CN204686000U - A kind of intelligent cast welding storage battery production system - Google Patents
A kind of intelligent cast welding storage battery production system Download PDFInfo
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- CN204686000U CN204686000U CN201520268942.8U CN201520268942U CN204686000U CN 204686000 U CN204686000 U CN 204686000U CN 201520268942 U CN201520268942 U CN 201520268942U CN 204686000 U CN204686000 U CN 204686000U
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- manipulator
- storage battery
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Abstract
The utility model provides a kind of intelligent cast welding storage battery production system, comprise a support frame, brushing piece device, immersion system, storage battery cast-welding machine, transfer robot, pusher, turning manipulator, low water stamping machine, first conveyer, second conveyer and manipulator guide rail, described brushing piece device and immersion system are located at below described first conveyer successively, and described brushing piece device and immersion system are located in described support frame, described transfer robot and a turning manipulator are located on described manipulator guide rail in turn, described manipulator guide rail side is located at by described storage battery cast-welding machine, described pusher is located at described manipulator guide rail opposite side, and described storage battery cast-welding machine and pusher are oppositely arranged, described manipulator guide rail side is located at by described second conveyer, and described low water stamping machine is located at above described second conveyer, the opposite side of described manipulator guide rail is located at by described first conveyer, improve production efficiency.
Description
Technical field
The utility model relates to a kind of intelligent cast welding storage battery production system.
Background technology
All the time, in storage battery production process, cast welding operation is all that manual operations completes, its cast-on strap thickness out-of-flatness, inefficiency, scrap with repair welding rate higher, need employee's cast welding technical merit high, and the flue gas environmental pollution produced aborning and human injury larger; Although have employed semi-automation now, its efficiency is still lower, also needs further raising.
Summary of the invention
The technical problems to be solved in the utility model, is to provide a kind of intelligent cast welding storage battery production system.
The utility model is achieved in that a kind of intelligent cast welding storage battery production system, comprise a support frame, at least one brushing piece device, immersion system, at least one storage battery cast-welding machine, at least one frame transfer robot, with described storage battery cast-welding machine pusher one to one, turning manipulator, low water stamping machine, first conveyer, second conveyer and manipulator guide rail, brushing piece device and immersion system described in every platform are located at below described first conveyer successively, and brushing piece device and immersion system are located in described support frame described in every platform, transfer robot described in every frame and a turning manipulator are located on described manipulator guide rail in turn, described manipulator guide rail side is located at by storage battery cast-welding machine described in every platform, each described pusher is located at described manipulator guide rail opposite side, and storage battery cast-welding machine and pusher are oppositely arranged described in every platform, described manipulator guide rail side is located at by described second conveyer, and described low water stamping machine is located at above described second conveyer, the opposite side of described manipulator guide rail is located at by described first conveyer.
Further, described second conveyer is provided with a plurality of draw-in groove part, and be provided with a draw-in groove in described draw-in groove part, described draw-in groove blocks battery just.
Further, each described pusher comprises a propelling movement framework, first and pushes cylinder, the second propelling movement cylinder, the first pushing plate and the second pushing plate, described first pushes cylinder is located at described propelling movement frame roof, first pushes cylinder is connected to described first pushing plate, described second pushes cylinder is located on described first pushing plate, described second pushing plate one side is connected to described second and pushes cylinder, and the floor height of described first pushing plate equals storage battery cast-welding machine entrance height.
Further, described turning manipulator comprises a manipulator body, clamping plate cylinder, first clamping plate, second clamping plate, robot drives machine, first returning face plate, second returning face plate, first tipper and manipulator cylinder, described robot drives machine is connected with described manipulator guide rail, described robot drives machine bottom is connected to described manipulator cylinder, described manipulator cylinder is connected to described manipulator body upper end, described first clamping plate upper end is connected to described manipulator body bottom portion, described clamping plate cylinder is located in described manipulator body, described clamping plate cylinder is connected to described second clamping plate, and described second clamping plate are relative with described first clamping plate, described first returning face plate activity is located at inside described first clamping plate, described second returning face plate is located at inside described second clamping plate, described first tipper is located at outside described second clamping plate, described second clamping plate are provided with a connecting hole, described second returning face plate is connected to described first tipper by connecting hole.
Further, also comprise a plurality of spacing transfer plate, each described spacing transfer plate is provided with at least one hole clipping, described hole clipping length and width equal the length and width of battery opening, described first conveyer comprises the first guide groove and the second guide groove, described support frame top is located at by described first guide groove and the second guide groove, and described first guide groove is relative with the second guide groove, and described spacing transfer plate activity is located between described first guide groove and the second guide groove.
Further, also comprise a transfer plate conveying device, a lift and push pedal device, described transfer plate conveying device is located at the below of described every platform brushing piece device, immersion system and each pusher, described second conveyer side is located at by described lift, and be positioned at below described manipulator guide rail, the side of described lift is located at by described push pedal device, described transfer plate conveying device is located at described lift opposite side, and the spacing transfer plate on lift pushes in transfer plate conveying device by described push pedal device just.
Further, also comprise a plurality of fixture, described a plurality of fixture is located at above brushing piece device described in described every platform and immersion system respectively, each described fixture comprises a fixed mount, a fixed disk, fixing cylinder, described fixed mount is fixed on described first conveyer, described fixing cylinder is fixed on described fixed mount top, and described fixing cylinder is connected to described fixed disk.
The utility model has the advantage of: a kind of intelligent cast welding storage battery production system of the utility model, improves operating efficiency, product quality, and reduce and scrap and repair welding rate; Allow employee not need directly to contact cast welding, reduce the skill set requirements to employee, and also reduce the injury to employee's health simultaneously.
Accompanying drawing explanation
The utility model is further described with reference to the accompanying drawings in conjunction with the embodiments.
Fig. 1 is a kind of intelligent cast welding storage battery production system schematic diagram of the utility model;
Fig. 2 is the structural representation of pusher in the utility model;
Fig. 3 is the structural representation of fixture in the utility model;
Fig. 4 is the structural representation of turning manipulator in the utility model;
Fig. 5 is the structural representation of spacing transfer plate in the utility model.
Detailed description of the invention
Refer to shown in Fig. 1 to Fig. 5, the utility model intelligence cast welding storage battery production system, comprise a support frame 1, at least one brushing piece device 2, immersion system 3, at least one storage battery cast-welding machine 4, at least one frame transfer robot 5, with described storage battery cast-welding machine 4 pusher 6 one to one, turning manipulator 7, low water stamping machine 8, first conveyer a, second conveyer b and manipulator guide rail c, brushing piece device 2 described in every platform and immersion system 3 are located at below described first conveyer a successively, and brushing piece device 2 and immersion system 3 are located in described support frame 1 described in every platform, transfer robot 5 and a turning manipulator 7 described in every frame are located on described manipulator guide rail c in turn, described manipulator guide rail c side is located at by storage battery cast-welding machine 4 described in every platform, each described pusher 6 is located at described manipulator guide rail c opposite side, and storage battery cast-welding machine 4 is oppositely arranged with pusher 6 described in every platform, described second conveyer b is located at described manipulator guide rail c side, and described low water stamping machine 8 is located at above described second conveyer b, described first conveyer a is located at the opposite side of described manipulator guide rail c, battery after brushing piece and dipping pinches on pusher 6 together with spacing transfer plate 9 by transfer robot 5, then by pusher 6, battery is advanced in battery cast welded machine 4 together with spacing transfer plate 9, battery is carried out cast welding, after cast welding is complete, by pusher 6, battery is picked out, this battery presss from both sides to assigned address together with spacing transfer plate 9 by transfer robot 5 afterwards, by turning manipulator 7, this battery is picked up afterwards, battery is overturn 180 °, afterwards battery is placed assigned address, battery is delivered to below low water stamping machine 8 by the second conveyer b by battery, afterwards by the monomer low water in battery, battery is moved to assigned address by the second conveyer b afterwards, battery is accepted by employee.
In the utility model, the second conveyer b is provided with a plurality of draw-in groove part (not shown), a draw-in groove (not shown) is provided with in described draw-in groove part, described draw-in groove blocks battery just, this draw-in groove part can move up and down, just battery can be blocked when draw-in groove part moves, and move with battery, when battery being transferred to desired location, this draw-in groove part moves down, battery can be decontroled, this draw-in groove part moves backward afterwards, drives next battery to move.
As shown in Figures 1 and 2, in the utility model, each described pusher 6 comprises a propelling movement framework 61, first pushes cylinder 62, second pushes cylinder 63, first pushing plate 64 and the second pushing plate 65, described first pushes cylinder 62 is located at described propelling movement framework 61 top, first pushes cylinder 62 is connected to described first pushing plate 64, described second pushes cylinder 63 is located on described first pushing plate 64, described second pushing plate 64 1 side is connected to described second and pushes cylinder 63, the height that described first pushing plate 64 bottom surface is liftoff equals storage battery cast-welding machine 4 entrance height, upon start up, first pushes cylinder 62 delivers in storage battery cast-welding machine 4 by promotion first pushing plate 64 by the first pushing plate 64, restart the second propelling movement cylinder 63 afterwards to promote the second pushing plate 65 and make the battery on the first pushing plate 64 enter into the cast welding position of storage battery cast-welding machine 4, first push cylinder 62 and drive the first pushing plate 64 to retract origin-location afterwards, second pushes cylinder 63 drives the second pushing plate 65 to retract origin-location.
As shown in Fig. 1 and Fig. 4, in the utility model, turning manipulator 7 comprises a manipulator body 71, clamping plate cylinder (not shown), first clamping plate 72, second clamping plate 73, robot drives machine 74, first returning face plate 75, second returning face plate 76, first tipper 77 and manipulator cylinder 78, described robot drives machine 74 is connected with described manipulator guide rail b, described robot drives machine 74 bottom is connected to described manipulator cylinder 78, described manipulator cylinder 78 is connected to described manipulator body 71 upper end, described first clamping plate 72 upper end is connected to side bottom described manipulator body 71, described clamping plate cylinder is located in described manipulator body 71, described clamping plate cylinder is connected to described second clamping plate 73, and described second clamping plate 73 are relative with described first clamping plate 72, described first returning face plate 75 activity is located at inside described first clamping plate 72, described second returning face plate 76 is located at inside described second clamping plate 73, described first tipper 77 is located at outside described second clamping plate 73, described second clamping plate 73 are provided with a connecting hole 731, described second returning face plate 76 is connected to described first tipper 77 by connecting hole 731.
A plurality of spacing transfer plate 9 in the utility model as shown in Figures 1 and 5, each described spacing transfer plate 9 is provided with at least one hole clipping 91, described hole clipping 91 length and width equal the length and width of battery opening, to the battery back-off of cast welding be needed as in this hole clipping 91, this spacing transfer plate 9 is convenient at battery transport process, and make not have foreign substance pollution in monomer at battery in processing procedure, and the shell of battery and the monomer of inside can well be protected in cast welding process, described first conveyer a comprises the first guide groove a1 and the second guide groove a2, described first guide groove a1 and the second guide groove a2 is located at described support frame 1 top, and described first guide groove a1 is relative with the second guide groove a2, the activity of described spacing transfer plate 9 is located between described first guide groove a1 and the second guide groove a2, making can steadily movement at spacing transfer plate 9, and this first conveyer a can drive spacing transfer plate 9 to move forward to fixed position, the utility model also comprises a transfer plate conveying device d, one lift e and push pedal device f, described transfer plate conveying device d is located at described every platform brushing piece device 2, the below of immersion system 3 and each pusher 6, described lift e is located at described second conveyer b side, and be positioned at below described manipulator guide rail c, described push pedal device f is located at the side of described lift e, described transfer plate conveying device d is located at described lift e opposite side, spacing transfer plate 9 on lift e pushes on transfer plate conveying device d by described push pedal device f just, when the battery on spacing transfer plate 9 is reversed after manipulator 7 takes away, lift e starts to drop to equal with transfer plate conveying device d end face, spacing transfer plate 9 on lift e can push on transfer plate conveying device d by push pedal device f afterwards, by transfer plate conveying device d, this spacing transfer plate 9 is delivered to original position afterwards, the spacing transfer plate 9 of employee's receiving belt, again come into operation.
As shown in Figures 1 and 3, the utility model also comprises a plurality of fixture g, described a plurality of fixture g is located at above brushing piece device 2 described in described every platform and immersion system 3 respectively, each described fixture g comprises a fixed mount g1, one fixed disk g2, fixing cylinder g3, described fixed mount g1 is fixed on described first conveyer a, described fixing cylinder g3 is fixed on described fixed mount g1 top, described fixing cylinder g3 is connected to described fixed disk g2, when battery is driven by the first conveyer a, when moving to above brushing piece device along the first guide groove a1 and the second guide groove a2, fixture g starts, fixing cylinder g3 moves down and drives fixed disk g2, battery is fixed, now brushing piece device 2 brings into operation, make to allow battery drop out or prop up the spacing transfer plate 9 of monoblock in the process of brushing piece from the hole clipping 91 of spacing transfer plate 9, make its brushing piece more complete, fixture g in like manner in immersion system 3 plays the same function.
It is brushing piece device in the invention of 101704094A and immersion system that brushing piece device wherein in the present invention and immersion system employ publication number.
Although the foregoing describe detailed description of the invention of the present utility model; but be familiar with those skilled in the art to be to be understood that; specific embodiment described by us is illustrative; instead of for the restriction to scope of the present utility model; those of ordinary skill in the art, in the modification of the equivalence done according to spirit of the present utility model and change, should be encompassed in scope that claim of the present utility model protects.
Claims (7)
1. an intelligent cast welding storage battery production system, it is characterized in that: comprise a support frame, at least one brushing piece device, immersion system, at least one storage battery cast-welding machine, at least one frame transfer robot, with described storage battery cast-welding machine pusher one to one, turning manipulator, low water stamping machine, first conveyer, second conveyer and manipulator guide rail, brushing piece device and immersion system described in every platform are located at below described first conveyer successively, and brushing piece device and immersion system are located in described support frame described in every platform, transfer robot described in every frame and a turning manipulator are located on described manipulator guide rail in turn, described manipulator guide rail side is located at by storage battery cast-welding machine described in every platform, each described pusher is located at described manipulator guide rail opposite side, and storage battery cast-welding machine and pusher are oppositely arranged described in every platform, described manipulator guide rail side is located at by described second conveyer, and described low water stamping machine is located at above described second conveyer, the opposite side of described manipulator guide rail is located at by described first conveyer.
2. a kind of intelligent cast welding storage battery production system as claimed in claim 1, it is characterized in that: described second conveyer is provided with a plurality of draw-in groove part, be provided with a draw-in groove in described draw-in groove part, described draw-in groove blocks battery just.
3. a kind of intelligent cast welding storage battery production system as claimed in claim 1, it is characterized in that: each described pusher comprises a propelling movement framework, first and pushes cylinder, the second propelling movement cylinder, the first pushing plate and the second pushing plate, described first pushes cylinder is located at described propelling movement frame roof, first pushes cylinder is connected to described first pushing plate, described second pushes cylinder is located on described first pushing plate, described second pushing plate one side is connected to described second and pushes cylinder, and the floor height of described first pushing plate equals storage battery cast-welding machine entrance height.
4. a kind of intelligent cast welding storage battery production system as claimed in claim 1, it is characterized in that: described turning manipulator comprises a manipulator body, clamping plate cylinder, first clamping plate, second clamping plate, robot drives machine, first returning face plate, second returning face plate, first tipper and manipulator cylinder, described robot drives machine is connected with described manipulator guide rail, described robot drives machine bottom is connected to described manipulator cylinder, described manipulator cylinder is connected to described manipulator body upper end, described first clamping plate upper end is connected to described manipulator body bottom portion, described clamping plate cylinder is located in described manipulator body, described clamping plate cylinder is connected to described second clamping plate, and described second clamping plate are relative with described first clamping plate, described first returning face plate activity is located at inside described first clamping plate, described second returning face plate is located at inside described second clamping plate, described first tipper is located at outside described second clamping plate, described second clamping plate are provided with a connecting hole, described second returning face plate is connected to described first tipper by connecting hole.
5. a kind of intelligent cast welding storage battery production system as claimed in claim 1, it is characterized in that: also comprise a plurality of spacing transfer plate, each described spacing transfer plate is provided with at least one hole clipping, described hole clipping length and width equal the length and width of battery opening, described first conveyer comprises the first guide groove and the second guide groove, described support frame top is located at by described first guide groove and the second guide groove, and described first guide groove is relative with the second guide groove, described spacing transfer plate activity is located between described first guide groove and the second guide groove.
6. a kind of intelligent cast welding storage battery production system as claimed in claim 5, it is characterized in that: also comprise a transfer plate conveying device, one lift and push pedal device, described transfer plate conveying device is located at described every platform brushing piece device, the below of immersion system and each pusher, described second conveyer side is located at by described lift, and be positioned at below described manipulator guide rail, the side of described lift is located at by described push pedal device, described transfer plate conveying device is located at described lift opposite side, spacing transfer plate on lift pushes in transfer plate conveying device by described push pedal device just.
7. a kind of intelligent cast welding storage battery production system as claimed in claim 1, it is characterized in that: also comprise a plurality of fixture, described a plurality of fixture is located at above brushing piece device described in described every platform and immersion system respectively, each described fixture comprises a fixed mount, a fixed disk, fixing cylinder, described fixed mount is fixed on described first conveyer, described fixing cylinder is fixed on described fixed mount top, and described fixing cylinder is connected to described fixed disk.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520268942.8U CN204686000U (en) | 2015-04-28 | 2015-04-28 | A kind of intelligent cast welding storage battery production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520268942.8U CN204686000U (en) | 2015-04-28 | 2015-04-28 | A kind of intelligent cast welding storage battery production system |
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| Publication Number | Publication Date |
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| CN204686000U true CN204686000U (en) | 2015-10-07 |
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| CN201520268942.8U Active CN204686000U (en) | 2015-04-28 | 2015-04-28 | A kind of intelligent cast welding storage battery production system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104841912A (en) * | 2015-04-28 | 2015-08-19 | 福建亚亨动力科技集团有限公司 | Intelligent cast weld battery production system |
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2015
- 2015-04-28 CN CN201520268942.8U patent/CN204686000U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104841912A (en) * | 2015-04-28 | 2015-08-19 | 福建亚亨动力科技集团有限公司 | Intelligent cast weld battery production system |
| CN104841912B (en) * | 2015-04-28 | 2017-01-18 | 福建亚亨动力科技集团有限公司 | Intelligent cast weld battery production system |
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