CN101653872A - Rolling disc type two-axis numerical control pipeline cutting machine - Google Patents
Rolling disc type two-axis numerical control pipeline cutting machine Download PDFInfo
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- CN101653872A CN101653872A CN 200910183600 CN200910183600A CN101653872A CN 101653872 A CN101653872 A CN 101653872A CN 200910183600 CN200910183600 CN 200910183600 CN 200910183600 A CN200910183600 A CN 200910183600A CN 101653872 A CN101653872 A CN 101653872A
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Abstract
The invention discloses a rolling disc type two-axis numerical control pipeline cutting machine which is characterized by comprising a numerical control controller, a plasma power supply, a pair of rolling discs and a revolving device thereof, a lifting conveying roller way arranged on the machine station working face, a liner guide rail arranged at the horizontal lateral of the machine station working face, a trolley, an axial shifter and a cutting unit with adjustable height, wherein the pair of rolling discs and the revolving device thereof are arranged at the same horizontal height on themachine station working face; the trolley and the axial shifter are slidingly connected with the liner guide rail, the cutting unit is arranged in an integration way with the trolley and is arrangedabove the rolling discs, and the sliding direction of the trolley is parallel to the axial direction of the rolling discs. The rolling disc type two axis numerical control pipeline cutting machine isapplied to carry out cutting operation on a process pipeline, the rolling discs are driven by a numerical control driver to drive the pipeline to revolve and the trolley to axially move, thereby realizing two-axis program motion, finishing continuous cutting work and intersecting line cutting work of a pipe fitting, and having higher cutting efficiency and cutting accuracy. In addition, combined with a logistics conveying roller way, the invention can realize batch streamline cutting processing of the pipe fitting.
Description
Technical field
The present invention relates to a kind of process pipe cutter sweep, particularly a kind of can time processing the realization pipeline customized cut-off, pipe end groove, pass through the cutting equipment that outline line interface and perforate are cut mutually belongs to weldering cutter tool technical field.
Background technology
In the mechanical processing industry of modern crafts pipeline, along with the client to the pipeline cutting accuracy, cutting efficiency requires improves constantly, each pipeline cutting processing enterprise has strengthened one after another to cutting machine research and development input, strives that the finished product that processes can satisfy different clients' technological requirement.And the pressure of industry competition exists constantly: no matter be client or processing enterprise, from a pipeline configuration be designed into the moulding volume production, all pursuing velocity efficiency one after another.Prevent that imitative product from seizing the effect in market fast because this can play, thereby can obtain significant income, make the scientific research input of pipeline configuration can be converted into actual productivity and profit fast.
Generally, pipe prefabrication processing needs pipeline customized cut-off, pipe end groove, passes through outline line interface and perforate cutting mutually.Traditional manual mode is carried out pipeline cutting and intersection cutting at present, inefficiency, and labour intensity is big, and production cost height, cutting effect can not get guaranteeing and require the workman that very high cutting technical ability will be arranged.
And existing chuck mode pipeline two-axis numerical control cutting machine carries out pipeline cutting and intersection cutting, needs the clamping operation, and cutting efficiency is low; It is prefabricated that pipe diameter is subjected to the restriction of chuck scope can not adapt to the large-diameter pipeline cutting; Especially can not adapt to the variation of pipeline ovality, cutting accuracy can not get guaranteeing; And do not form logistics formula production line.
Summary of the invention
In view of above-mentioned existing hand cut and the technical deficiency of chuck mode pipeline two-axis numerical control cutting machine, the object of the present invention is to provide a kind of rolling disc type two-axis numerical control pipeline cutting machine, solve and to perplex pipeline numerical control cutting processing enterprise all the time and can realize customized cut-off, pipe end groove, pass through the problem that outline line interface and perforate are cut mutually by time processing corresponding to the pipeline of various diameters and interface specification, shape.
Purpose of the present invention will be achieved through the following technical solutions:
Rolling disc type two-axis numerical control pipeline cutting machine, it is characterized in that: described cutting machine comprises CNC controller, plasma power supply, be located at the rolling disk and the slewing equipment thereof of same level height on the board working face, be located at lift on the board working face rollgang, be located at board working face horizontal side to a line slideway and dolly and the axial moving device that is slidingly connected with it, and with little vehicle integrated set burning torch unit, the glide direction of described dolly and the rolling disk axially parallel that is positioned at rolling disk top burning torch adjustable angle.
Further, aforesaid rolling disc type two-axis numerical control pipeline cutting machine, the pipeline of wherein said each caliber of rolling disk is circumscribed to coincide.
Further, aforesaid rolling disc type two-axis numerical control pipeline cutting machine, wherein said cutting machine are integrated below rollgang is installed with the hydraulic lifting device of vertical direction and is parallel to the axial transport equip of rolling disk.
Further, aforesaid rolling disc type two-axis numerical control pipeline cutting machine, wherein said axial moving device are driven by servomotor formula mobile device.
Further, aforesaid rolling disc type two-axis numerical control pipeline cutting machine, the synchronous slide displacement of wherein said burning torch unit and dolly comprises burning torch lowering or hoisting gear, relocation mechanism, reaches left and right adjusting slide plate, protractor and flame and plasma burning torch up and down.
Use rolling disc type two-axis numerical control pipeline cutting machine of the present invention, process pipe is carried out cutting operation, drive rolling disk by numerical control program and drive moving axially of tube turning and dolly, realize that pipeline rotates, the diaxon program behavior of burning torch axially-movable, finish the continuous cutting and the intersection cutting work of pipe fitting, have higher cutting efficiency and cutting accuracy.In addition, rollgang can be realized the continuous productive process of logistic production line.
Description of drawings
Fig. 1 is the overall structure schematic diagram of cutting machine of the present invention;
Fig. 2 is the structure perspective diagram of cutting machine board working face left and right sides of the present invention;
Fig. 3 is the structure perspective diagram of cutting machine board working face upper and lower sides of the present invention.
The specific embodiment
The present invention is directed to once cutting realizes pipeline customized cut-off, pipe end groove, passes through the flame of outline line interface and perforate cutting, the technological requirement of plasma cutting mutually, used the Numeric Control Technology of diaxon, flame, two kinds of cutting modes of plasma have been used, the mode of employing rolling disk drives the pipe revolution and dolly moves axially, realize the diaxon program behavior, finish the continuous cutting of pipe fitting and the work of intersection cutting, the cutting efficiency height, the cutting accuracy height, easy to operate, and can finish conveying with logistics rollgang combination, cut prefabricated production.
This rolling disc type two-axis numerical control pipeline cutting machine, comprise CNC controller, plasma power supply, be located at a pair of rolling disk and the slewing equipment thereof of same level height on the board working face, be located at the rollgang of lift on the board working face, be located at board working face horizontal side to a line slideway and the dolly and the axial moving device that are slidingly connected with it, and with the little vehicle integrated set burning torch that is positioned at the rolling disk top float can finish with regulon that the burning torch height follows that tube wall floats and burning torch about, about, adjustable angle, the glide direction of described dolly and rolling disk axially parallel.
The prioritization scheme of technique scheme is: wherein this rolling disk wheelbase is that level is adjustable, coincide to reach with the pipeline of each caliber is circumscribed.This adjusting can be located one by one, also can be that real-time continuous changes;
This cutting machine is integrated below rollgang to be installed with the hydraulic lifting device of vertical direction and to be parallel to the axial transport equip of rolling disk, with the lifting of control rollgang, makes pipeline break away from rolling disk, thereby changes pipe fitting next to be cut;
This axial moving device is a driven by servomotor formula mobile device;
This adjustable for height cutter unit and the synchronous slide displacement of dolly comprise burning torch lowering or hoisting gear, floating installation and flame and plasma burning torch.
Below in conjunction with accompanying drawing, intuitively describe architectural feature of the present invention and technique effect in detail.
As the structure perspective diagram of the structure perspective diagram of the structural representation of Fig. 1, Fig. 2 and rolling disc type two-axis numerical control pipeline cutting machine shown in Figure 3, board working face left and right sides and board working face upper and lower sides as seen.This cutting machine primary structure comprises: slewing equipment 1, rolling disk 2, rollgang 3, line slideway 4, axial moving device 5, dolly 6, plasma power supply 7, burning torch lowering or hoisting gear 8, relocation mechanism 9, up-down adjustment slide plate 10, left and right adjusting slide plate 11, protractor 12, flame and plasma burning torch 13, CNC controller 14, hydraulic lift 15 and transport equip 16.
Utilize CNC controller 14 execution numerical control programme-control rolling disks 2 to cooperate with dolly 6 and finish the work that straight mouth cuts continuously and intersection cuts that pipeline rotates and burning torch is axial, the rotation of rolling disk 2 drives the pipeline rotation.
By hydraulic lift 15 lifting rollgangs 3, make pipe disengaging rolling disk 2, transport equip 16 drives conveying rollers 3 and rotates the conveying of realization pipes, thereby hydraulic lift 15 declines descend conveying roller 3 pipe is fallen on the rolling disk 2; Slewing equipment 1 drives rolling disk 2 revolutions and drives the pipe revolution, and axial moving device 5 drives dolly 6 and moves axially along line slideway 4; Burning torch lowering or hoisting gear 8 is regulated the height up and down of the mounting mechanism 9 that floats; Relocation mechanism 9 overcomes the pipeline ovality and changes the distance that burning torch and tube wall are maintained fixed; Relocation mechanism 9 is connected with burning torch lowering or hoisting gear 8, up-down adjustment slide plate 10 is connected with relocation mechanism 9, left and right adjusting slide plate 11 is connected with up-down adjustment slide plate 10, protractor 12 is connected with left and right adjusting slide plate 11, relocation mechanism 9, up-down adjustment slide plate 10, left and right adjusting slide plate 11, protractor 12 have formed floating and regulon of burning torch, main realize burning torch follow tube wall float with up and down, about, the adjusting of angle.
In the foregoing description, the slewing equipment of this cutting machine drives rolling disk and rotates, and requires relatively freer to its rotation mode and rotating speed.And the driving of the dolly of cutting machine of the present invention is more crucial, after cutting machine starts behind the CNC controller output current, controller just to axial moving device driver element---servo-driver sends power on signal, this servomotor running, make dolly along the controlled axial translation of orbital velocity, drive the cutter unit that is connected with on it, pipeline is carried out axial cutting technique.Simultaneously, the axial moving device of this cutting machine also is provided with a current sensor, with the cutting operation with burning torch of moving of synchronous dolly.
In addition, this transport equip 16 realizes that for cutting machine two-axis numerical control provides convenience, and cutting machine and logistics carry the raceway combination can form conveying, cut prefabricated production line.
In the foregoing description, the slewing equipment of this cutting machine drives rolling disk and rotates, and its rotation mode and rotating speed are required relatively freedom, and it is big that it adapts to pipe diameter scope; And adopt the lift rollgang, possessed the ability of logistics.
To sum up, the architectural feature of rolling disc type two-axis numerical control pipeline cutting machine of the present invention, technique effect is apparent, but above-mentioned detailed description only provides as example, is not to limit the multifarious embodiment of the present invention with this.Therefore, in every case the simple modification or the equivalence of the foregoing description structure are replaced, can realize the technical scheme of the object of the invention, all belong in the scope of patent protection of the present patent application.
Claims (6)
1. rolling disc type two-axis numerical control pipeline cutting machine, it is characterized in that: described cutting machine comprises CNC controller, plasma power supply, be located at the rolling disk and the slewing equipment thereof of same level height on the board working face, be located at lift on the board working face rollgang, be located at board working face horizontal side to a line slideway and dolly and the axial moving device that is slidingly connected with it, and with little vehicle integrated set burning torch unit, the glide direction of described dolly and the rolling disk axially parallel that is positioned at rolling disk top burning torch adjustable angle.
2. rolling disc type two-axis numerical control pipeline cutting machine according to claim 1 is characterized in that: the pipeline of described rolling disk and each caliber is circumscribed to coincide.
3. rolling disc type two-axis numerical control pipeline cutting machine according to claim 1 is characterized in that: described cutting machine is integrated below rollgang to be installed with the lowering or hoisting gear of vertical direction and to be parallel to the axial transport equip of rolling disk.
4. rolling disc type two-axis numerical control pipeline cutting machine according to claim 3 is characterized in that: described lowering or hoisting gear is a fluid pressure type.
5. rolling disc type two-axis numerical control pipeline cutting machine according to claim 1 is characterized in that: described axial moving device is a driven by servomotor formula mobile device.
6. rolling disc type two-axis numerical control pipeline cutting machine according to claim 1, it is characterized in that: the synchronous slide displacement of described burning torch unit and dolly comprises burning torch lowering or hoisting gear, relocation mechanism, reaches left and right adjusting slide plate, protractor and flame and plasma burning torch up and down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN 200910183600 CN101653872A (en) | 2009-09-24 | 2009-09-24 | Rolling disc type two-axis numerical control pipeline cutting machine |
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| CN 200910183600 CN101653872A (en) | 2009-09-24 | 2009-09-24 | Rolling disc type two-axis numerical control pipeline cutting machine |
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| CN101653872A true CN101653872A (en) | 2010-02-24 |
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| CN 200910183600 Pending CN101653872A (en) | 2009-09-24 | 2009-09-24 | Rolling disc type two-axis numerical control pipeline cutting machine |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102672967A (en) * | 2011-02-03 | 2012-09-19 | 赢创德固赛有限公司 | Device for improved inertisation of laser sintering assemblies |
| CN102886588A (en) * | 2012-09-17 | 2013-01-23 | 中铁宝桥集团有限公司 | Numerical control cutting process of steel tube arch bridge pipe joint steel plate intersecting line |
| CN102935539A (en) * | 2012-11-23 | 2013-02-20 | 南京奥特电气股份有限公司 | Pipe prefabricated flame cutting device |
| CN102941390A (en) * | 2012-12-03 | 2013-02-27 | 南京奥特电气股份有限公司 | Multidimensional intersecting line tapping and cutting system for pipeline |
| CN103028945A (en) * | 2012-12-31 | 2013-04-10 | 南京奥特电气股份有限公司 | System, method and device for prefabricating informatization whole-lifecycle pipeline |
| CN103480995A (en) * | 2013-09-17 | 2014-01-01 | 南京奥特电气股份有限公司 | Automatic multiaxial numerical-control fixed-length cutting machine for extra-large cylinders |
| CN103551702A (en) * | 2013-10-31 | 2014-02-05 | 无锡汉神电气有限公司 | Pipe supporting device of numerical control pipe intersecting line cutting machine |
| CN105562880A (en) * | 2016-01-19 | 2016-05-11 | 河南天元网架股份有限公司 | Machining tool and method for cutting circular steel tube intersecting lines |
| CN105728919A (en) * | 2014-12-11 | 2016-07-06 | 中电装备青岛豪迈钢结构有限公司 | Steel pipe cutting and blanking device |
| CN106624516A (en) * | 2016-12-29 | 2017-05-10 | 河南省获嘉明星机械有限公司 | Vertical automatic welding device |
| CN107350611A (en) * | 2017-08-11 | 2017-11-17 | 岳阳高澜节能装备制造有限公司 | A kind of pipeline automatic tapping machine |
| CN109128430A (en) * | 2018-10-30 | 2019-01-04 | 宣城市安工大工业技术研究院有限公司 | A kind of casting pressing port and burr flame automatic cutting equipment |
| CN115922040A (en) * | 2022-12-12 | 2023-04-07 | 山东大学 | Self-adaptive compensation method and system for Y-shaped groove of intersecting branch pipe for plasma cutting |
| CN116160100A (en) * | 2023-04-21 | 2023-05-26 | 中建材(合肥)钢构科技有限公司 | Plasma cutting device for automatic steel pipe feeding |
-
2009
- 2009-09-24 CN CN 200910183600 patent/CN101653872A/en active Pending
Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102672967A (en) * | 2011-02-03 | 2012-09-19 | 赢创德固赛有限公司 | Device for improved inertisation of laser sintering assemblies |
| CN102886588A (en) * | 2012-09-17 | 2013-01-23 | 中铁宝桥集团有限公司 | Numerical control cutting process of steel tube arch bridge pipe joint steel plate intersecting line |
| CN102886588B (en) * | 2012-09-17 | 2015-10-07 | 中铁宝桥集团有限公司 | Steel pipe arch bridge tube coupling steel plate intersection Numerical control cutting technique |
| CN102935539A (en) * | 2012-11-23 | 2013-02-20 | 南京奥特电气股份有限公司 | Pipe prefabricated flame cutting device |
| CN102941390B (en) * | 2012-12-03 | 2015-02-04 | 南京奥特电气股份有限公司 | Multidimensional intersecting line tapping and cutting system for pipeline |
| CN102941390A (en) * | 2012-12-03 | 2013-02-27 | 南京奥特电气股份有限公司 | Multidimensional intersecting line tapping and cutting system for pipeline |
| CN103028945B (en) * | 2012-12-31 | 2015-05-20 | 南京奥特电气股份有限公司 | System, method and device for prefabricating informatization whole-lifecycle pipeline |
| CN103028945A (en) * | 2012-12-31 | 2013-04-10 | 南京奥特电气股份有限公司 | System, method and device for prefabricating informatization whole-lifecycle pipeline |
| CN103480995A (en) * | 2013-09-17 | 2014-01-01 | 南京奥特电气股份有限公司 | Automatic multiaxial numerical-control fixed-length cutting machine for extra-large cylinders |
| CN103480995B (en) * | 2013-09-17 | 2015-09-09 | 南京奥特电气股份有限公司 | Super large cylindrical shell automatic cut-to-length multi-axis numerical control cutting off machine |
| CN103551702A (en) * | 2013-10-31 | 2014-02-05 | 无锡汉神电气有限公司 | Pipe supporting device of numerical control pipe intersecting line cutting machine |
| CN105728919A (en) * | 2014-12-11 | 2016-07-06 | 中电装备青岛豪迈钢结构有限公司 | Steel pipe cutting and blanking device |
| CN105562880A (en) * | 2016-01-19 | 2016-05-11 | 河南天元网架股份有限公司 | Machining tool and method for cutting circular steel tube intersecting lines |
| CN106624516A (en) * | 2016-12-29 | 2017-05-10 | 河南省获嘉明星机械有限公司 | Vertical automatic welding device |
| CN107350611A (en) * | 2017-08-11 | 2017-11-17 | 岳阳高澜节能装备制造有限公司 | A kind of pipeline automatic tapping machine |
| CN109128430A (en) * | 2018-10-30 | 2019-01-04 | 宣城市安工大工业技术研究院有限公司 | A kind of casting pressing port and burr flame automatic cutting equipment |
| CN115922040A (en) * | 2022-12-12 | 2023-04-07 | 山东大学 | Self-adaptive compensation method and system for Y-shaped groove of intersecting branch pipe for plasma cutting |
| CN116160100A (en) * | 2023-04-21 | 2023-05-26 | 中建材(合肥)钢构科技有限公司 | Plasma cutting device for automatic steel pipe feeding |
| CN116160100B (en) * | 2023-04-21 | 2023-06-27 | 中建材(合肥)钢构科技有限公司 | Plasma cutting device for automatic steel pipe feeding |
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Application publication date: 20100224 |