CN104841912B - Intelligent cast weld battery production system - Google Patents
Intelligent cast weld battery production system Download PDFInfo
- Publication number
- CN104841912B CN104841912B CN201510207895.0A CN201510207895A CN104841912B CN 104841912 B CN104841912 B CN 104841912B CN 201510207895 A CN201510207895 A CN 201510207895A CN 104841912 B CN104841912 B CN 104841912B
- Authority
- CN
- China
- Prior art keywords
- plate
- storage battery
- mechanical hand
- cylinder
- guide rail
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D25/00—Special casting characterised by the nature of the product
- B22D25/02—Special casting characterised by the nature of the product by its peculiarity of shape; of works of art
- B22D25/04—Casting metal electric battery plates or the like
Abstract
The invention provides an intelligent cast weld battery production system which comprises a supporting frame, a brush piece device, a dipping device, a storage battery cast weld machine, a conveying mechanical arm, a pushing device, an overturn mechanical arm, a falling groove punching machine, a first conveyor, a second conveyor and a mechanical arm guide rail. The brush piece device and the dipping device are sequentially arranged below the first transmission device and arranged in a supporting frame, the conveying mechanical arm and the overturn mechanical arm are sequentially arranged on the mechanical arm guide rail, the storage battery cast weld machine is arranged on one side of the mechanical arm guide rail, the pushing device is arranged on the other side of the mechanical arm guide rail, the storage battery cast weld machine and the pushing device are oppositely arranged, the second conveying device is arranged on one side of the mechanical arm guide rail, the falling groove punching machine is arranged above the second conveying device, and the first conveying device is arranged on the other side of the mechanical arm guide rail. The production efficiency is improved.
Description
Technical field
The present invention relates to a kind of intelligent cast welding storage battery production system.
Background technology
All the time, during storage battery production, all manual operationss of cast welding operation complete, its cast-on strap thickness
Out-of-flatness, inefficiency, scraps higher with repair welding rate, needs employee's cast welding technical merit high, and the cigarette producing aborning
Gas environmental pollution and human injury are larger；Although employing semi-automation now, its efficiency or relatively low in addition it is also necessary to enter
The raising of one step.
Content of the invention
The technical problem to be solved in the present invention, is to provide a kind of intelligent cast welding storage battery production system.
The present invention is achieved in that a kind of intelligent cast welding storage battery production system, including a support frame, at least one
Brushing piece device, immersion system, at least one storage battery cast-welding machine, at least one frame transfer robot and described storage battery cast-welding machine
One-to-one pusher, turning manipulator, low water stamping machine, second conveyer, second conveyer and mechanical hand
Guide rail, every described brushing piece device and immersion system are sequentially arranged in below described second conveyer, and every described brushing piece dress
Put and immersion system is in described support frame, transfer robot described in every frame and a turning manipulator are sequentially located at described machine
On tool handss guide rail, located at described mechanical hand guide rail side, each described pusher is located at institute for every described storage battery cast-welding machine
State mechanical hand guide rail opposite side, and every described storage battery cast-welding machine is oppositely arranged with pusher, described second conveyer
Located at described mechanical hand guide rail side, and described low water stamping machine is above described second conveyer, described first transmission
Device is located at the opposite side of described mechanical hand guide rail.
Further, described second conveyer is provided with a plurality of draw-in groove parts, is provided with a draw-in groove, institute in described draw-in groove part
State draw-in groove and just block accumulator.
Further, each described pusher include a push framework, the first push cylinder, the second push cylinder,
One pushing plate and the second pushing plate, described first push cylinder located at described push frame roof, the first push cylinder connect to
Described first pushing plate, on described first pushing plate, described second pushing plate one side connects described second push cylinder
To described second push cylinder, the floor height of described first pushing plate is equal to storage battery cast-welding machine entrance height.
Further, described turning manipulator includes a mechanical hand body, air splint cylinder, first clamping plate, second clamping plate, machine
Tool hand drive machine, the first returning face plate, the second returning face plate, the first tipper and manipulator cylinder, described robot drives machine and institute
State mechanical hand guide rail to connect, described robot drives machine bottom connects to described manipulator cylinder, and described manipulator cylinder is even
It is connected to described mechanical hand body upper end, described first clamping plate upper end connects to described mechanical hand body bottom portion, described clamping plate
This is internal located at described mechanical hand for cylinder, and described air splint cylinder connects to described second clamping plate, and described second clamping plate with described
Relatively, described first returning face plate is movably arranged inside described first clamping plate first clamping plate, and described second returning face plate is located at described the
Inside second splint, outside described second clamping plate, described second clamping plate is provided with a connecting hole to described first tipper, described
Second returning face plate is connected to described first tipper by connecting hole.
Further, a plurality of spacing transfer plates are also included, each described spacing transfer plate is provided with least one hole clipping,
Described hole clipping length and width are equal to the length and width of accumulator opening, and described second conveyer includes the first guide groove and the second guide groove, described
First guide groove and the second guide groove are located at described support frame top, and described first guide groove is relative with the second guide groove, described spacing
Transfer plate is movably arranged between described first guide groove and the second guide groove.
Further, a transmission plate conveying device, an elevator and push pedal device are also included, described transmission plate conveying device sets
In the lower section of described every brushing piece device, immersion system and each pusher, described elevator is located at the described second transmission dress
Put side, and be located at below described mechanical hand guide rail, described push pedal device is located at the side of described elevator, described transfer plate conveying
Located at described elevator opposite side, the spacing transfer plate in elevator is pushed to transfer plate conveying to device by described push pedal device just
On device.
Further, a plurality of fixing devices are also included, described a plurality of fixing devices are respectively arranged on described in described every
Above brushing piece device and immersion system, each described fixing device includes a fixed mount, a fixed disk, fixing cylinder, described solid
Determine frame to be fixed in described second conveyer, described fixing cylinder is fixed on described fixing top of the trellis, and described fixing cylinder is even
It is connected to described fixed disk.
It is an advantage of the current invention that: a kind of intelligent cast welding storage battery production system of the present invention, improve work efficiency, product
Quality, and reduce and scrap and repair welding rate；Allow employee not need directly contact cast welding, reduce the requirement to employee skill,
And also reduce the injury to employee's body simultaneously.
Brief description
The present invention is further illustrated in conjunction with the embodiments with reference to the accompanying drawings.
Fig. 1 is a kind of intelligent cast welding storage battery production system schematic diagram of the present invention；
Fig. 2 is the structural representation of pusher in the present invention；
Fig. 3 is the structural representation of fixing device in the present invention；
Fig. 4 is the structural representation of turning manipulator in the present invention；
Fig. 5 is the structural representation of spacing transfer plate in the present invention.
Specific embodiment
Refer to shown in Fig. 1 to Fig. 5, present invention intelligence cast welding storage battery production system, including a support frame 1, at least
One brushing piece device 2, immersion system 3, at least one storage battery cast-welding machine 4, at least one frame transfer robot 5 and described electric power storage
The one-to-one pusher 6 of pond cast welding machine 4, turning manipulator 7, low water stamping machine 8, second conveyer a, the second transmission dress
Put b and mechanical hand guide rail c, every described brushing piece device 2 and immersion system 3 are sequentially arranged in below described second conveyer a,
And every described brushing piece device 2 and immersion system 3 are in described support frame 1, described in every frame, transfer robot 5 and overturns
, sequentially on described mechanical hand guide rail c, every described storage battery cast-welding machine 4 is located at described mechanical hand guide rail c mono- for mechanical hand 7
Side, each described pusher 6 is located at described mechanical hand guide rail c opposite side, and every described storage battery cast-welding machine 4 fills with pushing
Put 6 to be oppositely arranged, described second conveyer b is located at described mechanical hand guide rail c side, and described low water stamping machine 8 is located at institute
State above second conveyer b, described second conveyer a is located at the opposite side of described mechanical hand guide rail c, transfer robot 5
Accumulator after brushing piece and dipping is pinched to pusher 6 together with spacing transfer plate 9, then will be stored by pusher 6
Battery advances in battery cast welded machine 4 together with spacing transfer plate 9, and accumulator is carried out cast welding, after cast welding finishes, is filled by pushing
Put 6 to pick out by accumulator, this accumulator is pressed from both sides to specified location by transfer robot 5 together with spacing transfer plate 9 afterwards, leads to afterwards
Cross turning manipulator 7 to pick up this accumulator, accumulator is overturn 180 °, afterwards accumulator is placed specified location, accumulator
By second conveyer b, accumulator is delivered to below low water stamping machine 8, afterwards by the monomer low water in accumulator, afterwards
Accumulator is moved to specified location by two transporter b, and accumulator is accepted by employee.
In the present invention, second conveyer b is provided with a plurality of draw-in groove part (not shown), is provided with one in described draw-in groove part
Draw-in groove (not shown), described draw-in groove blocks accumulator just, and this draw-in groove part can move up and down, lucky when moving on draw-in groove part
Accumulator can be blocked, and with accumulator migration, this draw-in groove part moves down, that is, when accumulator is transferred to desired location
Accumulator can be decontroled, this draw-in groove part is moved rearwards by afterwards, drive next accumulator to move.
As shown in Figures 1 and 2, in the present invention, each described pusher 6 includes a push framework 61, the first push cylinder
62nd, the second push cylinder 63, the first pushing plate 64 and the second pushing plate 65, described first push cylinder 62 is located at described push frame
Frame 61 top, the first push cylinder 62 connects to described first pushing plate 64, and described second push cylinder 63 is located at described first
On pushing plate 64, described second pushing plate 65 one side connects to described second push cylinder 63, described first pushing plate 64 bottom
The height that face is liftoff is equal to storage battery cast-welding machine 4 entrance height；Upon start up, the first push cylinder 62 will promote the first pushing plate
64 deliver to the first pushing plate 64 in storage battery cast-welding machine 4, restart the second push cylinder 63 afterwards and promote the second pushing plate 65
The accumulator on the first pushing plate 64 is made to enter into the cast welding position of storage battery cast-welding machine 4, the first push cylinder 62 carries afterwards
Dynamic first pushing plate 64 retraction origin-location, the second push cylinder 63 drives the second pushing plate 65 retraction origin-location.
As shown in Fig. 1 and Fig. 4, in the present invention, turning manipulator 7 includes a mechanical hand body 71, (in figure is not for air splint cylinder
Show), first clamping plate 72, second clamping plate 73, robot drives machine 74, the first returning face plate 75, the second returning face plate 76, the first tipper
77 and manipulator cylinder 78, described robot drives machine 74 is connected with described mechanical hand guide rail c, under described robot drives machine 74
End connects to described manipulator cylinder 78, and described manipulator cylinder 78 connects to described mechanical hand body 71 upper end, described
First clamping plate 72 upper end connects to described mechanical hand body 71 bottom side, and described air splint cylinder is located at described mechanical hand body
In 71, described air splint cylinder connects to described second clamping plate 73, and described second clamping plate 73 is relative with described first clamping plate 72, institute
State the first returning face plate 75 and be movably arranged inside described first clamping plate 72, described second returning face plate 76 is in described second clamping plate 73
Side, outside described second clamping plate 73, described second clamping plate 73 is provided with a connecting hole 731, institute to described first tipper 77
State the second returning face plate 76 to connect to described first tipper 77 by connecting hole 731.
A plurality of spacing transfer plates 9 in the present invention as shown in Figures 1 and 5, each described spacing transfer plate 9 is provided with least
One hole clipping 91, described hole clipping 91 length and width are equal to the length and width of accumulator opening it would be desirable to the accumulator back-off such as this hole clipping of cast welding
In 91, this spacing transfer plate 9 is convenient in accumulator transmit process, and so that does not have different in processing procedure in accumulator
Thing pollutes to monomer, and can be very good to protect the shell of accumulator and the monomer of inside in cast welding process；Described
One transporter a includes the first guide groove a1 and the second guide groove a2, and described first guide groove a1 and the second guide groove a2 are located at described support
Framework 1 top, and described first guide groove a1 is relative with the second guide groove a2, described spacing transfer plate 9 is movably arranged at described first and leads
So that can steadily move in spacing transfer plate 9, this second conveyer a can drive limit between groove a1 and the second guide groove a2
Position transfer plate 9 moves forward to fixed position；Present invention additionally comprises transmission plate conveying device d, elevator e and push pedal device f,
Described transmission plate conveying device d is located at the lower section of described every brushing piece device 2, immersion system 3 and each pusher 6, described
Elevator e is located at described second conveyer b side, and is located at below described mechanical hand guide rail c, and described push pedal device f is located at institute
State the side of elevator e, described transmission plate conveying device d will rise just located at described elevator e opposite side, described push pedal device f
Spacing transfer plate 9 on fall machine e pushes in transmission plate conveying device d, when the accumulator on spacing transfer plate 9 is reversed machinery
After handss 7 are taken away, elevator e begin to decline to transmission plate conveying device d top surface equal, push pedal device f can be by elevator e afterwards
Spacing transfer plate 9 push to transmission plate conveying device d on, afterwards by transmission plate conveying device d this spacing transfer plate 9 is delivered to
Original position, employee receives and carries spacing transfer plate 9, puts back into.
As shown in Figures 1 and 3, present invention additionally comprises a plurality of fixing device g, described a plurality of fixing devices g set respectively
Above described every described brushing piece device 2 and immersion system 3, each described fixing device g includes a fixed mount g1, a fixation
Disk g2, fixing cylinder g3, described fixed mount g1 is fixed in described second conveyer a, and described fixing cylinder g3 is fixed on institute
State fixed mount g1 top, described fixing cylinder g3 connects to described fixed disk g2, when accumulator is carried by second conveyer a
Dynamic, along the first guide groove a1 and the second guide groove a2 mobile to above brushing piece device when, fixing device g starts, fixing cylinder g3 to
Lower mobile drive fixed disk g2, accumulator is fixed, now brushing piece device 2 brings into operation so that will not during brushing piece
Accumulator is allowed to drop out from the hole clipping 91 of spacing transfer plate 9 or to prop up the spacing transfer plate of monoblock 9 so that its brushing piece is more complete,
Fixing device g in immersion system 3 plays the same function in the same manner.
Brushing piece device wherein in the present invention and immersion system employ the brush in the invention of Publication No. 101704094a
Sheet devices and immersion system.
Although the foregoing describing the specific embodiment of the present invention, those familiar with the art should manage
Solution, we are merely exemplary described specific embodiment, rather than for the restriction to the scope of the present invention, are familiar with this
Equivalent modification and change that the technical staff in field is made in the spirit according to the present invention, all should cover the present invention's
In scope of the claimed protection.
Claims (7)
1. a kind of intelligent cast welding storage battery production system it is characterised in that: include a support frame, at least one brushing piece device,
Immersion system, at least one storage battery cast-welding machine, at least one frame transfer robot, one-to-one with described storage battery cast-welding machine
Pusher, turning manipulator, low water stamping machine, second conveyer, second conveyer, and mechanical hand guide rail；Every
Described brushing piece device and immersion system are sequentially arranged in below described second conveyer, and every described brushing piece device and dipping dress
It is arranged in described support frame, transfer robot described in every frame and a turning manipulator are sequentially located at described mechanical hand guide rail
On, located at described mechanical hand guide rail side, each described pusher is located at described mechanical hand for every described storage battery cast-welding machine
Guide rail opposite side, and every described storage battery cast-welding machine is oppositely arranged with pusher, described second conveyer is located at described
Mechanical hand guide rail side, and described low water stamping machine is above described second conveyer, described second conveyer located at
The opposite side of described mechanical hand guide rail.
2. as claimed in claim 1 a kind of intelligent cast welding storage battery production system it is characterised in that: described second conveyer
It is provided with a plurality of draw-in groove parts, in described draw-in groove part, is provided with a draw-in groove, described draw-in groove blocks accumulator just.
3. as claimed in claim 1 a kind of intelligent cast welding storage battery production system it is characterised in that: each described pusher
Including a push framework, the first push cylinder, the second push cylinder, the first pushing plate, and the second pushing plate；Described first push
Located at described push frame roof, the first push cylinder connects to described first pushing plate cylinder, and described second push cylinder sets
On described first pushing plate, described second pushing plate one side connects to described second push cylinder, described first pushing plate
Floor height be equal to storage battery cast-welding machine entrance height.
4. as claimed in claim 1 a kind of intelligent cast welding storage battery production system it is characterised in that: described turning mechanical handbag
Include a mechanical hand body, air splint cylinder, first clamping plate, second clamping plate, robot drives machine, the first returning face plate, the second returning face plate,
First tipper, and manipulator cylinder；Described robot drives machine is connected with described mechanical hand guide rail, described robot drives machine
Bottom connects to described manipulator cylinder, and described manipulator cylinder connects to described mechanical hand body upper end, and described first
Clamping plate upper end connects to described mechanical hand body bottom portion, described air splint cylinder this internal, described clamping plate located at described mechanical hand
Cylinder connects to described second clamping plate, and described second clamping plate is relative with described first clamping plate, and described first returning face plate activity sets
Inside described first clamping plate, inside described second clamping plate, described first tipper is located at described for described second returning face plate
Outside second clamping plate, described second clamping plate is provided with a connecting hole, and described second returning face plate is connected to described by connecting hole
One tipper.
5. as claimed in claim 1 a kind of intelligent cast welding storage battery production system it is characterised in that: also include a plurality of spacing
Transfer plate, each described spacing transfer plate is provided with least one hole clipping, and described hole clipping length and width are equal to the length and width of accumulator opening,
Described second conveyer includes the first guide groove and the second guide groove, and described first guide groove and the second guide groove are located at described support frame
Top, and described first guide groove is relative with the second guide groove, described spacing transfer plate is movably arranged at described first guide groove and leads with second
Between groove.
6. as claimed in claim 5 a kind of intelligent cast welding storage battery production system it is characterised in that: also include a transfer plate defeated
Send device, an elevator, and push pedal device；Described transmission plate conveying device located at brushing piece device every described, immersion system, and often
The lower section of individual pusher；Described elevator is located at described second conveyer side, and is located at below described mechanical hand guide rail,
Located at the side of described elevator, described transmission plate conveying device, located at described elevator opposite side, described pushes away described push pedal device
Plate device pushes to the spacing transfer plate in elevator in transmission plate conveying device just.
7. as claimed in claim 1 a kind of intelligent cast welding storage battery production system it is characterised in that: also include a plurality of fixations
Device, described a plurality of fixing devices are respectively arranged on above described immersion system and every described brushing piece device, and each is described solid
Determine device and include a fixed mount, a fixed disk, and fixing cylinder；Described fixed mount is fixed in described second conveyer,
Described fixing cylinder is fixed on described fixing top of the trellis, and described fixing cylinder connects to described fixed disk.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510207895.0A CN104841912B (en) | 2015-04-28 | 2015-04-28 | Intelligent cast weld battery production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510207895.0A CN104841912B (en) | 2015-04-28 | 2015-04-28 | Intelligent cast weld battery production system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104841912A CN104841912A (en) | 2015-08-19 |
| CN104841912B true CN104841912B (en) | 2017-01-18 |
Family
ID=53842107
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510207895.0A Expired - Fee Related CN104841912B (en) | 2015-04-28 | 2015-04-28 | Intelligent cast weld battery production system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104841912B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105880528B (en) * | 2016-06-02 | 2018-07-31 | 武汉海王新能源工程技术有限公司 | A kind of double-station full-automatic casting-welding machine |
| CN107952950B (en) * | 2018-01-16 | 2023-07-21 | 福建亚亨机械股份有限公司 | Automatic cast welding machine for lead-adding cast welding of storage battery |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS55114453A (en) * | 1979-02-26 | 1980-09-03 | Yuasa Battery Co Ltd | Correcting mechanism of casting machine of grating for storage battery |
| DE3531621C1 (en) * | 1985-09-05 | 1986-09-18 | Deta-Akkumulatorenwerk Gmbh, 3422 Bad Lauterberg | Casting machine for accumulator grids |
| CN101704094A (en) * | 2009-11-30 | 2010-05-12 | 福建省建阳亚亨机械制造有限公司 | Cast-welding production device of accumulator and production process thereof |
| CN103056346A (en) * | 2012-12-28 | 2013-04-24 | 上海素朴智能设备制造有限公司 | Device and method for assisting in producing front section of automatic cast weld machine |
| CN104084565A (en) * | 2014-07-05 | 2014-10-08 | 福建省建阳亚亨机械制造有限公司 | Automatic control device for cast-weld of storage battery electrode group |
| CN204686000U (en) * | 2015-04-28 | 2015-10-07 | 福建亚亨动力科技集团有限公司 | A kind of intelligent cast welding storage battery production system |
-
2015
- 2015-04-28 CN CN201510207895.0A patent/CN104841912B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS55114453A (en) * | 1979-02-26 | 1980-09-03 | Yuasa Battery Co Ltd | Correcting mechanism of casting machine of grating for storage battery |
| DE3531621C1 (en) * | 1985-09-05 | 1986-09-18 | Deta-Akkumulatorenwerk Gmbh, 3422 Bad Lauterberg | Casting machine for accumulator grids |
| CN101704094A (en) * | 2009-11-30 | 2010-05-12 | 福建省建阳亚亨机械制造有限公司 | Cast-welding production device of accumulator and production process thereof |
| CN103056346A (en) * | 2012-12-28 | 2013-04-24 | 上海素朴智能设备制造有限公司 | Device and method for assisting in producing front section of automatic cast weld machine |
| CN104084565A (en) * | 2014-07-05 | 2014-10-08 | 福建省建阳亚亨机械制造有限公司 | Automatic control device for cast-weld of storage battery electrode group |
| CN204686000U (en) * | 2015-04-28 | 2015-10-07 | 福建亚亨动力科技集团有限公司 | A kind of intelligent cast welding storage battery production system |
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| Publication number | Publication date |
|---|---|
| CN104841912A (en) | 2015-08-19 |
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