CN109128430A - A kind of casting pressing port and burr flame automatic cutting equipment - Google Patents
A kind of casting pressing port and burr flame automatic cutting equipment Download PDFInfo
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- CN109128430A CN109128430A CN201811273838.2A CN201811273838A CN109128430A CN 109128430 A CN109128430 A CN 109128430A CN 201811273838 A CN201811273838 A CN 201811273838A CN 109128430 A CN109128430 A CN 109128430A
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- casting
- flame
- cutting equipment
- burr
- automatic
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- 238000005266 casting Methods 0.000 title claims abstract description 74
- 238000005520 cutting process Methods 0.000 title claims abstract description 65
- 238000003825 pressing Methods 0.000 title description 16
- 239000002893 slag Substances 0.000 claims description 14
- 238000009434 installation Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 230000003028 elevating effect Effects 0.000 description 16
- 238000000034 method Methods 0.000 description 13
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 11
- 210000000078 claw Anatomy 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 238000013519 translation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K7/00—Cutting, scarfing, or desurfacing by applying flames
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D31/00—Cutting-off surplus material, e.g. gates; Cleaning and working on castings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work aligning cylindrical work; Clamping devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K7/00—Cutting, scarfing, or desurfacing by applying flames
- B23K7/10—Auxiliary devices, e.g. for guiding or supporting the torch
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Punching Or Piercing (AREA)
Abstract
本发明公开了一种铸件冒口及毛刺火焰自动切割设备，属于自动生产设备技术领域。它包括：固定部件，其具有一转动电机和三爪卡盘，三爪卡盘用于在水平方向固定铸件；安装部件，其具有液压升降平台及安装在液压升降平台上的安装座，用于在竖直方向平稳的安装铸件；切割部件，其具有一移动架及安装在移动架上的火焰切割机械手，用于切割铸件的冒口和毛刺；控制器，其通过支架安装在移动架上，用于控制转动电机、液压升降平台、移动架及火焰切割机械手的动作。可以实现远程操控，提高设备的自动化水平，使得操作工人远离操作现场，保障操作人员的生命安全，达到降低现场操作人员劳动强度，提高设备切割切割率、符合率的目的。
The invention discloses automatic flame cutting equipment for casting risers and burrs, and belongs to the technical field of automatic production equipment. It includes: a fixing part, which has a rotating motor and a three-jaw chuck, and the three-jaw chuck is used to fix the casting in the horizontal direction; a mounting part, which has a hydraulic lifting platform and a mounting seat installed on the hydraulic lifting platform, which is used for The casting is installed stably in the vertical direction; the cutting part has a moving frame and a flame cutting manipulator installed on the moving frame, which is used to cut the riser and burr of the casting; the controller is installed on the moving frame through a bracket, It is used to control the action of rotating motor, hydraulic lifting platform, moving frame and flame cutting manipulator. It can realize remote control, improve the automation level of the equipment, keep the operators away from the operation site, ensure the life safety of the operators, reduce the labor intensity of the operators on site, and improve the cutting rate and compliance rate of the equipment.
Description
Technical field
The invention belongs to automatic producing device technical fields, more specifically to a kind of casting pressing port and burr flame
Automatic cutting equipment.
Background technique
Casting is by metal molten and to be poured into the casting mold type chamber being adapted with part shape, waits its cooled and solidified
Afterwards, the method for obtaining blank or part, cast member have extensively in fields such as rail traffic, ship, electrical circuitry equipment, mine equipments
Use.The characteristics of casting is that metal shapes in the liquid state, that is, the liquid metal melted is under certain pressure effect full of casting
Type and obtain casting.The liquid and the solid body of solidification generated in process of setting in order to compensate for casting is shunk, to be perfected
Casting, it is necessary to feeding is carried out to it by reasonable design riser, this creates the terminal the riser being connected with casting.Burr
There are the gaps that can be passed through type chamber when being formed as mould assembling at casting mold or sand core surface demarcation, when casting mold is cast, these
Molten iron has been rushed in form burr in gap.Perfecting these riser of casting and burr for acquisition must remove, small-sized casting
Dead head, the burr of ironware can be removed in knockout, but most of casting are that dead head, burr are just removed after knockout.
Removal casting head of casting, burr are the processes of burdensome and complexity, and sweep-out method can material according to casting, knot
Structure, size and working condition select, and are broadly divided into lonely division, hot removing method and other sweep-out methods, wherein heat
The high-efficient, at low cost of the gas flame cuttiug of removing method, equipment are simple, can carry out cutting the zero of various complex contours in various positions
Part, therefore be widely used in clearing up the cutting of defect in flash, flash, dead head and the casting of casting.However it is looked forward to according to correlation
The investigation of industry, its operating process of casting gas flame cuttiug process carry out casting using the mode manually in conjunction with simple and mechanical equipment
Carrying, fixation, be that a kind of amount of labour is big, the also relatively low process of mechanization degree.Need to improve the Automated water of the process
It puts down, reduces labor intensity, improve production efficiency and processing quality, for this purpose, being badly in need of yet-to-be developed a for casting pressing port and hair out
Pierce flame automatic cutting equipment.
In order to solve the above technical problems, it is retrieved, such as Chinese Patent Application No. 201611058724.7, the applying date
For on November 25th, 2016, denomination of invention are as follows: a kind of casting pressing port automatic cutting system, including cutting machine, connect with cutting machine
First motor, the second motor, third motor, remote control unit, automatic control device, automatic control device includes sequentially connected
Receiving unit, signal conversion unit, automatic control module, automatic control module include first contactor, second contactor, third contactor,
4th contactor, the 5th contactor, the 6th contactor are realized by setting remote control unit and automatic control device in the system
The positional relationship between cutting machine and casting pressing port is adjusted by operation remote control unit to the function of cutting arm automatic adjustment, but
Be casting installation there is still a need for manual handling operation, cause the installation of casting unstable, riser and burr cutting there are flaw,
The qualification rate of casting is caused to decline.
Chinese Patent Application No. 201510793329.2, the applying date are on November 18th, 2015, denomination of invention are as follows: Yi Zhongyong
In fixing organic frame on the riser cutting machine cut to casting burr, including base, base, pass through in rack equipped with motor
Transmission device and main shaft, which are realized, to be driven, and is equipped with round knife handle on main shaft, and round knife handle is circumferentially equipped with several cutter heads, and adjacent two
It is equipped with chip-breaker between cutter head, is equipped with workbench with round knife handle lower section, workbench slides back and forth along horizontal guide rail, horizontal guide rail
It is mounted on the rack by vertical track；Workbench is equipped with rough casting fixture.The cutting machine from vertical direction to riser into
Row cutting, and pass through the movement of manual control workbench, one side heavy workload, labor intensity is high, and mobile precision is low, riser
Cutting it is irregular；On the other hand the high temperature dregs that cutting generates, extremely easy splashing are hurted sb.'s feelings, and the life of operator is threatened to pacify
Entirely.
Summary of the invention
1. to solve the problems, such as
Aiming at the problem that existing casting installs the high temperature dregs splashing that unstable and cutting generates and hurts sb.'s feelings, the present invention provides one
Kind casting pressing port and burr flame automatic cutting equipment improve the automatization level of equipment, improve working efficiency, reduce operator
The working strength of member, so that operator ensures the life security of operator far from operation scene.
2. technical solution
To solve the above-mentioned problems, the technical solution adopted in the present invention is as follows:
Of the invention a kind of casting pressing port and burr flame automatic cutting equipment, comprising:
Fixation member has a rotary electric machine and scroll chuck, and scroll chuck for fixing casting in the horizontal direction；
Installing component is used for hydraulic elevating platform and the mounting base being mounted on the hydraulic elevating platform
Vertical direction smoothly installs casting；
Cutting part, with a movable stand and the gas flame cuttiug machinery hand being mounted on the movable stand, for cutting
The riser and burr of casting；
Controller is mounted on the movable stand by bracket, for control rotary electric machine, hydraulic elevating platform,
The movement of movable stand and gas flame cuttiug machinery hand.
In a kind of possible embodiment of the invention, the fixation member includes a pedestal, and rotary electric machine is built in
It in pedestal, and is connect with scroll chuck, scroll chuck is horizontally disposed, adapts to the big of casting by adjusting the distance of three claws
It is small；Horizontal on the pedestal to be equipped with two parallel guide rails, the hydraulic elevating platform of installing component is reciprocating on guide rail.
In a kind of possible embodiment of the invention, the installing component also has servo motor and idler wheel, described
Servo motor and idler wheel are arranged at the lower end surface of hydraulic elevating platform, and idler wheel and guide rail cooperate, the output shaft of servo motor with
Idler wheel connection, drives the movement of idler wheel, and servo motor and the controller are electrically connected.
In a kind of possible embodiment of the invention, the side of the pedestal is provided with gag lever post, and gag lever post is located at
Between two guide rails, for limiting the movement of installing component.
In a kind of possible embodiment of the invention, the movable stand includes rack, driving motor and mobile chain,
Driving motor and mobile chain are mounted on the rack, and gas flame cuttiug machinery hand is connected and fixed with mobile chain, and driving motor drives
Mobile chain and gas flame cuttiug machinery hand move up and down.
In a kind of possible embodiment of the invention, the gas flame cuttiug machinery hand include ontology, the first armed lever and
The middle part of second armed lever, the first armed lever and the second armed lever is hinged, and the tail portion of the tail portion of the first armed lever and the second armed lever is and ontology
Hingedly.
It further include slag component in a kind of possible embodiment of the invention, the slag component includes two pieces
Slag trap, two pieces of slag traps are open-shaped to be symmetricly set on hydraulic elevating platform.
In a kind of possible embodiment of the invention, the bracket is telescoping shoring column, and what is rotated is fixed on machine
On frame.
In a kind of possible embodiment of the invention, the controller is PLC controller.
3. beneficial effect
Compared with the prior art, the invention has the benefit that
(1) casting pressing port of the invention and burr flame automatic cutting equipment, the fixation member of casting workpiece are three-jaw card
Disk, major function are the functions such as clamping, positioning, load-bearing and rotation；The lifting and translation of workpiece are responsible for by hydraulic elevating platform,
Furthermore it is designed for the installation and removal of workpiece；The cutting on the out-of-flatness surface of workpiece end face and inner hole is mainly cut by flame
It cuts manipulator to be automatically performed, controller is arranged by bracket, and remote control may be implemented, improve the automatization level of equipment, make
Operator is obtained far from operation scene, ensures the life security of operator, reaching reduces site operation personnel's labor intensity, mentions
The purpose of high equipment cutting cutting rate, coincidence rate；
(2) casting pressing port of the invention and burr flame automatic cutting equipment, rotary electric machine are built in pedestal, and with
Scroll chuck connection, scroll chuck is horizontally disposed, the size of casting is adapted to by adjusting the distance of three claws, so that this equipment
Application range increase, not only can also cut rectangular casting with the casting of incising circular, have a wide range of application；On pedestal
Level is equipped with two parallel guide rails, and the hydraulic elevating platform of installing component is reciprocating on guide rail, convenient for cutting for casting
It cuts；
(3) casting pressing port of the invention and burr flame automatic cutting equipment, the side of pedestal are provided with gag lever post, limit
Position bar is between two guide rails, and for limiting the movement of installing component, hydraulic elevating platform, can not when making left and right reciprocating movement
A certain range is moved past, the volume that not so will cause whole equipment is excessive；
(4) casting pressing port of the invention and burr flame automatic cutting equipment, for the dregs that cutting is fallen down, in workpiece
The pallet that can stretch specially is set to accept these high temperature dregs below, prevents from splashing and hurt sb.'s feelings or injury device, improve and set
Standby usage safety performance.
Detailed description of the invention
Technical solution of the present invention is described in further detail below with reference to drawings and examples, but should
Know, these attached drawings are designed for task of explanation, therefore not as the restriction of the scope of the invention.In addition, except non-specifically
It points out, these attached drawings are meant only to conceptually illustrate structure construction described herein, without to be drawn to scale.
Fig. 1 is the structural schematic diagram of casting pressing port of the present invention and burr flame automatic cutting equipment；
Fig. 2 is the partial sectional view of casting pressing port of the present invention and burr flame automatic cutting equipment；
Fig. 3 is another partial sectional view of casting pressing port of the present invention and burr flame automatic cutting equipment；
Description of symbols in figure:
100, fixation member；110, pedestal；111, guide rail；112, gag lever post；120, scroll chuck；
200, installing component；210, hydraulic elevating platform；220, mounting base；230, servo motor；240, idler wheel；
300, cutting part；310, movable stand；311, rack；312, driving motor；313, mobile chain；320, flame is cut
Cut manipulator；321, ontology；322, the first armed lever；323, the second armed lever；
400, controller；
500, slag component；510, slag trap；
600, bracket；700, casting.
Specific embodiment
Hereafter to the detailed description of exemplary embodiment of the present invention with reference to attached drawing, which forms one of description
Point, it has been shown as example enforceable exemplary embodiment of the invention in the figure.Although these exemplary embodiment quilts
Sufficiently describe in detail so that those skilled in the art can implement the present invention, it is to be understood that can realize other embodiments and
Can without departing from the spirit and scope of the present invention to the present invention various changes can be made.Hereafter to the embodiment of the present invention
More detailed description is not limited to required the scope of the present invention, and just to be illustrated and do not limit pair
The description of the features of the present invention and feature to propose to execute best mode of the invention, and is sufficient to make those skilled in the art
It can implement the present invention.Therefore, the scope of the invention is only defined by the appended claims.
Hereafter detailed description of the present invention and example embodiment are more fully understood in combination with attached drawing, wherein of the invention
Element and feature are identified by appended drawing reference.
Embodiment 1
As shown in Figure 1 to Figure 3, a kind of casting pressing port and burr flame automatic cutting equipment of the present embodiment, comprising: fixed
Component 100 has a rotary electric machine and scroll chuck 120, and scroll chuck 120 for fixing casting 700 in the horizontal direction；Peace
Component 200 is filled, with hydraulic elevating platform 210 and the mounting base being mounted on hydraulic elevating platform 210 220, for perpendicular
Histogram installs casting 700 to stable；Cutting part 300, with a movable stand 310 and the fire being mounted on movable stand 310
Flame cutting manipulator 320, for cutting the riser and burr of casting 700；PLC controller 400 passes through telescoping shoring column 600
It is mounted on movable stand 310, for controlling rotary electric machine, hydraulic elevating platform 210, movable stand 310 and gas flame cuttiug machinery hand
320 movement.
It is worth noting that: the fixation member 100 of casting workpiece be scroll chuck 120, major function be clamp, positioning,
The functions such as load-bearing and rotation；The lifting and translation of workpiece are responsible for by hydraulic elevating platform 210, are furthermore the peace installation and dismantling of workpiece
It unloads and designs；The cutting on the out-of-flatness surface of workpiece end face and inner hole is mainly automatically performed by gas flame cuttiug machinery hand 320,
Controller 400 is arranged by bracket 600, and remote control may be implemented, and improves the automatization level of equipment, in whole work process
Workpiece lifting, positioning, clamping, automatic cutting by operator's remote control operation, the labour for significantly reducing personnel in this way is strong
Degree, greatly improves cutting efficiency and safety；In addition, making operator far from operation scene, ensure operator's
Life security, reaching reduces site operation personnel's labor intensity, improves equipment cutting efficiency.
In the present embodiment, fixation member 100 includes a pedestal 110, and rotary electric machine is built in pedestal 110, and with three
Dog chuck 120 connects, and scroll chuck 120 is horizontally disposed, adapts to the size of casting 700 by adjusting the distance of three claws；Base
Horizontal on seat 110 to be equipped with two parallel guide rails 111, the hydraulic elevating platform 210 of installing component 200 is made past on guide rail 111
Multiple movement.
In addition, movable stand 310 includes rack 311, driving motor 312 and mobile chain 313, driving motor 312 and movement
Chain 313 is mounted in rack 311, and gas flame cuttiug machinery hand 320 is connected and fixed with mobile chain 313, and driving motor 312 drives
Mobile chain 313 and gas flame cuttiug machinery hand 320 move up and down.
Gas flame cuttiug machinery hand 320 includes ontology 321, the first armed lever 322 and the second armed lever 323, the first armed lever 322 and the
The middle part of two armed levers 323 is hinged, and the tail portion of the tail portion of the first armed lever 322 and the second armed lever 323 is hinged with ontology 321.
Embodiment 2
The present embodiment and the structure of embodiment 1 are substantially consistent, the difference is that: installing component 200 also has servo
Motor 230 and idler wheel 240, servo motor 230 and idler wheel 240 are arranged at the lower end surface of hydraulic elevating platform 210, idler wheel 240
Cooperate with guide rail 111, the output shaft of servo motor 230 is connect with idler wheel 240, drives the movement of idler wheel 240, servo motor 230
It is electrically connected with controller 400.
Embodiment 3
The present embodiment and the structure of embodiment 1 are substantially consistent, the difference is that: the side setting of pedestal 110 is limited
Position bar 112, gag lever post 112 is between two guide rails 111, for limiting the movement of installing component 200.
Embodiment 4
The present embodiment and the structure of embodiment 1 are substantially consistent, the difference is that: in actual use, due to
Cutting can generate a large amount of high temperature dregs, and the splashing of these high temperature dregs is hurted sb.'s feelings or injury device, therefore the equipment further includes slag
Component 500, the slag component 500 include two pieces of slag traps 510, and two pieces of slag traps 510 are open-shaped to be symmetricly set on liquid
It presses on hoistable platform 210, improves the usage safety performance of equipment.
Schematically the present invention and embodiments thereof are described above, description is not limiting, institute in attached drawing
What is shown is also one of embodiments of the present invention, and actual structure is not limited to this.So if the common skill of this field
Art personnel are enlightened by it, without departing from the spirit of the invention, are not inventively designed and the technical solution
Similar frame mode and embodiment, are within the scope of protection of the invention.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811273838.2A CN109128430A (en) | 2018-10-30 | 2018-10-30 | A kind of casting pressing port and burr flame automatic cutting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811273838.2A CN109128430A (en) | 2018-10-30 | 2018-10-30 | A kind of casting pressing port and burr flame automatic cutting equipment |
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| Publication Number | Publication Date |
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| CN109128430A true CN109128430A (en) | 2019-01-04 |
Family
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Family Applications (1)
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| CN201811273838.2A Pending CN109128430A (en) | 2018-10-30 | 2018-10-30 | A kind of casting pressing port and burr flame automatic cutting equipment |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110640128A (en) * | 2019-11-04 | 2020-01-03 | 四川智能创新铸造有限公司 | Automatic flame cutting system of cast steel riser robot |
| CN111940681A (en) * | 2020-07-31 | 2020-11-17 | 芜湖市和蓄机械股份有限公司 | Automatic cutting device for sand core pouring opening |
| CN115383098A (en) * | 2022-09-05 | 2022-11-25 | 河南中再生科技有限公司 | Intelligent metal efficient cutting equipment |
| CN115415799A (en) * | 2022-09-22 | 2022-12-02 | 中信戴卡股份有限公司 | Aluminum alloy casting cutting and sawing integrated machine |
| CN115502375A (en) * | 2022-09-21 | 2022-12-23 | 慈溪汇丽机电股份有限公司 | Intelligent casting riser removal machine and its use method |
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| CN209206671U (en) * | 2018-10-30 | 2019-08-06 | 宣城市安工大工业技术研究院有限公司 | A kind of casting pressing port and burr flame automatic cutting equipment |
Cited By (7)
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| CN111940681A (en) * | 2020-07-31 | 2020-11-17 | 芜湖市和蓄机械股份有限公司 | Automatic cutting device for sand core pouring opening |
| CN111940681B (en) * | 2020-07-31 | 2022-07-12 | 芜湖伯特利材料科技有限公司 | Automatic cutting device for sand core pouring opening |
| CN115383098A (en) * | 2022-09-05 | 2022-11-25 | 河南中再生科技有限公司 | Intelligent metal efficient cutting equipment |
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Application publication date: 20190104 |