Highway and railway two-purpose rail removes sand car sand collector
Technical field
The present invention relates to combined job that requires special skills equipment technical field, particularly relate to a kind of highway and railway two-purpose rail and remove sand car sand collector.
Background technology
From since the establishment of the nation, China railways system obtains improves quickly development, and relevant transport goods and materials are also varied.From coal, oil and metal to timber, the dispensing of grain, chemical fertilizer and other items, be all undertaken by flourishing railway traffic without exception.Moreover, up to a hundred industries of these relevant to railway prosperity and decline all firmly known by the railway system of China.In addition, adding up according to related data, China has the colliery of nearly 10 tons and selects to use train transport, accounts for more than 4/5ths of the total colliery of China.Steel industry has more than 5 tons and selects to use train transport.Petroleum industry has more than 1 tons of selection train transports.The goods and materials such as agriculture and animal husbandry chemical fertilizer have 70,000,000 tons of use train transports nearly.Further, the related building such as cement money nearly has 2 tons of use trains transports, and these crucial goods and materials total over 20 tons, occupy 3/4ths of China Railway.These service objects, against China railways system, also react on rail facility simultaneously so that it is more improve flourishing with facility.In addition, China's power system also be unable to do without colliery.Every year, cause because of these resources cannot be transported timely and effectively whole nation electric power system nervous, cause the event of heavy economic losses to happen occasionally.How much more as far as possible must improve conevying efficiencies, to increase whole nation delivery, it is achieved China's rapid industrial development has had become as the railway system and updated the important evidence of upgrading.As can be seen here, the railway system is as the foundation stone of China's economic base, and its importance is obvious to all.
But, owing to NORTHWEST CHINA portion is subject to the impact of the correlative factor such as weather and environment, traffic route wind erosion problem has been increasingly subject to increasing concern.Expand the planning of western road network coverage rate, nearly 20 newly built railway sections in wind erosion district according to China's Eleventh Five-Year Plan, the problem that affects of engineering is increasingly subject to pay attention to by transport development construction by Effects of Soil Wind Erosion and wind erosion.Even so, in the area that dust storm is serious, late, the time delay that also often result in train are even turned on one's side.
The harm of railway is also increasingly subject to the attention of people by dust storm.Dust storm is piled up and is hindered railway equipment on the one hand and makes outside its cisco unity malfunction, these railway infrastructure of wearing and tearing year in year out on the other hand.Add the danger that the train was derailed, cause major traffic accidents, cause jogging or stop transport.Many troubles are brought to the normal operation of railway.
Railway transportation is to ensure that national economy can stablize the basic of sustainable development.The west area of China is included the ground such as Shaanxi, Gansu, the Inner Mongol, Yunnan, Tibet by the area that sandstorm is comparatively serious.Wherein the Qinghai-Tibet Railway is a section of railway track main line comparatively serious by sandstorm, owing to the ecological environment frailty in Qinghai-Tibet own and physical features are in the impact of the composite factor such as severe cold areas and the aggravation of mankind's activity, excessive and random lumbering.The segment section of Qinghai-Tibet Railway is buried rail due to dust storm and is caused No. 3452 goods train derailings, and 125m circuit is ruined, and the time of cutting off traffic reaches more than 25 hour.Qinghai-Tibet Railway causes withdrawal of train 34 times due to dust storm buried line very many years ago.
Whether domestic and international, various large-scale sand eliminators all be unable to do without Automated condtrol.The generation that the improving of human life quality is depending in human historical development automatic technology with development significant portion with develop rapidly.So not only reduce relevant staff's quantity and corresponding working strength, bring innovation and the distillation of production technology and quality simultaneously.For this, it is achieved the automatization of sand eliminator has very important significance.Along with the development of society's raising of Mechanization Technique level and modernized railway Maintenance Machinery, develop a kind of sand elimination machine efficient, energy-conservation, that automaticity is higher and replace traditional artificial or small-sized sand eliminator to have profound significance and engineering practical value to remove railway sand.
Summary of the invention
The technical problem to be solved is to provide a kind of highway and railway two-purpose rail and removes sand car sand collector, by itself and the driving equipment mounting can walked at highway and railway simultaneously, by coordinating of scraper plate and base plate, effectively the sand that dispersion upper between railroad track is piled up can be concentrated and draw in, and discharge from base plate end, at drain position, transverse conveying mechanism is set, it is expelled to outside track or highway subgrade both sides by concentrating the sand drawn in, for existing artificial or small-sized sand eliminator, in hgher efficiency, automaticity is higher.
For solving above-mentioned technical problem, the technical solution used in the present invention is: highway and railway two-purpose rail removes sand car sand collector, including gripper shoe, it is arranged on the collection sand main shaft above gripper shoe by means of the two husky support levels of set collection, axis around the husky main shaft of collection is uniformly laid at least two set scraper plates on its surface, fixed installation base plate on the supporting plate and the collection sabadilla for driving the husky main shaft of collection to rotate, described collection sabadilla level is fixedly mounted on the husky stent outer of a set of collection, its clutch end is connected by means of the husky main shaft of shaft coupling and collection, described base plate is arc platy structure, it is positioned at below the husky main shaft of collection, and cambered surface is the face of cylinder inside it, axis corresponding to this face of cylinder and the dead in line collecting husky main shaft.
Preferably, described sand collector also includes being located at scraper plate and rotates the arc guard shield above the space circle cylinder formed around the husky main shaft of collection, and arc guard shield fixedly mounts on the supporting plate by means of two blocks of side plates.
Preferably, the husky main shaft of described collection being uniformly arranged four set scraper plates, the husky spindle nose of collection is provided with two pieces of circular end plate for the structure that linked into an integrated entity by four set scraper plates, is additionally provided with two pieces of uniform along its length dividing plates in the middle part of described collection sand main shaft.
Preferably, described base plate lower surface is arranged with twice for holding the groove to inner process of rail and railway rail clip, and described four set scraper plate outer ends are provided with the breach suitable with the channel section to inner process.
nullAdopt and have the beneficial effects that produced by technique scheme: by itself and the driving equipment mounting can walked at highway and railway simultaneously,And collection sabadilla is docked with the hydraulic system of the equipment of driving,By coordinating of scraper plate and base plate,Effectively the sand disperseing between railroad track or on highway pavement to pile up can be concentrated and draw in,And discharge from base plate end,At drain position, transverse conveying mechanism is set,It is expelled to outside track or highway subgrade both sides by concentrating the sand drawn in,Simultaneously,The base plate of the present invention arranges inwardly protruded groove,Carry out railway remove sand operation time,Rail can be contained in groove,Base plate front center directly can transfer to sleeper upper surface,Remove sand more thorough,Manually remove sand and for small-sized sand eliminator relative to existing,In hgher efficiency,Automaticity is higher,No matter which kind of sand discharge apparatus the base plate port of export is equipped with,Quickly and efficiently the sand on railway and highway subgrade can be cleared up to roadbed,Guarantee that line security runs.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention 1;
Fig. 2 is the structural representation after Fig. 1 removes arc guard shield;
Fig. 3 is the other direction schematic diagram of Fig. 2;
Fig. 4 is installing structure of bottom plate schematic diagram;
Fig. 5 arc protective cover structure schematic diagram;
Fig. 6 is blade installation structure schematic diagram;
Fig. 7 is the husky supporting structure schematic diagram of collection;
Wherein: 1-1, flange;1-2, sand discharge are taken turns;1-3, mounting bracket;1-4, cross bar;1-5, arc guard shield;1-6, scraper plate;1-7, base plate;1-8, gripper shoe;1-9, ball sector deflector;1-10, side plate;1-11, stirring cage;1-12, dividing plate;1-13, breach;The husky support of 1-14, collection;The husky main shaft of 1-15, collection.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is only a part of embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, the every other embodiment that those of ordinary skill in the art obtain under not making creative work premise, broadly fall into the scope of protection of the invention.
Elaborate a lot of detail in the following description so that fully understanding the present invention, but the present invention can also adopt other to be different from alternate manner described here to be implemented, those skilled in the art can do similar popularization when without prejudice to intension of the present invention, and therefore the present invention is not by the restriction of following public specific embodiment.
nullAs shown in Figure 1,Present embodiment discloses a kind of highway and railway two-purpose rail to remove sand car sand collector,It is horizontally arranged at the collection sand main shaft 1-15 above gripper shoe 1-8 including by means of the two husky support 1-14 of set collection、Axis around the husky main shaft 1-15 of collection is uniformly laid in the four set scraper plate 1-6(on its surface referring to accompanying drawing 6)、It is fixedly mounted on the base plate 1-7 on gripper shoe 1-8 and for driving the husky main shaft 1-15 of the collection collection sabadilla rotated,Described collection sabadilla level is fixedly mounted on the husky support 1-14(of a set of collection referring to accompanying drawing 7) outside,Its clutch end is connected by means of the husky main shaft 1-15 of shaft coupling and collection,Described base plate 1-7 is arc platy structure,It is positioned at below the husky main shaft 1-15 of collection、And cambered surface is the face of cylinder inside it,The dead in line of the axis corresponding to this face of cylinder and the husky main shaft 1-15 of collection is (referring to accompanying drawing 4、6);Collection sabadilla drives the husky main shaft of collection to rotate, the scraper plate 1-6 uniformly installed on the husky main shaft of collection will be located in the sand of its front end and dials on base plate, and promote backward along plate upper surface, until the sand on base plate is released base plate, enter supporting sand discharge apparatus, collection sabadilla can pass through servo valve and be connected with the hydraulic pump of the equipment of driving, and the equipment choosing that drives in the present invention has combined running gear, and must attach hydraulic system.
The sand collector of the present embodiment also includes being located at scraper plate 1-6 and rotates the arc guard shield 1-5(above the space circle cylinder formed referring to accompanying drawing 5 around the husky main shaft 1-15 of collection), arc guard shield 1-5 is fixedly mounted on gripper shoe 1-8 by means of two pieces of side plate 1-10;nullThe husky main shaft 1-15 end of collection is provided with two pieces of circular end plate for the structure that linked into an integrated entity by four set scraper plate 1-6,It is additionally provided with two pieces of uniform along its length dividing plate 1-12 in the middle part of the husky main shaft 1-15 of collection,Every piece of scraper plate non-working surface is additionally provided with two root plates,Circular end plate、The effect of dividing plate and floor is in that to improve the structural strength of scraper plate on the one hand,Husky to scraper plate and collection main shaft is well integrated into integrative-structure,Still further aspect,When scraper plate is inwardly fed husky,Circular end plate and dividing plate can also play the regional that sand is evenly distributed on scraper plate,Sand is avoided to concentrate on a certain section of scraper plate and damage scraper plate,Increase the service life,Described base plate 1-7 lower surface is arranged with twice for holding the groove to inner process of rail and railway rail clip,Integrate husky partial design husky highly as below rail level 12 centimeters clearly,More than rail level 15 centimeters,Owing to below rail level, 12 centimeters can produce to interfere with the fastener of fixed rail,So,During design groove,Both the notch that promising track stays,Also the stayed notch of promising fastener,Two notch height are different,Groove is inwardly in the groove of stepped projections,Described four set scraper plate 1-6 outer ends are provided with the breach suitable with the channel section to inner process,Carry out railway remove sand operation time,Rail can be contained in groove,Base plate front center directly can transfer to sleeper upper surface,Remove sand more thorough.
nullSand discharge apparatus in the present embodiment includes sand discharge passage、It is arranged on the stirring cage 1-11 in sand discharge passage and sand discharge motor,Sand discharge passage includes the cylinder-like structure being arranged on gripper shoe 1-8 by means of sand discharge support level,Cylinder-like structure one side opening,It is opened on rear side of the base plate 1-7 of sand collector upper along relatively,Stirring cage 1-11 two ends are connected with sand discharge support by means of bearing、And it is positioned at sand discharge passage,The dead in line of the axis of stirring cage 1-11 and sand discharge passage、And it is parallel with the axis of the husky main shaft 1-15 of collection,Sand discharge motor is horizontally fixed on the sand discharge stent outer corresponding with the spiral initiating terminal of stirring cage 1-11、And its clutch end is connected with stirring cage 1-11 main shaft by means of shaft coupling,In order to attractive in appearance and be easy to processing,The sand discharge passage of the guard shield of sand collector and sand discharge apparatus is made of one structure,The sand exported from the base plate end of sand collector is fed directly in sand discharge passage,Sand is carried by the stirring cage in sand discharge passage to same direction,The length of sand discharge passage can according to the width setup of the circuit that removes sand,Guarantee that sand discharge channel end is positioned at outside track circuit.
nullIn order to enable the sand that sand discharge apparatus is discharged more uniformly to be dispersed in circuit side、And off-line road is farther as far as possible,The sand discharge apparatus of the present invention can also include the sand discharge wheel 1-2(being located at sand discharge channel outlet referring to accompanying drawing 3),Sand discharge wheel 1-2 includes sharf、Uniformly it is arranged at least two set sectors outside sharf and drives motor,The axis of described sharf is parallel with gripper shoe 1-8、And it is vertical with the axis of sand discharge axle,Described sharf overlaps support by means of two and is arranged on gripper shoe 1-8,Bearing is installed between sharf and support,Motor is driven to be horizontally arranged at wherein a set of stent outer、And its clutch end is connected with sharf by means of shaft coupling,It is additionally provided with two ends below described sharf and fixes, with two set supports, the ball sector deflector 1-9 being connected,Ball sector deflector 1-9 opening upwards、And opening is positioned at sand discharge channel exit,The described centre of sphere corresponding for ball sector deflector 1-9 is positioned on the axis of sharf,Sand is discharged in sand discharge passage laggard goal sector deflector 1-9 by the stirring cage in sand discharge passage,Drive motor sharf rotates,Blade concomitant rotation,The sand of ball sector deflector 1-9 inner bottom part is kicked up by blade rotation process obliquely,Angle of kicking up is 45 ° obliquely,The sand kicked up scatters outside circuit,Avoid piling up.
In sum, disclosed by the invention is that a kind of highway and railway two-purpose rail removes sand car sand collector, belong to special equipment, need to support the use with the existing driving device with combined function, further need exist for having and can lift sand collector and adjust the function at inclination angle, front and back, sand collector is to pass through fluid motor-driven, hydraulic motor docks either directly through the hydraulic system that servo valve and driving device are supporting in use, the scraper plate of sand collector is four sets preferably, and in order to the sand on base plate is quickly discharged, angle between tangent line and the gripper shoe vertical with the husky main shaft of collection that base plate end in the present invention is corresponding is 45 °, and dock with the sand discharge feeder connection of sand discharge apparatus;In order to facilitate sand discharge, sand discharge apparatus in the present invention can be selected for stirring cage as described embodiments, also can supporting installation sand discharge take turns, certainly also can be selected for other mechanism with horizontal feed function, such as horizontal conveying belt, the sand discharged from sand collector can be directly fed to conveyer belt, and sand is delivered to outside circuit by conveyer belt;Can also select and tilt the chapelet installed; base plate end correspondence in sand collector installs collection sand bucket; with the collection sand supporting installation chapelet of bucket; sand in collection sand bucket is all promoted and sheds outside circuit; in a word, present invention sand collector required for protection is a kind of simple in construction, working performance height and the more thorough equipment special that removes sand.