CN202053022U - Laser cutting machine - Google Patents

Laser cutting machine Download PDF

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Publication number
CN202053022U
CN202053022U CN201120087681.1U CN201120087681U CN202053022U CN 202053022 U CN202053022 U CN 202053022U CN 201120087681 U CN201120087681 U CN 201120087681U CN 202053022 U CN202053022 U CN 202053022U
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bin
cylinder
laser cutting
workbench
cutting machine
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邵燕瑛
董立锋
吴美琴
蒋建新
王峻毅
周冰峰
陈允才
范彬
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Wuxi Hualian Precision Machinery Co Ltd
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Wuxi Hualian Precision Machinery Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract

本实用新型涉及一种激光切割机,由主机工作台装置与邻接的料架装置组成,并通过控制系统进行控制。本实用新型采用料架同步升降机构将料架平台上的上下两套料架进行高度升降,并利用工作台传动机构将料架交替送入工作台进行工作;当一套料架上的工件进行切割作业时,另一套料架可以同时进行上下料作业,极大的提高了生产效率,且保证了操作人员的安全。本实用新型的光纤激光器在机床上能高速运行,利用系统控制的纵向、横向与竖向定位机构快速准确实现定位与切割工作,精度高,动作安全可靠。本实用新型通过合理的风路设计,可以有效处理切割时产生的烟尘,环保安全。

The utility model relates to a laser cutting machine, which is composed of a host workbench device and an adjacent material rack device, and is controlled by a control system. The utility model adopts the synchronous lifting mechanism of the material rack to lift the height of the upper and lower sets of material racks on the material rack platform, and uses the workbench transmission mechanism to alternately send the material racks into the workbench for work; During the cutting operation, another set of material racks can carry out loading and unloading operations at the same time, which greatly improves the production efficiency and ensures the safety of the operators. The fiber laser of the utility model can run at high speed on the machine tool, and the positioning and cutting work can be quickly and accurately realized by using the vertical, horizontal and vertical positioning mechanisms controlled by the system, with high precision and safe and reliable actions. The utility model can effectively deal with the smoke and dust generated during cutting through a reasonable wind path design, and is environmentally friendly and safe.

Description

激光切割机laser cutter

技术领域 technical field

本实用新型涉及一种机床设备,尤其是高速光纤激光切割机。  The utility model relates to a machine tool, in particular to a high-speed optical fiber laser cutting machine. the

背景技术 Background technique

激光切割机作业精度高,加工效率快,因而得到了广泛的应用。现有的二氧化碳激光切割机切割综合成本大,安装难度大,维护成本大且频繁;而单工作台或悬臂式激光切割机工作时,工件上下料会浪费许多时间,在机器上直接上下料对机床本身的切割精度影响也大。  Laser cutting machine has high operation precision and fast processing efficiency, so it has been widely used. The existing carbon dioxide laser cutting machine has high cutting comprehensive cost, difficult installation, high and frequent maintenance cost; while single workbench or cantilever laser cutting machine is working, it will waste a lot of time for loading and unloading workpieces, and loading and unloading directly on the machine is of great importance. The cutting accuracy of the machine tool itself is also greatly affected. the

实用新型内容 Utility model content

本申请人针对上述现有激光切割机的缺点,提供一种具有交换工作台的高速光纤激光切割机。  The present applicant provides a high-speed fiber laser cutting machine with an exchange workbench aiming at the above-mentioned shortcomings of the existing laser cutting machine. the

本实用新型所采用的技术方案如下:  The technical scheme adopted in the utility model is as follows:

一种激光切割机,由主机工作台装置与邻接的料架装置组成,并通过控制系统进行控制; A laser cutting machine, which is composed of a host workbench device and an adjacent material rack device, and is controlled by a control system;

主机工作台装置包括一体式的工作台架,在工作台架的正面设置有左右直线导轨,横梁组件横跨在左右直线导轨上并且沿导轨实现纵向滑移,在横梁组件上设置有横向移动组件沿横轴实现横向滑移,激光切割头通过高度升降组件实现竖向滑移;工作台架下部采用隔板分隔成并列的若干个小室及前部的主吸风道,主吸风道与抽风除尘器相连通; The workbench device of the main machine includes an integrated workbench frame. Left and right linear guide rails are arranged on the front of the workbench frame. The beam assembly straddles the left and right linear guide rails and slides longitudinally along the guide rails. The horizontal sliding is realized along the horizontal axis, and the vertical sliding of the laser cutting head is realized through the height-lifting components; The dust collector is connected;

料架装置利用料架同步升降机构将料架平台上的上下两套料架进行高度升降,并利用工作台传动机构将料架交替送入工作台进行工作; The material rack device uses the material rack synchronous lifting mechanism to raise and lower the height of the upper and lower sets of material racks on the material rack platform, and uses the workbench transmission mechanism to alternately send the material racks to the workbench for work;

料架定位装置设置在主机工作台装置的端部,固定挂钩组件设置料架装置的末端。其进一步特征在于: The rack positioning device is arranged at the end of the host workbench device, and the fixed hook assembly is arranged at the end of the rack device. It is further characterized by:

工作台架内各小室与主吸风道之间设置有阀门,控制阀门启闭的各个机控阀设置于工作台架侧面,通过进气管和出气管控制汽缸,汽缸一端与工作台架支座铰接,另一端的活塞杆与阀门相铰接;在小室内设置有料斗,料斗两侧下部开有通风孔。 There are valves between the small chambers in the workbench and the main suction duct. The mechanical control valves that control the opening and closing of the valves are set on the side of the workbench. The cylinder is controlled through the inlet pipe and the outlet pipe. One end of the cylinder is connected to the support of the workbench. Hinged, the piston rod at the other end is hinged with the valve; a hopper is arranged in the small room, and ventilation holes are opened on the lower part of both sides of the hopper.

所述工作台传动机构设置在工作台架的顶面,工作台传动电机的输出轴通过传动箱内的减速机、传动轴与主动链轮连接,链条连接主动链轮与从动链轮;从动链轮安装在从动箱上,螺杆的一端固定在从动箱一侧,螺杆的另一端弹性连接到调节架上,在链条的外部关节上通过销轴固定滚轮轴承作为牵引轮。  The workbench transmission mechanism is arranged on the top surface of the workbench, and the output shaft of the workbench transmission motor is connected with the driving sprocket through the reducer in the transmission box, the transmission shaft, and the chain is connected with the driving sprocket and the driven sprocket; The moving sprocket is installed on the driven box, one end of the screw is fixed on one side of the driven box, the other end of the screw is elastically connected to the adjusting frame, and the roller bearing is fixed on the external joint of the chain as a traction wheel through a pin shaft. the

所述料架在料架框架的前端面安装有与所述工作台传动机构的牵引轮配合的传动卡钩,与所述固定挂钩组件配合的固定挂钩固定于料架框架的后端面,定位板分别安装于料架框架的相邻两侧面,支撑栅板插装于料架框架的槽孔中,料架框架两侧面装有滚轮组件。  The front end of the material rack frame is equipped with a transmission hook that cooperates with the traction wheel of the workbench transmission mechanism, and the fixed hook that cooperates with the fixed hook assembly is fixed on the rear end face of the material rack frame, and the positioning plate They are respectively installed on the adjacent two sides of the material rack frame, the supporting grid plate is inserted into the slot hole of the material rack frame, and the two sides of the material rack frame are equipped with roller assemblies. the

料架框架一侧设置有多组V形滚轮组件,另一侧对应设置平滚轮组件,料架通过两侧滚轮组件支撑在料架同步升降机构的两槽钢支架上设置的六角钢轨道上。  There are multiple sets of V-shaped roller assemblies on one side of the rack frame, and flat roller assemblies on the other side. The rack is supported on the hexagonal steel rails set on the two channel steel brackets of the synchronous lifting mechanism of the rack through the roller assemblies on both sides. the

所述料架同步升降机构的电动机通过传动分配装置将动力同步分配至前后两组共四根小齿轮轴,小齿轮轴上的小齿轮与大齿轮相啮合;槽钢支架设置有左右两根,每根槽钢支架设置有前后支撑座;大齿轮中心轴固定在机架上,在四个大齿轮的盘面上、距离齿轮圆心一定距离设置有孔,通过支撑轴将齿轮盘面孔与槽钢支撑座相铰接。  The motor of the rack synchronous lifting mechanism distributes the power synchronously to the front and rear groups of four pinion shafts through the transmission distribution device, and the pinion gear on the pinion shaft meshes with the large gear; Each channel steel bracket is equipped with front and rear support seats; the central axis of the large gear is fixed on the frame, and holes are set on the disk surfaces of the four large gears at a certain distance from the center of the gear circle, and the surface of the gear disk and the channel steel are supported by the support shaft. The seat is hinged. the

所述传动分配装置结构为电动机的输出轴输入减速机,减速机的两端输出轴分别连接到前后两只相同的齿轮转向箱的输入轴,齿轮转向箱的两端输出轴分别连接到左右两根小齿轮轴。  The structure of the transmission distribution device is that the output shaft of the motor is input into the reducer, the output shafts at both ends of the reducer are respectively connected to the input shafts of two identical gear steering boxes at the front and rear, and the output shafts at both ends of the gear steering box are connected to the left and right two respectively. root pinion shaft. the

所述料架固定挂钩组件在安装架的上下部分别固定有二套缸体,缸体内设置伸缩销,伸缩销头部设置有正反斜面,伸缩销中部与缸体内铜套间隙配合,弹簧套设于伸缩销下部,在缸体底部通过螺母固定有挡板与挡片;在所述缸体侧面安装有挡板架,在挡板架上设置有缓冲垫与接近开关。  The fixing hook assembly of the material rack is respectively fixed with two sets of cylinder bodies on the upper and lower parts of the installation frame, and telescopic pins are arranged in the cylinder bodies, and the head of the telescopic pins is provided with positive and negative slopes, and the middle part of the telescopic pins is matched with the copper sleeve in the cylinder body. The spring is sleeved on the lower part of the telescopic pin, and a baffle plate and a baffle plate are fixed by nuts at the bottom of the cylinder body; a baffle plate frame is installed on the side of the cylinder body, and a buffer pad and a proximity switch are arranged on the baffle plate frame. the

所述料架定位装置的汽缸座通过安装板固定在主机架上,定位汽缸安装在汽缸座底部,在汽缸座的侧面安装接近开关,定位汽缸的活塞杆顶部设置定位销,在汽缸的侧面设置上、下磁性开关;定位座安装在可移动的料架上,在定位座的侧面安装感应折板;在汽缸座孔内安装下铜套,在定位座孔内安装上铜套,所述定位销在上、下铜套内运动。  The cylinder base of the rack positioning device is fixed on the main frame through the mounting plate, the positioning cylinder is installed on the bottom of the cylinder base, a proximity switch is installed on the side of the cylinder base, a positioning pin is set on the top of the piston rod of the positioning cylinder, and a positioning pin is set on the side of the cylinder. The upper and lower magnetic switches; the positioning seat is installed on the movable material rack, and the induction folding plate is installed on the side of the positioning seat; the lower copper sleeve is installed in the cylinder seat hole, and the upper copper sleeve is installed in the positioning seat hole. The pin moves in the upper and lower copper sleeves. the

本实用新型采用料架同步升降机构将料架平台上的上下两套料架进行高度升降,并利用工作台传动机构将料架交替送入工作台进行工作;当一套料架上的工件进行切割作业时,另一套料架可以同时进行上下料作业,极大的提高了生产效率,且保证了操作人员的安全。本实用新型的光纤激光器在机床上能高速运行,利用系统控制的纵向、横向与竖向定位机构快速准确实现定位与切割工作,精度高,动作安全可靠。本实用新型通过合理的风路设计,可以有效处理切割时产生的烟尘,环保安全。  The utility model adopts the synchronous lifting mechanism of the material rack to lift the height of the upper and lower sets of material racks on the material rack platform, and uses the workbench transmission mechanism to alternately send the material racks into the workbench for work; During the cutting operation, another set of material racks can carry out loading and unloading operations at the same time, which greatly improves the production efficiency and ensures the safety of the operators. The fiber laser of the utility model can run at high speed on the machine tool, and the positioning and cutting work can be quickly and accurately realized by using the vertical, horizontal and vertical positioning mechanisms controlled by the system, with high precision and safe and reliable actions. The utility model can effectively deal with the smoke and dust generated during cutting through a reasonable wind path design, and is environmentally friendly and safe. the

附图说明 Description of drawings

图1为本实用新型的主视图。  Fig. 1 is the front view of the utility model. the

图2为图1的俯视图。  FIG. 2 is a top view of FIG. 1 . the

图3为图1的右视图。  Fig. 3 is a right side view of Fig. 1 . the

图4为工作台架的立体图。  Fig. 4 is a perspective view of the workbench. the

图5为纵向滑移的横梁组件的立体图。  Fig. 5 is a perspective view of a longitudinally sliding beam assembly. the

图6为横梁组件上的横向滑移机构的立体图。  Fig. 6 is a perspective view of the lateral sliding mechanism on the beam assembly. the

图7为抽风装置的剖视图。  Fig. 7 is a sectional view of the ventilation device. the

图8为图7的主视图。  Fig. 8 is a front view of Fig. 7 . the

图9为工作台传动机构的俯视图。  Fig. 9 is a top view of the workbench transmission mechanism. the

图10为图9的立体图。  FIG. 10 is a perspective view of FIG. 9 . the

图11为料架的立体图。  Fig. 11 is a perspective view of the rack. the

图12为图11的右视图。  Fig. 12 is a right side view of Fig. 11 . the

图13为料架装置的剖视图。  Fig. 13 is a cross-sectional view of the rack device. the

图14为料架同步升降机构的立体图。  Fig. 14 is a perspective view of the rack synchronous lifting mechanism. the

图15为料架固定挂钩组件的主视图。  Figure 15 is a front view of the rack fixing hook assembly. the

图16为图15的立体图。  FIG. 16 is a perspective view of FIG. 15 . the

图17为料架定位装置的立体图。  Fig. 17 is a perspective view of the rack positioning device. the

图18为图17的配合工作状态立体图。  Fig. 18 is a perspective view of the cooperative working state of Fig. 17 . the

具体实施方式 Detailed ways

下面结合附图,说明本实用新型的具体实施方式。  Below in conjunction with accompanying drawing, illustrate the specific embodiment of the present utility model. the

如图1至图3所示,本实用新型所述的激光切割机由主机工作台装置1与邻接的料架装置2组成,并通过数控控制系统3进行控制。主机工作台装置1包括一体式的工作台架4,在工作台架4的正面设置有左右直线导轨,横梁组件5横跨在左右直线导轨上并且可以沿导轨实现X轴(纵向)的滑移,在横梁组件5上设置有横向移动组件6可以沿横轴实现Y轴(横向)的滑移,光纤激光切割头8通过高度升降组件7实现Z轴(竖向)的滑移,光纤激光切割头8通过线缆与光纤激光电源12连接。工作台架4的下部采用隔板分隔成纵向排列的若干个小室9及前部的主吸风道10,主吸风道10与抽风除尘器11相连通;整个主机工作台装置1采用外防护结构13进行防护。料架装置2由料架同步升降机构14将料架平台上的上下两套料架15进行高度升降,并利用工作台传动机构16将料架15交替送入工作台进行工作。料架定位装置19设置在主机工作台装置1的端部,保证料架在主机工作台装置1上的准确定位;固定挂钩组件18设置料架装置2的末端,实现料架15在料架装置2上的固定。主机工作台装置1与料架装置2底部均采用可调节底脚17支撑。  As shown in Fig. 1 to Fig. 3, the laser cutting machine described in the utility model is composed of a host workbench device 1 and an adjacent rack device 2, and is controlled by a numerical control system 3. The host workbench device 1 includes an integrated workbench 4, and left and right linear guide rails are arranged on the front of the workbench 4. The beam assembly 5 straddles the left and right linear guide rails and can slide along the guide rail in the X-axis (longitudinal direction) , the crossbeam assembly 5 is provided with a lateral movement assembly 6 that can realize the Y-axis (horizontal) sliding along the horizontal axis, and the fiber laser cutting head 8 realizes the Z-axis (vertical) sliding through the height lifting assembly 7. Fiber laser cutting The head 8 is connected to a fiber laser power supply 12 through a cable. The lower part of the workbench 4 is divided into several small chambers 9 arranged longitudinally and the main suction duct 10 at the front by a partition, and the main suction duct 10 is connected with the exhaust dust collector 11; Structure 13 for protection. The material rack device 2 lifts the upper and lower two sets of material racks 15 on the material rack platform by the material rack synchronous lifting mechanism 14, and utilizes the workbench transmission mechanism 16 to alternately send the material racks 15 into the workbench for work. The rack positioning device 19 is arranged on the end of the main frame device 1 to ensure the accurate positioning of the rack on the main frame device 1; 2 fixed. Both the bottoms of the host workbench device 1 and the rack device 2 are supported by adjustable feet 17 . the

如图4所示,本实用新型采用的一体式的工作台架4由方管型材101焊接成框架结构,框架尺寸可根据工件大小而定,框内四周由薄板102焊接密封,框内由型材和薄钢板焊接,分隔成纵向排列的若干个几何尺寸相等的小室9及前部的主吸风道10;工作台架顶端左右两侧面设置安装有纵向直线导轨104和纵向齿条103,纵向直线导轨104为精密级导轨,纵向齿条103为斜齿型。  As shown in Figure 4, the integrated workbench 4 adopted by the utility model is welded into a frame structure by square tube profiles 101, and the size of the frame can be determined according to the size of the workpiece. Welded with thin steel plates, separated into a number of small chambers 9 of equal geometrical size arranged longitudinally and the main suction duct 10 at the front; the left and right sides of the top of the workbench are equipped with longitudinal linear guide rails 104 and longitudinal racks 103, and the longitudinal linear The guide rail 104 is a precision grade guide rail, and the longitudinal rack 103 is a helical tooth type. the

如图5所示,横梁组件5的横梁105一端固定在主机架106上,另一端通过直线导轨副107浮动连接在副机架108上,主机架106与副机架108的底面均安装有滑块109,与工作台架4的纵向直线导轨104相配合,实现在工作台架4上的纵向滑移,主机架106与副机架108的侧面利用安装座安装有纵向驱动电机110,纵向驱动电机110的输出端设置有纵向驱动斜齿轮111,斜齿轮111与纵向齿条103相配合,由电机110提供纵向驱动。  As shown in Figure 5, one end of the beam 105 of the beam assembly 5 is fixed on the main frame 106, and the other end is floatingly connected to the sub-frame 108 through the linear guide rail pair 107, and the bottom surfaces of the main frame 106 and the sub-frame 108 are equipped with sliding Block 109 cooperates with the vertical linear guide rail 104 of workbench 4 to realize the longitudinal sliding on workbench 4, and the sides of main frame 106 and subframe 108 are equipped with longitudinal driving motor 110 by mounting seat, and longitudinal drive The output end of the motor 110 is provided with a longitudinal drive helical gear 111 , the helical gear 111 cooperates with the longitudinal rack 103 , and the motor 110 provides longitudinal drive. the

如图6所示,在横梁105侧面设置有两支平行的横向滚动导轨115与横向驱动斜齿条114,移动体前板117设置有滑块116与导轨115啮合,移动体顶板上设置有横向伺服驱动电机112,所述横向伺服驱动电机112输出轴连接横向驱动斜齿轮113,斜齿轮113与斜齿条114相啮合,由电机112提供沿横梁的横向驱动。在移动体前板117正面设置有高度升降组件7和光纤激光切割头8,从而实现光纤激光切割头8在三轴方向的灵活滑移与定位。  As shown in Figure 6, two parallel lateral rolling guide rails 115 and lateral drive helical racks 114 are provided on the side of the beam 105, the front plate 117 of the mobile body is provided with a slider 116 to engage with the guide rail 115, and the top plate of the mobile body is provided with a lateral Servo drive motor 112, the output shaft of the transverse servo drive motor 112 is connected to the transverse drive helical gear 113, the helical gear 113 meshes with the helical rack 114, and the motor 112 provides the transverse drive along the beam. The height lifting assembly 7 and the fiber laser cutting head 8 are arranged on the front of the front plate 117 of the moving body, so as to realize the flexible sliding and positioning of the fiber laser cutting head 8 in the three-axis direction. the

如图7与图8所示,本实用新型的一体式的工作台架4由型材与板材分隔成纵向排列的若干个几何尺寸相等的小室9及前部的主吸风道10,主吸风道10与抽风除尘器11相连通,各小室9与主吸风道10之间设置有阀门122,设置于工作台架4侧面的机控阀118通过进气管和出气管控制汽缸121,汽缸121一端与工作台架支座铰接,另一端的活塞杆与阀门122相铰接。在小室9内设置有料斗119,料斗119由钣金折弯成形,两端焊接端板密封,斗两侧下部开有数个通风孔120。当抽风控制系统工作时,安装在横梁组件5上随机架移动的撞块与工作台上设置的气动机控阀接触,机控阀通过进出气管与汽缸连接,汽缸的活塞杆与阀门成耳环铰连接,可将阀门成开启和关闭两种状态,开启可至45°,开启后,抽风室内的烟尘可通过阀门进入风道,除尘器通过吸风口与风道相通,抽风室内设置的料斗主要有存料和压缩进风量及通风作用。  As shown in Figures 7 and 8, the integrated workbench 4 of the present utility model is divided into several small chambers 9 with equal geometric dimensions arranged longitudinally and the main air suction channel 10 at the front by profiles and plates. The duct 10 is connected with the exhaust dust collector 11, and a valve 122 is arranged between each small chamber 9 and the main air suction duct 10, and the mechanically controlled valve 118 arranged on the side of the workbench 4 controls the cylinder 121 through the inlet pipe and the outlet pipe, and the cylinder 121 One end is hinged with the workbench support, and the piston rod at the other end is hinged with the valve 122 . A hopper 119 is arranged in the small chamber 9, and the hopper 119 is formed by bending a sheet metal, and the two ends are welded with end plates to seal, and several ventilation holes 120 are opened at the bottom of both sides of the hopper. When the air extraction control system is working, the impact block installed on the beam assembly 5 and moved by the frame will contact the pneumatic motor control valve set on the workbench. The mechanical control valve is connected to the cylinder through the air inlet and outlet pipes. Connection, the valve can be opened and closed. The opening can be up to 45°. After opening, the smoke and dust in the exhaust room can enter the air duct through the valve, and the dust collector communicates with the air duct through the suction port. Storage and compression air intake and ventilation. the

如图9、图10所示,本实用新型在工作台传动机构16设置在工作台架4的顶面,工作台传动电机130的输出轴通过传动箱131内的减速机、传动轴与主动链轮134连接,链条135连接主动链轮134与从动链轮137;从动链轮137安装在从动箱136上,螺杆138的一端固定在从动箱136一侧,螺杆的另一端弹性连接到调节架139上,在链条135的外部关节上通过一个销轴132固定一滚轮轴承133作为牵引轮。实际工作时,由变频电机130的转动带动蜗杆减速机、传动轴驱动主动链轮134转动,从而带动链条135在主动链轮134和从动链轮137之间运动,链条135外部关节上的滚轮轴承133也跟着运动,在运动轨迹上进入工作台料架上的传动卡钩140并带动工作台料架运动。通过调节螺杆138上的螺母来使从动箱136向调节架139方向移动,从而使链条135张紧。  As shown in Fig. 9 and Fig. 10, the utility model is arranged on the top surface of the workbench 4 in the workbench transmission mechanism 16, and the output shaft of the workbench drive motor 130 passes through the reducer, transmission shaft and active chain in the transmission box 131. Wheel 134 is connected, and chain 135 connects driving sprocket 134 and driven sprocket 137; Driven sprocket 137 is installed on the driven case 136, and one end of screw rod 138 is fixed on the side of driven case 136, and the other end of screw rod elastically connects On the adjusting frame 139, a roller bearing 133 is fixed as a traction wheel by a bearing pin 132 on the external joint of the chain 135. During actual work, the rotation of the variable frequency motor 130 drives the worm reducer and the transmission shaft to drive the driving sprocket 134 to rotate, thereby driving the chain 135 to move between the driving sprocket 134 and the driven sprocket 137, and the rollers on the external joints of the chain 135 Bearing 133 also moves thereupon, enters the transmission hook 140 on the workbench material rack on the motion track and drives the workbench material rack to move. By adjusting the nut on the screw rod 138, the driven box 136 is moved toward the adjustment frame 139, so that the chain 135 is tensioned. the

如图11、图12所示,料架15在料架框架142的前端面安装有固定挂钩146并用螺钉固定,传动卡钩140用螺钉固定于料架框架142的后端面,定位板144分别安装于料架框架142的前端面和右侧面,六角头螺栓145安装于定位板144上方的螺纹孔中,支撑栅板141插装于料架框架142上面的槽孔中,料架框架142两侧面装有滚轮组件143。如图13所示,料架框架142两侧的滚轮安装座143内设置有V形滚轮组件147和平滚轮组件148,料架15通过两侧面的滚轮组件支撑在料架同步升降机构14两槽钢支架150设置的六角钢轨道149上,在运动过程中V形滚轮组件147主要起到运动支撑,定位导向的作用,在同步升降机构将料架传动到预定位置时,传动卡钩与水平链传动机构上的牵引轮接合,带动料架在六角钢轨道149上运动,并确保料架15在运动过程中平稳顺畅不会脱离轨道149。从而避免了如果两侧滚轮组件同时用V形滚轮,料架在六角钢轨道上运动过程中极易被卡阻;如果两侧滚轮组件同时用平滚轮,侧料架在运动过程中很容易脱离轨道等不足之处,保证料架的顺利滑移。  As shown in Figure 11 and Figure 12, the material rack 15 is equipped with a fixed hook 146 on the front end of the material rack frame 142 and is fixed with screws, and the transmission hook 140 is fixed on the rear end face of the material rack frame 142 with screws, and the positioning plates 144 are installed respectively. On the front end and the right side of the material rack frame 142, the hex head bolt 145 is installed in the threaded hole above the positioning plate 144, and the support grid plate 141 is inserted in the slot hole above the material rack frame 142, and the material rack frame 142 is two Roller assembly 143 is equipped with on the side. As shown in Figure 13, V-shaped roller assemblies 147 and flat roller assemblies 148 are arranged in the roller mounts 143 on both sides of the material rack frame 142, and the material rack 15 is supported on the material rack synchronous lifting mechanism 14 by two channel steels through the roller assemblies on both sides. On the hexagonal steel track 149 provided by the bracket 150, the V-shaped roller assembly 147 mainly plays the role of motion support and positioning guidance during the movement process. When the synchronous lifting mechanism drives the material rack to the predetermined position, the transmission hook and the horizontal chain drive The traction wheels on the mechanism engage to drive the material rack to move on the hexagonal steel track 149, and ensure that the material rack 15 is stable and smooth during the movement and will not break away from the track 149. This avoids that if the roller assemblies on both sides use V-shaped rollers at the same time, the material rack is easily jammed during the movement on the hexagonal steel track; Inadequacies such as rails ensure the smooth sliding of the material rack. the

如图14所示,本实用新型的料架同步升降机构14由电动机157作为动力输出部分,其输出轴连接蜗杆减速机156的输入端,蜗杆减速机156的两端出轴分别连接两只相同的锥齿轮转向箱155的输入轴,两只锥齿轮转向箱155的左右两个端出轴分别连接到左右两根小齿轮轴上,小齿轮轴端部设置有小齿轮154,四个小齿轮154分别与四个大齿轮盘153相啮合,在四个大齿轮盘153的盘面上开设有孔;料架同步升降机构14的左右两槽钢支架150的底部各固定有前后两个支撑座151,通过支撑轴152将齿轮盘面孔与槽钢支撑座151相铰接。实际工作时,电动机157在系统的控制下正、反转动,通过蜗杆减速机156的一分为二和两只相同的锥齿轮转向箱155的二分为四后,再经过小齿轮154和大齿轮盘153的齿轮啮合传动,通过支撑轴152的铰接作用,使得左右两边的槽钢支架150作正、反同步圆周升降运动,最终放在左右槽钢支架150上的料架15也作正、反同步圆周升降运动。  As shown in Figure 14, the material rack synchronous lifting mechanism 14 of the present utility model uses the motor 157 as the power output part, and its output shaft is connected to the input end of the worm reducer 156, and the output shafts at both ends of the worm reducer 156 are respectively connected to two identical motors. The input shaft of the bevel gear steering box 155, the left and right two end shafts of the two bevel gear steering boxes 155 are respectively connected to the left and right pinion shafts, the pinion shaft ends are provided with pinion gears 154, four pinion gears 154 is meshed with four large gear discs 153 respectively, and is provided with holes on the disc surfaces of the four large gear discs 153; , the face of the gear plate is hinged to the channel steel support base 151 through the support shaft 152 . During actual work, the motor 157 rotates positively and negatively under the control of the system. After the worm reducer 156 is divided into two and the two identical bevel gear steering boxes 155 are divided into four, then the pinion 154 and the large The gear meshing transmission of the gear plate 153, through the hinged action of the support shaft 152, makes the channel steel brackets 150 on the left and right sides do positive and negative synchronous circular lifting movements, and finally the material rack 15 placed on the left and right channel steel brackets 150 also performs positive and negative movements. Anti-synchronous circular lifting motion. the

如图15、图16所示,本实用新型通过料架固定挂钩组件18实现料架15在料架装置2上的固定,固定挂钩组件18设置料架装置2的末端(参见图1)。在料架框架142上通过安装架168与上、下过渡板固定汽缸缸体169,铜套163安装在缸体169内,伸缩销165在铜套169内实现上下滑移,弹簧164套在伸缩销165下部,伸缩销165顶端设置有正反两个斜面,正斜面161的坡度较缓,而反斜面162的坡度较陡;薄螺母166和挡板167安装在缸体169下面并可以通过旋动螺母对弹簧164进行调节;在缸体6侧面设置挡板架171,缓冲垫、接近开关170与软管接头分别安装在挡板架171上。实际工作时,料架15在两槽钢支架150上的六角钢轨道149上滑移,当料架15一端的挂钩146移动碰到伸缩销165的顶端正斜面161,伸缩销165克服弹簧164的弹性向下移动,当挂钩经过伸缩销165的最高点后,伸缩销165在弹簧164的作用下向上移动,当料架15继续向前运动,接触到安装在缸体169侧面的挡板架171上的缓冲垫时,接近开关170感应并反馈给控制系统,此时伸缩销165在弹簧164的作用下利用反斜面162固定住料架15的固定挂钩146。因此,本实用新型通过安装在安装架上二组缸体内上端带有两斜面的伸缩销的上下滑动,通过弹簧的作用力来实现伸缩销的上下移动和固定挂钩;通过缓冲垫和接近开关使得系统感应到料架的到位,从而实现上、下料架转换的起始点控制。  As shown in Figure 15 and Figure 16, the utility model realizes the fixing of the material rack 15 on the material rack device 2 through the material rack fixing hook assembly 18, and the fixing hook assembly 18 is provided at the end of the material rack device 2 (see Figure 1). On the rack frame 142, the cylinder block 169 is fixed by the mounting frame 168 and the upper and lower transition plates. The copper sleeve 163 is installed in the cylinder block 169. The telescopic pin 165 slides up and down in the copper sleeve 169. Pin 165 bottom, telescopic pin 165 tops are provided with positive and negative two slopes, and the slope of positive slope 161 is gentler, and the slope of reverse slope 162 is steeper; The movable nut adjusts the spring 164; the baffle frame 171 is set on the side of the cylinder body 6, and the buffer pad, the proximity switch 170 and the hose connector are installed on the baffle frame 171 respectively. During actual work, the material rack 15 slides on the hexagonal steel track 149 on the two channel steel brackets 150. When the hook 146 at one end of the material rack 15 moves and touches the positive slope 161 at the top of the telescopic pin 165, the telescopic pin 165 overcomes the force of the spring 164. Elasticity moves downward, when the hook passes the highest point of the telescopic pin 165, the telescopic pin 165 moves upward under the action of the spring 164, and when the material rack 15 continues to move forward, it touches the baffle frame 171 installed on the side of the cylinder body 169 When putting on the buffer pad, the proximity switch 170 senses and feeds back to the control system. At this time, the telescopic pin 165 uses the reverse slope 162 to fix the fixed hook 146 of the material rack 15 under the action of the spring 164 . Therefore, the utility model slides up and down the telescopic pin with two slopes at the upper end of the two sets of cylinders installed on the mounting frame, and realizes the up and down movement of the telescopic pin and the fixed hook through the active force of the spring; through the buffer pad and the proximity switch Make the system sense the position of the material rack, so as to realize the starting point control of the upper and lower material rack conversion. the

如图17、图18所示,本实用新型通过料架定位装置19保证料架在主机工作台装置1上的准确定位,料架定位装置19设置在主机工作台装置1的端部(参见图1)。安装折板187一侧面分别用紧固件安装在工作台架4上,另一侧面通过汽缸座固定薄型汽缸186,上磁性开关188与下磁性开关189分别安装在薄型汽缸186侧面,接近开关185安装在汽缸座的侧面,定位销183的下端通过螺纹连接薄型汽缸186的活塞杆;定位座180安装在料架15上并随料架15滑移,定位座180设置有提供定位销183穿插的孔181,感应折板182安装在定位座180的侧面。实际工作时,料架15在工作台架4上滑移,当定位座180移动到汽缸座上部时,接近开关185检测到上面的定位座180的感应折板182的到位信号,系统控制气路使得薄型汽缸186的活塞杆带动定位销183向上伸出,定位销183进入安装在定位座180的孔181内,由于定位销183上端和孔181下端有一段倒角,即使定位座180存在少许偏差,定位销183仍能进入孔181,最终使得和定位座180连接的料架15的定位准确,薄型汽缸186外侧的上磁性开关188检测活塞杆和定位销上下运动有无到位,然后反馈给系统让设备进行下一步工作。工作完成后系统控制气路使得薄型汽缸186的活塞杆带动定位销183下降离开定位座180,薄型汽缸186外侧的下磁性开关189反馈给系统让工作台料架离开。  As shown in Figure 17 and Figure 18, the utility model ensures the accurate positioning of the material rack on the host workbench device 1 through the rack positioning device 19, and the rack positioning device 19 is arranged at the end of the host workbench device 1 (see Fig. 1). One side of the installation flap 187 is installed on the workbench 4 with fasteners, and the other side is fixed to the thin cylinder 186 by the cylinder block. The upper magnetic switch 188 and the lower magnetic switch 189 are installed on the thin cylinder 186 side respectively, and the proximity switch 185 Installed on the side of the cylinder block, the lower end of the positioning pin 183 is threaded to connect the piston rod of the thin cylinder 186; The hole 181 and the induction folding plate 182 are installed on the side of the positioning seat 180 . During actual work, the material rack 15 slides on the workbench 4. When the positioning seat 180 moves to the upper part of the cylinder block, the proximity switch 185 detects the in-position signal of the induction folding plate 182 of the positioning seat 180 above, and the system controls the air circuit The piston rod of the thin cylinder 186 drives the positioning pin 183 to protrude upwards, and the positioning pin 183 enters the hole 181 installed in the positioning seat 180. Since the upper end of the positioning pin 183 and the lower end of the hole 181 have a chamfer, even if there is a little deviation in the positioning seat 180 , the positioning pin 183 can still enter the hole 181, so that the positioning of the material rack 15 connected to the positioning seat 180 is accurate, and the upper magnetic switch 188 on the outside of the thin cylinder 186 detects whether the piston rod and the positioning pin move up and down in place, and then feeds back to the system Let the device go to the next step. After the work is completed, the system controls the air path so that the piston rod of the thin cylinder 186 drives the positioning pin 183 to descend to leave the positioning seat 180, and the lower magnetic switch 189 on the outside of the thin cylinder 186 feeds back to the system to allow the workbench material rack to leave. the

本实用新型的料架装置2由料架同步升降机构14将料架平台上的上下两套料架15进行高度升降,当料架同步升降机构14升到最高点时,位于下面的一套料架15左边的传动卡钩140与工作台传动机构16的滚轮轴承133相啮合,工作台传动机构16将下部料架15牵引入工作台,并由料架定位装置19确保其准确到位;然后光纤激光切割头8在系统控制的纵向、横向与竖向定位机构的作用下进行切割作业;此时操作人员仍可以在上部料架15上进行上下料作业。当切割作业完成,工作台传动机构16将下部料架15引导返回料架装置2,并通过料架固定挂钩组件18实现料架15的到位与固定,此时料架同步升降机构14反向圆周运动至最低点,此时上部料架15左边的传动卡钩140与工作台传动机构16的滚轮轴承133相啮合,工作台传动机构16将上部料架15牵入工作台并进行切割作业,而操作人员可以对下部料架15上的工件进行上下料作业。因此可以在切割作业的同时进行上下料作业,极大的提高了生产效率。  The material rack device 2 of the present utility model lifts the upper and lower two sets of material racks 15 on the material rack platform by the material rack synchronous lifting mechanism 14. When the material rack synchronous lifting mechanism 14 rises to the highest point, the lower set of material racks will The transmission hook 140 on the left side of the frame 15 meshes with the roller bearing 133 of the worktable transmission mechanism 16, and the workbench transmission mechanism 16 pulls the lower material rack 15 into the workbench, and the material rack positioning device 19 ensures that it is accurately in place; then the optical fiber The laser cutting head 8 carries out the cutting operation under the effect of the vertical, horizontal and vertical positioning mechanism controlled by the system; When the cutting operation is completed, the worktable transmission mechanism 16 guides the lower material rack 15 back to the material rack device 2, and realizes the placement and fixing of the material rack 15 through the material rack fixing hook assembly 18. At this time, the material rack synchronous lifting mechanism 14 reverses the circle Move to the lowest point, now the transmission hook 140 on the left side of the upper material rack 15 meshes with the roller bearing 133 of the workbench transmission mechanism 16, and the workbench transmission mechanism 16 pulls the upper material rack 15 into the workbench and performs cutting operations, while Operators can perform loading and unloading operations on workpieces on the lower rack 15 . Therefore, loading and unloading operations can be carried out at the same time as the cutting operation, which greatly improves the production efficiency. the

以上描述是对本实用新型的解释,不是对实用新型的限定,本实用新型所限定的范围参见权利要求,在不违背本实用新型精神的情况下,本实用新型可以作任何形式的修改,例如本实用新型的各部分组件也可以使用至其他类似的机床设备中。  The above description is an explanation of the utility model, not a limitation of the utility model. For the limited scope of the utility model, please refer to the claims. Without violating the spirit of the utility model, the utility model can be modified in any form, such as this All parts of the utility model can also be used in other similar machine tools. the

Claims (9)

1. laser cutting machine is characterized in that:
Bin device by host work table apparatus and adjacency is formed, and controls by control system;
The host work table apparatus comprises the Working gantry of integral type, be provided with left and right sides line slideway in the front of Working gantry, transverse beam assembly is across realize straight skidding on the line slideway of the left and right sides and along guide rail, transverse beam assembly is provided with horizontal moving assembly and realizes horizontal slippage along transverse axis, and laser cutting head is realized vertical slippage by the lift in height assembly; The Working gantry bottom adopts dividing plate to be separated into several cells arranged side by side and anterior main air draught road, and main air draught road is connected with the ventilation and dust removal device;
The bin device utilizes the bin synchronization lifting mechanism that the two cover bins up and down on the bin platform are carried out lift in height, and utilizes table transmission mechanism that bin is alternately sent into workbench and carry out work;
The bin positioner is arranged on the end of host work table apparatus, and the fixed hook assembly is provided with the end of bin device.
2. according to the described laser cutting machine of claim 1, it is characterized in that: be provided with valve between each cell and the main air draught road in the Working gantry, each machine control valve that by-pass valve control opens and closes is arranged at the Working gantry side, by air inlet pipe and escape pipe control cylinder, cylinder one end and Working gantry bearing are hinged, and the piston rod and the valve of the other end are hinged; Be provided with hopper in cell, hopper two side lower parts have air vent.
3. according to the described laser cutting machine of claim 1, it is characterized in that: described table transmission mechanism is arranged on the end face of Working gantry, the output shaft of workbench driving motor is connected with drive sprocket by reductor, the power transmission shaft in the transmission case, and chain connects drive sprocket and driven sprocket; Driven sprocket is installed on the driven headstock, and an end of screw rod is fixed on driven headstock one side, and the other end of screw rod is elastically connected on the adjusting bracket, passes through bearing pin fixed idler whell bearing as traction wheel on the outside joint of chain.
4. according to the described laser cutting machine of claim 1, it is characterized in that: described bin is equipped with the transmission grab that cooperates with the traction wheel of described table transmission mechanism at the front end face of bin framework, the fixed hook that cooperates with described fixed hook assembly is fixed in the rear end face of bin framework, location-plate is installed on the adjacent two sides of bin framework respectively, support screen and be plugged in the slotted eye of bin framework, roll wheel assembly is equipped with in bin framework two sides.
5. according to the described laser cutting machine of claim 1, it is characterized in that: bin framework one side is provided with many group V-arrangement roll wheel assemblies, the opposite side correspondence is provided with the flat roller assembly, and bin is supported on the hexagonal steel track that is provided with on the two channel-section steel supports of bin synchronization lifting mechanism by the both sides roll wheel assembly.
6. according to the described laser cutting machine of claim 1, it is characterized in that: two groups of totally four pinion shafts before and after the motor of described bin synchronization lifting mechanism is dispensed to power synchronously by the transmission distributor, the pinion on the pinion shaft is meshed with gear wheel; About the channel-section steel support is provided with two, supporting seat before and after every channel-section steel support is provided with; The gear wheel central shaft is fixed on the frame, on the card of four gear wheels, be provided with porosely apart from gear center of circle certain distance, by back shaft toothed disc face and channel-section steel supporting seat is hinged.
7. according to the described laser cutting machine of claim 6, it is characterized in that: the output shaft input reductor that described transmission distributor structure is a motor, the power shaft of two identical gear steering boxs before and after the two ends output shaft of reductor is connected respectively to, two pinion shafts about the two ends output shaft of gear steering box is connected respectively to.
8. according to the described laser cutting machine of claim 1, it is characterized in that: described bin fixed hook assembly is fixed with two cover cylinder bodies respectively in the top and the bottom of installing rack, flexible pin is set in the cylinder body, flexible pin head is provided with positive reverse slope, flexible pin middle part and the interior copper sheathing matched in clearance of cylinder body, spring housing is located at flexible pin bottom, is fixed with baffle plate and catch in cylinder base by nut; At described side of cylinder block the baffle plate frame is installed, the baffle plate frame be provided with cushion pad with near switch.
9. according to the described laser cutting machine of claim 1, it is characterized in that: the cylinder seat of described bin positioner is fixed on the mainframe by installing plate, the location cylinder is installed in the cylinder seat bottom, install near switch in the side of cylinder seat, the piston rod part of location cylinder is provided with alignment pin, in the side of cylinder upper and lower magnetic switch is set; Positioning seat is installed in movably on the bin, in the side of positioning seat the induction flap is installed; Copper sheathing under installing in the cylinder seat hole is installed copper sheathing in the positioning seat hole, described alignment pin moves in upper and lower copper sheathing.
CN201120087681.1U 2011-03-30 2011-03-30 Laser cutting machine Expired - Fee Related CN202053022U (en)

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CN201120087681.1U CN202053022U (en) 2011-03-30 2011-03-30 Laser cutting machine

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Application Number Priority Date Filing Date Title
CN201120087681.1U CN202053022U (en) 2011-03-30 2011-03-30 Laser cutting machine

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102218601A (en) * 2011-03-30 2011-10-19 无锡华联精工机械有限公司 Laser cutter
CN103240535A (en) * 2013-04-28 2013-08-14 长城汽车股份有限公司 Workpiece positioning device of three-dimensional laser cutting equipment
CN105855701A (en) * 2016-06-08 2016-08-17 成都市松川金属材料有限公司 Workbench of fiber laser cutting machine
CN106238924A (en) * 2016-08-29 2016-12-21 马鞍山市中亚机床制造有限公司 A kind of automatic feed/discharge formula laser cutting machine and operational approach thereof
CN107662014A (en) * 2017-11-07 2018-02-06 李广连 A kind of efficient and labour-saving electric slicer for rail cutting
CN109175725A (en) * 2018-09-13 2019-01-11 温州大学激光与光电智能制造研究院 The assemble method of mandrel oil line laser system of processing

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102218601A (en) * 2011-03-30 2011-10-19 无锡华联精工机械有限公司 Laser cutter
CN102218601B (en) * 2011-03-30 2014-04-16 无锡华联精工机械有限公司 Laser cutter
CN103240535A (en) * 2013-04-28 2013-08-14 长城汽车股份有限公司 Workpiece positioning device of three-dimensional laser cutting equipment
CN103240535B (en) * 2013-04-28 2015-07-01 长城汽车股份有限公司 Workpiece positioning device of three-dimensional laser cutting equipment
CN105855701A (en) * 2016-06-08 2016-08-17 成都市松川金属材料有限公司 Workbench of fiber laser cutting machine
CN106238924A (en) * 2016-08-29 2016-12-21 马鞍山市中亚机床制造有限公司 A kind of automatic feed/discharge formula laser cutting machine and operational approach thereof
CN107662014A (en) * 2017-11-07 2018-02-06 李广连 A kind of efficient and labour-saving electric slicer for rail cutting
CN109175725A (en) * 2018-09-13 2019-01-11 温州大学激光与光电智能制造研究院 The assemble method of mandrel oil line laser system of processing
CN109175725B (en) * 2018-09-13 2020-09-29 温州大学激光与光电智能制造研究院 Assembly method of mandrel oil line laser processing system

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