CN102935539A - Pipe prefabricated flame cutting device - Google Patents
Pipe prefabricated flame cutting device Download PDFInfo
- Publication number
- CN102935539A CN102935539A CN2012104845949A CN201210484594A CN102935539A CN 102935539 A CN102935539 A CN 102935539A CN 2012104845949 A CN2012104845949 A CN 2012104845949A CN 201210484594 A CN201210484594 A CN 201210484594A CN 102935539 A CN102935539 A CN 102935539A
- Authority
- CN
- China
- Prior art keywords
- roller
- cutting
- flame
- pipe
- way
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Landscapes
- Arc Welding In General (AREA)
Abstract
The invention relates to a pipe prefabricated flame cutting device which belongs to the technical field of automatic cutting and welding equipment. The pipe prefabricated flame cutting device mainly consists of a cutting trolley, a rotary roller way component, a carrier roller component, a material blocking mechanism, a lifting guide carrier roller component and a track module. According to the pipe prefabricated flame cutting device, a pipe is lifted to the highest point through a guide carrier roller, manual feeding is carried out, then the guide carrier roller is brought down to the lowest point, the pipe falls on a rotary roller to carry out rotary disc rotation, flame cutting is carried, the guide carrier roller is lifted to the highest point after the cutting, and the pipe is carried away by a manual conveying assembly line work manner. The lifting action of the guide carrier roller is carried out by utilizing an airbag structure as a power execution mechanism, so that the structure is simple, the appearance is attractive, the operation is convenient, the equipment cost is saved and the defect of asynchronization caused by using air cylinders and hydraulic cylinders as power execution mechanisms at present is solved at the same time.
Description
Technical field
The present invention relates to a kind of pipe prefabrication flame-cutting plant, belong to automation cutting technical field of welding equipment.
Background technology
In shipbuilding industry, many pipelines all need to carry out prefabricated cutting, however at present most steel pipes of shipyard still adopt manual cutting, pipe fitting can not surface trimming etc. mode, cutting efficiency is low, operation labour intensity is large.
Summary of the invention
Technical problem to be solved by this invention is, overcome the shortcoming of prior art, a kind of pipe prefabrication flame-cutting plant is provided, have that otch end face quality is good, easy to operate, the characteristics of precise and high efficiency, but and be fit to batch production, rifle head manual adjustment angle that flame cuts tool, can in cutting, decide angle cutting according to need of production.
In order to solve above technical problem, the invention provides a kind of pipe prefabrication flame-cutting plant, mainly formed by Cutting dolly, pipeline support assembly and rail module, described rail module and described pipeline support assembly be arranged in parallel, described Cutting dolly is arranged on the described rail module, described Cutting dolly mainly is comprised of chassis, column, electric expansion arm, electrical apparatus control system and flame cutting machine head, described chassis moves along described rail module, and described column is fixedly mounted on the described chassis; Described column top mounted motor reductor, described motor reducer links to each other with slide plate on being installed in column by the screw rod of vertical-transmission, driving described slide plate moves up and down along column, described electric expansion arm is installed on the slide plate of described column, and described flame cutting machine head is installed in the end of electric expansion arm; Described pipeline support assembly comprises underframe, revolution roller-way parts and lifting guiding idler assembly, described revolution roller-way parts and lifting guiding idler assembly are disposed on the described underframe, revolution roller-way on the described revolution roller-way parts drives through power transmission shaft with the rotary decelerating motor that is installed in underframe end and is connected, drive tube turning by the described revolution roller-way of described rotary decelerating motor-driven, described lifting guiding idler assembly comprises the guiding carrying roller and is arranged on the lifting gasbag of described guiding carrying roller bottom, drive the height of guiding carrying roller by the size of controlling described lifting gasbag, realize that pipeline is in guiding carrying roller and the exchange of turning round between the roller-way.
The technical scheme that the present invention further limits is: aforesaid pipe prefabrication flame-cutting plant, described flame cutting machine head comprises manual slide plate, connector and burning torch, described manual slide plate is installed on the described electric expansion arm, and described burning torch is linked to each other with described manual slide plate by described connector.
Aforesaid pipe prefabrication flame-cutting plant, described chassis is comprised of vehicle frame and wheel, also is provided with brake gear on the described wheel, prevents that dolly from play occuring in cutting process, affects cutting effect.
Aforesaid pipe prefabrication flame-cutting plant also is equipped with stock stop on the underframe of described pipeline support assembly, described stock stop is arranged on a relative side of pipeline material loading direction, and the pipe fitting landing causes security incident when preventing artificial loading.
Aforesaid pipe prefabrication flame-cutting plant also is provided with idler assembly on the underframe of described pipeline support assembly, described idler assembly is disposed between described revolution roller-way and the guiding carrying roller, realizes holding and the conveying function of auxiliary pipe fitting by idler assembly.
Further, aforesaid pipe prefabrication flame-cutting plant, described guiding carrying roller is the V-arrangement roller.
The invention has the beneficial effects as follows: the present invention is real to be raised to peak by the guiding carrying roller, then manual material loading, the idler roll that will lead again drops to minimum point, pipe fitting is fallen and is carried out the rotary disk rotation on the revolution roller-way, carry out the flame cutting, cut the carrying roller that to lead after complete and be raised to peak, by the pipelining mode of manual feed pipe fitting is transported again; The lifting action of guiding carrying roller is to utilize airbag structure as powered actuation mechanism, and is simple in structure, handsome in appearance, operation is convenient, saved the cost of equipment, also solved simultaneously and often adopted at present cylinder, hydraulic cylinder as powered actuation mechanism, and nonsynchronous defective often occurred.
Description of drawings
Fig. 1 is structural representation of the present invention.
Fig. 2 is the top view of Fig. 1.
Fig. 3 is the left view of Fig. 1.
The specific embodiment
Embodiment 1
A kind of pipe prefabrication flame-cutting plant that present embodiment provides, structure as shown in Figure 1 to Figure 3, mainly formed by Cutting dolly 1, pipeline support assembly 2 and rail module 3, rail module 3 be arranged in parallel with pipeline support assembly 2, Cutting dolly 1 is arranged on the rail module 3, Cutting dolly 1 mainly is comprised of chassis 4, column 5, electric expansion arm 6, electrical apparatus control system 7 and flame cutting machine head 8, and chassis moves along rail module, and column 5 is fixedly mounted on the chassis 4; Column top mounted motor reductor 9, motor reducer 9 links to each other with slide plate 10 on being installed in column by the screw rod of vertical-transmission, driving slide plate 10 by motor reducer 9 moves up and down along column, electric expansion arm 6 is installed on the slide plate of column 5, and flame cutting machine head 8 is installed in the end of electric expansion arm 6; Pipeline support assembly 2 comprises underframe 11, revolution roller-way parts 12 and lifting guiding idler assembly 13, revolution roller-way parts 12 and lifting guiding idler assembly 13 are disposed on the underframe 11, revolution roller-way 15 on the revolution roller-way parts 12 drives through power transmission shaft with the rotary decelerating motor 14 that is installed in underframe end and is connected, drive the revolution roller-way by rotary decelerating motor 14 and drive tube turning, lifting guiding idler assembly 13 comprises guiding carrying roller 17 and is arranged on the lifting gasbag 16 of guiding carrying roller bottom, drive the height of guiding carrying roller by 16 sizes of control lifting gasbag, realize the exchange of pipeline between guiding carrying roller and revolution roller-way, stock stop 18 also is installed on the underframe of pipeline support assembly, stock stop is arranged on a relative side of pipeline material loading direction, and the pipe fitting landing causes security incident when preventing artificial loading.
The flame cutting machine head of present embodiment comprises manual slide plate, connector and burning torch, manually slide plate is installed on the electric expansion arm, burning torch is linked to each other with manual slide plate by connector, the flame cutting mode is fit to the cutting of heavy wall carbon steel pipe fitting, have otch end face quality good, easy to operate, accurate, efficient, be fit to batch production, but flame cuts tool rifle head manual adjustment angle, can decide angle cutting according to need of production in cutting.Chassis is comprised of vehicle frame and wheel, also is provided with brake gear on the wheel.Also be provided with idler assembly on the underframe of pipeline support assembly, idler assembly is disposed between revolution roller-way and the guiding carrying roller, realizes holding and the conveying function of auxiliary pipe fitting by idler assembly.
Lifting guiding idler assembly is lifted away from the revolution roller-way by the rising air bag with cutting pipe, and the loading and unloading runout table adopts manual mode to carry, in order to ensure operation steadily and safety, be equipped with the guiding carrying roller at separately carriage, lifting is smooth, without jam.This guiding carrying roller is the important component part of the cut-out of pipe prewire and groove station, at first, before the raw material pipe on the manual feeding roller table is sent into this roller-way, the V-arrangement roller of guiding carrying roller must be lifted to peak, make the V-arrangement roll shaft heart exceed the revolution roller-way, pipe can be carried into afterwards, treat that the raw material pipe is transported to after the suitable position; The operational guidance carrying roller descends, and the raw material pipe is steadily dropped on the revolution roller-way, and the V-arrangement roller of guiding carrying roller has guaranteed that pipe not of uniform size all can be smoothly by carrying.
In addition to the implementation, the present invention can also have other embodiments.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop on the protection domain of requirement of the present invention.
Claims (6)
1. pipe prefabrication flame-cutting plant, mainly formed by Cutting dolly, pipeline support assembly and rail module, it is characterized in that: described rail module and described pipeline support assembly be arranged in parallel, described Cutting dolly is arranged on the described rail module, described Cutting dolly mainly is comprised of chassis, column, electric expansion arm, electrical apparatus control system and flame cutting machine head, described chassis moves along described rail module, and described column is fixedly mounted on the described chassis; Described column top mounted motor reductor, described motor reducer links to each other with slide plate on being installed in column by the screw rod of vertical-transmission, driving described slide plate moves up and down along column, described electric expansion arm is installed on the slide plate of described column, and described flame cutting machine head is installed in the end of electric expansion arm; Described pipeline support assembly comprises underframe, revolution roller-way parts and lifting guiding idler assembly, described revolution roller-way parts and lifting guiding idler assembly are disposed on the described underframe, revolution roller-way on the described revolution roller-way parts drives through power transmission shaft with the rotary decelerating motor that is installed in underframe end and is connected, drive tube turning by the described revolution roller-way of described rotary decelerating motor-driven, described lifting guiding idler assembly comprises the guiding carrying roller and is arranged on the lifting gasbag of described guiding carrying roller bottom, drive the height of guiding carrying roller by the size of controlling described lifting gasbag, realize that pipeline is in guiding carrying roller and the exchange of turning round between the roller-way.
2. pipe prefabrication flame-cutting plant according to claim 1, it is characterized in that: described flame cutting machine head comprises manual slide plate, connector and burning torch, described manual slide plate is installed on the described electric expansion arm, and described burning torch is linked to each other with described manual slide plate by described connector.
3. pipe prefabrication flame-cutting plant according to claim 1, it is characterized in that: described chassis is comprised of vehicle frame and wheel, also is provided with brake gear on the described wheel.
4. pipe prefabrication flame-cutting plant according to claim 1, it is characterized in that: stock stop also is installed on the underframe of described pipeline support assembly, and described stock stop is arranged on a relative side of pipeline material loading direction.
5. pipe prefabrication flame-cutting plant according to claim 1 is characterized in that: also be provided with idler assembly on the underframe of described pipeline support assembly, described idler assembly is disposed between described revolution roller-way and the guiding carrying roller.
6. pipe prefabrication flame-cutting plant according to claim 1, it is characterized in that: described guiding carrying roller is the V-arrangement roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012104845949A CN102935539A (en) | 2012-11-23 | 2012-11-23 | Pipe prefabricated flame cutting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012104845949A CN102935539A (en) | 2012-11-23 | 2012-11-23 | Pipe prefabricated flame cutting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102935539A true CN102935539A (en) | 2013-02-20 |
Family
ID=47694478
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012104845949A Pending CN102935539A (en) | 2012-11-23 | 2012-11-23 | Pipe prefabricated flame cutting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102935539A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104439214A (en) * | 2014-12-09 | 2015-03-25 | 宁夏共享铸钢有限公司 | Riser cutting aid for steel castings |
| CN105195853A (en) * | 2015-09-29 | 2015-12-30 | 河南新开源石化管道有限公司 | Positioning device of automatic gas cutting torch |
| CN111659975A (en) * | 2020-05-22 | 2020-09-15 | 河南新开源石化管道有限公司 | Rotary cutting device of titanium alloy pipe end |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4052039A (en) * | 1976-05-19 | 1977-10-04 | Iwatani Sangyo Kabushiki Kaisha | Automatic cutting torch assembly |
| CN101653872A (en) * | 2009-09-24 | 2010-02-24 | 南京奥特电气有限公司 | Rolling disc type two-axis numerical control pipeline cutting machine |
| CN202022529U (en) * | 2010-11-11 | 2011-11-02 | 哈尔滨华崴焊切股份有限公司 | Rotary wheel transmission mechanism |
| CN202199951U (en) * | 2011-07-26 | 2012-04-25 | 南京奥特电气有限公司 | Pressure arm-type automatic pipe welding machine |
| CN202199894U (en) * | 2011-07-26 | 2012-04-25 | 南京奥特电气有限公司 | Dual-shaft numerical control automatic powder-spraying scribing and flame/plasma cutting machine for pipeline |
| CN202894537U (en) * | 2012-11-23 | 2013-04-24 | 南京奥特电气股份有限公司 | Pipeline fabricated flame cutting device |
-
2012
- 2012-11-23 CN CN2012104845949A patent/CN102935539A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4052039A (en) * | 1976-05-19 | 1977-10-04 | Iwatani Sangyo Kabushiki Kaisha | Automatic cutting torch assembly |
| CN101653872A (en) * | 2009-09-24 | 2010-02-24 | 南京奥特电气有限公司 | Rolling disc type two-axis numerical control pipeline cutting machine |
| CN202022529U (en) * | 2010-11-11 | 2011-11-02 | 哈尔滨华崴焊切股份有限公司 | Rotary wheel transmission mechanism |
| CN202199951U (en) * | 2011-07-26 | 2012-04-25 | 南京奥特电气有限公司 | Pressure arm-type automatic pipe welding machine |
| CN202199894U (en) * | 2011-07-26 | 2012-04-25 | 南京奥特电气有限公司 | Dual-shaft numerical control automatic powder-spraying scribing and flame/plasma cutting machine for pipeline |
| CN202894537U (en) * | 2012-11-23 | 2013-04-24 | 南京奥特电气股份有限公司 | Pipeline fabricated flame cutting device |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104439214A (en) * | 2014-12-09 | 2015-03-25 | 宁夏共享铸钢有限公司 | Riser cutting aid for steel castings |
| CN105195853A (en) * | 2015-09-29 | 2015-12-30 | 河南新开源石化管道有限公司 | Positioning device of automatic gas cutting torch |
| CN111659975A (en) * | 2020-05-22 | 2020-09-15 | 河南新开源石化管道有限公司 | Rotary cutting device of titanium alloy pipe end |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN202240054U (en) | Light gantry cutting machine | |
| CN201922110U (en) | Automatic blanking machine for steel pipes | |
| CN102126045A (en) | Automatic blanking machine for steel pipes | |
| CN202499548U (en) | Automatic loading and unloading system | |
| CN202199891U (en) | Straight pipe automatic fixed-length cutting and grooving device | |
| CN202963729U (en) | Pipe prefabrication two-shaft numerical control fixed-scale cutting production line | |
| CN204449721U (en) | A kind of cylindrical part automatic soldering device | |
| CN211540234U (en) | Automatic annular production line of restoreing of aluminium electroloysis anode rod | |
| CN206028980U (en) | Novel plasma cutting machine | |
| CN104002056B (en) | Automatically two girth welding machine | |
| CN105855893A (en) | Automatic production system for main chord of tower elevator | |
| CN102935539A (en) | Pipe prefabricated flame cutting device | |
| CN201922178U (en) | Automatic welding device | |
| CN202317381U (en) | Gantry welding device | |
| CN202053022U (en) | Laser cutting machine | |
| CN201950381U (en) | Section bar cutting production line | |
| CN202894537U (en) | Pipeline fabricated flame cutting device | |
| CN108213662A (en) | Oil tank end socket automates butt welding system | |
| CN107866654B (en) | Plug welding hole welding device for automobile brake impact welding shoe | |
| CN205764905U (en) | tower hoist main chord automatic production system | |
| CN204397262U (en) | The welding tilter structure of plate shearing machine workbench | |
| CN206779669U (en) | Full-automatic steel pipe intersection-line cutting machine | |
| WO2015014001A1 (en) | Zero-degree belted layer cutting apparatus and using method thereof | |
| CN215200082U (en) | Repair welding machine tool for sintering trolley wheel | |
| CN202273155U (en) | Hydraulic rail milling machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C12 | Rejection of a patent application after its publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20130220 |