CN104955742B - 用于制造压力单元的系统和方法 - Google Patents

用于制造压力单元的系统和方法 Download PDF

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CN104955742B
CN104955742B CN201380071620.8A CN201380071620A CN104955742B CN 104955742 B CN104955742 B CN 104955742B CN 201380071620 A CN201380071620 A CN 201380071620A CN 104955742 B CN104955742 B CN 104955742B
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pressure
container
pressure unit
station
closure
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CN104955742A (zh
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弗兰克·斯米茨
罗伯·哈布拉肯
菲尔·里根
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Ai Rou Packing Technique Group Co Ltd
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C1/00—Pressure vessels, e.g. gas cylinder, gas tank, replaceable cartridge
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D83/00—Containers or packages with special means for dispensing contents
    • B65D83/14—Containers or packages with special means for dispensing contents for delivery of liquid or semi-liquid contents by internal gaseous pressure, i.e. aerosol containers comprising propellant for a product delivered by a propellant
    • B65D83/60—Contents and propellant separated
    • B65D83/64—Contents and propellant separated by piston
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D83/00—Containers or packages with special means for dispensing contents
    • B65D83/14—Containers or packages with special means for dispensing contents for delivery of liquid or semi-liquid contents by internal gaseous pressure, i.e. aerosol containers comprising propellant for a product delivered by a propellant
    • B65D83/60—Contents and propellant separated
    • B65D83/66—Contents and propellant separated first separated, but finally mixed, e.g. in a dispensing head
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B11/00—Single-unit hand-held apparatus in which flow of contents is produced by the muscular force of the operator at the moment of use
    • B05B11/0005—Components or details
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16—Laser beams
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B53/00—Shrinking wrappers, containers, or container covers during or after packaging
    • B65B53/02—Shrinking wrappers, containers, or container covers during or after packaging by heat
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D83/00—Containers or packages with special means for dispensing contents
    • B65D83/14—Containers or packages with special means for dispensing contents for delivery of liquid or semi-liquid contents by internal gaseous pressure, i.e. aerosol containers comprising propellant for a product delivered by a propellant
    • B65D83/60—Contents and propellant separated
    • B65D83/66—Contents and propellant separated first separated, but finally mixed, e.g. in a dispensing head
    • B65D83/663—Contents and propellant separated first separated, but finally mixed, e.g. in a dispensing head at least a portion of the propellant being separated from the product and incrementally released by means of a pressure regulator
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16—Laser beams
    • B29C65/1629—Laser beams characterised by the way of heating the interface
    • B29C65/1654—Laser beams characterised by the way of heating the interface scanning at least one of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16—Laser beams
    • B29C65/1629—Laser beams characterised by the way of heating the interface
    • B29C65/1664—Laser beams characterised by the way of heating the interface making use of several radiators
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112—Single lapped joints
    • B29C66/1122—Single lap to lap joints, i.e. overlap joints
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/122—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
    • B29C66/1222—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least a lapped joint-segment
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/122—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
    • B29C66/1224—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least a butt joint-segment
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/54—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
    • B29C66/543—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles joining more than two hollow-preforms to form said hollow articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/54—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
    • B29C66/545—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles one hollow-preform being placed inside the other
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/61—Joining from or joining on the inside
    • B29C66/612—Making circumferential joints
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/65—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles with a relative motion between the article and the welding tool
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/836—Moving relative to and tangentially to the parts to be joined, e.g. transversely to the displacement of the parts to be joined, e.g. using a X-Y table
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2067/00—Use of polyesters or derivatives thereof, as moulding material
    • B29K2067/003—PET, i.e. poylethylene terephthalate
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/712—Containers; Packaging elements or accessories, Packages
    • B29L2031/7142—Aerosol containers

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
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  • Health & Medical Sciences (AREA)
  • Electromagnetism (AREA)
  • Toxicology (AREA)
  • General Engineering & Computer Science (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Packages (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
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Abstract

本发明描述了一种用于全自动地制造压力单元(1)的新型系统，该压力单元具有带有底部部件(3)的高压容器(2)和带有压力控制装置(6)的封闭物(7)，所述压力单元(1)将被安装在流体容器(50)中。在具有第一站(110)的生产线(100)中，在第一站(110)中，底部部件(3)和封闭物(7)自动地安装到高压容器(2)。在第二站(130)中，底部部件(3)和封闭物(7)被焊接到高压容器(2)，并且在第三站(160)中容器(50)和压力单元(1)被预组装。在第四站(170)中，压力单元(1)被焊接到容器(50)。

Description

用于制造压力单元的系统和方法
技术领域
本发明涉及一种用于制造压力单元的系统和方法。
背景技术
在WO-A-2005/082744中，描述了压力单元的制造过程，该压力单元在本文中被称为压力控制装置。压力控制装置1的具有封闭底端和开口上端的罐2(cylinder)(见图1)由聚对苯二甲酸乙二酯(PET)被注入吹塑成。中心开口或孔35在注入吹塑过程中通过钻孔被制造在罐2的底部中或，或者更有利的是成型工具的外部形状15在底部处具有销以用于成型中心开口或孔。具有漏斗6的插入件5、杯状活塞13、环状罐21和罐夹紧装置的其他部件通过比如PET等的任何适当材料的注入成型被制造成。由铝制成的杯状罐(cylinder)在空气压力下利用环绕的O型环20被定位在活塞上方的正确位置处。在罐的开口端处，三个或四个凹口被形成以防止活塞的逸出。通过这种方式，参考压力腔被保持在预定超压下。容器或瓶50由适当的预制件注入拉伸吹塑成，该预制件由比如PET的任何适当的合成材料制成。柔性活塞52被装配进入瓶50中，该瓶50的开口端位于压力控制装置1的罐2上方。瓶50然后被激光焊接到罐2。在容器50与压力控制装置1的装配之后，压力控制装置通过具有约8巴的超压的空气而被加压，并且底部被橡皮塞37封闭。
DE-102011055460-A1公开了用于沿着在圆周上延伸的接合区域连续地焊接产品的塑料部件的方法和装置。待被焊接的塑料部件首先被定位在其接合位置中并且然后被固定在该接合位置中。然后，对于焊接处理，为了将焊接能量引入到接合区域中，产品被运输通过固定的热源，并且除了该运输移动之外，在固定的热源的区域中还经受其自转运动。
JP-2011255683A公开了用于粘合树脂构件的方法，即使当在待粘合的多个树脂构件之间存在间隙时，该方法也能够完成稳定的粘合。排放器外壳中的外壳主体和前盖的粘合方法包括：装配步骤，该步骤将外壳主体插入到前盖的管状部件内部；以及焊接步骤，该步骤将利用激光束照射前盖和外壳主体并且执行前盖和外壳主体的激光焊接。在焊接步骤中，虽然在装配步骤中被装配的前盖和外壳主体在转动轴的方向上相互挤压，但是在激光束的照射期间，前盖和外壳主体依旧可以围绕转动轴线多次转动。
WO-03011574-A1公开了用于粘合材料配合中的多个药用吸入胶囊的方法，以及一种粘合装置。本发明涉及一种用于粘合用于吸入器的塑料胶囊的新颖方法，涉及因此而获得的粘合胶囊，以及用于执行所述方法的装置。根据本发明的方法而获得胶囊是一次性胶囊并且优选地包含单计量的医药配方，通过吸入能够而分配该配方，所述配方是粉末或液体的形式。所述胶囊的形状和功能允许它们被用在粉末吸入器中或者用于产生气雾的液体喷洒器中。因此而生成的气雾能够被吸入，例如从而经由肺部管道能够分配这些医药配方。
上述文件的生产过程仅是基本描述的步骤。
发明内容
本发明的目标是提供一种用于加压容器的全自动地制造压力单元的系统和方法。该目标通过根据权利要求1所述的特征的制造压力单元并且通过用于根据权利要求5所述的制造压力单元的方法而被实现。
附图说明
在下文中，参照附图通过示例更详细地描述了本发明。
图1是在分解图中的压力单元的横截面，
图2是插入件、被装配的压力单元和装配在塑料容器中的压力单元，
图3是具有两个不同的产品输出的生产线的图解示意图，
图4是用于生产被装配的压力单元和用于生产包括该压力单元的容器的制造过程中的步骤的方案，并且
图5是可选的生产过程，其中压力单元被生产并且在不同的位置处与容器装配在一起。
具体实施方式
图1示出了压力单元1的分解图。压力单元1包括高压容器2，该高压容器具有底部部件3和用于在底部处关闭压力容器2的塞4。在压力容器2上方，边缘5被设置用于保持包括杯状封闭物(closure)7的压力控制装置6，在该杯状封闭物中安装具有闭合上端9的圆柱状构件8，从而设置参考压力腔10。杯状封闭物7的底部部件12具有阀开口13。具有向下突出的杆16和圆柱状端部止动器17的活塞15适于用在参考压力腔10中。O型环18设置在活塞15的外侧以用于朝圆柱状构件8的内壁密封活塞15。O型环20设置在阀开口13的下侧端，该O型环与端部止动器17协作。压力单元1的工作与WO-A-102005/082744的描述相当，该文件通过引用纳入本文。
在图2中，示出了环状插入件或封闭物7，具有高压容器2的压力单元1和具有另一活塞51的容器或瓶50，与WO-A-2005/082744的描述相当。当前构造的高压容器2用塑料瓶制成，该塑料瓶通过拉伸吹塑由PET的预制件构成。形成的瓶的底部部件然后被切下，并且底部部件3安装到高压容器2，并且封闭物7安装到高压容器2的顶部。
在图3中，图示了用于生产压力单元1和用于生产连接至压力单元1的容器或瓶50的生产线100。在站110处，插入件7和底部部件3安装到高压容器2并且被线120输送到焊接站130，环状插入件7和底部部件3在焊接站130处被激光焊接到高压容器2。被装配的高压容器2旋转以用于激光焊接，并且两个激光器安装在站130中，其中激光束被指向高压容器2的底部部件和上部部件。使用的激光设备是瑞士的Sarnen，Leister Process Technology的NOVALAS-C系统。在站140处，被装配的压力单元1整批包装在托盘上并且被箔收缩包装以准备用于运输。另一方面，被装配的压力单元1可以通过线150输送到预组装站160，压力单元1在该预组装站处被安装到容器50。在预组装之后，容器50在焊接站170处被激光焊接，其中压力单元1的底部部件3被激光焊接到容器50。在该站170处，预组装压力单元1和容器50也被旋转和激光焊接。在紧接的站180处，具有产品和生产者信息(商标、产品名称、产品信息等)的收缩套筒通过加热而连接到容器50。完成的容器50然后被整批包装和收缩包装在站190处的托盘上。
在图4中，与图2的生产线相称的生产过程被示意性地示出。在第一步骤90中，插入件或封闭物7被自动地装配。插入件或封闭物7中的压力控制装置6被用于控制容器50中的压力，容器50中的压力通过参考压力腔10(见图1)中的压力被确定，参考压力腔10的功能已经在WO-A-2005/082744中被具体地描述。
在图5中图示了加压容器50的全球(global)制造的物流，其中填充的流体被具有例如2巴的压力的标准空气推进。压力单元1在第一工厂200中生产，例如在瑞士，并且被运送到全世界其它国家的工厂。在那些国家中，建造了工厂210，用于通过由PET或任何其它适当的塑料材料的预制件拉伸吹塑的已知过程来生产容器50。在相同的工厂210中，容器50与活塞51和压力单元1装配。在第二工厂210的另一站220中，容器50填充有根据用户需要的流体(凝胶、剃须膏、肥皂等)并且覆盖有关闭阀(未示出)。被填充的容器或瓶50然后被整批包装和收缩包装在托盘上用于运送给客户。

Claims (12)

1.一种用于全自动地制造压力单元(1)的系统，所述压力单元具有带有底部部件(3)的高压容器(2)和带有压力控制装置(6)的封闭物(7)，所述压力单元(1)将被安装在流体容器(50)中，所述系统包括生产线(100)，所述生产线包括：第一站(110)，所述第一站用于将底部部件(3)和封闭物(7)自动安装到高压容器(2)；第二站(130)，所述第二站用于将底部部件(3)和封闭物(7)焊接到高压容器(2)中；第三站(160)，所述第三站用于装配流体容器(50)和压力单元(1)；和第四站(170)，所述第四站用于将流体容器(50)焊接到压力单元(1)。
2.根据权利要求1所述的系统，其中第五站(180)被设置用于通过在短时间内加热，以将收缩套筒连接在容器(50)上。
3.根据权利要求2所述的系统，其中另一站(190)被设置用于对完成的容器(50)进行整批包装和收缩包装。
4.根据权利要求1所述的系统，其中第一站和第二站(110、130)被设置在第一工厂(200)中，并且第三站和第四站(160、170)被设置在第二工厂(210)中。
5.根据权利要求1至4中的任一项所述的系统，其中旋转装置被构造成用于在焊接过程中旋转高压容器(2)。
6.根据权利要求1至5中的任一项所述的系统，其中上激光器和下激光器被设置，并且所述上激光器和所述下激光器被构造成用于将封闭物(7)和底部部件(3)同时地焊接到高压容器(2)中。
7.一种用于全自动地制造压力单元(1)的方法，所述压力单元具有带有底部部件(3)的高压容器(2)和带有压力控制装置(6)的封闭物(7)，所述压力单元(1)将被安装在流体容器(50)中，其中封闭物(7)自动地安装到高压容器(2)，封闭物(7)和底部部件(3)被焊接到高压容器(2)中，并且容器(50)和压力单元(1)被预组装，并且容器(50)被焊接到压力单元(1)。
8.根据权利要求7所述的方法，其中收缩套筒通过在短时间内加热而设置在容器(50)上。
9.根据权利要求8所述的方法，其中完成的容器(50)被整批包装和收缩包装。
10.根据权利要求7所述的方法，其中压力单元(1)在第一工厂(200)中生产，并且容器(50)由塑料材料的预制件拉伸吹塑成，并且容器(50)在第二工厂(210)中被焊接到压力单元(1)。
11.根据权利要求7至10中的任一项所述的方法，其中在封闭物(7)和底部部件(3)被激光焊接的同时，高压容器(2)正在旋转。
12.一种压力单元(1)，所述压力单元具有带有底部部件(3)的高压容器(2)和带有压力控制装置(6)的封闭物(7)，所述压力单元(1)将被安装在流体容器(50)中，所述压力单元通过包括以下步骤的过程而被制备：
将封闭物(7)和底部部件(3)与高压容器(2)一起自动地安装到压力单元(1)；
将封闭物(7)和底部部件(3)与高压容器(2)一起焊接到压力单元(1)；
预组装压力单元(1)和容器(50)；并且
将容器(50)焊接到压力单元(1)。
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