CN203973003U - A kind of automatic soldering system - Google Patents

Abstract

A kind of automatic soldering system, at least one welding post, the CCD that comprise carrier, carrier conveyer, sequentially arrangement detect station, workpiece handling portion and workpiece efferent, several carriers are installed on carrier conveyer, by carrier conveyer, are sent to each station; Workpiece handling portion will complete workpiece handling that CCD detects to workpiece efferent, workpiece efferent is sent the workpiece that has completed soldering, bootable motion end (solder horn) arrives any bond pad locations of 3d space, operating personnel are not had to special technology and professional requirement, realize the hommization of edit operation.Flatiron assembly can arbitrarily angled, arbitrary orientation adjusting.Its advantage is to make soldering working automation, enhances productivity, reduces cost of labor, improves welding quality, safety in production, automatically detects yield.

Description

A kind of automatic soldering system

[technical field]

The utility model relates to instrument, equipment and the special-purpose auxiliary equipment for soldering, espespecially a kind of automatic soldering system.

[background technology]

Soldering has a wide range of applications as a kind of technique that is fixedly connected with of mechanical part, and in prior art, a lot of solderings are to complete by hand.Manual welding need understand material behavior, welding place, welding temperature, the weld interval of scolding tin and welded body, the clean situation of chromium iron head etc., just can make to weld body and obtain the assurance compared with good quality, manual operations for a long time, can feel that body and mind is tired standby, and the discharge toxic gas producing while having breathed a large amount of welding.

[summary of the invention]

For the shortcoming of prior art, the purpose of this utility model is to provide a kind of automatic soldering system.Be used for enhancing productivity, reduce cost of labor, improve welding quality, safety in production, automatically detect yield.

The utility model solves the technical scheme that its technical problem adopts: a kind of automatic soldering system is provided, includes, it is characterized in that:

At least one welding post, the CCD that comprise carrier, carrier conveyer, sequentially arrangement detect station, workpiece handling portion and workpiece efferent, and several carriers are installed on carrier conveyer, by carrier conveyer, are sent to each station; Workpiece handling portion is by the workpiece handling that has completed CCD detection to workpiece efferent, and workpiece efferent is sent the workpiece that has completed soldering,

Described carrier comprises bedplate, clamping guidance set, right side clamp, blowing seat, left side clamp and clamps push-and-pull piece, bedplate is installed on carrier conveyer, clamp guidance set and be fixed on bedplate, right side clamp matches with left side clamp and can move along clamping guidance set, between right side clamp and left side clamp, be provided with blowing seat, clamp push-and-pull piece and connect as driving member and left side clamp;

Described welding post comprises base, traversing electric cylinder, plumb joint, Z axis electricity cylinder, soldering controller, scolding tin, adjustment disk, tin feeding wire head and send tin cylinder, scolding tin, plumb joint, adjustment disk and tin feeding wire head are loaded on soldering controller, soldering controller connects with Z axis electricity cylinder and traversing electric cylinder respectively, can move up and down, plumb joint fills rotationally and is loaded on adjustment disk, tin feeding wire head connects with sending tin cylinder movably, send tin cylinder to be loaded on adjustment disk;

Described CCD detects station and comprises height sliding shoe, horizontal guide rod, transverse slider, CCD camera, smooth guide rod, light source and height guide rod, height sliding shoe can be loaded on height guide rod up or down, horizontal the stretching in its side has horizontal guide rod, transverse slider and CCD camera can movably be loaded on horizontal guide rod, smooth guide rod can be loaded on transverse slider up or down, and light source is loaded on smooth guide rod.

Above welding post, Smoking pipe can be installed, the gas producing for absorbing welding, improves working environment.

Described at least one welding post can comprise 4 welding posts.

Described carrier conveyer can use the conventional lifting belt return wire in this area.

Described workpiece handling portion includes conveying robot.

Described workpiece efferent is belt conveyer.

The bootable motion end of the utility model (solder horn) arrives any bond pad locations of 3d space, and operating personnel are not had to special technology and professional requirement, realizes the hommization of edit operation.Flatiron assembly can arbitrarily angled, arbitrary orientation adjusting.

The beneficial effects of the utility model are: make soldering working automation, enhance productivity, reduce cost of labor, improve welding quality, safety in production, automatically detect yield.Simple to operate, human body is not caused damage, the workpiece basic of welding to, outward appearance is full, without rosin joint solder skip phenomenon.Yield reaches 99.9%.

[accompanying drawing explanation]

Below in conjunction with accompanying drawing, the utility model will be further described.

Fig. 1 is the structural representation of the utility model embodiment.

Fig. 2 is the structural representation of the utility model carrier 2.

Fig. 3 is the utility model welding post structural representation.

Fig. 4 is that the utility model CCD detects station structure schematic diagram.

In figure: 1 be carrier conveyer, 2 for carrier, 3 for soldering station one, 4 for soldering station two, 5 for Smoking pipe, 6 for soldering station three, 7 for soldering station four, 8 for CCD detect station, 9 for workpiece handling portion, 10 be workpiece efferent.

In carrier 2: 21 is that bedplate, 22 is for clamping guidance set, 23 for workpiece, 24 is for right side clamp, 25 is for blowing seat, 26 is for left side clamp, 27 is for clamping push-and-pull piece.

In scolding tin station 3,4,6,7 structures: 31 for base, 32 is for traversing electric cylinder, 33 is for plumb joint, 34 is for Z axis electricity cylinder, 35 is for soldering controller, 36 is for scolding tin, 37 is for adjustment disk, 38 is for tin feeding wire head, 39 is for sending tin cylinder.

In CCD detects station 8: 81 be height sliding shoe, 82 for horizontal guide rod, 83 for transverse slider, 84 for CCD camera, 85 for smooth guide rod, 86 for light source, 87 be guide rod highly.

[specific embodiment]

Referring to accompanying drawing, a kind of automatic soldering system of the utility model, is characterized in that:

At least one welding post 3 or 4 or 6 or 7, the CCD that comprise carrier 2, carrier conveyer 1, sequentially arrangement detect station 8, workpiece handling portion 9 and workpiece efferent 10, several carriers 2 are installed on carrier conveyer 1, by carrier conveyer 1, are sent to each station; Workpiece handling portion 9 is by the workpiece handling that has completed CCD detection to workpiece efferent 10, and workpiece efferent 10 is sent the workpiece that has completed soldering,

Described carrier 2 comprises bedplate 21, clamping guidance set 22, right side clamp 24, blowing seat 25, left side clamp 26 and clamps push-and-pull piece 27, bedplate 21 is installed on carrier conveyer 1, clamp guidance set 22 and be fixed on bedplate 21, right side clamp 24 matches with left side clamp 26 and can move along clamping guidance set 22, between right side clamp 24 and left side clamp 26, be provided with blowing seat 25, clamp push-and-pull piece 27 and connect as driving member and left side clamp 26; Clamping process: when carrier 2 is during in welding position, the cylinder that holds out against being contained on streamline moves, withstand on and clamp on push-and-pull piece 27, clamp push-and-pull piece 27 slides in clamping gathering sill, now clamp push-and-pull piece 27 and also drive right side clamp 24 and left side clamp 26 to slide to centre, until then clamping work pieces welds, after being soldered, hold out against cylinder and unclamp, left and right clamp resets under the effect of spring force;

Described welding post comprises base 31, traversing electric cylinder 32, plumb joint 33, Z axis electricity cylinder 34, soldering controller 35, scolding tin 36, adjustment disk 37, tin feeding wire head 38 and send tin cylinder 39, scolding tin 36, plumb joint 33, adjustment disk 37 and tin feeding wire head 38 are loaded on soldering controller 35, soldering controller 35 connects with Z axis electricity cylinder 34 and traversing electric cylinder 32 respectively, can move up and down, plumb joint 33 fills rotationally and is loaded on adjustment disk 37, tin feeding wire head 38 connects with sending tin cylinder 39 movably, send tin cylinder 39 to be loaded on adjustment disk 37; Welding process: when carrier 2 is sent to after welding post clamping work pieces, traversing electric cylinder 32 moves on to top, prewelding position, Z axis electricity cylinder 34 bands drive chromium iron head 33 to move down into the proper height of workpiece welding, the correct position that meanwhile send tin cylinder 39 that wire feeding head 38 is delivered to chromium iron head 33 welds, by soldering controller 35, carry out wire feed, weld rear Z Shan electricity cylinder 34 and send tin cylinder 39 action playback, then being welded by traversing electric cylinder 32 next station, being soldered rear everything and getting back to original state;

Described CCD detects station 8 and comprises height sliding shoe 81, horizontal guide rod 82, transverse slider 83, CCD camera 84, smooth guide rod 85, light source 86 and height guide rod 87, height sliding shoe 81 can be loaded on height guide rod 87 up or down, horizontal the stretching in its side has horizontal guide rod 82, transverse slider 83 and CCD camera 84 can movably be loaded on horizontal guide rod 82, smooth guide rod 85 can be loaded on transverse slider 83 up or down, and light source 86 is loaded on smooth guide rod 85.Slide block can regulate at the enterprising line position of guide rod, until be transferred to a suitable position, clear while requiring to irradiate workpiece, center, it is mainly to check the position degree of welding and surperficial outward appearance situation that CCD detects, and then contrasts and reaches a conclusion.

In embodiment of the present utility model:

Smoking pipe 5 is installed above welding post, and the gas producing for absorbing welding, improves working environment.

Described at least one welding post 3 or 4 or 6 or 7 comprises 4 welding posts 3,4,6 and 7.

Described carrier conveyer 1 uses the conventional lifting belt return wire in this area.

Described workpiece handling portion 9 includes conveying robot.

Described workpiece efferent 10 is belt conveyers.

The utility model adopts the load plate streamline form that refluxes up and down, workpiece to be welded is placed on carrier, by carrier Automatic-clamping.Carrier conveyer 1 is delivered to each feature operation station carrier, welds, detects, material folding etc.At welding post, have waste air pipeline, in order to avoid toxic gas stays within, plumb joint angle is adjustable, and welding and assembling height is by Z axis SERVO CONTROL, and tin silk is by Soldering machine feed.In order to improve the efficiency of welding, scolding tin is divided into four welding posts to be completed, and after all having welded, delivers to and detects station by CCD detection workpiece yield.After completing this station, workpiece can press from both sides out workpiece by manipulator at next station, completes workpiece welding, and carrier is back to blowing initial position again.

Claims (3)

1. an automatic soldering system, it is characterized in that: at least one welding post, the CCD that comprise carrier, carrier conveyer, sequentially arrangement detect station, workpiece handling portion and workpiece efferent, several carriers are installed on carrier conveyer, by carrier conveyer, are sent to each station; Workpiece handling portion is by the workpiece handling that has completed CCD detection to workpiece efferent, and workpiece efferent is sent the workpiece that has completed soldering,

Described carrier comprises bedplate, clamping guidance set, right side clamp, blowing seat, left side clamp and clamps push-and-pull piece, bedplate is installed on carrier conveyer, clamp guidance set and be fixed on bedplate, right side clamp matches with left side clamp and can move along clamping guidance set, between right side clamp and left side clamp, be provided with blowing seat, clamp push-and-pull piece and connect as driving member and left side clamp;

Described welding post comprises base, traversing electric cylinder, plumb joint, Z axis electricity cylinder, soldering controller, scolding tin, adjustment disk, tin feeding wire head and send tin cylinder, scolding tin, plumb joint, adjustment disk and tin feeding wire head are loaded on soldering controller, soldering controller connects with Z axis electricity cylinder and traversing electric cylinder respectively, can move up and down, plumb joint fills rotationally and is loaded on adjustment disk, tin feeding wire head connects with sending tin cylinder movably, send tin cylinder to be loaded on adjustment disk;

Described CCD detects station and comprises height sliding shoe, horizontal guide rod, transverse slider, CCD camera, smooth guide rod, light source and height guide rod, height sliding shoe can be loaded on height guide rod up or down, horizontal the stretching in its side has horizontal guide rod, transverse slider and CCD camera can movably be loaded on horizontal guide rod, smooth guide rod can be loaded on transverse slider up or down, and light source is loaded on smooth guide rod.

2. a kind of automatic soldering system according to claim 1, is characterized in that: Smoking pipe is installed above welding post.

3. a kind of automatic soldering system according to claim 1 and 2, is characterized in that: described at least one welding post comprises 4 welding posts.