CN203973003U - A kind of automatic soldering system - Google Patents
A kind of automatic soldering system Download PDFInfo
- Publication number
- CN203973003U CN203973003U CN201420417622.XU CN201420417622U CN203973003U CN 203973003 U CN203973003 U CN 203973003U CN 201420417622 U CN201420417622 U CN 201420417622U CN 203973003 U CN203973003 U CN 203973003U
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- workpiece
- guide rod
- loaded
- carrier
- soldering
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- 238000005476 soldering Methods 0.000 title claims abstract description 34
- 239000000969 carrier Substances 0.000 claims abstract description 39
- 238000003466 welding Methods 0.000 claims abstract description 37
- ATJFFYVFTNAWJD-UHFFFAOYSA-N tin hydride Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 33
- 230000005611 electricity Effects 0.000 claims description 9
- 238000007664 blowing Methods 0.000 claims description 8
- -1 adjustment disk Chemical compound 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 4
- 230000000391 smoking Effects 0.000 claims description 4
- 238000005516 engineering process Methods 0.000 abstract description 3
- 230000002708 enhancing Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 229910000679 solder Inorganic materials 0.000 abstract description 3
- 210000003284 Horns Anatomy 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 3
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002341 toxic gas Substances 0.000 description 2
- 230000006399 behavior Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Abstract
A kind of automatic soldering system, at least one welding post, the CCD that comprise carrier, carrier conveyer, sequentially arrangement detect station, workpiece handling portion and workpiece efferent, several carriers are installed on carrier conveyer, by carrier conveyer, are sent to each station; Workpiece handling portion will complete workpiece handling that CCD detects to workpiece efferent, workpiece efferent is sent the workpiece that has completed soldering, bootable motion end (solder horn) arrives any bond pad locations of 3d space, operating personnel are not had to special technology and professional requirement, realize the hommization of edit operation.Flatiron assembly can arbitrarily angled, arbitrary orientation adjusting.Its advantage is to make soldering working automation, enhances productivity, reduces cost of labor, improves welding quality, safety in production, automatically detects yield.
Description
[technical field]
The utility model relates to instrument, equipment and the special-purpose auxiliary equipment for soldering, espespecially a kind of automatic soldering system.
[background technology]
Soldering has a wide range of applications as a kind of technique that is fixedly connected with of mechanical part, and in prior art, a lot of solderings are to complete by hand.Manual welding need understand material behavior, welding place, welding temperature, the weld interval of scolding tin and welded body, the clean situation of chromium iron head etc., just can make to weld body and obtain the assurance compared with good quality, manual operations for a long time, can feel that body and mind is tired standby, and the discharge toxic gas producing while having breathed a large amount of welding.
[summary of the invention]
For the shortcoming of prior art, the purpose of this utility model is to provide a kind of automatic soldering system.Be used for enhancing productivity, reduce cost of labor, improve welding quality, safety in production, automatically detect yield.
The utility model solves the technical scheme that its technical problem adopts: a kind of automatic soldering system is provided, includes, it is characterized in that:
At least one welding post, the CCD that comprise carrier, carrier conveyer, sequentially arrangement detect station, workpiece handling portion and workpiece efferent, and several carriers are installed on carrier conveyer, by carrier conveyer, are sent to each station; Workpiece handling portion is by the workpiece handling that has completed CCD detection to workpiece efferent, and workpiece efferent is sent the workpiece that has completed soldering,
Described carrier comprises bedplate, clamping guidance set, right side clamp, blowing seat, left side clamp and clamps push-and-pull piece, bedplate is installed on carrier conveyer, clamp guidance set and be fixed on bedplate, right side clamp matches with left side clamp and can move along clamping guidance set, between right side clamp and left side clamp, be provided with blowing seat, clamp push-and-pull piece and connect as driving member and left side clamp;
Described welding post comprises base, traversing electric cylinder, plumb joint, Z axis electricity cylinder, soldering controller, scolding tin, adjustment disk, tin feeding wire head and send tin cylinder, scolding tin, plumb joint, adjustment disk and tin feeding wire head are loaded on soldering controller, soldering controller connects with Z axis electricity cylinder and traversing electric cylinder respectively, can move up and down, plumb joint fills rotationally and is loaded on adjustment disk, tin feeding wire head connects with sending tin cylinder movably, send tin cylinder to be loaded on adjustment disk;
Described CCD detects station and comprises height sliding shoe, horizontal guide rod, transverse slider, CCD camera, smooth guide rod, light source and height guide rod, height sliding shoe can be loaded on height guide rod up or down, horizontal the stretching in its side has horizontal guide rod, transverse slider and CCD camera can movably be loaded on horizontal guide rod, smooth guide rod can be loaded on transverse slider up or down, and light source is loaded on smooth guide rod.
Above welding post, Smoking pipe can be installed, the gas producing for absorbing welding, improves working environment.
Described at least one welding post can comprise 4 welding posts.
Described carrier conveyer can use the conventional lifting belt return wire in this area.
Described workpiece handling portion includes conveying robot.
Described workpiece efferent is belt conveyer.
The bootable motion end of the utility model (solder horn) arrives any bond pad locations of 3d space, and operating personnel are not had to special technology and professional requirement, realizes the hommization of edit operation.Flatiron assembly can arbitrarily angled, arbitrary orientation adjusting.
The beneficial effects of the utility model are: make soldering working automation, enhance productivity, reduce cost of labor, improve welding quality, safety in production, automatically detect yield.Simple to operate, human body is not caused damage, the workpiece basic of welding to, outward appearance is full, without rosin joint solder skip phenomenon.Yield reaches 99.9%.
[accompanying drawing explanation]
Below in conjunction with accompanying drawing, the utility model will be further described.
Fig. 1 is the structural representation of the utility model embodiment.
Fig. 2 is the structural representation of the utility model carrier 2.
Fig. 3 is the utility model welding post structural representation.
Fig. 4 is that the utility model CCD detects station structure schematic diagram.
In figure: 1 be carrier conveyer, 2 for carrier, 3 for soldering station one, 4 for soldering station two, 5 for Smoking pipe, 6 for soldering station three, 7 for soldering station four, 8 for CCD detect station, 9 for workpiece handling portion, 10 be workpiece efferent.
In carrier 2: 21 is that bedplate, 22 is for clamping guidance set, 23 for workpiece, 24 is for right side clamp, 25 is for blowing seat, 26 is for left side clamp, 27 is for clamping push-and-pull piece.
In scolding tin station 3,4,6,7 structures: 31 for base, 32 is for traversing electric cylinder, 33 is for plumb joint, 34 is for Z axis electricity cylinder, 35 is for soldering controller, 36 is for scolding tin, 37 is for adjustment disk, 38 is for tin feeding wire head, 39 is for sending tin cylinder.
In CCD detects station 8: 81 be height sliding shoe, 82 for horizontal guide rod, 83 for transverse slider, 84 for CCD camera, 85 for smooth guide rod, 86 for light source, 87 be guide rod highly.
[specific embodiment]
Referring to accompanying drawing, a kind of automatic soldering system of the utility model, is characterized in that:
At least one welding post 3 or 4 or 6 or 7, the CCD that comprise carrier 2, carrier conveyer 1, sequentially arrangement detect station 8, workpiece handling portion 9 and workpiece efferent 10, several carriers 2 are installed on carrier conveyer 1, by carrier conveyer 1, are sent to each station; Workpiece handling portion 9 is by the workpiece handling that has completed CCD detection to workpiece efferent 10, and workpiece efferent 10 is sent the workpiece that has completed soldering,
Described carrier 2 comprises bedplate 21, clamping guidance set 22, right side clamp 24, blowing seat 25, left side clamp 26 and clamps push-and-pull piece 27, bedplate 21 is installed on carrier conveyer 1, clamp guidance set 22 and be fixed on bedplate 21, right side clamp 24 matches with left side clamp 26 and can move along clamping guidance set 22, between right side clamp 24 and left side clamp 26, be provided with blowing seat 25, clamp push-and-pull piece 27 and connect as driving member and left side clamp 26; Clamping process: when carrier 2 is during in welding position, the cylinder that holds out against being contained on streamline moves, withstand on and clamp on push-and-pull piece 27, clamp push-and-pull piece 27 slides in clamping gathering sill, now clamp push-and-pull piece 27 and also drive right side clamp 24 and left side clamp 26 to slide to centre, until then clamping work pieces welds, after being soldered, hold out against cylinder and unclamp, left and right clamp resets under the effect of spring force;
Described welding post comprises base 31, traversing electric cylinder 32, plumb joint 33, Z axis electricity cylinder 34, soldering controller 35, scolding tin 36, adjustment disk 37, tin feeding wire head 38 and send tin cylinder 39, scolding tin 36, plumb joint 33, adjustment disk 37 and tin feeding wire head 38 are loaded on soldering controller 35, soldering controller 35 connects with Z axis electricity cylinder 34 and traversing electric cylinder 32 respectively, can move up and down, plumb joint 33 fills rotationally and is loaded on adjustment disk 37, tin feeding wire head 38 connects with sending tin cylinder 39 movably, send tin cylinder 39 to be loaded on adjustment disk 37; Welding process: when carrier 2 is sent to after welding post clamping work pieces, traversing electric cylinder 32 moves on to top, prewelding position, Z axis electricity cylinder 34 bands drive chromium iron head 33 to move down into the proper height of workpiece welding, the correct position that meanwhile send tin cylinder 39 that wire feeding head 38 is delivered to chromium iron head 33 welds, by soldering controller 35, carry out wire feed, weld rear Z Shan electricity cylinder 34 and send tin cylinder 39 action playback, then being welded by traversing electric cylinder 32 next station, being soldered rear everything and getting back to original state;
Described CCD detects station 8 and comprises height sliding shoe 81, horizontal guide rod 82, transverse slider 83, CCD camera 84, smooth guide rod 85, light source 86 and height guide rod 87, height sliding shoe 81 can be loaded on height guide rod 87 up or down, horizontal the stretching in its side has horizontal guide rod 82, transverse slider 83 and CCD camera 84 can movably be loaded on horizontal guide rod 82, smooth guide rod 85 can be loaded on transverse slider 83 up or down, and light source 86 is loaded on smooth guide rod 85.Slide block can regulate at the enterprising line position of guide rod, until be transferred to a suitable position, clear while requiring to irradiate workpiece, center, it is mainly to check the position degree of welding and surperficial outward appearance situation that CCD detects, and then contrasts and reaches a conclusion.
In embodiment of the present utility model:
Smoking pipe 5 is installed above welding post, and the gas producing for absorbing welding, improves working environment.
Described at least one welding post 3 or 4 or 6 or 7 comprises 4 welding posts 3,4,6 and 7.
Described carrier conveyer 1 uses the conventional lifting belt return wire in this area.
Described workpiece handling portion 9 includes conveying robot.
Described workpiece efferent 10 is belt conveyers.
The utility model adopts the load plate streamline form that refluxes up and down, workpiece to be welded is placed on carrier, by carrier Automatic-clamping.Carrier conveyer 1 is delivered to each feature operation station carrier, welds, detects, material folding etc.At welding post, have waste air pipeline, in order to avoid toxic gas stays within, plumb joint angle is adjustable, and welding and assembling height is by Z axis SERVO CONTROL, and tin silk is by Soldering machine feed.In order to improve the efficiency of welding, scolding tin is divided into four welding posts to be completed, and after all having welded, delivers to and detects station by CCD detection workpiece yield.After completing this station, workpiece can press from both sides out workpiece by manipulator at next station, completes workpiece welding, and carrier is back to blowing initial position again.
Claims (3)
1. an automatic soldering system, it is characterized in that: at least one welding post, the CCD that comprise carrier, carrier conveyer, sequentially arrangement detect station, workpiece handling portion and workpiece efferent, several carriers are installed on carrier conveyer, by carrier conveyer, are sent to each station; Workpiece handling portion is by the workpiece handling that has completed CCD detection to workpiece efferent, and workpiece efferent is sent the workpiece that has completed soldering,
Described carrier comprises bedplate, clamping guidance set, right side clamp, blowing seat, left side clamp and clamps push-and-pull piece, bedplate is installed on carrier conveyer, clamp guidance set and be fixed on bedplate, right side clamp matches with left side clamp and can move along clamping guidance set, between right side clamp and left side clamp, be provided with blowing seat, clamp push-and-pull piece and connect as driving member and left side clamp;
Described welding post comprises base, traversing electric cylinder, plumb joint, Z axis electricity cylinder, soldering controller, scolding tin, adjustment disk, tin feeding wire head and send tin cylinder, scolding tin, plumb joint, adjustment disk and tin feeding wire head are loaded on soldering controller, soldering controller connects with Z axis electricity cylinder and traversing electric cylinder respectively, can move up and down, plumb joint fills rotationally and is loaded on adjustment disk, tin feeding wire head connects with sending tin cylinder movably, send tin cylinder to be loaded on adjustment disk;
Described CCD detects station and comprises height sliding shoe, horizontal guide rod, transverse slider, CCD camera, smooth guide rod, light source and height guide rod, height sliding shoe can be loaded on height guide rod up or down, horizontal the stretching in its side has horizontal guide rod, transverse slider and CCD camera can movably be loaded on horizontal guide rod, smooth guide rod can be loaded on transverse slider up or down, and light source is loaded on smooth guide rod.
2. a kind of automatic soldering system according to claim 1, is characterized in that: Smoking pipe is installed above welding post.
3. a kind of automatic soldering system according to claim 1 and 2, is characterized in that: described at least one welding post comprises 4 welding posts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420417622.XU CN203973003U (en) | 2014-07-28 | 2014-07-28 | A kind of automatic soldering system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420417622.XU CN203973003U (en) | 2014-07-28 | 2014-07-28 | A kind of automatic soldering system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203973003U true CN203973003U (en) | 2014-12-03 |
Family
ID=51970489
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420417622.XU Active CN203973003U (en) | 2014-07-28 | 2014-07-28 | A kind of automatic soldering system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203973003U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105436646A (en) * | 2015-12-08 | 2016-03-30 | 苏州索力旺新能源科技有限公司 | Welding production line of photovoltaic connection box |
| CN106735688A (en) * | 2017-03-23 | 2017-05-31 | 东莞仕能机械设备有限公司 | A kind of tin-soldering device and its tin-soldering method of alternately input and output material |
| CN107738020A (en) * | 2017-11-14 | 2018-02-27 | 苏州泛能电力科技有限公司 | A kind of cable welding of electric connector manipulator |
| CN108161155A (en) * | 2017-12-29 | 2018-06-15 | 吉安市井开区吉军科技有限公司 | A kind of mobile power tin soldering machine |
| CN108188527A (en) * | 2017-12-29 | 2018-06-22 | 吉安市井开区吉军科技有限公司 | A kind of mobile power tin-soldering method |
| CN112809248A (en) * | 2020-12-28 | 2021-05-18 | 江阴市博汇机械成套设备有限公司 | Welding device with stress release function and welding process |
-
2014
- 2014-07-28 CN CN201420417622.XU patent/CN203973003U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105436646A (en) * | 2015-12-08 | 2016-03-30 | 苏州索力旺新能源科技有限公司 | Welding production line of photovoltaic connection box |
| CN106735688A (en) * | 2017-03-23 | 2017-05-31 | 东莞仕能机械设备有限公司 | A kind of tin-soldering device and its tin-soldering method of alternately input and output material |
| CN107738020A (en) * | 2017-11-14 | 2018-02-27 | 苏州泛能电力科技有限公司 | A kind of cable welding of electric connector manipulator |
| CN108161155A (en) * | 2017-12-29 | 2018-06-15 | 吉安市井开区吉军科技有限公司 | A kind of mobile power tin soldering machine |
| CN108188527A (en) * | 2017-12-29 | 2018-06-22 | 吉安市井开区吉军科技有限公司 | A kind of mobile power tin-soldering method |
| CN112809248A (en) * | 2020-12-28 | 2021-05-18 | 江阴市博汇机械成套设备有限公司 | Welding device with stress release function and welding process |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CB03 | Change of inventor or designer information |
Inventor after: Tu Guoquan Inventor before: PROWSE.DAVID.EDUARD |
|
| COR | Change of bibliographic data | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 518000, Guangdong, Shenzhen province Baoan District manhole street, sand three, Wai Wai, first industrial zone, No. 42 Dili Road Patentee after: BANDP Automation Dynamics Ltd. Address before: 518000, Guangdong, Shenzhen province Baoan District manhole street, sand three, Wai Wai, first industrial zone, No. 42 Dili Road Patentee before: SHENZHEN DEFULAI AUTOMATION EQUIPMENT CO., LTD. |