additional fixed seat in set in groove, or the moving stop bottom is straight
Connect and be pressed down against the additional fixed seat.So crossbeam is influenceed the possibility just greatly reduction of skew by foeign element.
Preferably, the intelligent machine arm is galianconism short arm heavy duty robot；The wire-feed motor of the intelligent machine arm
It is arranged at welding wire fixed support on the 4th axle of intelligent machine arm, welding wire fixed support, which is used to wind, places welding wire, wire-feed motor
For the welding wire on welding wire fixed support to be delivered to the welding gun of the intelligent machine arm, wire-feed motor be located at welding wire fixed support and
Between welding gun；The wire-feeding pipe of the wire-feed motor is carbon fiber wire-feeding pipe, for reducing the resistance of aluminium wire wire feed in pipe；
The welding wire fixed support includes winding wheel and winding wheel fixed seat, and winding wheel fixed seat one end is fixed on the intelligence
On 4th axle of energy mechanical arm, other end connection winding wheel, winding wheel rotates in winding wheel fixed seat.
Preferably, a kind of aluminum alloy pattern plate welding system, in addition to baffle plate, baffle plate are located at intelligent machine arm and aluminum alloy pattern plate
Between assembly or fitting table, for preventing that splashing spark and arc light produce infringement to intelligent machine arm caused by the work of intelligent machine arm；
The baffle plate includes overhead gage and lower baffle plate, and overhead gage is connected with lower baffle plate by movable guiding rail, and overhead gage is along movable guiding rail
Moved up and down on lower baffle plate, and movable guiding rail is provided with fastening device to realize that overhead gage is determined after moving on lower baffle plate
Position.
Preferably, also include feed device and special compared with rifle point；The output end of the feed device assembles with aluminum alloy pattern plate
Platform connects, for the aluminum alloy pattern plate for needing to weld to be transported into aluminum alloy pattern plate assembly or fitting table；The special school rifle point is arranged on aluminum alloy pattern plate
Assembly or fitting table side, for the vertical compared with position of welding gun；The special school rifle point is the cylinder or vertical for welding gun vertical centering
Calibration equipment.
Preferably, the combination portal frame includes pin pillar, fixed platform, fence and the portable of four adjustment heights
Ladder, the fixed platform are fixed on the ground by pin pillar, and the height of the pin pillar is more than intelligent machine arm maximum
Operation height；The fence is arranged at horizontal platform both sides, for preventing operating personnel from falling from combination portal frame.
After adopting the above technical scheme, the present invention at least has the advantages that：
(1) the combination portal frame that the present invention is set can preferably protect integrated system switch board cable, source of welding current electricity
Line and water cooling system water pipe etc., protect it from the infringement of spatter spark；Combination portal frame realizes battery limits and work
The optimal spatial layout in industry area, greatly reduces plant area's area occupied, plant area utilization rate improves more than 60%；
(2) the positioning compression unit that the present invention is set is by setting supporting plate crossbeam, lateral side baffle device, middle barrier device
With the structure such as additional fixed seat, the aluminum alloy pattern plate supplied materials of different length and width can be fixed, ensure that accuracy and the life of welding
Produce efficiency.
(3) present invention automatic transport aluminum alloy pattern plate supplied materials, can effectively mitigate labor strength by setting feed device,
Few peopleization is realized to produce automatically；
(4) present invention uses the carry out automatic welding of intelligent machine arm, coordinates multiple-pulse aluminium welding procedure without splashing, deformation
It is small, welding quality is improved, and it is easy to operate, without professional welding technique employee, save process and relevant people that spot welding is fixed
Work cost, the robot of low-cost high-efficiency is realized for people；
(5) present invention is preposition on the 4th axle of intelligent machine arm by wire-feed motor, and simultaneous selection carbon fiber wire-feeding pipe is reduced
Aluminium wire aggregate measures such as resistance of wire feed in pipe, realize the stable welding of aluminum alloy pattern plate；
(6) welding gun such as welding gun collision and quick mold changing correction demand in being produced present invention is alternatively directed to aluminum alloy pattern plate, in aluminum alloy pattern plate
Special school rifle point is provided with assembly or fitting table；
(7) present invention welding wire feed is stable, and welding quality stable is reliable, and weld seam is attractive in appearance, and weld strength is uniform, no solder skip,
Rosin joint phenomenon occurs.
Brief description of the drawings
Fig. 1 is a kind of dimensional structure diagram of aluminum alloy pattern plate welding system of the present invention；
Fig. 2 is a kind of side view of aluminum alloy pattern plate welding system of the present invention；
Fig. 3 is a kind of top view of aluminum alloy pattern plate welding system of the present invention；
Fig. 4 is the structural representation of positioning compression unit in a kind of aluminum alloy pattern plate welding system of the present invention；
Fig. 5 is the structural representation of supporting plate crossbeam in a kind of aluminum alloy pattern plate welding system of the present invention；
Fig. 6 is the structural representation of lateral side baffle device in a kind of aluminum alloy pattern plate welding system of the present invention；
Fig. 7 is the structural representation of middle barrier device in a kind of aluminum alloy pattern plate welding system of the present invention；
Fig. 8 is the structural representation of baffle plate fixed seat in a kind of aluminum alloy pattern plate welding system of the present invention.
Embodiment
It should be noted that in the case where not conflicting, the feature in embodiment and embodiment in the application can phase
Mutually combine, the application is described in further detail with specific embodiment below in conjunction with the accompanying drawings.
Embodiment
As Figure 1-3, the invention provides a kind of aluminum alloy pattern plate welding system, automation can be better achieved and protect
Protecting system safety, mainly include intelligent machine arm 1, aluminum alloy pattern plate assembly or fitting table 2, some adjustable aluminum alloy pattern plate supplied materials positioning compression units 3,
Combine portal frame 4, integrated system switch board 5, the source of welding current 6, water cooling system 7 and baffle plate 8；Wherein, intelligent machine arm 1,
Aluminum alloy pattern plate assembly or fitting table 2, integrated system switch board 5, the source of welding current 6, water cooling system 7 and the quantity of baffle plate 8 are 2, each
Intelligent machine arm 1, integrated system switch board 5, the source of welding current 6 and water cooling system 7 are that (integrated system controls one group of equipment
Cabinet 5 can electrically connect more intelligent machine arms 1 simultaneously).The source of welding current 6 is electrically connected with the welder being arranged on intelligent machine arm
Connect；Integrated system switch board 5 electrically connects the scope of activities and operating technology for controlling intelligent machine arm with intelligent machine arm 1；
Water cooling system 7 gives the cooling water source of intelligent machine arm 1 in time, i.e., the cold flow pipe in water cooling system is by intelligent machine arm
Welder plays cooling effect.Positioning compression unit 3 is separately fixed on aluminum alloy pattern plate assembly or fitting table 2, each positioning compression unit 3
Multiple aluminum alloy pattern plate supplied materials can be accepted, each intelligent machine arm 1 can handle the aluminium on the aluminum alloy pattern plate assembly or fitting table 2 of the right and left
Template supplied materials.
Wherein, intelligent machine arm 1, aluminum alloy pattern plate assembly or fitting table 2 and combination portal frame 4 are both secured on the ground, two aluminum alloy pattern plate groups
Dress platform 2 is parallel to each other, and two intelligent machine arms 1 are between two aluminum alloy pattern plate assembly or fitting tables 2, and combination portal frame 4 is also disposed on two
The overhead of interval location between individual aluminum alloy pattern plate assembly or fitting table 2, height of its horizontal platform apart from ground are more than the intelligent machine
The maximum operation height of arm；The integrated system switch board 5, the source of welding current 6 and water cooling system 7 are placed in the combination dragon
On the horizontal platform of door frame, with avoid by from intelligent machine arm 1 be operated caused by spark and caused by infringement, together
Shi Jieyue plant areas space；Combining portal frame includes pin pillar, fixed platform, fence and the Portable ladder of four adjustment heights,
Combine four pin pillars of portal frame 4 regularly on, for holding fixed platform, the height of pin pillar is more than intelligent machine arm most
Big operation height, prevents them from directly colliding；Fixed platform both sides are provided with fence, and the equipment for preventing from being placed on it is fallen
Fall；In order to avoid intelligent machine arm 1 also suffers from the infringement of welding spark, set between intelligent machine arm 1 and aluminum alloy pattern plate assembly or fitting table 2
It is equipped with baffle plate 8；And baffle plate 8 is arranged to overhead gage and lower baffle plate, overhead gage is connected with lower baffle plate by movable guiding rail, and overhead gage can
To be moved up and down along movable guiding rail on lower baffle plate so that overhead gage can according to the actual requirements, to adjust overhead gage under
Fixed position on baffle plate.
If as shown in figure 4, adjustable aluminum alloy pattern plate supplied materials positioning compression unit 3 mainly include guide rail 31, some supporting plate crossbeams 32,
Dry middle barrier device 33 and two lateral side baffle devices 34, the quantity of the preferred supporting plate crossbeam 32 of the present embodiment is 7；Wherein,
Guide rail 31 is parallel two-orbit guide rail, and it is fixed on one side of aluminum alloy pattern plate assembly or fitting table 2, and position is close to intelligent machine arm 1
That side, and the one end of supporting plate crossbeam 32 is placed on guide rail 31 so that supporting plate crossbeam 32 freely moves along a straight line on guide rail 31,
Position of the supporting plate crossbeam 32 on guide rail 31 can be arbitrarily adjusted, when supporting plate crossbeam 32 is adjusted on 31 suitable position of guide rail
When, supporting plate crossbeam 32 and aluminum alloy pattern plate assembly or fitting table 2 are fixed using a kind of fixture of L shape；Two lateral side baffle devices 34 divide
It is not fixed on the side of aluminum alloy pattern plate assembly or fitting table 2, its position is that two sides vertical with guide rail, is mainly used in from short side side
Shifted to positioning aluminum alloy pattern plate supplied materials to prevent it；And middle barrier device 33 is located between two lateral side baffle devices and and side
Side bumper panel assembly be arranged in parallel, to realize that the short side of the less aluminum alloy pattern plate supplied materials of length positions, for coordinating the lateral side baffle
Device is inwardly fixedly clamped aluminum alloy pattern plate supplied materials；The cross section of middle barrier device 33 is L shape, and it is fixed on aluminum alloy pattern plate assembly or fitting table
2 medium position, and with guide rail 31 into plumbness, a certain distance gap be present between middle barrier device 33 so that have
One supporting plate crossbeam 32 can be positioned in the gap between them；Preferably, every three supporting plate crossbeams 32 composition one of the present invention
Group, each group of equalization of supporting plate crossbeam 32 are placed in parallel between middle barrier device 33 and lateral side baffle device 34.
As shown in figure 5, supporting plate crossbeam 32 is mainly made up of fixed seat 321, crossbeam 322 and two moving stops, and move
Baffle plate includes baffle plate fixed seat 323 and compactor 326, during work, when fixed seat 321 is in the position pre-set,
Fixed seat 321 and aluminum alloy pattern plate assembly or fitting table 2 are fixed using two L-shaped fixed plates 324 for the both sides of fixed seat 321；Crossbeam 322
One end fixed by a rotating wheel 325 with fixed seat 321, can be along fixed seat 321 by the crossbeam 322 of rotating wheel 325
≤ 90 ° of angular movements are done, i.e. crossbeam 322 can be disposed vertically with aluminum alloy pattern plate assembly or fitting table 2 and also be placed in parallel, when crossbeam 322 and aluminum dipping form
When plate is disposed vertically, feed device (can use existing belt transport or roll shaft Transmission system) can is new aluminum alloy pattern plate
Aluminum alloy pattern plate assembly or fitting table is transported to, is advantageous to the automation of whole system, reduces manual labor's intensity；Wherein rotating wheel 325 is Y shape
The clamp forks of body, support feet and the one end of crossbeam 322 of clamp forks are fixed, and feet on parallel lines is set at the top of clamp forks, at the top of clamp forks
Bipod is connected by a rotating shaft with fixed seat 321；Crossbeam 322 offers at least two horizontally arranged horizontal grooves, baffle plate
Fixed seat 323 blocks crossbeam 322 by groove, and baffle plate fixed seat 323 can move left and right along groove so that baffle plate fixed seat 323
Left and right rectilinear movement can be done on crossbeam 322, i.e., baffle plate fixed seat 323 can arbitrarily adjust moving stop in the position of crossbeam 322；
Preferably, baffle plate fixed seat 323 can be fixed by groove using screw and crossbeam 322, prevent from coming off.Compactor 326 is fixed on
On the one side of baffle plate fixed seat 323, compactor 326 includes a handle and down-pressed pole, during practical application, can pass through control
Handle controls the up and down motion of down-pressed pole, so that down-pressed pole compresses downwards aluminum alloy pattern plate supplied materials；Wherein, handle passes through one
Mounting bracket and baffle plate fixed seat 323 are fixed, and handle is set as obtuse angle shape, and handle one end is connected using rotating shaft with mounting bracket, and is pushed
Bar uses a connecting rod axis connection handle, and pitman shaft one end is connected at the obtuse angle of handle, and the other end connects the top of down-pressed pole, under
Depression bar passes through a sleeve on a mounting bracket.As above scheme, you can realize the fixation in the long side of aluminum alloy pattern plate.
If as shown in fig. 6, lateral side baffle device 34 include lateral side baffle 341, cylinder 342, it is some auxiliary screens 343 and
Dry lock 344, cylinder 342 and aids in that screens 343 is parallel to be fixed on aluminum alloy pattern plate assembly or fitting table 2, and aids in screens 343 symmetrical
It is fixed on the both sides of cylinder 342, and the fixed lateral side baffle 341 in one end of cylinder 342 and auxiliary screens 343；Cylinder 342 is another
End is fixed on aluminum alloy pattern plate assembly or fitting table 2, and aids in screens 343 to be fixed on by a sleeve on aluminum alloy pattern plate assembly or fitting table 2；During work,
By controlling the stretching motion of cylinder 342, so as to compress aluminum alloy pattern plate supplied materials, two auxiliary according to the actual size of aluminum alloy pattern plate supplied materials
Screens 343 is moved and moved with cylinder 342, for keeping lateral side baffle 341 to move in parallel；Lock 344 is fixed on by rotating shaft
In lateral side baffle 341, during work, by mobile and change the position of lock, so as to clamping or aluminum alloy pattern plate supplied materials is unclamped.This implementation
The lock quantity that example is preferably provided on the device of lateral side baffle 341 is 4, and is spaced setting according to equal.
As shown in fig. 7, the cross section of middle barrier device 33 is L-shaped body, L-shaped body bottom passes through some fixtures and aluminum alloy pattern plate
Assembly or fitting table 2 is fixed, and middle barrier device 33 is arranged on the medium position of aluminum alloy pattern plate assembly or fitting table 2 and put down in opposite directions with lateral side baffle device 34
Row is set, and its actual fixed position need to determine according to the size of aluminum alloy pattern plate supplied materials, and middle barrier device 33 coordinates lateral side baffle dress
34 effect is put, for inwardly clamping and fixing aluminum alloy pattern plate supplied materials；Middle barrier device 33 is also equipped with lock 331, lock 331
Function and structure be fixed on as the lock of lateral side baffle device 34, and by rotating shaft on middle barrier device 33, work
When making, by mobile and change lock 331 position, so as to clamping or aluminum alloy pattern plate supplied materials is unclamped.The present embodiment is preferably provided at
Lock quantity on middle barrier device 33 is also 4, and is spaced setting according to equal.
In addition, for further fixed aluminum alloy pattern plate supplied materials, adjustable aluminum alloy pattern plate supplied materials positioning compression unit 3 also includes some additional
Fixed seat 327, additional fixed seat 327 are fixed on aluminum alloy pattern plate assembly or fitting table 2, and additional fixed seat 327 mainly coordinates supporting plate crossbeam 32
Work, baffle plate fixed seat 323 are connected with additional fixed seat 327.The stereoscopic mechanism schematic diagram of additional fixed seat 327 is as shown in Figure 8.
Wherein, when crossbeam is horizontal positioned, moving stop bottom projection blocks and groove is set in baffle plate fixed seat, or the movement
Baffle bottom extrudes baffle plate fixed seat directly down；Baffle plate fixed seat fixes a certain position of aluminum alloy pattern plate assembly or fitting table according to the actual requirements
Put, and coordinate moving stop to fix, for fixing the side of aluminum alloy pattern plate supplied materials one and being pressed down against aluminum alloy pattern plate with the use of crossbeam
Supplied materials.
In the present embodiment：The intelligent machine arm is galianconism short arm heavy duty robot；The intelligent machine arm is sent
Silk machine and welding wire fixed support are arranged on the 4th axle of intelligent machine arm, and welding wire fixed support, which is used to wind, places welding wire, send
Silk machine is used for the welding gun that the welding wire on welding wire fixed support is delivered to the intelligent machine arm, and wire-feed motor is located at welding wire and fixes branch
Between frame and welding gun；The wire-feeding pipe of the wire-feed motor is carbon fiber wire-feeding pipe, for reducing the resistance of aluminium wire wire feed in pipe；Institute
Stating welding wire fixed support includes winding wheel and winding wheel fixed seat, and winding wheel fixed seat one end is fixed on the intelligent machine arm
On 4th axle, other end connection winding wheel, winding wheel rotates in winding wheel fixed seat.
During present invention work, by a roll shaft transmitting device by aluminum alloy pattern plate supplied materials automatic transport to aluminum alloy pattern plate assembly or fitting table
On, then fixed by positioning compression unit and step up aluminum alloy pattern plate supplied materials, be then turned on the source of welding current, intelligent machine arm is according to integrated
The programmed instruction of system control cabinet is subjected to, and wherein integrated system switch board need to be previously according to the reality of aluminum alloy pattern plate supplied materials
Situation carries out program editing, i.e. integrated system switch board can carry out programme-control under off-line state to intelligent machine arm；Intelligence
Mechanical arm can carry out soldering to the aluminum alloy pattern plate supplied materials on the right and left assembly or fitting table so that and the present invention realizes automation,
Manual procedure is reduced, reduces potential safety hazard, body high efficiency.
The present invention is by designing planer-type equipment rest area, while realizing the space layout of battery limits and operation area,
Allow on integrated system switch board, the source of welding current and water cooling system and put so that the water pipe of water cooling system, the electricity of the source of welding current
The integrated circuit or electric wire of cable and integrated system switch board avoid the burn of spatter；Putting due to combination portal frame again
The effect of putting so that operation area is more unobstructed, and plant area utilization rate improves more than 60%.It is in addition the steady of solution aluminium welding wire wire feed
Qualitative, we select two-shipper to be laid out, and with galianconism short arm heavy duty robot, and wire-feed motor is preposition on the 4th axle of robot,
Simultaneous selection carbon fiber wire-feeding pipe reduces aluminium wire aggregate measures such as resistance of wire feed in pipe, realizes the stable weldering of aluminum alloy pattern plate
Connect.Devising the lateral side baffle device of pneumatic fast tunable position simultaneously realizes the flexibility life of multi items specification aluminum dipping form panel products
Production.The welding gun such as welding gun collision and quick mold changing corrects demand during we produce also directed to aluminum alloy pattern plate in addition, is set on folder assembly or fitting table
Special school rifle point is put, special school rifle point is mainly so that after the completion of a weld task, to ensure the work initial shape of welding gun
State, the plumbness of Butt welding gun, which is done, once to be corrected, and any prior art that can realize the amendment may be applicable to this example.Examine simultaneously
Consider the labor intensity of large form carrying, specially devise roll shaft transmitting device, realize the production of Shao Renhua aluminum alloy pattern plates robot.
Although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
Understand, can carry out a variety of equivalent changes to these embodiments without departing from the principles and spirit of the present invention
Change, change, replacing and modification, the scope of the present invention are limited by appended claims and its equivalency range.
Claims (10)
1. a kind of aluminum alloy pattern plate welding system, including integrated system switch board, the source of welding current, welder and water cooling system,
Characterized in that, also include intelligent machine arm, aluminum alloy pattern plate assembly or fitting table, some adjustable aluminum alloy pattern plates being fixed on aluminum alloy pattern plate assembly or fitting table
Supplied materials positioning compression unit and combination portal frame, wherein integrated system switch board are electrically connected with intelligent machine arm for controlling intelligence
Energy mechanical arm work, the source of welding current electrically connect with the welder being arranged on intelligent machine arm, the cold flow in water cooling system
Pipe plays cooling effect by welder；The aluminum alloy pattern plate assembly or fitting table is parallel to be fixed on the ground with interval；The intelligent machine
Arm is located in the interval of two neighboring aluminum alloy pattern plate assembly or fitting table, for welding the aluminum alloy pattern plate on two aluminum alloy pattern plate assembly or fitting tables by control
Supplied materials；It is described combination portal frame be fixed on the ground, combine portal frame horizontal platform be located at two neighboring aluminum alloy pattern plate assembly or fitting table it
Between interval location overhead, height of the horizontal platform apart from ground be more than the maximum operation height of the intelligent machine arm；The collection
It is placed in into system control cabinet, the source of welding current and water cooling system on the horizontal platform of the combination portal frame.
A kind of 2. aluminum alloy pattern plate welding system as claimed in claim 1, it is characterised in that the adjustable aluminum alloy pattern plate supplied materials positioning pressure
Tight unit includes the parallel guide rail being fixed on aluminum alloy pattern plate assembly or fitting table and some supporting plate crossbeams being slidably connected with guide rail；It is described
Supporting plate crossbeam includes fixed seat, crossbeam and some moving stops；The fixed seat is arranged on guide rail；One end of the crossbeam leads to
Cross rotating wheel to be connected with fixed seat so that crossbeam can do≤90 ° of rotation around fixed seat；At least two levels are offered on crossbeam
The horizontal groove of arrangement；The moving stop includes baffle plate fixed seat and compactor, and the moving stop passes through baffle plate fixed seat
It is fastened on the groove on crossbeam Nei and can be moved left and right along groove, baffle plate fixed seat is perpendicular to crossbeam and extends downwardly so that moves
Dynamic baffle plate adapts to the aluminum alloy pattern plate supplied materials of different length and fixed on long side direction；The compactor includes may be contained within keeping off
Handle and down-pressed pole on plate fixed seat one side, the up and down motion of down-pressed pole is realized by the motion of handle, so that
Down-pressed pole compresses downwards baffle plate fixed seat or upwards fastening baffle plate fixed seat, baffle plate fixed seat is positioned on crossbeam.
A kind of 3. aluminum alloy pattern plate welding system as claimed in claim 2, it is characterised in that the adjustable aluminum alloy pattern plate supplied materials positioning pressure
Tight unit also includes two lateral side baffle devices position perpendicular to the guide rail with time space parallel to crossbeam, lateral side baffle dress
Put and be separately positioned on guide rail both ends, for being shifted from short side direction positioning aluminum alloy pattern plate supplied materials to prevent it；The lateral side baffle
Device includes lateral side baffle, cylinder and some first locks；The cylinder is fixed on the aluminum alloy pattern plate assembly or fitting table, cylinder
Tache motorice is connected to side of the lateral side baffle away from guide rail, by controlling Telescopic-cylinder to move during work, to realize according to aluminum dipping form
The physical length of plate supplied materials is compressed in short side direction；First lock is fixed on lateral side baffle close to guide rail by rotating shaft
One side on, during work, by rotating the position of the first lock, for clamping or compress the upper surface of aluminum alloy pattern plate supplied materials.
4. a kind of aluminum alloy pattern plate welding system as claimed in claim 3, it is characterised in that the lateral side baffle device also includes auxiliary
Help screens；The auxiliary screens is set in parallel in lateral side baffle the same side with cylinder, and aids in screens to be symmetrically distributed in a cylinder left side
Right both sides；Auxiliary screens includes fixed part and movable part, and fixed part is fixed on the aluminum alloy pattern plate assembly or fitting table, move portion
It is divided into the tube-in-tube structure that lateral side baffle is fixed in one end, tube-in-tube structure is located among fixed part, with cylinder moving during work
And move, promote lateral side baffle is stable to move for being realized together with cylinder.
A kind of 5. aluminum alloy pattern plate welding system as claimed in claim 2, it is characterised in that the adjustable aluminum alloy pattern plate supplied materials positioning pressure
Tight unit also includes several removable or dismountable middle barrier devices；The middle barrier device is located at two sides
It is arranged in parallel between retaining device and with lateral side baffle device, to realize that the short side of the less aluminum alloy pattern plate supplied materials of length positions, uses
Inwardly it is fixedly clamped aluminum alloy pattern plate supplied materials in coordinating the lateral side baffle device；
The middle barrier device is provided with some second locks, and second lock is fixed on the middle barrier by rotating shaft
On device one side or two sides, during work, by rotating the position of the second lock, for clamping or aluminum alloy pattern plate supplied materials is compressed
Upper surface.
A kind of 6. aluminum alloy pattern plate welding system as claimed in claim 2, it is characterised in that the adjustable aluminum alloy pattern plate supplied materials positioning pressure
Tight unit also includes some additional fixed seats, and the additional fixed seat is fixed on the aluminum alloy pattern plate assembly or fitting table, position and crossbeam
Corresponding, to realize when the crossbeam is horizontal positioned, moving stop bottom projection is fastened on the additional fixation
Set in seat in groove, or the moving stop bottom extrudes the additional fixed seat directly down.
7. a kind of aluminum alloy pattern plate welding system as claimed in claim 1, it is characterised in that the intelligent machine arm is galianconism short arm
Heavy duty robot；The wire-feed motor and welding wire fixed support of the intelligent machine arm are arranged on the 4th axle of intelligent machine arm,
Welding wire fixed support, which is used to wind, places welding wire, and wire-feed motor is used to the welding wire on welding wire fixed support being delivered to the intelligent machine
The welding gun of tool arm, wire-feed motor is between welding wire fixed support and welding gun；The wire-feeding pipe of the wire-feed motor is carbon fiber wire-feeding pipe,
For reducing the resistance of aluminium wire wire feed in pipe；
The welding wire fixed support includes winding wheel and winding wheel fixed seat, and winding wheel fixed seat one end is fixed on the intelligent machine
On 4th axle of tool arm, other end connection winding wheel, winding wheel rotates in winding wheel fixed seat.
8. a kind of aluminum alloy pattern plate welding system as any one of claim 1-7, it is characterised in that also including baffle plate, gear
Plate is between intelligent machine arm and aluminum alloy pattern plate assembly or fitting table, for preventing splashing spark and arc caused by the work of intelligent machine arm
Light produces infringement to intelligent machine arm；The baffle plate includes overhead gage and lower baffle plate, and overhead gage and lower baffle plate pass through movable guiding rail
Connection, overhead gage moves up and down along movable guiding rail on lower baffle plate, and movable guiding rail be provided with fastening device to realize on
Positioning after baffle plate motion on lower baffle plate.
9. a kind of aluminum alloy pattern plate welding system as any one of claim 1-7, it is characterised in that also including feed device
With special compared with rifle point；The output end of the feed device is connected with aluminum alloy pattern plate assembly or fitting table, and the aluminum alloy pattern plate for needs to be welded is defeated
It is sent on aluminum alloy pattern plate assembly or fitting table；The special school rifle point is arranged on aluminum alloy pattern plate assembly or fitting table side, for the vertical compared with position of welding gun；Institute
Special school rifle point is stated as the cylinder or vertical verification apparatus for welding gun vertical centering.
10. a kind of aluminum alloy pattern plate welding system as claimed in claim 1, it is characterised in that the combination portal frame includes four
Pin pillar, fixed platform, fence and the Portable ladder of adjustment height, the fixed platform are fixed on the ground by pin pillar,
The height of the pin pillar is more than the maximum operation height of the intelligent machine arm；The fence is arranged at horizontal platform both sides, uses
Fall in preventing operating personnel from combination portal frame.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201711119980.7A CN107649763B (en) | 2017-11-14 | 2017-11-14 | Aluminum template welding system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711119980.7A CN107649763B (en) | 2017-11-14 | 2017-11-14 | Aluminum template welding system |
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| CN107649763B CN107649763B (en) | 2023-06-16 |
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| CN107649763B (en) | 2023-06-16 |
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